Instruction Manual: Desoldering Tool
Instruction Manual: Desoldering Tool
Instruction Manual: Desoldering Tool
Desoldering Tool
Instruction Manual
●
Thank you for purchasing the Hakko 472D desoldering tool
with digital temperature display.
Please read this manual before operating the Hakko 472D.
Keep this manual readily accessible for reference.
●
CAUTION
Before Plugging In!
REMOVE the pump securing screw (M4 × 25, red) from the
bottom of the 472D station before using it. Leaving the screw
in place will cause serious problems. Be sure to SAVE THIS
SCREW!
REPLACE the pump securing screw (M4 × 25, red) into the
bottom of the 472D station before transporting it. Leaving the
screw out will cause serious problems.
TABLE OF CONTENTS
Station ............................................................. 1 Cleaning pin for ø1.0 mm (0.04 in.) nozzle ..... 1
Desoldering iron (Hakko 807) ......................... 1 Cleaning pin for heating element .................... 1
Filter pipe [w/filter holder, spring filter & Iron holder ....................................................... 1
ceramic paper filter (L)] ................ 1 Instruction manual .......................................... 1
Spring filter ...................................................... 3 Control card .................................................... 1
Ceramic paper filter (S) ................................... 2 Card chain ....................................................... 1
Ceramic paper filter (L) ................................... 4
Cleaning pin for heating element Cleaning pin for ø1.0 mm (0.04 in.) nozzle Ceramic paper filter (L)
SPECIFICATIONS
Station Hakko 472D Desoldering iron Hakko 807
Power consumption 120V AC, 110W Power consumption 24V AC, 60W
Vacuum pressure 80 KPa (600 mmHg)(24 in.Hg) Temperature range 350-450°C (662-842°F)
Suction flow 15 liters/min Total length (w/o cord) 205 mm (8.07 in.)
Nozzle to ground potential Under 2 m V Weight (w/o cord) Aprox.160 g (0.35 lb.)
Nozzle to ground resistance Under 2 Ω
Outer dimensions (l × w × h) 263 × 160 × 148 mm
(10.4 × 6.3 × 5.8 in.)
Weight (w/o cord) 4.6 kg (10.14 lb.)
1
WARNINGS, CAUTIONS, NOTES AND EXAMPLES
Warnings, cautions and notes are placed at critical points in this manual to direct the
operator’s attention to significant items. They are defined as follows:
WARNING: Misuse may potentially cause death of, or serious injury to the user.
CAUTION: Misuse may potentially cause injury to the user or physical damage
to the objects involved.
CAUTION
Remove the pump securing screws (M4×25 marked red) from the bottom of the station.
Failure to do so may result in serious problems.
Be sure to save this screw.
When the power is on, the nozzle temperature will be between 350°C/662°F and 450°C/
842°F.
Since mishandling may lead to burns or fire, be sure to comply with the following
precautions.
● Do not touch the metallic parts near the nozzle, nearby plastic parts and the iron
holder .
● Do not use the product near flammable items.
● Advise other people in the work area that the unit can reach a very high temperature
and should be considered potentially dangerous.
● Turn the power off when no longer using the Hakko 472D or leaving it unattended.
● Before replacing parts or storing the unit, turn the power off and allow the unit to cool
to room temperature.
2
PART NAMES
● Station
Temperature display Heater lamp
UP DOWN CAL
Receptacle
Fuse holder
Control card
Power cord
● Desoldering iron
Cord assembly
Nozzle Button Hose
3
OPERATION
● Attach the iron holder.
Remove the iron holder mounting screws
from the side of the station.
Attach the iron holder to the station.
(Figure 1)
(The iron holder can be installed on the either
the left or right side.)
(Figure 1)
● Desoldering
(Figure 3)
1. Set the temperature.
(Refer to P.6)
NOTE: CAUTION
Always set the temperature as low as possible for the When not in use, place the iron
work being done. on the iron holder.
The temperature can be adjusted between 350 –
450°C (662 – 842°F).
4
OPERATION
2. Clean the tip of the nozzle.
Keep the tinned section of the nozzle
clean and shiny by coating it with a small
amount of solder.
5
● Factory setting
The Hakko 472D comes from the factory with
the following values preset:
Temperature scale °F
Low temperature alarm setting 120
Set temperature 750
● Control card Each Hakko 472D comes with a small card, which
inserts in the control slot in the front of the unit.
This card is used when entering data for the
process control functions. Any Hakko 472D card
can be used with any Hakko 472D soldering
station.
● Setting/Changing the
temperature
Example :
1. Insert the card into the card slot in the Change the temperature from 700°F to 840°F
front panel of the station.
• The HUNDREDS digit in the display
begins to flash, indicating that the station Insert the card.
is in the temperature setting mode and
data can be entered.
6
OPERATION
3. Enter the TENS digit
• Press the or button to select the
desired value for the TENS digit. Any
value from 0 to 9 can be selected. When
the desired value is displayed, press the Press the UP or DOWN button.
button. The UNITS digit begins to
flash.
NOTE:
If the power switch is turned off, or power is lost
during the execution of this procedure, no data will
be entered. The entire procedure must be repeated
from step 1.
7
PARAMETER SETTING
The HAKKO 472D has the following parameters. Parameter settings can be adjusted.
1. °C or °F temperature display selection.
2. Low temperature tolerance.
3. Display of room temperature compensation value (test mode)
Once parameter input mode has been entered, set the parameters in the order shown below. After all
the parameters have been set, normal operation will be resumed.
2. Low temperature When the station enters the Low temperature tolerance setting
tolerance mode, the HUNDREDS digit will begin flashing. Enter and store
the value in the same manner as described in ‘Changing the
(Flashing of the
temperature setting’.
temperature display)
Range of allowable heater error temperatures
For °C: 30 – 150°C For °F: 60 – 300°F
If a temperature value outside this range is selected, the display
will again flash the HUNDREDS digit. If this happens, reenter a
correct temperature value.
After setting the low temperature tolerance value, the display will
show the room temperature compensation value (test mode).
3. Room Temperature The display will not blink and the heater will not receive power.
Compensation Value. The room temperature compensation value is the measured
temperature of the nozzle. This function will be used later to
(Test Mode)
calibrate the nozzle temperature. (See “Recalibrate the Temper-
ature” on P.13)
8
MAINTENANCE
Efficient desoldering depends upon the temperature, the quality and quantity of
the solder and flux. Perform the following service procedures as dictated by the
conditions of the iron usage.
During maintenance, please wear gloves and work carefully.
WARNING:
Since the desoldering iron can reach a very high temperature, please work carefully. Except when
cleaning the nozzle and heating element, always turn the power switch off and disconnect the power plug
before performing any maintenance procedure.
Servicing the Desoldering Iron Cleaning with the nozzle cleaning pin.
NOTE:
• The cleaning drill is not included.
Insert the bit while turning it clockwise.
• The cleaning pin will not pass through the nozzle
until the solder inside the nozzle is completely
• After cleaning
melted.
CAUTION
NOTE: Please use the proper sized
The inside hole and the surface of the nozzle is cleaning pin or cleaning drill
plated with a special alloy. for the nozzle diameter.
Should this alloy become eroded by high
temperature solder, the nozzle will not be able to NOTE:
maintain the proper temperature. Unfortunately, it is often diffi-
cult to observe this condition,
• If the cleaning pin and cleaning drill do not Diameter of hole is therefore, if desoldering effi-
widened through erosion. ciency goes down and all
pass through the hole in the nozzle,
other parts appear to be OK,
replace the nozzle. the nozzle is probably eroded
and should be replaced.
9
2. Disassemble the heating Heating element Element cover
element part.
Nozzle
CAUTION: Nut
Remove the nut with
The heating element is very hot during operation.
the spanner.
Filter retainer
Remove the filter
retainer and push
out the ceramic
paper filter.
Ceramic paper
filter (S)
CAUTION:
Insert the small ceramic paper filter into the filter
retainer at the station. Using the large ceramic paper
filter may damage the unit, or reduce the
effectiveness of the unit.
10
MAINTENANCE
Cleaning the pump
1. Disassemble the pump heads.
• Unplug the power cord.
• Remove the cover screws. (right/left)
• Remove the cover.
• Remove the pump head from each side of
the pump.
CAUTION:
• If the fixing plate is difficult to remove, apply hot air
to it to warm it up. Fixing plate
• Never use excessive force to remove the plate as it Valve plate
is easy to bend, and a bent plate will allow a leak,
which reduces the efficiency of solder extraction. Pump head
• Clean the plates only with alcohol or thinner.
Exhaust filter
Pump head
3. Assemble the pump heads.
Reassemble the valve plate and fixing
plate.
CAUTION:
When assembling the pump, be sure to check for air
leaks.
Valve plate
Fixing plate
11
REPLACEMENT PARTS
● Replacing the filters. Ceramic paper filter(L) Spring Ffilter
● Replacing the
heating element
Pins
Check the resistance value
The resistance values of a working heating
element are 1 Fig. 1
9.2Ω between pins 1 and 3 (heating element), 2 4
3
54Ω between pins 2 and 4 (sensor) at 73°F (23°C)
If the measured values are outside this
range, replace the heating element.
(No. A1174 24V-60W heating element for Nut Nozzle
Hakko 807)
Element cover
Fig. 2
Replacing the heating element
1. Unplug the cord.
2. Remove the nut, element cover, and
nozzle. 24V
60W
6 7
24V
60W
2 4
Fig. 4
12
REPLACEMENT PARTS
8. Desolder the heating element leads H
(marked H) and sensor leads (marked S). S H
S
9. Remove the old heating element and
replace it with a new one. Fig. 5
Two Two
red leads white leads Fig. 7
NOTE:
Be sure the insulation on the leads touches the
board. Do not leave any bare wire exposed.
13
ERROR MESSAGES
Various error messages will be displayed when there is a problem with the Hakko 472D
unit. If the following message is displayed, refer to “Trouble Shooting Guide”.
System Error After the power has been turned on, the system
checks the memory and the programs. If an
abnormality is found, will be displayed, and
all operations will be completely stopped.
Low temperature tolerance If power is present at the desoldering iron and the
nozzle temperature goes below the heater error
(Flashing of the temperature display)
temperature tolerance setting, the temperature
display will flash. This indicates the possibility of a
heater malfunction.
EXAMPLE:
Assume the temperature setting is 400°C (750°F)
and the low temperature tolerance is 50°C
(100°F). If, even though the heater is receiving
power, the temperature of the desoldering iron
goes below 350°C (650°F) the display will begin to
flash indicating a possible heater malfunction.
EXAMPLE:
400°C – 50°C = 350°C (750°F – 100°F = 650°F)
→ The display will begin to flash.
NOTE:
If the temperature begins to rise again, the display will stop
flashing – even if the displayed temperature is below 350°C
(650°F).
øA
øB
Part No. øA øB
A1487 0.6 mm (0.023 in.) 1.5 mm (0.059 in.)
A1002 0.8 mm (0.03 in.) 1.8 mm (0.07 in.)
A1003 1.0 mm (0.04 in.) 2.0 mm (0.08 in.)
A1393 1.0 mm (0.04 in.) 1.4 mm (0.055 in.)
A1395 1.3 mm (0.05 in.) 2.1 mm (0.083 in.)
øA
øB
Part No. øA øB
A1004 0.8 mm (0.03 in.) 2.3 mm (0.09 in.)
A1005 1.0 mm (0.04 in.) 2.5 mm (0.1 in.)
A1006 1.3 mm (0.05 in.) 3.0 mm (0.12 in.)
A1007 1.6 mm (0.06 in.) 3.0 mm (0.12 in.)
A1396 2.3 mm (0.09 in.) 3.8 mm (0.15 in.)
11 mm (0.43 in.)
øA
øB
Part No. øA øB
A1394 1.0 mm (0.04 in.) 2.1 mm (0.083 in.)
• Cleaning Pin/Drill
Part No. Part name/Description
B1215 Cleaning pin for heating element
B1086 Cleaning pin for ø0.8 mm (0.03 in.) nozzle
B1087 Cleaning pin for ø1.0 mm (0.04 in.) nozzle
B1088 Cleaning pin for ø1.3 mm (0.05 in.) nozzle
B1089 Cleaning pin for ø1.6 mm (0.06 in.) nozzle
B1302 Cleaning drill for ø0.8 mm (0.03 in.) nozzle
B1303 Cleaning drill for ø1.0 mm (0.04 in.) nozzle
B1304 Cleaning drill for ø1.3 mm (0.05 in.) nozzle
B1305 Cleaning drill for ø1.6 mm (0.06 in.) nozzle
15
PARTS LIST (Iron)
NOTE:
Spare or repair parts do not include mounting
screws, if they are not listed on the description.
Screws must be ordered separately.
12
16
15
17
13
11 19 8
9
Pan head screw 10
M2.6 × 7 (1)
Sus
7
Pan head screw
M2.6 × 7 (7)
14 Sus
18
5
6
Spacer
Nominal size
4 × 25
● 472D Station 22
19
Item
Part No. Part Name Description
No. External tooth
1 B1029 Vacuum outlet cap Pan head screw lock washer
with washer Nominal size 4
2 A1009 Ceramic paper filter (S) Set of 10
M3 × 6
23
3 B1063 Filter retainer
4 B1034 O-ring S-20 24
5 B1031 Vacuum outlet retainer With O-ring & screws
6 B1064 Filter case joint Pan head screw
with washer
7 B1662 Receptacle M3 × 6 (4)
8 B1084 Power switch 25 20
9 B1204 Rubber foot 26 27
10 B2724 Chassis With rubber foot
11 B2314 Hose assembly
12 B2726 P.W.B. for display 11
13 B2727 P.W.B. for heat control 28
14 B2047 Membrane sheet
15 B2388 Control card
16 B2444 Pump assembly
Flat head
29
17 B2728 Transformer screw 10 8
18 B1041 Fuse holder Pan head screw M4 × 12 (2)
19 B1275 Fuse 250V-2A (U) with washer 30
M4 × 12 (8)
20 B2068 Power cord, 3 core & 31
American plug
Flat head screw
7
21 B2725 Cover M4 × 8 (4)
22 B2729 Iron holder 32 9 14
Spring washer
23 B1053 Balance weight
33 Nominal size 4 (4) 6
24 B1312 Crank
25 B2506 Damper Set of 2 35 Hexagon nut Pan head screw 5 2
34 M4 × 25
26 B1057 Ring for bearing
36 M4 (4) 4 15
27 B2060 Crank shaft With screw
3
28 B2059 Pump flame 1
29 B2058 Motor
30 A1013 Diagram Set of 2, with screws
31 B2085 Diagram setting plate
32 B1056 Fixing plate
33 A1014 Valve plate Set of 2
34 B1050 Pump head With screws
35 B1059 Exhaust filter Set of 2
36 B1313 Filter retaining pin
17 18
WIRING DIAGRAM
Motor
2 2 1 5
Switch Iron
1 1 2
P.W.B. for control 4
3
CN2
1 3 CN1
CN3
Power cord 1 4
1 3
CN2 CN1
1 4
Fuse holder
P.W.B. for display
Transfomer
HEAD OFFICE
4-5, SHIOKUSA 2-CHOME, NANIWA-KU, OSAKA, 556-0024 JAPAN
TEL:+81-6-6561-3225 FAX:+81-6-6561-8466
http://www.hakko.com/
AMERICAN HAKKO PRODUCTS, INC.
28920 N. AVENUE WILLIAMS VALENCIA CA 91355, U.S.A.
TEL: (661) 294-0090 FAX: (661) 294-0096
Toll Free (800)88-HAKKO www.hakkousa.com
4 2 5 5 6
19 Nov. 2001
MA01080JU011107