DOOSAN Generator PDF

DIESEL MARINE ENGINE DOC NO :
REV NO :
SPECIFICATION DATA : 2016. 08. 11
FINAL DRAWING
◈ ENGINE MODEL : DOOSAN AD086TI

◈ RATED OUTPUT : 253PS, 1800RPM
◈ OPERATION : SINGLE OPERATION
◈ SHIP YARD : NAMYANG SHIPBUILDING YARD
◈ PROJECT NAME : MARTIMA MARUNA
◈ HULL NO. : NY-1144
◈ APPLICATION : FIRE-FIGHTING ENGINE
◈ QUANTITY : 1SET / 1SHIP
◈ CERTIFICATION : KR
APPROVED K.S LEE

yusin HR CO., LTD CHECKED H.S SHIN
DESIGNED Y.J KIM
NO. REV DATE NOTE CHECKED APPROVED
1
REV NO :
CONTENTS
1. GENERAL SPECIFICATION
2. ENGINE SPECIFICATION
3. ACCESSORIES
4. TOOL& PARTS LIST
5. ENGINE DRAWINGS
6. ELECTRIC SYSTEM DRAWINGS
2
REV NO :
1. General Specification
3
REV NO :
1. GENERAL SPECIFICATIONS
1.1 INTRODUCTION
This specifications shall be applied to design, manufacture, test and inspection of the diesel
engine set for fire fighting pump used to Ship.
1.2 APPLICATION STANDARDS

The specification are made primarily based upon the standards of KS(Korea Standard),
KRS (Korean Register of Shipping), ISO (International Organization for Standardization),
JEM (Japan Electric Manufacturing Association), DIN(Deutsche Industrie Normen)
1.3 RULES AND REGULATION

The Diesel engine set shall comply with the requirements of the following rules & regulation of
the latest issue.
( O ) KRS , ( ) KST
The other items which are not covered in this specification are to be manufactured in
accordance with the maker's standard.
1.4 SYMBOL & UNIT

- The unit, which is used for design and manufacture diesel engine generator set,
is metric expect for special case. (kg, mm, ℃, etc.)
- The letters of NAME PLATE, GAUGE PANEL, DOCUMENT and DRAWING
are used ENGLISH.
1.5. INSTALL LOCATION AND LOAD CONDITION

- Install location : (O) in pump room
4
REV NO :
1.6 PAINTING
: MAKER STANDARD
1.7 OPERATION CONDITION
- Altitude : ≤1,000 m above sea level.

- Ambient Temperature : -10℃ ~ 45℃
- Relative Humidity : 85% LESS THAN
- Sea Water Temperature : 0℃ ~ 32℃
5
REV NO :
1.8 FUEL
- Fire Fighting engine use diesel fuel.
- The diesel fuel is composed of the hydro-carbon(HC) and must not contain
the metal oxide or the solid material
- Main specifications of the diesel engine fuel follow as below table.

(Following BSMA 100/ISO 8217, CIMA, BSMA 100 )
ISO 8217 Test measurement

1. Density(15℃) 0.89 - 0.90 kg/m3 ISO3675,ISO12185
2. Viscosity,Kinematic(40℃) 2.0~11.0CSt(㎟/s) ISO3104
3. Pour Point
Summertime Liquefied at 6℃ ISO3016
Wintertime 0℃
4. Flash point (℃ ) above 60℃ ISO2719
5. CONTAINS
- Water content
- Sulfur content max 2.0 %(m/m) ISO 6754
- Ash content max 0.01 %(m/m) ISO 6245
- Carbon residue max 0.30%(weight) ISO10307
- Sediment max 0.07 %(weight) ISO10307-1
6. Cetane No. above 35
6
REV NO :
1.9 LUBRICATING OIL
Recommendation lubricating oil
- Grade : API (API service classification) CH-4 grade
- Viscosity : SAE 15W-40 (SAE viscosty grade)
Alternative lubricating oil
- Grade : API CD grade (API service classification)
- Viscosity : It uses lubricating oil which corresponds to the below table
compared with the engine ambient temperature condition.
7
REV NO :
● Recommendation (using 4 seasons, sulfur contents : below 0.05% )
ISU (Korea Company) SK (Korea Company)

ACEA-E2 / API-CH4 Zic-Power ACEA-E2/API-CH4
Rubia – 6600
SAE 15W40 -5000 SAE 10W40
ACEA-E3 / API-CH4
Rubia TIR XLD
SAE 15W40
8
REV NO :
2. Engine Specification
9
REV NO :
2. ENGINE SPECIFICATION
2.1 DIMENSION :
LENGTH 2,205 mm
HEIGHT 1,096 mm
WIDTH 919 mm
2.2 DIEGEL ENGINE
2.2.1 GENERAL
- MODEL AD086TI
- TYPE 4-CYCLE, VERTICAL, IN-LINE

WATER COOLED, DIRECT INJECTION
TURBOCHARGER-INTERCOOLER
- ASPIRATION TURBOCHARGER
- CYLINDER BORE × STROKE × NUMBER 111 mm × 139 mm × 6
- CYLINDER ARRANGEMENT IN-LINE
- DISPLACEMENT 8,071 cc
- COMPRESSION RATIO 16.7 : 1
- FIRING ORDER 1-5-3-6-2-4
- ROTATION DIRECTION COUNTER CLOCKWISE VIEWD

FROM FLYWHEEL
- COMBUSTION SYSTEM DIRECT INJECTION
10
REV NO :
- COOLING METHOD HEAT EXCHANGER
2.2.2 PERFORMANCE DATA
- CONTINUOUS OUTPUT 253 PS
- REVOLUTION 1,800 RPM
- BREAK MEAN EFFECTIVE PRESSURE 15.65 kg/cm²
- PISTON SPEED 8.34 m/sec
2.2.3 FUEL SYSTEM
- TYPE OF INJECTION PUMP BOSH IN-LINE “AD” TYPE
- TYPE OF GOVERNOR ELECTRIC
- FUEL FEED PUMP SUCTION HEAD 1.5m
- ENGINE STOP METHOD BY FUEL CUT LEVER OF GEV
- TYPE OF FUEL FILTER FULL FLOW (CARTRIDGE TYPE)
- FUEL CONSUMPTION AT FULL LOAD 151 g/PS.Hr, 46 Liter/Hr
2.2.4 LUBRICATING SYSTEM
- LUB. OIL PRESSURE FULL:3.5kg/cm²,

IDLE:1.2 kg/cm²
- NOMAL OIL PRESSURE AT RATED SPEED 3.0 ~ 4.9 kg/cm²
11
REV NO :
- MAX. OIL CONSUMPTION BELOW 1 g/kW.Hr
- MAX. OIL TEMPERATURE 120 °C
- TYPE OF OIL PUMP ENGINE DRIVEN GEAR PUMP
- TYPE OF OIL FILTER CARTRIDGE TYPE
- TYPE OF OIL DRAIN PUMP HAND PUMP
- TOTAL OIL CAPACITY(INCLUSIVE OIL PAN) MAX. 25 Liter
2.2.5 COOLING SYSTEM
- TYPE HEAT EXCHANGER
- COOLING WATER TEMP. RANGE 71 - 85 °C
- MAX. COOLANT PUMP 100 °C
- COOLING WATER PUMP CENTRIFUGAL TYPE
- SEA WATER PUMP RUBBER IMPELLER TYPE
- SEA WATER PUMP SUCTION HEAD MAX. 4M
- COOLING WATER CAPACITY 25 Liter
2.2.6 AIR INTAKE SYSTEM
- INTAKE AIR FLOW 935 m3/Hr
- AIR FILTER SPONGE TYPE
12
REV NO :
2.2.7 EXHAUST SYSTEM
- EXHAUST GAS FLOW 1165kg/Hr
- EXHAUST GAS TEMPERATURE 390°C
- MAX. ALLOWBLE BACK PRESSURE 1,000 mmHq
2.2.8 STARTING & ELECTRIC SYSTEM
- METHOD OF STARTING ELECTRIC
- STARTER 4.5 - 24 KW-VDC
- CHARING ALTERNATOR 50 - 24 A-VDC
13
REV NO :
ENGINE CONTROL AND ALARM PANEL (ELECTRIC GOV. 1

ONLY)
. ENGINE CONTROL AND MONITORING SYSTEM (850EH) 1
. POWER SWITHCH (OFF-ON) 1
. ENGINE GOVERNOR (IDLE-RUN) 1
. EMERGENCY STOP BUTTON SWITCH 1
. CONNECTOR (MS3102-28-15P) 1
. EARTH BOLT 1
. CABLE GLAND 1
. BELL 1
14
REV NO :
3. Accessories
15
REV NO :
3. ACCESSORIES
DESCRIPTION Q’TY REMARKS
3.1. DIESEL ENGINE
3.1.1 DRIVE ARRANGEMENT
- FLY WHEEL & RING GEAR 1
- FLYWHEEL HOUSING 1
3.1.2 ENGINE MOUNTING
- COMMON BED FOR THE MOUNTING OF ENGINE & 1

A.C GENERATOR
3.1.3 FUEL & GOVERNOR SYSTEM
- FUEL INJECTION PUMP 1
- FUEL FILTER 1
- GOVERNOR
- FLEXIBLE HOSE, 10A or 15A (SUCTION & RETURN) 1 SET
3.1.4 LUBRICATING SYSTEM
- OIL PUMP : ENGINE DRIVEN GEAR PUMP 1
- OIL FILTER : PAPER ELEMENT TYPE 1
- OIL COOLER 1
16
REV NO :
- OIL PAN 1
- MANUAL LUB. OIL DRAIN PUMP 1
- DEEP STICK FOR OIL LEVEL 1
3.1.5 COOLING SYSTEM
- FRESH WATER PUMP : CENTRIFUGAL TYPE 1
- THERMOSTAT 1
- WATER MAINFOLD FOR WET TYPE EXHAUST MAINFOLD 1
- HEAT EXCHANGER 1
- SEA WATER PUMP : RUBBER IMPELLER TYPE 1
- CONNECTION HOSE & CLAMP 1 LOOSE

PART
3.1.6 INTAKE SYSTEM
- AIR INAKE MANIFOLD 1
- DRY TYPE AIR CLEANER 1
- CERTIFICATE OF AGENCY 1
17
REV NO :
3.1.7 EXHAUST SYSTEM
- WET TYPE EXHAUST MANIFOLD 1
- EXHAUST SILENCER ASS’Y 1 LOOSE

(WITH COUNTER FLANGE) PART
 DRY TYPE(STD)  WET TYPE  SPARK ARRESTER TYPE
3.1.8 STARTING & ELECTRIC SYSTEM
- ELECTRIC STARER 1
- CHARGING ALTERNATOR 1
- BATTERY (INCLUSIVE WIRE) 1 SET LOOSE

PART
3.19 SWITCH & SENSOR PARTS
- COOLING SYSTEM
. SENSOR FOR LOCAL GAUGE 1
. SWITCH : HIGH TEMP. AT100 ± 2°C 1
FOR ENGINE SHUT-DOWN
. SWITCH : HIGH TEMP. AT93 ± 2°C 1
FOR ENGINE ALARM
- LUB. OIL SYSTEM 1

. SENSOR FOR LOCAL GAUGE 1
. SWITCH : LOW PRESS. AT 0.5 ± 0.2 kg/cm² 1
FOR ENGINE SHUT-DOWN
. SWITCH : LOW PRESS. AT 1.0 ± 0.2 kg/cm² 1
FOR ENGINE ALARM
18
REV NO :
- FUEL LEAKAGE TANK SYSTEM(OPTION) 1

. SENCOR FOR LAMP
. SWITCH : LEAKAGE TANK
FOR ENGINE ALARM
3.2 ENGINE CONTROL & INSTRUMENTS 1
3.3 A.C GENERATOR ( A.V.R ) 1
3.4. SPARE PARTS
-MAKER’S STANDARD 1
3.5 MAINTENANCE TOOL
-MAKER’S STANDARD 1
3.6 DOCUMENTS
- ENGINE PARTS CATALOGUE 1
- ENGINE OPERATING & MAINTENANCE MANUAL 1
- TEST SHEET 1
-CLASS CERTIFICATE 1
19
REV NO :
4. Tool & Parts list
20
REV NO :
4-1. PPN168DM (AD086TI) ACCESSORY PARTS LIST / 1 SHIP
PART NO. PART NAME OLD PART NO. Q’TY REMARKS

RUBBER HOSE(D50×100L) 2
HOSE CLAMP(NWS40) 4
FLEXIBLE HOSE(RETURN) 2 WITH GENSET
FLEXIBLE HOSE(SUPPLY) 2 WITH GENSET
EXH. SILENCER ASS’Y 2
BELLOWS 1
BATTERY 2 200AH
WIRE, BATTERY(+) 1
WIRE, BATTERY(-) 1
WIRE, BATTERY(+,-) 1
CONTROL PANEL 1
STRAINER SEA WATER 1
WATER SEPARATOR ASS’Y 1
ELEMENT, AIR FILTER 1
FLANGE, SILENCER 2
GASKET, SILENCER 2
FLANGE, BELLOWS 1
GASKET, BELLOWS 2
BOLT/NUT SET, SILENCER 1
BOLT/NUT SET, BELLOWS 1
21
REV NO :
4-2. PPN168DM (AD086TI) SPARE PARTS LIST / 1 SHIP
PART NO. PART NAME OLD PART NO. Q’TY REMARKS

RING TOP 1
RING 2ND 1
RING OIL 1
VALVE, EX 1
VALVE, IN 1
NOZZLE HOLDER ASS’Y 1
INJECTION PIPE ASS’Y 1
MAIN BEARING 1
CON-ROD BRG 1
CON-ROD BOLT 2
RUBBER IMPELLER 1
CARTRIDGE, OIL FILTER 1
CARTRIDGE, FUEL FILTER 1
V-BELT 1
TOOL BOX ASS’Y 1
CONTROLLER, ACTUATOR 1
FUEL FILTER ELEMENT 1
OPERATION & MAINTENCE 1 WITH FINAL
E/G PARTS BOOK 1 DRAWING
PAINT 2
22
REV NO :
4-3. 공구 목록 (Tool List)
순번 부 품 명 부품번호 형상 수 량
No. Parts Name Parts No. Illustration ( Q’ty)
공구 상자 조립품
1 60.98821-8003 1
Tool Box Ass’y
휠터 렌치 65.98801-0
2 1
Filter Wrench 001
3 13 T6600189 1
4 17 T6600197 1
소켓
Socket
5 19 T6600201 1
6 22 T6600207 1
라쳇 핸들
7 T6750003 1
Ratchet Handle
연결대
8 250 T6690013 1
Extension Bar
9 10 T6530005 1
콤비 렌치
10 Combination 13 T6530008 1
Wrench
11 17 T6530012 1
23
REV NO :
12 19 T6530014 1
13 22 T6530017 1
14 5 T6550006 1
15 6 T6550007 1
육각 렌치
Hexagon Wrench
16 8 T6550009 1
17 10 T6550011 1
(+) 드라이버
18 T7060003 1
(+) Driver
(-) 드라이버
19 T7060009 1
(-) Driver
몽키 스패너
20 250 T6580013 1
Adjustable Wrench
노우즈 플라이어
21 150 T7510002 1
Round Nose Plier
24
REV NO :
5. Engine Drawings
25
26
27
∅
28
∅
∅
∅
29
∅
MODEL A B ∅HxG C D E F WT-Kg

3" 89.1 145 19x4 180 250 810 610 27
4" 114.3 165 19x8 200 280 820 610 34
5" 139.8 200 19x8 235 300 1060 810 43
6" 165.2 230 19x8 265 320 1250 1000 57
8" 216.3 280 23x8 320 390 1250 1000 97
10" 267.4 345 23x12 385 450 1520 1220 154
12" 318.5 400 23x12 445 500 1520 1220 236
30
31
32
∅
33
∅
34
35
36
±
37
REV NO :
6. Electric System Drawings
38
FIRE PUMP ENGINE CONTROL PANEL
FIRE FIGHTINH PUMP

(ENGINE MONITORING SYSTEM)
39
40
41

DOOSAN Generator PDF

Uploaded by

Copyright:

Available Formats

DOOSAN Generator PDF

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

DOOSAN Generator PDF

Uploaded by

Copyright:

Available Formats

DIESEL MARINE ENGINE DOC NO :

◈ ENGINE MODEL : DOOSAN AD086TI

APPROVED K.S LEE

4. TOOL& PARTS LIST

6. ELECTRIC SYSTEM DRAWINGS

1.2 APPLICATION STANDARDS

1.3 RULES AND REGULATION

1.4 SYMBOL & UNIT

1.5. INSTALL LOCATION AND LOAD CONDITION

1.7 OPERATION CONDITION

- Altitude : ≤1,000 m above sea level.

- Fire Fighting engine use diesel fuel.

- Main specifications of the diesel engine fuel follow as below table.

ISO 8217 Test measurement

1.9 LUBRICATING OIL

Recommendation lubricating oil

- Grade : API (API service classification) CH-4 grade

- Viscosity : SAE 15W-40 (SAE viscosty grade)

Alternative lubricating oil

- Grade : API CD grade (API service classification)

- Viscosity : It uses lubricating oil which corresponds to the below table

compared with the engine ambient temperature condition.

● Recommendation (using 4 seasons, sulfur contents : below 0.05% )

ISU (Korea Company) SK (Korea Company)

2.2 DIEGEL ENGINE

- TYPE 4-CYCLE, VERTICAL, IN-LINE

- CYLINDER BORE × STROKE × NUMBER 111 mm × 139 mm × 6

- CYLINDER ARRANGEMENT IN-LINE

- COMPRESSION RATIO 16.7 : 1

- FIRING ORDER 1-5-3-6-2-4

- ROTATION DIRECTION COUNTER CLOCKWISE VIEWD

- COMBUSTION SYSTEM DIRECT INJECTION

- COOLING METHOD HEAT EXCHANGER

2.2.2 PERFORMANCE DATA

- CONTINUOUS OUTPUT 253 PS

- REVOLUTION 1,800 RPM

- BREAK MEAN EFFECTIVE PRESSURE 15.65 kg/cm²

- PISTON SPEED 8.34 m/sec

2.2.3 FUEL SYSTEM

- TYPE OF INJECTION PUMP BOSH IN-LINE “AD” TYPE

- TYPE OF GOVERNOR ELECTRIC

- FUEL FEED PUMP SUCTION HEAD 1.5m

- ENGINE STOP METHOD BY FUEL CUT LEVER OF GEV

- TYPE OF FUEL FILTER FULL FLOW (CARTRIDGE TYPE)

- FUEL CONSUMPTION AT FULL LOAD 151 g/PS.Hr, 46 Liter/Hr

2.2.4 LUBRICATING SYSTEM

- LUB. OIL PRESSURE FULL:3.5kg/cm²,

- NOMAL OIL PRESSURE AT RATED SPEED 3.0 ~ 4.9 kg/cm²

- MAX. OIL CONSUMPTION BELOW 1 g/kW.Hr

- MAX. OIL TEMPERATURE 120 °C

- TYPE OF OIL PUMP ENGINE DRIVEN GEAR PUMP

- TYPE OF OIL FILTER CARTRIDGE TYPE

- TYPE OF OIL DRAIN PUMP HAND PUMP

- TOTAL OIL CAPACITY(INCLUSIVE OIL PAN) MAX. 25 Liter

2.2.5 COOLING SYSTEM

- TYPE HEAT EXCHANGER

- COOLING WATER TEMP. RANGE 71 - 85 °C

- MAX. COOLANT PUMP 100 °C

- COOLING WATER PUMP CENTRIFUGAL TYPE