S4D500-AD03-01

Operating instructions

ebm-papst Mulfingen GmbH & Co. KG 1. SAFETY REGULATIONS AND NOTES

Bachmühle 2
D-74673 Mulfingen Please read these operating instructions carefully before starting to work
Phone +49 (0) 7938 81-0 with the device. Observe the following warnings to prevent malfunctions
Fax +49 (0) 7938 81-110 or physical damage to both property and people.
info1@de.ebmpapst.com These operating instructions are to be regarded as part of this device.
www.ebmpapst.com If the device is sold or transferred, the operating instructions must
accompany it.
CONTENTS These operating instructions may be duplicated and forwarded for
information about potential dangers and their prevention.
1. SAFETY REGULATIONS AND NOTES 1
1.1 Levels of hazard warnings
1.1 Levels of hazard warnings 1
These operating instructions use the following hazard levels to indicate
1.2 Staff qualification 1 potentially hazardous situations and important safety regulations:
1.3 Basic safety rules 1
DANGER
1.4 Electrical voltage 1 Indicates an imminently hazardous situation which, if not
1.5 Safety and protective functions 2 avoided, will result in death or serious injury. Compliance with
1.6 Mechanical movement 2 the measures is mandatory.

1.7 Emission 2 WARNING

Indicates a potentially hazardous situation which, if not avoided,
1.8 Hot surface 2
could result in death or serious injury. Exercise extreme
1.9 Transport 2 caution while working.
1.10 Storage 2 CAUTION
1.11 Disposal 2 Indicates a potentially hazardous situation which, if not avoided,
may result in minor or moderate injury or damage of property.
2. PROPER USE 3
NOTE
3. TECHNICAL DATA 4 A potentially harmful situation can occur and, if not avoided, can
3.1 Product drawing 4 lead to property damage.
3.2 Nominal data 5 1.2 Staff qualification
3.3 Technical features 5
The device may only be transported, unpacked, installed, operated,
3.4 Mounting data 5 maintained and otherwise used by qualified, trained and authorised
3.5 Transport and storage conditions 5 technical staff.
Only authorised specialists are permitted to install the device, to carry
4. CONNECTION AND START-UP 6 out a test run and to perform work on the electrical installation.
4.1 Connecting the mechanical system 6
1.3 Basic safety rules
4.2 Connecting the electrical system 6
Any safety hazards stemming from the device must be re-evaluated
4.3 Connection in terminal box 7
once it is installed in the end device.
4.4 Connection screen 8 Observe the following when working on the unit:
4.5 Open additional screwed cable glands 9
Translation of the original operating instructions

; Do not make any modifications, additions or conversions to the

4.6 Checking the connections 9 device without the approval of ebm-papst.
4.7 Switch on device 9
1.4 Electrical voltage
4.8 Switching off the device 9
; Check the electrical equipment of the device at regular intervals, refer
5. MAINTENANCE, MALFUNCTIONS, POSSIBLE 10 to chapter 5.2 Safety test.
CAUSES AND REMEDIES ; Replace loose connections and defective cables immediately.
5.1 Cleaning 10
DANGER
5.2 Safety test 10 Electrical load on the device
Risk of electric shock
→ Stand on a rubber mat if you are working on an electrically
charged device.
WARNING
Terminals and connections have voltage even with a
unit that is shut off
Electric shock
→ Wait five minutes after disconnecting the voltage at all poles
before opening the device.

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 S4D500-AD03-01
Operating instructions

CAUTION 1.7 Emission

In the event of failure, there is electric voltage at the
rotor and impeller WARNING
The rotor and impeller are base insulated. Depending on the installation and operating conditions,
a sound pressure level greater than 70 dB(A) may arise.
→ Do not touch the rotor and impeller once they are installed.
Danger of noise-induced hearing loss
CAUTION → Take appropriate technical safety measures.
The motor restarts automatically when operating voltage
→ Protect operating personnel with appropriate safety
is applied, e.g. after a power failure.
equipment, e.g. hearing protection.
Danger of injury
→ Also observe the requirements of local agencies.
→ Keep out of the danger zone of the device.
→ When working on the device, switch off the mains 1.8 Hot surface
supply voltage and secure the latter from being switched on
again. CAUTION
→ Wait until the device stops. High temperature at the motor housing
Danger of burn injuries
→ Insert the brought-out thermal overload protector into the
control circuit so that the cooled off motor does not switch on → Ensure that sufficient protection against accidental contact is
independently after a fault. provided.

1.5 Safety and protective functions 1.9 Transport

DANGER NOTE
Missing safety device and non-functioning safety device Transport of device
If there is no safety device, you could be seriously injured, for → Transport the device in its original packaging only.
example if you reach into the running device or your hands are → Secure the device so that it does not slip, e.g. by using a
sucked into it. clamping strap.
→ Operate the device only with a fixed and isolating safety
protection and a fixed guard grille. 1.10 Storage
The guard must withstand the kinetic energy of a fan blade ; Store the device, partially or fully assembled, in a dry and
detaching at maximum speed. weatherproof manner in the original packing in a clean environment.
→ The device is a built-in component. You, the owner/ ; Protect the device from environmental impacts and dirt until the final
operator, are responsible for providing adequate protection for installation.
the device.
; We recommend storing the device for a maximum up to one year to
→ Shut down the device immediately if you detect a guarantee proper operation and longest possible service life.
missing or ineffective protective feature.
; Even devices explicitly suited for outdoor use are to be stored as
1.6 Mechanical movement described prior to being commissioned.
; Maintain the storage temperature, see
DANGER chapter 3.5 Transport and storage conditions.
Rotating device
; Please make sure that all screwed cable glands are fitted with
Body parts that come into contact with the rotor and impeller
dummy plugs.
can be injured.
Translation of the original operating instructions

→ Secure the device against accidental contact. 1.11 Disposal

→ Before working on the system/machine, wait until all When disposing of the device, please comply with all relevant
parts have come to a standstill. requirements and regulations applicable in your country.
WARNING
Rotating device
Long hair, loose items of clothing and jewellery could become
entangled and pulled into the device. You could be injured.
→ Do not wear any loose clothing or jewellery while working
on rotating parts.
→ Protect long hair by wearing a cap.

Item no. 10303-5-9970 · ENG · Revision 84953 · Release 2015-06-19 · Page 2 / 10

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com
 S4D500-AD03-01
Operating instructions

2. PROPER USE
The device is exclusively designed as a built-in device for conveying
air according to its technical data.
Any other usage above and beyond this does not conform with the
intended purpose and constitutes misuse of the device.
Customer equipment must be capable of withstanding the mechanical
and thermal stresses that can arise from this product. This applies for the
entire service life of the equipment in which this product is installed.
Proper use also includes:
● Use the device in power systems with earthed neutral (TN/TT power
systems) only.
● Only using the device in stationary systems.
● Carrying out all maintenance.
● Moving air with a density of 1.2 kg/m³.
● Using the device in accordance with the permitted ambient
temperature, see chapter 3.5 Transport and storage conditions and
chapter 3.2 Nominal data.
● Operating the device with all protective features in place.
● Minding the operating instructions.

Improper use
Using the device in the following ways is particularly prohibited and
may cause hazards:
● Operating the device with an imbalance, e.g. caused by dirt deposits
or icing.
● Operation in medical equipment with a life-sustaining or lifesaving
function.
● Operation with external vibrations.
● Moving solids content in flow medium.
● Painting the device
● Connections (e.g. screws) coming loose during operation.
● Opening the terminal box during operation.
● Moving air that contains abrasive particles.
● Moving highly corrosive air, e.g. salt spray mist. Exceptions are
devices that are intended for salt spray mist and protected accordingly.
● Moving air that contains dust pollution, e.g. suctioning off saw dust.
● Operating the device close to flammable materials or components.
Translation of the original operating instructions

● Operating the device in an explosive atmosphere.

● Using the device as a safety component or for taking on safety-
related functions.
● Operation with completely or partially disassembled or modified
protective features.
● In addition, all application options that are not listed under proper use.

Item no. 10303-5-9970 · ENG · Revision 84953 · Release 2015-06-19 · Page 3 / 10

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com
 S4D500-AD03-01
Operating instructions

3. TECHNICAL DATA

3.1 Product drawing

All measures have the unit mm.

1 Direction of air flow "V"

2 Tightening torque 1.5±0.2 Nm
3 Cable diameter: min. 6 mm, max. 12 mm; tightening torque: 2±0.3 Nm
Translation of the original operating instructions

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ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com
 S4D500-AD03-01
Operating instructions

3.2 Nominal data For cyclic speed loads, note that the rotating parts of the device
are designed for maximum one million load cycles. If you have
Motor M4D110-GF specific questions, contact ebm-papst for support.
Phase 3~ 3~ 3~ 3~ 3.4 Mounting data
Nominal voltage / VAC 400 400 480 480
; Secure the mounting screws against accidentally coming loose (e.g.
Connection Δ Y Δ Y
by using self-locking screws).
Frequency / Hz 50 50 60 60
Strength class for 8.8
Type of data definition ml ml ml ml
mounting screws
Valid for approval / - - - -
standard You can obtain additional mounting data from the product drawing if
Speed / min-1 1325 1035 1570 1170 necessary.
Power input / W 820 550 1220 770
3.5 Transport and storage conditions
Current draw / A 1.59 0.95 1.86 1.13
Max. back pressure / Pa 160 100 150 84 ; Use the device in accordance with its protection type.
Min. ambient -40 -40 -40 -40 Max. permissible + 80 °C
temperature / °C ambient motor temp.
Max. ambient 80 80 50 50 (transp./ storage)
temperature / °C Min. permissible - 40 °C
Starting current / A 6.5 2 7.5 2.2 ambient motor temp.
Max. safe operating 1620 1620 1620 1620 (transp./storage)
speed / min-1
ml = Max. load · me = Max. efficiency · fa = Running at free air
cs = Customer specs · cu = Customer unit
Subject to alterations

3.3 Technical features

Mass 13.4 kg
Size 500 mm
Surface of rotor Cast in aluminium
Material of terminal box PP plastic
Material of blades Aluminium sheet
Material of guard grille Steel, coated in black plastic (RAL9005)
Number of blades 5
Blade angle 0
Direction of air flow "V"
Direction of rotation Counter-clockwise, seen on rotor
Type of protection IP 54
Insulation class "F"
Humidity class F3-1
Mounting position Shaft horizontal or rotor on bottom; rotor
Translation of the original operating instructions

on top on request
Condensate discharge Rotor-side
holes
Operation mode S1
Motor bearing Ball bearing
Touch current acc. <= 3.5 mA
IEC 60990 (measuring
network Fig. 4, TN
system)
Electrical leads Via terminal box
Motor protection Thermal overload protector (TOP)
brought out
Cable exit Axial
Protection class I (if protective earth is connected by
customer)
Product conforming EN 61800-5-1
to standard
Approval EAC; CCC; VDE

Item no. 10303-5-9970 · ENG · Revision 84953 · Release 2015-06-19 · Page 5 / 10

ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com
 S4D500-AD03-01
Operating instructions

4. CONNECTION AND START-UP → Make sure that the cable end is connected in a dry
environment.
4.1 Connecting the mechanical system Connect the device only to circuits that can be switched off
using an all-pole disconnecting switch.
CAUTION
Cutting and crushing hazard when removing the fan
4.2.1 Prerequisites
from the packaging
→ Carefully remove the device from its packaging, only ; Check whether the data on the type plate agree with the connection
touching the guard grille. Make sure to avoid any shock. data.
→ Wear safety shoes and cut-resistant safety gloves. ; Before connecting the device, ensure that the supply voltage matches
the operating voltage of the device.
CAUTION ; Only use cables designed for current according to the type plate.
Heavy load when taking out the device For determining the cross-section, follow the basic principles in
Bodily harm, e.g. back injuries, are possible. accordance with EN 61800-5-1. The protective earth must have a
→ Two people should remove the device out of its packaging cross-section equal to or greater than the outer conductor cross-
together. section.
; Check the device for transport damage. Damaged devices must no We recommend the use of 105°C cables. Ensure that the minimum
longer be installed. cable cross-section is at least
; Install the undamaged device according to your application. AWG26/0.13 mm².
; Do not make any modifications, additions or renovations to the Earth wire contact resistance to EN 61800-5-1
device. Replacing the terminal box is not permitted. Compliance with the impedance specifications to EN 61800-5-1 for the
protective earth circuit must be verified in the end application.
4.2 Connecting the electrical system
Depending on the installation situation, it may be necessary to install an
DANGER additional protective earthing conductor via the additional protective earth
Electric voltage on the device connection point available on the device.
Electric shock The protective earth connection point is located on the housing and has
a protective earth symbol and a bore hole.
→ Always install a protective earth first.
→ Check the protective earth. 4.2.2 Residual current operated device
DANGER Only pulse-current sensitive and/or universal RCD protective
Incorrect insulation devices (Type A or B) are permitted. Like frequency inverters,
Risk of fatal injury from electric shock RCD protective devices cannot provide personal safety while
→ Use only cables that meet the specified installation operating the device.
requirements for voltage, current, insulation material, load etc.
4.2.3 Voltage control
→ Route cables such that they cannot be touched by any
rotating parts. With open loop speed control using transformers or electronic
DANGER voltage regulators (e.g. phase angle control), excessive current
Electrical load (>50 µC) between mains wire and may occur.
protective earth connection after switching of the supply In addition, noises can occur with phase angle control
when switching multiple devices in parallel. depending on the mounting situation.
Translation of the original operating instructions

Electric shock, risk of injury 4.2.4 Frequency inverter

→ Make sure that sufficient protection against accidental contact
Please use a frequency converter only after consultation with ebm-papst.
is provided.
When a frequency converter is used for speed adjustment, the
Before working on the electrical connection, the
maximum safe operating speed (see 3.2 Nominal data) may not be
connections to the mains supply and PE must be shorted.
exceeded.
CAUTION
For operation with frequency converters, fit sinusoidal filters that
Electrical voltage
work on all poles (phase-phase and phase-earth) between the
The fan is a built-in component and features no electrically
frequency converter and the motor.
isolating switch.
During operation with frequency converters, an all-pole sine
→ Only connect the fan to circuits that can be switched off with filter protects the motor against high-voltage transients that can
an all-pole separating switch. destroy the winding insulation system, and against harmful
→ When working on the fan, you must switch off the bearing currents.
installation/machine in which the fan is installed and secure it Heating of the motor due to use of a frequency converter must be
from being switched on again. checked in the application by the customer.
NOTE
Water penetration into leads or wires
Water enters at the cable end on the customers side and can
damage the device.

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ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com
 S4D500-AD03-01
Operating instructions

4.3 Connection in terminal box Fans installed in upright position

When routing the cable, ensure that the screwed cable glands are
4.3.1 Preparing connection lines for the connection arranged at the bottom. The cables must always be routed downwards.
Strip the cable just enough so that the screwed cable gland is tight and
the terminals are relieved of strain. Tightening torque, see chapter 3.1
Product drawing.

4.3.2 Connecting cables with terminals

; Remove the cap from the screwed cable gland.
Fig. 3: Cable routing for fans installed upright.
Remove the cap only in those places where cables are inserted.
; Insert the line(s) (not included in the standard scope of delivery) into 4.3.4 Motor protection
the terminal box.
CAUTION
; First connect the "PE" (protective earth) connection.
Voltage
; Connect the lines to the corresponding terminals. The device is a built-in component with no isolating switch.
; Connect the thermal overload protector (TOP). → Connect the device to a suitable tripping device.
Use a screwdriver to do so. → Only connect the device to circuits which can be de-
During the connection work, ensure that no cables splice off. energised with an all-pole disconnection switch.
The terminal strip is equipped with a penetration prevention device.
→ When working on the device, the system/machine in
; Insert the strands until they meet resistance. which the device is installed must be secured so as to
; Seal the terminal box. prevent it from being switched back on.

4.3.3 Cable routing NOTE

Lack of motor protection
No water may penetrate along the cable in the direction of the cable gland. Without motor protection, the motor can overheat and suffer
Fans installed lying flat damage.
Make sure that the cable is routed in the form of a loop (water trap). → Connect up the thermal overload protector installed in the coil.
The motors are equipped with thermal overload protectors to protect the
devices.
Check to make sure that the thermal overload protector is correctly
Translation of the original operating instructions

connected before each operation.

Failure to connect up the thermal overload protector correctly will
invalidate your warranty claim.

Fig. 2: Fan installed lying flat, cable routed as a water trap.

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ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com
 S4D500-AD03-01
Operating instructions

4.4 Connection screen

Δ Delta connection
Y Star connection
L1 = V1 = blue
L2 = U1 = black
L3 = W1 = brown
W2 yellow
U2 green
V2 white
TOP 2 x grey
PE green/yellow
Translation of the original operating instructions

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ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com
 S4D500-AD03-01
Operating instructions

4.5 Open additional screwed cable glands 4.8 Switching off the device
You have the ability to break a second cable gland opening through on ; Disconnect the device from the supply voltage at the main switch for
the terminal box. the supply line.
WARNING ; When disconnecting, be sure to disconnect the earth wire connection
In event of a fault, the screwed cable gland is under last.
electrical voltage
Electric shock
→ Do not use metal cable glands for plastic terminal
boxes.
; Screw the cable gland into the pre-cut thread using a screwdriver.
When doing so, note the tightening torques, see chapter 3.1 Product
drawing.
; Remove the plastic tab that falls off when the wire is pressed through
into the terminal box.

Fig. 4: Screwed cable gland opening

4.6 Checking the connections

; Make sure that the power is off (all phases).
; Secure it from being switched on again.
; Check the correct fit of the connection lines.
; Screw the terminal box cover closed again. Terminal box tightening
torque, see chapter 3.1 Product drawing.
; Make sure that the terminal box is correctly closed and sealed and
that all screws and screwed cable glands are properly tightened.

4.7 Switch on device

The device is not to be switched on until it has been installed properly
and in accordance with its intended use, including the required protective
devices and professional electrical connection. This also applies to
devices which have already been equipped with plugs and terminals or
similar connectors by the customer.
Translation of the original operating instructions

WARNING
Hot motor housing
Fire hazard
→ Ensure that no combustible or flammable materials are
located close to the fan.
; Inspect the device for visible external damage and the proper function
of the protective features before switching it on.
; Check the air flow paths of the fan for foreign objects and remove any
that are found.
; Apply the nominal voltage to the voltage supply.

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ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com
 S4D500-AD03-01
Operating instructions

5. MAINTENANCE, MALFUNCTIONS, POSSIBLE If you have any other problems, contact ebm-papst.
CAUSES AND REMEDIES
Do not perform any repairs on your device. Return the device to ebm- 5.1 Cleaning
papst for repair or replacement.
NOTE
WARNING
Damage to the device during cleaning.
Terminals and connections have voltage even with a
Malfunction possible
unit that is shut off
Electric shock → Do not clean the device using a water jet or high-pressure
washer.
→ Wait five minutes after disconnecting the voltage at all poles
before opening the device. → Do not use any cleaners containing acids,
bases or solvents.
CAUTION
The motor restarts automatically when operating voltage → Do not use any pointed or sharp-edged objects to clean.
is applied, e.g. after a power failure.
5.2 Safety test
Danger of injury
→ Keep out of the danger zone of the device. What has to How to test? Frequency Which
→ When working on the device, switch off the mains be tested? measure?
supply voltage and secure the latter from being switched on Check the Visual inspection At least every Repair or
again. protective 6 months replacement of
casing against the device
→ Wait until the device stops.
accidental
→ Insert the brought-out thermal overload protector into the contact for
control circuit so that the cooled off motor does not switch on damage and to
independently after a fault. ensure that it is
If the device remains out of use for some time, e.g. when in intact
storage, we recommend switching the device on for at least Check the Visual inspection At least every Replacement of
two hours to allow any condensate to evaporate and to move device for 6 months the device
the bearings. damage to
blades and
Malfunction/error Possible cause Possible remedy housing
Impeller running Imbalance in rotating Clean the device; if Mounting the Visual inspection At least every Fasten
roughly parts imbalance is still connection lines 6 months
evident after cleaning, Mounting of Visual inspection At least every Fasten
replace the device. protective earth 6 months
If you have connection
attached any weight Check the Visual inspection At least every Replace wires
clips during cleaning, insulation of the 6 months
make sure to remove wires for damage
them afterwards.
Tightness of Visual inspection At least every Retighten,
Motor does not turn Mechanical blockage Switch off, de- screwed cable 6 months replace if
energise, and gland damaged
Translation of the original operating instructions

remove mechanical
Condensate Visual inspection At least every Open bore holes
blockage.
discharge holes 6 months
Mains supply voltage Check mains supply for clogging, as
faulty voltage, necessary
restore power
Weld seams for Visual inspection At least every Replace device
supply.
crack formation 6 months
Faulty connection De-energise, correct
connection, see
connection diagram.
Thermal overload Allow motor to cool
protector responded off, locate and rectify
cause of error, if
necessary cancel
restart lock-out
Unacceptable Check operating point
operating point
Overtemperature of Ambient temperature Lower ambient
motor too high temperature if possible
Insufficient cooling Improve cooling

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ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com