Operating Instructions: K3G450-PI86-05

K3G450-PI86-05
Operating instructions
ebm-papst Mulfingen GmbH & Co. KG 1. SAFETY REGULATIONS AND NOTES

Bachmühle 2
D-74673 Mulfingen Please read these operating instructions carefully before starting to work
Phone +49 (0) 7938 81-0 with the device. Observe the following warnings to prevent malfunctions
Fax +49 (0) 7938 81-110 or physical damage to both property and people.
info1@de.ebmpapst.com These operating instructions are to be regarded as part of this device.
www.ebmpapst.com If the device is sold or transferred, the operating instructions must
accompany it.
CONTENTS These operating instructions may be duplicated and forwarded for
information about potential dangers and their prevention.
1. SAFETY REGULATIONS AND NOTES 1
1.1 Levels of hazard warnings
1.1 Levels of hazard warnings 1
1.2 Staff qualification 1 These operating instructions use the following hazard levels to indicate
1.3 Basic safety rules 1 potentially hazardous situations and important safety regulations:
1.4 Electrical voltage 1
DANGER
1.5 Safety and protective functions 2
Indicates an imminently hazardous situation which, if not
1.6 Electromagnetic radiation 2
avoided, will result in death or serious injury. Compliance with
1.7 Mechanical movement 2
the measures is mandatory.
1.8 Emission 2
1.9 Hot surface 2 WARNING
1.10 Transport 2 Indicates a potentially hazardous situation which, if not avoided,
1.11 Storage 3 could result in death or serious injury. Exercise extreme
caution while working.
2. PROPER USE 3
CAUTION
3. TECHNICAL DATA 4 Indicates a potentially hazardous situation which, if not avoided,
3.1 Product drawing 4 may result in minor or moderate injury or damage of property.
3.2 Nominal data 5 NOTE
3.3 Data in accordance with ecodesign regulation EU 327/2011 5 A potentially harmful situation can occur and, if not avoided, can
3.4 Technical features 5 lead to property damage.
3.5 Mounting data 6
3.6 Transport and storage conditions 6 1.2 Staff qualification
3.7 Electromagnetic compatibility 6
The device may only be transported, unpacked, installed, operated,
4. CONNECTION AND START-UP 6 maintained and otherwise used by qualified, trained and authorised
4.1 Connecting the mechanical system 6 technical staff.
4.2 Connecting the electrical system 6 Only authorised specialists are permitted to install the device, to carry
4.3 Connection in terminal box 7 out a test run and to perform work on the electrical installation.
4.4 Factory settings 8
1.3 Basic safety rules
4.5 Connection screen 10
4.6 Checking the connections 11 Any safety hazards stemming from the device must be re-evaluated
4.7 Switch on device 11 once it is installed in the end device.
4.8 Switching off the device 11 The local industrial safety regulations must always be observed when
working on the device.
Translation of the original operating instructions
5. INTEGRATED PROTECTIVE FUNCTIONS 11 Keep the workplace clean and tidy. Untidiness in the working area
increases the risk of injury.
6. MAINTENANCE, MALFUNCTIONS, POSSIBLE 12 Observe the following when working on the unit:
CAUSES AND REMEDIES ; Do not make any modifications, additions or conversions to the
6.1 Vibration test 13
device without the approval of ebm-papst.
6.2 Cleaning 13
6.3 Safety test 13 1.4 Electrical voltage
6.4 Disposal 13
; Check the electrical equipment of the device at regular intervals, refer
to chapter 6.3 Safety test.
; Replace loose connections and defective cables immediately.
DANGER
Electrical load on the device
Risk of electric shock
→ Stand on a rubber mat if you are working on an electrically
charged device.
Item no. 54836-5-9970 · ENG · Revision 202174 · Release 2018-12-28 · Page 1 / 14
ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com
K3G450-PI86-05
WARNING 1.7 Mechanical movement

Terminals and connections have voltage even with a
unit that is shut off DANGER
Electric shock Rotating device
Body parts that come into contact with the rotor and impeller
→ Wait five minutes after disconnecting the voltage at all poles
can be injured.
before opening the device.
→ Secure the device against accidental contact.
CAUTION
→ Before working on the system/machine, wait until all
In the event of failure, there is electric voltage at the
parts have come to a standstill.
rotor and impeller
The rotor and impeller are base insulated. DANGER
→ Do not touch the rotor and impeller once they are installed. Flying parts
Missing safety devices may cause balancing weights or
CAUTION broken fan blades to be ejected at high speeds, causing bodily
If control voltage is applied or a speed setpoint is stored, harm.
the motor will restart automatically, e.g. after a mains
→ Take appropriate safety measures.
failure.
Risk of injury WARNING
→ Keep out of the device hazard zone. Rotating device
Long hair, dangling items of clothing, jewellery and similar items
→ When working on the device, switch off the mains power
can become entangled and be pulled into the device. Risk of
and ensure that it cannot be switched back on.
injury.
→ Wait until the device stops.
→ Do not wear any loose-fitting or dangling clothing or jewellery
→ After working on the device, remove any tools used or while working on rotating parts.
other objects from the device.
→ Protect long hair with a cap.
1.5 Safety and protective functions
1.8 Emission
DANGER
WARNING
Protective device missing and protective device not
Depending on the installation and operating conditions,
functioning
a sound pressure level greater than 70 dB(A) may arise.
Without a protective device there is a risk of serious injury, for
Danger of noise-induced hearing loss
instance if the hands reach or are sucked into the device during
operation. → Take appropriate technical safety measures.
→ Operate the device only with a fixed protective device and → Protect operating personnel with appropriate safety
guard grille. equipment, e.g. hearing protection.
→ The fixed protective device must be able to withstand the → Also observe the requirements of local agencies.
kinetic energy of a fan blade that becomes detached at
maximum speed. There must not be any gaps which it is 1.9 Hot surface
possible to reach into with the fingers, for example. CAUTION
→ The device is a built-in component. As the operator, you High temperature at the electronics housing
are responsible for ensuring that the device is secured Risk of burns
adequately. → Ensure sufficient contact protection.
→ Stop the device immediately if a protective device is

found to be missing or ineffective. 1.10 Transport
1.6 Electromagnetic radiation WARNING

Transportation of fan
Interference from electromagnetic radiation is possible, e.g. in conjunction Injuries from tipping or slipping
with open and closed-loop control devices.
→ Always transport the fan carefully and only in its original
If unacceptable emission intensities occur when the fan is installed,
packaging.
appropriate shielding measures have to be taken by the user.
→ Impact arising from setting down too hard or at an angle
NOTE can cause bearing damage or deformation at the frame and
Electrical or electromagnetic interferences after impeller.
integrating the device in installations on the customer's
side. → The fans must always be transported and handled such
that they cannot tip over.
→ Verify that the entire setup is EMC compliant.
→ Secure the fan(s) with a lashing strip for example so that
nothing can slip or tip up, particularly when stacking several
fans.
→ Also make allowance for possible wind forces.
K3G450-PI86-05
1.11 Storage ● Operating the device close to flammable materials or components.

; Store the device, partially or fully assembled, in the original ● Operating the device in an explosive atmosphere.
packaging in a clean, dry and weatherproof place free of vibrations. ● Using the device as a safety component or for taking on safety-
; Protect the device against environmental effects and dirt until final related functions.
installation. ● Operation with completely or partially disassembled or modified
; We recommend storing the device for no longer than one year in protective features.
order to guarantee trouble-free operation and longest possible service ● In addition, all application options that are not listed under proper use.
life.
; Even devices explicitly intended for outdoor use are to be stored as
described prior to commissioning.
; Maintain the storage temperature, see
chapter 3.6 Transport and storage conditions.
; Please make sure that all screwed cable glands are fitted with
dummy plugs.
2. PROPER USE
The device is exclusively designed as a built-in device for conveying
air according to its technical data.
Any other usage above and beyond this does not conform with the
intended purpose and constitutes misuse of the device.
Customer equipment must be capable of withstanding the mechanical
and thermal stresses that can arise from this product. This applies for the
entire service life of the equipment in which this product is installed.
Proper use also includes:
● Use the device in power systems with earthed neutral (TN/TT power
systems) only.
● The device is to be used in networks with network quality
characteristics as per EN 50160.
● Only using the device in stationary systems.
● Carrying out all maintenance.
● Conveying of air at an ambient air pressure of 800 mbar to 1050 mbar.
● Using the device in accordance with the permitted ambient
temperature, see chapter 3.6 Transport and storage conditions and
chapter 3.2 Nominal data.
● Operating the device with all protective features in place.
● Minding the operating instructions.
Improper use
Using the device in the following ways is particularly prohibited and
may cause hazards:
● Operating the device with an imbalance, e.g. caused by dirt deposits
or icing.
● Resonance mode, operation with heavy vibrations. These also
include vibrations that are transmitted from the customer system to the
fan.
● Operation in medical equipment with a life-sustaining or lifesaving
function.
● Moving solids content in flow medium.
● Painting the device
● Connections (e.g. screws) coming loose during operation.
● Opening the terminal box during operation.
● Moving air that contains abrasive particles.
● Moving highly corrosive air, e.g. salt spray mist. Exceptions are
devices that are intended for salt spray mist and protected accordingly.
● Moving air that contains dust pollution, e.g. suctioning off saw dust.
K3G450-PI86-05
3. TECHNICAL DATA
3.1 Product drawing
All measures have the unit mm.
1 Installation position: Shaft horizontal (install the support struts only vertically as shown in the illustration!) or rotor on bottom; rotor on top on
request
2 Cable diameter min. 4 mm, max. 10 mm, tightening torque 4±0.6 Nm
3 Inlet nozzle with pressure tap (k-factor: 240)
4 Tightening torque 3.5±0.5 Nm
5 Mounting holes for FlowGrid
K3G450-PI86-05
3.2 Nominal data 3.4 Technical features

Motor M3G112-IA Mass 32.5 kg
Size 450 mm
Phase 3~ Motor size 112
Nominal voltage / VAC 400 Surface of rotor Coated in black
Nominal voltage 380 .. 480 Material of electronics Die-cast aluminium
range / VAC housing
Frequency / Hz 50/60 Material of impeller Aluminium sheet
Type of data definition ml Material of mounting Sheet steel, galvanised
Speed (rpm) / min-1 1790 plate
Power input / W 1740 Material of support Steel, coated in black
Current draw / A 2.7 bracket
Min. ambient -25 Material of inlet nozzle Sheet steel, galvanised
temperature / °C Number of blades 5
Max. ambient 50 Direction of rotation Clockwise, seen on rotor
temperature / °C Type of protection IP54
ml = Max. load · me = Max. efficiency · fa = Running at free air Insulation class "B"
cs = Customer specs · cu = Customer unit Humidity (F) / H1
Subject to alterations environmental
protection class (H)
3.3 Data in accordance with ecodesign regulation EU 327/ Mounting position Refer to product drawing
2011 Condensation Rotor-side
drainage holes
Actual Request 2015
Operation mode S1
01 Overall efficiency ηes / % 69.2 54
Motor bearing Ball bearing
02 Measurement category A
Technical features - Output 10 VDC, max. 10 mA
03 Efficiency category Static
- Output 20 VDC, max. 50 mA
04 Efficiency grade N 77.2 62
- Output for slave 0-10 V
05 Variable speed drive Yes
- Operation and alarm display
06 Year of manufacture The year of manufacture is specified on the
rating plate on the product. - Input for sensor 0-10 V or 4-20 mA
07 Manufacturer ebm-papst Mulfingen GmbH & Co. KG - External 24 V input (programming)
County court Stuttgart · HRA 590344 - External release input
D-74673 Mulfingen
- Alarm relay
08 Type K3G450-PI86-05 - Integrated PID controller
09 Power input Ped / kW 1.74 - Output limit
09 Air flow qv / m³/h 6460 - Motor current limit
09 Pressure increase total psf / 632 - PFC, passive
Pa - RS485 MODBUS RTU
10 Speed (rpm) n / min-1 1800 - Soft start
11 Specific ratio* 1.01 - Control input 0-10 VDC / PWM
12 Recycling/disposal Information on recycling and disposal is - Control interface with SELV potential
provided in the operating instructions.

safely disconnected from the mains
13 Maintenance Information on installation, operation and
maintenance is provided in the operating - Over-temperature protected
instructions. electronics / motor
14 Additional components Components used to calculate the energy - Line undervoltage / phase failure
efficiency that are not apparent from the
detection
measurement category are detailed in the
CE declaration. Touch current acc. <= 3.5 mA
*
IEC 60990 (measuring
Specific ratio = 1 + pfs / 100 000 Pa
network Fig. 4, TN
Data definition with optimum efficiency. The ErP data is determined using a motor-impeller
combination in a standardised measurement configuration.
system)
Electrical connection Terminal box
Motor protection Thermal overload protector (TOP) wired
internally
Protection class I (if protective earth is connected by
customer)
Product conforming EN 61800-5-1; CE
to standard
Approval CSA C22.2 no. 77 + CAN/CSA-
E60730-1; EAC; UL 1004-7 + 60730-1
K3G450-PI86-05
For cyclic speed loads, note that the rotating parts of the device 4. CONNECTION AND START-UP
are designed for maximum one million load cycles. If you have
specific questions, contact ebm-papst for support. 4.1 Connecting the mechanical system
; Use the device in accordance with its protection type.
CAUTION
Notes on surface quality Cutting and crushing hazard when removing device
The surfaces of the products conform to the generally applicable industrial from packaging
standard. The surface quality may vary during the production period. → Carefully remove the device from its packaging, only
Strength, dimensional stability and dimensional accuracy are not affected touching the housing. Strictly avoid shocks.
by this. → Wear safety shoes and cut-resistant safety gloves.
The colour pigments of the paints used react perceptibly to UV light over
the course of time. This does not however have any influence on the CAUTION
technical properties of the products. To prevent the formation of patches Device weighs more than 25 kg! Heavy load when
and fading, the product is to be protected against UV radiation. Changes removing the device!
in colour are not a reason for complaint and are not covered by the Risk of physical injury, such as back injuries.
warranty. → Use suitable hoisting equipment to remove the device from
the packaging.
3.5 Mounting data
NOTE
; Secure the mounting screws against accidentally coming loose (e.g. Damage to device from vibration
by using self-locking screws). Bearing damage, reduced service life
Strength class for 8.8 → Forces or impermissibly high vibration levels must not be
mounting screws transmitted to the fan from system components.
Any further mounting data required can be taken from the product → If the fan is connected to air ducts, it should isolated from
drawing or Section chapter 4.1 Connecting the mechanical system. vibrations, for example using compensators or similar
elements.
3.6 Transport and storage conditions → Fasten the fan to the substructure without distorting it.
Max. permissible +80 °C ; The fan may not be handled in the area around the inlet nozzle during
ambient motor temp. transport and installation.
(transp./ storage) There is a risk of damage to the impeller.
Min. permissible -40 °C ; Check the device for transport damage. Damaged devices must no
ambient motor temp. longer be installed.
(transp./storage) ; Install the undamaged device according to your application.
3.7 Electromagnetic compatibility CAUTION
Possibility of damage to the device
If several devices are switched in parallel on the mains side so Serious damage may result if the device slips during assembly.
that the line current of the arrangement is in the range of 16 - 75
→ Keep the device fixed in position at the installation location
A, then this arrangement conforms to IEC 61000-3-12 provided
until all attachment screws have been tightened.
that the short-circuit power Ssc at the connection point of the
customer system to the public power system is greater than or ● The fan must not be strained on fastening.
equal to 120 times the rated output of the arrangement.
4.2 Connecting the electrical system
It is the responsibility of the installation engineer or operator/

owner of the device to ensure, if necessary after consultation DANGER
with the network operator, that this device is only connected to Electric voltage on the device
a connection point with a Ssc value that is greater than or equal Electric shock
to 120 times the rated output of the arrangement.
→ Always install a protective earth first.
→ Check the protective earth.
DANGER
Incorrect insulation
Risk of fatal injury from electric shock
→ Use only cables that meet the specified installation
requirements for voltage, current, insulation material, load etc.
→ Route cables such that they cannot be touched by any
rotating parts.
K3G450-PI86-05
DANGER 4.2.2 Power supply connection, fuse protection

Electrical load (>50 µC) between mains wire and
Assignment of conductor cross-sections and the fuse protection required
protective earth connection after switching of the supply
for them (overload protection only, no device protection).
when switching multiple devices in parallel.
Electric shock, risk of injury Nominal Safety Automatic Wire Wire
→ Make sure that sufficient protection against accidental contact voltage fuse circuit cross- cross-
is provided. breaker section section
Before working on the electrical connection, the VDE UL VDE mm² *AWG
connections to the mains supply and PE must be shorted. 3/PE AC 16 A 15 A C16A 1.5 16
380 - 480
CAUTION VAC
Electrical voltage 3/PE AC 20 A 20 A C20A 2.5 14
The fan is a built-in component and features no electrically 380 - 480
isolating switch. VAC
→ Only connect the fan to circuits that can be switched off with 3/PE AC 25 A 25 A C25A 4.0 12
an all-pole separating switch. 380 - 480
→ When working on the fan, you must switch off the VAC
installation/machine in which the fan is installed and secure it
* AWG = American Wire Gauge
from being switched on again.
NOTE 4.2.3 Idle current
Interferences and failures are possible
Because of the EMC filter integrated for compliance with EMC
Maintain a distance to the power supply line when routing the
limits (interference emission and interference immunity), idle
control lines of the device.
currents in the mains cable can be measured even when the
→ Ensure a sufficiently large clearance. motor is at a standstill and the mains voltage is switched on.
Recommendation: clearance > 10 cm (separate cable
● The values are typically in the range < 250 mA
routing)
● At the same time, the effective power in this operating state
NOTE (operational readiness) is typically < 5 W.
Water penetration into leads or wires
Water enters at the cable end on the customers side and can 4.2.4 Residual current operated device
damage the device.
If the use of a residual current device (RCD) is required in your
→ Make sure that the cable end is connected in a dry installation, only universal residual current devices (type B or
environment. B+) are permissible. Residual current devices (RCD) cannot
Connect the device only to circuits that can be switched off provide personal safety while operating the device, as is also
using an all-pole disconnecting switch. the case with frequency converters. When the device power
supply is switched on, charging current pulses from the
capacitors in the integrated EMC filter can lead to the instant
4.2.1 Prerequisites
triggering of residual current devices. We recommend residual
; Check that the data on the type plate match the connection data. current circuit breakers (RCCB) with an activation threshold of
; Before connecting the device, ensure that the supply voltage matches 300 mA and delayed tripping (super-resistant, characteristic K).
the operating voltage of the device.
4.2.5 Leakage current
; Only use cables designed for current according to the type plate.
For determining the cross-section, follow the basic principles in For asymmetrical power systems or if a phase fails, the
accordance with EN 61800-5-1. The protective earth must have a leakage current can increase to a multiple of the nominal value.
cross-section equal to or greater than the outer conductor cross-
section. 4.2.6 Locked-rotor protection
We recommend the use of 105°C cables. Ensure that the minimum
cable cross-section is at least Due to the locked-rotor protection, the start-up current (LRA) is
AWG26/0.13 mm². equal to or less than the nominal current (FLA).
Protective earth contact resistance as per EN 61800-5-1

4.3 Connection in terminal box
Compliance with the resistance specifications as per EN 61800-5-1 for
the protective earth connection circuit must be verified in the application.
Depending on the installation situation, it may be necessary to connect
an additional protective earth conductor by way of the extra protective
earth terminal provided on the device. The protective earth terminal is
located on the housing and provided with a protective earth symbol and
a hole.
K3G450-PI86-05
4.3.1 Preparing connection lines for the connection

Strip the cable just enough so that the screwed cable gland is tight and
the terminals are relieved of strain. Tightening torque, see chapter 3.1
Product drawing.
NOTE
Tightness and strain relief depend on the cable used.
→ The user must check this.
Fig. 1: Recommended stripping lengths in mm (inside the terminal box)

Legend: CL = control lines
4.3.2 Connecting cables with terminals

WARNING
unit that is shut off
Electric shock
→ Wait five minutes after disconnecting the voltage at all poles
Fig. 2: Connecting the wires to terminals
before opening the device.
; Remove the cap from the screwed cable gland. ; Seal the terminal box.
Remove the cap only in those places where cables are inserted. 4.3.3 Cable routing
; Mount the screwed cable glands with the seal inserts provided in the No water may penetrate along the cable in the direction of the cable gland.
terminal box.
NOTE
; Insert the line(s) (not included in the standard scope of delivery) into
Damage caused by moisture penetration.
the terminal box.
Moisture can penetrate into the terminal box if water is
; First connect the "PE" (protective earth) connection. constantly present at the cable glands.
; Connect the lines to the corresponding terminals. → To prevent the constant accumulation of water at the cable
Use a screwdriver to do so. glands, the cable should be routed in a U-shaped loop
During the connection work, ensure that no cables splice off. (siphon) wherever possible.
→ If this is not possible, a drip edge can be produced by
fitting a cable tie directly in front of the cable gland for example.
4.4 Factory settings

Factory settings with which the device is pre-set by ebm-papst.
Control mode PWM controlling
parameter set 1
Control mode PWM controlling
parameter set 2
Fan / device adress 01
Max. PWM / % 100
Min. PWM / % 5
Save set value to Yes
EEPROM
Set value control Analogue (linear)
Control function Positive (heating)
parameter set 1
K3G450-PI86-05
Control function Positive (heating)

parameter set 2
K3G450-PI86-05
4.5 Connection screen
No. Conn. Designation Function / assignment

KL 1 1 L1 Mains supply connection, supply voltage 3~380-480 VAC; 50/60 Hz
PE PE Earth connection, PE connection
KL 2 1 NO Status relay, floating status contact; normally open; close with error
KL2 2 COM Status relay; floating status contact; changeover contact; common connection; contact rating 250 VAC / max.
2 A (AC1) / min. 10 mA
KL2 3 NC Status relay, floating status contact; break with error
KL 3 1 RSA Bus connection RS-485, RSA, MODBUS RTU; SELV
KL 3 2 RSB Bus connection RS-485, RSB, MODBUS RTU; SELV
KL 3 3 / 10 GND Signal ground for control interface; SELV
KL 3 4 Ain1 U Analogue input 1, set value: 0-10 V, Ri = 100 kΩ, parametrisable curve, only usable as alternative to input
Ain1; SELV
KL 3 5 + 10 V Fixed voltage output 10 VDC, +10 V ±3%, max. 10 mA, short-circuit-proof, power supply for external
devices (e.g. potentiometer), SELV
KL 3 6 Ain1 I Analogue input 1, set value: 4-20 mA; Ri = 100 Ω, parametrisable curve, only usable as alternative to input
Ain1 U; SELV
KL 3 7 Din1 Digital input 1: enabling of electronics,
enabling: open pin or applied voltage 5-50 VDC
disabling: bridge to GND or applied voltage <1 VDC
reset function: triggers software reset after a level change to <1 VDC; SELV
KL 3 8 Din2 Digital input 2: parameter set switch 1/2, according to EEPROM setting, the valid/used parameter set can be
selected via bus or via digital input DIN2.
Parameter set 1: open pin or applied voltage 5-50 VDC
Parameter set 2: bridge to GND or applied voltage <1 VDC; SELV
KL 3 9 Din3 Digital input 3: controller function of integrated controller, according to EEPROM setting, the controller function of
the integrated controller is normally/inversely selectable per bus or per digital input
normal: open pin or applied voltage 5-50 VDC
inverse: bridge to GND or applied voltage <1 VDC; SELV
KL 3 11 Ain2 U Analogue input 2, actual value: 0-10 V, Ri = 100 kΩ, parametrisable curve, only usable as alternative to input
Ain2; SELV
KL 3 12 + 20 V Fixed voltage output 20 VDC, +20 V +25/-10%, max. 50 mA, short-circuit-proof, power supply for external
devices (e.g. sensors); SELV
KL 3 13 Ain2 I Analogue input 2, actual value: 4-20 mA, Ri = 100 Ω, parametrisable curve, only usable as alternative to input
Ain2 U; SELV
KL 3 14 Aout Analogue output 0-10 VDC, max. 5 mA, output of the current motor level control coefficient / motor speed
parametrisable curve; SELV
K3G450-PI86-05
4.6 Checking the connections 4.8 Switching off the device

; Make sure that the power is off (all phases). Switching off the device during operation:
; Secure it from being switched on again. ; Switch off the device via the control input.
; Check the correct fit of the connection lines. ; Do not switch the motor (e.g. in cyclic operation) on and off via power
; Screw the terminal box cover closed again. Terminal box tightening supply.
torque, see chapter 3.1 Product drawing. Switching off the device for maintenance work:
; Route the connecting cables in the terminal box so that the terminal ; Switch off the device via the control input.
box cover closes without resistance. ; Do not switch the motor (e.g. in cyclic operation) on and off via power
; Use all plug screws (the entire number). In doing so, insert the supply.
screws manually to avoid damage to the thread. ; Disconnect the device from the supply voltage.
; Make sure that the terminal box is correctly closed and sealed and ; When disconnecting, be sure to disconnect the earth wire connection
that all screws and screwed cable glands are properly tightened. last.
4.7 Switch on device
The device is not to be switched on until it has been installed properly 5. INTEGRATED PROTECTIVE FUNCTIONS
and in accordance with its intended use, including the required protective
devices and professional electrical connection. This also applies to The integrated protective functions cause the motor to switch off
devices which have already been equipped with plugs and terminals or automatically in case of faults described in the table.
similar connectors by the customer. Malfunctions Description / Function of
WARNING safety feature
Hot motor housing Rotor position detection error An automatic restart occurs.
Fire hazard Locked rotor ; After the blockage is
removed, the motor restarts
→ Ensure that no combustible or flammable materials are
automatically.
located close to the fan.
Line under-voltage (mains input ; If the mains supply voltage
; Inspect the device for visible external damage and the proper function voltage outside of permitted returns to permitted values, the
of the protective features before switching it on. nominal voltage) motor restarts automatically.
; Check the air flow paths of the fan for foreign objects and remove any Phase failure A phase of the supply voltage
that are found. fails for at least 5 s.
; Apply the nominal voltage to the voltage supply. ; If all phases are correctly
; Start the device by changing the input signal. supplied again, the motor
automatically restarts after 10 -
NOTE 40 s.
Damage to device by vibrations
Bearing damage, reduced service life
→ The fan must operate free of vibrations throughout its speed
control range.
→ Strong vibrations can result from improper handling,
imbalance resulting from damage during transport, or
component-induced or structural resonances.
→ When putting the fan into service, determine the speed

ranges with excessive vibration levels and also any
resonance frequencies that may be present.
→ When regulating the speed, pass through resonance
ranges as quickly as possible or find another remedy.
→ Operation at excessive vibration levels can lead to
premature failure.
→ The maximum vibration severity may not exceed 3.5 mm/s

and should be checked every 6 months.
→ It must be measured along all 3 spatial axes at the place
where the motor is attached to the motor support plate; see
chapter 6. Maintenance, malfunctions, possible causes and
remedies.
K3G450-PI86-05
6. MAINTENANCE, MALFUNCTIONS, POSSIBLE Motor winding broken Replace device

Thermal overload Allow motor to cool
CAUSES AND REMEDIES protector responded off, locate and rectify
Do not perform any repairs on your device. Return the device to ebm- cause of error, if
papst for repair or replacement. necessary cancel
restart lock-out
WARNING
Insufficient cooling Improve cooling. Let
the device cool down.
unit that is shut off
To reset the error
Electric shock
message, switch off
→ Wait five minutes after disconnecting the voltage at all poles the mains supply
before opening the device. voltage for a min. of
CAUTION 25 s and switch it on
If control voltage is applied or a speed setpoint is stored, again.
the motor will restart automatically, e.g. after a mains Alternatively, reset
failure. the error message by
Risk of injury applying a control
signal of <0.5 V to
→ Keep out of the device hazard zone.
DIN1 or by short
→ When working on the device, switch off the mains power circuiting Din1 to
and ensure that it cannot be switched back on. GND.
→ Wait until the device stops. Ambient temperature Reduce the ambient
→ After working on the device, remove any tools used or too high temperature. Let the
other objects from the device. device cool down.
To reset the error
NOTE message, switch off
If the device is not operated for a lengthy period in installed the mains supply
condition in a dry environment, it is to be started up and voltage for a min. of
operated at full speed for one hour at least every four months. If 25 s and switch it on
the device is not operated for a lengthy period in installed again.
condition in a damp environment (e.g. outdoors), it is to be Alternatively, reset
started up and operated at full speed for at least two hours once the error message by
a month to move the bearings and allow any condensate that applying a control
may have ingressed to evaporate. signal of <0.5 V to
Malfunction/error Possible cause Possible remedy DIN1 or by short
Impeller running Imbalance in rotating Clean the device; if circuiting Din1 to
roughly parts imbalance is still GND.
evident after cleaning, Unacceptable Correct the operating
replace the device. operating point (e.g. point. Let the device
If you have counterpressure is cool down.
attached any weight too high) To reset the error
clips during cleaning, message, switch off
the mains supply
make sure to remove

them afterwards. voltage for a min. of
Motor does not turn Mechanical blockage Switch off, de- 25 s and switch it on
energise, and again.
remove mechanical Alternatively, reset
blockage. the error message by
Mains supply voltage Check mains supply applying a control
faulty voltage, signal of <0.5 V to
restore power DIN1 or by short
supply. circuiting Din1 to
Important! The error GND.
message resets
If you have any other problems, contact ebm-papst.
automatically.
The device starts up
again automatically
without advance
warning.
Faulty connection De-energise, correct
connection, see
connection diagram.
K3G450-PI86-05
6.1 Vibration test Check the Visual inspection At least every Replacement of
device for 6 months the device
Checking the fan for mechanical vibrations based on ISO 14694.
damage to
Recommendation: every 6 months. Maximum vibration severity is 3.5
blades and
mm/s measured at the motor’s fastening diameter on the motor support
housing
plate towards and perpendicular to the motor’s axis of rotation.
Mounting the Visual inspection At least every Fasten
connection lines 6 months
Check the Visual inspection At least every Replace wires
insulation of the 6 months
wires for damage
Impeller for Visual inspection At least every Clean impeller
wear/deposits/ 6 months or replace device
corrosion and
damage
Tightness of Visual inspection At least every Retighten,
screwed cable 6 months replace if
gland damaged
Condensate Visual inspection At least every Open bore holes
discharge holes 6 months
for clogging, as
necessary
Abnormal acoustic At least every Replace device
Fig. 3: Example showing vibration measurement. Positioning of the bearing noise 6 months
sensors will vary depending on the device and the circumstances of Vibration test Vibration tester, Recommended Clean impeller
acceleration or every 6 months or replace device
installation.
deceleration
6.2 Cleaning measurement
NOTE 6.4 Disposal

Damage to the device during cleaning
For ebm-papst, environmental protection and resource preservation are
Malfunction possible
top priority corporate goals.
→ Do not clean the device using a water jet or high-pressure ebm-papst operates an environmental management system which is
cleaner. certified in accordance with ISO 14001 and rigorously implemented
→ Do not use any acid, alkali or solvent-basedcleaning around the world on the basis of German standards.
agents. Right from the development stage, ecological design, technical safety
→ Do not use any pointed or sharp-edged objects for cleaning and health protection are fixed criteria.
The following section contains recommendations for ecological disposal
6.3 Safety test of the product and its components.
NOTE 6.4.1 Country-specific legal requirements

High-voltage test NOTE
The integrated EMC filter contains Y capacitors. Therefore, the Country-specific legal requirements
trigger current is exceeded when AC testing voltage is applied. Always observe the applicable country-specific legal
→ Test the device with DC voltage when you carry out the regulations with regard to the disposal of products or waste
high-voltage test required by law. The voltage to be used occurring in the various phases of the life cycle. The
corresponds to the peak value of the AC voltage required by corresponding disposal standards are also to be heeded.
the standard.
6.4.2 Disassembly
What has to How to test? Frequency Which
be tested? measure? Disassembly of the product must be performed or supervised by
Check the Visual inspection At least every Repair or qualified personnel with the appropriate technical knowledge.
protective 6 months replacement of The product is to be disassembled into suitable components for disposal
casing against the device employing standard procedures for motors.
accidental WARNING
contact for Heavy parts of the product may drop off. Some of the
damage and to product components are heavy. These components
ensure that it is could drop off during disassembly.
intact This can result in fatal or serious injury and material damage.
→ Secure components before unfastening to stop them falling.
K3G450-PI86-05
6.4.3 Component disposal

The products are mostly made of steel, copper, aluminium and plastic.
Metallic materials are generally considered to be fully recyclable.
Separate the components for recycling into the following categories:
● Steel and iron
● Aluminium
● Non-ferrous metal, e.g. motor windings
● Plastics, particularly with brominated flame retardants, in accordance
with marking
● Insulating materials
● Cables and wires
● Electronic scrap, e.g. circuit boards
Only ferrite magnets and not rare earth magnets are used in external
rotor motors from ebm-papst Mulfingen GmbH & Co. KG.
; Ferrite magnets can be disposed of in the same way as normal iron
and steel.
Electrical insulating materials on the product, in cables and wires are
made of similar materials and are therefore to be treated in the same
manner.
The materials concerned are as follows:
● Miscellaneous insulators used in the terminal box
● Power lines
● Cables for internal wiring
● Electrolytic capacitors
Dispose of electronic components employing the proper procedures for
electronic scrap.
→ Please contact ebm-papst for any other questions on disposal.


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K3G450-PI86-05

ebm-papst Mulfingen GmbH & Co. KG 1. SAFETY REGULATIONS AND NOTES

Item no. 54836-5-9970 · ENG · Revision 202174 · Release 2018-12-28 · Page 1 / 14

WARNING 1.7 Mechanical movement

→ Stop the device immediately if a protective device is

1.6 Electromagnetic radiation WARNING

Item no. 54836-5-9970 · ENG · Revision 202174 · Release 2018-12-28 · Page 2 / 14

1.11 Storage ● Operating the device close to flammable materials or components.

Item no. 54836-5-9970 · ENG · Revision 202174 · Release 2018-12-28 · Page 3 / 14

3.1 Product drawing

All measures have the unit mm.

5 Mounting holes for FlowGrid

Item no. 54836-5-9970 · ENG · Revision 202174 · Release 2018-12-28 · Page 4 / 14

3.2 Nominal data 3.4 Technical features

provided in the operating instructions.

Item no. 54836-5-9970 · ENG · Revision 202174 · Release 2018-12-28 · Page 5 / 14

It is the responsibility of the installation engineer or operator/

Item no. 54836-5-9970 · ENG · Revision 202174 · Release 2018-12-28 · Page 6 / 14

DANGER 4.2.2 Power supply connection, fuse protection

Protective earth contact resistance as per EN 61800-5-1

Item no. 54836-5-9970 · ENG · Revision 202174 · Release 2018-12-28 · Page 7 / 14

4.3.1 Preparing connection lines for the connection

Fig. 1: Recommended stripping lengths in mm (inside the terminal box)

4.3.2 Connecting cables with terminals

4.4 Factory settings

Item no. 54836-5-9970 · ENG · Revision 202174 · Release 2018-12-28 · Page 8 / 14

Control function Positive (heating)

Item no. 54836-5-9970 · ENG · Revision 202174 · Release 2018-12-28 · Page 9 / 14

4.5 Connection screen

No. Conn. Designation Function / assignment

Item no. 54836-5-9970 · ENG · Revision 202174 · Release 2018-12-28 · Page 10 / 14

4.6 Checking the connections 4.8 Switching off the device

→ When putting the fan into service, determine the speed

→ The maximum vibration severity may not exceed 3.5 mm/s

Item no. 54836-5-9970 · ENG · Revision 202174 · Release 2018-12-28 · Page 11 / 14

6. MAINTENANCE, MALFUNCTIONS, POSSIBLE Motor winding broken Replace device

make sure to remove

Item no. 54836-5-9970 · ENG · Revision 202174 · Release 2018-12-28 · Page 12 / 14

NOTE 6.4 Disposal

NOTE 6.4.1 Country-specific legal requirements

Item no. 54836-5-9970 · ENG · Revision 202174 · Release 2018-12-28 · Page 13 / 14

6.4.3 Component disposal

→ Please contact ebm-papst for any other questions on disposal.

Item no. 54836-5-9970 · ENG · Revision 202174 · Release 2018-12-28 · Page 14 / 14

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