FRONT SUSPENSION

E SUSPENSION

SECTION
FRONT SUSPENSION
FSU B

FSU
CONTENTS
PRECAUTIONS .......................................................... 2 INSTALLATION ..................................................... 8 F
PrecautionsforProcedureswithoutCowlTopCover..... 2 Disassembly and Assembly ...................................... 8
Precautions for Brake System .................................. 2 DISASSEMBLY ..................................................... 8
Cautions ................................................................... 2 INSPECTION AFTER DISASSEMBLY .................. 9 G
PREPARATION ........................................................... 3 ASSEMBLY ........................................................... 9
Special Service Tools ............................................... 3 TRANSVERSE LINK ................................................. 10
NOISE, VIBRATION AND HARSHNESS (NVH) Removal and Installation ........................................ 10
H
TROUBLESHOOTING ................................................ 4 REMOVAL ........................................................... 10
NVH Troubleshooting Chart ..................................... 4 INSPECTION AFTER REMOVAL ....................... 10
FRONT SUSPENSION ASSEMBLY ........................... 5 INSTALLATION ................................................... 10
Components ............................................................. 5 STABILIZER BAR ..................................................... 11 I
On-Vehicle Inspection and Service .......................... 6 Removal and Installation ........................................ 11
LOOSENESS, BACKLASH, AND DAMAGE OF REMOVAL ........................................................... 11
MOUNTING PARTS AND CONNECTIONS .......... 6 INSPECTION AFTER REMOVAL ....................... 12 J
Wheel Alignment ...................................................... 6 INSTALLATION ................................................... 12
DESCRIPTION ...................................................... 6 FRONT SUSPENSION MEMBER ............................. 13
PRELIMINARY INSPECTION ............................... 6 Removal and Installation ........................................ 13
K
INSPECTION OF CAMBER, CASTER, AND REMOVAL ........................................................... 13
KINGPIN INCLINATION ANGLES ........................ 6 INSPECTION AFTER REMOVAL ....................... 13
STEERING ANGLE INSPECTION ........................ 7 INSTALLATION ................................................... 14
COIL SPRING AND SHOCK ABSORBER ................. 8 SERVICE DATA AND SPECIFICATIONS (SDS) ...... 15 L
Removal and Installation .......................................... 8 Wheel Alignment .................................................... 15
REMOVAL ............................................................. 8 Ball Joint ................................................................. 15
Tightening Torque ................................................... 15 M

FSU-1
 PRECAUTIONS

PRECAUTIONS PFP:00001

Precautions for Procedures without Cowl Top Cover EES002GB

When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc.

PIIB3706J

Precautions for Brake System EES002L7

● Recommended fluid is brake fluid “DOT3” or “DOT4”.

● Never reuse drained brake fluid.
● Be careful not to splash brake fluid on painted areas; it may
cause paint damage. If brake fluid is splashed on painted areas,
wash it away with water immediately.
● Use flare nut wrench when removing flare nuts, and use a flare
nut torque wrench when tighten flare nuts.
● Always tighten brake lines to the specified torque when install-
ing.
SBR820BA

Cautions EES000ZW

● When installing rubber bushings, final tightening must be carried out under unladen conditions with tires
on flat, level ground. Oil will shorten the life of rubber bushings. Be sure to wipe off any spilled oil.
● “Unladen condition” means that fuel, coolant and lubricant are full and ready for drive. However, spare tire,
jack, and hand tools should be unloaded.
● After installing the removed suspension parts, always check wheel alignment and adjust if necessary.
● Replace the caulking nut with a new one. Install a new nut without wiping the oil off before tightening.

FSU-2
 PREPARATION

PREPARATION PFP:00002
A
Special Service Tools EES000ZY

Description Application
B
CCK gauge attachment
KV991040S1
1 KV99104020 Adapter A
2 KV99104030 Adapter B C
3 KV99104040 Adapter C
Measuring wheel alignment
4 KV99104050 Adapter D
5 KV99104060 Plate
6 KV99104070 Guide bolt D
7 KV99104080 Spring ZZA1167D

8 KV99104090 Center plate

FSU

Strut attachment
Disassembling and assembling strut F
ST35652000

ZZA0807D
G

GG94310000 H
Flare nut torque wrench Removing and installing brake lines
a: 10 mm (0.39 in)

NT406
I

FSU-3
 Symptom

×: Applicable
Reference page

FRONT SUSPENSION
Possible cause and SUSPECTED PARTS

dling
Noise
Shake

Judder
NVH Troubleshooting Chart

Shimmy
Vibration

Poor quality ride or han-

Improper installation, looseness Refer to FSU-5, "FRONT SUSPENSION ASSEMBLY"

×
×
×
×
×
×

FSU-4
×
×
×
×
×
×
Shock absorber deformation, damage or deflection Refer to FSU-8, "COIL SPRING AND SHOCK ABSORBER"

×
×
×
×
×
×
Bushing or mounting deterioration —

×
×
×
×
×
Parts interference —

×
×
×
Spring fatigue —

×
×
Suspension looseness Refer to FSU-5, "FRONT SUSPENSION ASSEMBLY"

Incorrect wheel alignment Refer to FSU-6, "Wheel Alignment"

×
×

×
Stabilizer bar fatigue Refer to FSU-11, "STABILIZER BAR"

×
×
REAR AXLE AND REAR SUSPENSION NVH in RAX and RSU section.

×
×
×
×

×
×
×
×
×
×
TIRES NVH in WT section.
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING

×
×
×
×
×
ROAD WEEL NVH in WT section.

DRIVE SHAFT NVH in FAX section.

×
×
×
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING

×
×
BRAKES

×
×
NVH in BR section.
Use the chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.

×
×
STEERING NVH in PS section.

×
×
×
PFP:00003

EES000ZZ
 FRONT SUSPENSION ASSEMBLY

FRONT SUSPENSION ASSEMBLY PFP:54010

A
Components EES001T8

FSU

MEIB9021E

FSU-5
 FRONT SUSPENSION ASSEMBLY

1. Strut mounting insulator 2. Strut mounting bearing 3. Coil spring

4. Bound bumper 5. Strut 6. Knuckle
7. Clamp 8. Bushing 9. Connecting rod
10. Transverse link 11. Stabilizer 12. Upper link (A/T models only)
13. Upper link 14. Suspension member 15. Suspension member stay

On-Vehicle Inspection and Service EES00101

LOOSENESS, BACKLASH, AND DAMAGE OF MOUNTING PARTS AND CONNECTIONS

Lift the vehicle, and inspect as follows:
● Check mounting point of each component for looseness, backlash, and damage.
● Check end play of the lower ball joint.
1. Attach a dial gauge so that the contact rests on the brake caliper.
2. Set front wheels in a straight-ahead position. Do not depress brake pedal.
3. Measure axial end play by placing an iron pry bar or something similar between transverse link and steer-
ing knuckle.
Standard
Axial end play : 0 mm (0 in)
CAUTION:
Be careful not to damage ball joint boot.
4. If axial end play is outside the standard, remove transverse link and check lower ball joint.
Wheel Alignment EES00102

DESCRIPTION
● Measure wheel alignment under unladen conditions. “Unladen conditions” means that fuel, coolant, and
lubricant are full. However, spare tire, jack, and hand tools should be unloaded.
PRELIMINARY INSPECTION
1. Check the tires for improper air pressure and wear.
2. Check road wheels for runout.
3. Check wheel bearing axial end play.
4. Check lower ball joint axial end play.
5. Check strut operation.
6. Check each mounting point of axle and suspension for looseness and deformation.
7. Check each link and arm for cracks, deformation, and other damage.
8. Check the vehicle posture.
INSPECTION OF CAMBER, CASTER, AND KINGPIN INCLINATION ANGLES
● Camber, caster, and kingpin inclination angles cannot be adjusted.
● Before inspection, mount front wheels onto turning radius gauge. Mount rear wheels onto a stand that has
same height so the vehicle will remain horizontal.
1. Measure camber, caster and kingpin inclination of both right and
left wheels with a suitable alignment gauge.
Camber: -0°51′ - 0°39′ (-0.85° - 0.65°)
Caster: 3°42′ - 5°12′ (3.70° - 5.20°) CR & HR 16
engines
3°36′ - 5°06′ (3.60° - 5.10°) K9K engines
Kingpin offset: 9°03′ - 10°33′ (9.05° - 10.55°)
2. If camber, caster or kingpin inclination is not within specification,
inspect front suspension parts. Replace dam-aged or worn out SRA096A
parts.

FSU-6
 FRONT SUSPENSION ASSEMBLY

Toe-in
Measure toe-in using the following procedure. A
WARNING:
● Always perform the following procedure on a flat surface.
● Make sure that no person is in front of the vehicle before B
pushing it.
1. Bounce front of vehicle up and down to stabilize the posture.
2. Push the vehicle straight ahead about 5 m (16 ft). C
3. Put a mark on base line of tread (rear side) of both tires at the
same height as hub center. These are measuring points.
AFA050
D

4. Measure distance “A” (rear side).

FSU
5. Push the vehicle slowly ahead to rotate the wheels 180degrees
(1/2 turn).
If the wheels have rotated more than 180 degrees (1/2 turn), try the
above procedure again from the beginning. Never push vehicle F
backward.
6. Measure distance “B” (front side).
G
Total toe-in: In 2 - 0 mm (0.08 - 0 in)

SFA234AC
H
STEERING ANGLE INSPECTION
1. Set wheels in straight-ahead position. Move vehicle to set front wheels on turning radius gauge.
2. Turn steering wheel fully to right and left, and measure steering angle. Refer to PS-13, "SERVICE DATA I
AND SPECIFICATIONS (SDS)" .

FSU-7
 COIL SPRING AND SHOCK ABSORBER

COIL SPRING AND SHOCK ABSORBER PFP:54302

Removal and Installation EES00103

REMOVAL
1. Raise vehicle and remove tire.
2. Remove cowl top cover. Refer to EI-13, "COWL TOP" .
3. Remove electrical wires of ABS wheel sensor from strut. Refer to BRC-45, "WHEEL SENSORS" .
4. Remove brake hose lock plate. Refer to BR-11, "BRAKE PIPING AND HOSE" .
5. Remove stabilizer connecting rod.
6. Remove nuts and bolts securing steering knuckle to strut.
7. Remove upper bolts of the strut and remove strut from the vehi-
cle.

MEIA0013E

INSTALLATION
● Refer to FSU-5, "FRONT SUSPENSION ASSEMBLY" for tightening torque. Tighten in the reverse order
of removal.
● Make sure the identification letters on strut mounting insulator
face toward vehicle front. Then install strut.

MEIA0014E

Disassembly and Assembly EES00104

DISASSEMBLY
1. Install strut attachment (SST) to strut and fix it in a vise.
CAUTION:
When installing strut attachment (SST), wrap a shop cloth
around strut to protect it from damage.
2. Slightly loosen piston rod lock nut.
CAUTION:
Do not remove piston rod lock nut completely. If it is
removed completely, coil spring jumps out and may cause
serious damage or injury.
3. Compress coil spring using a spring compressor (commercial MEIA0015E
service tool).
CAUTION:
Start compressing the coil spring after making sure that the spring compressor is completely
attached to the coil spring.
4. After making sure coil spring is free between strut mounting bearing and lower seats at the end of Step 3,
remove piston rod lock nut.
5. Remove small parts on strut.
● Remove strut mounting insulator and strut mounting bearing. Remove coil spring from strut.

FSU-8
 COIL SPRING AND SHOCK ABSORBER

6. Remove bound bumper.

7. Gradually release spring compressor (commercial service tool), and remove coil spring. A

INSPECTION AFTER DISASSEMBLY

Strut Inspection B
● Check the strut for deformation, cracks, and damage, and replace if necessary.
● Check piston rod for damage, uneven wear, and distortion, and replace if necessary.
● Check connections and packing for oil leakage, and replace if necessary. C
Insulator and Rubber Parts Inspection
Check strut mounting insulator for cracks and rubber parts for wear. Replace them if necessary.
D
Coil Spring Inspection
Check coil spring for cracks, wear, and damage. Replace if necessary.
ASSEMBLY FSU
1. Compress coil spring using a spring compressor (commercial
service tool), and install it onto the strut.
CAUTION: F
● Face the small diameter side (there is identification mark
in 1.25 rotations) of coil spring downward. Align lower
end to spring seat as shown in the figure. G
● Start compressing the coil spring after making sure that
the spring compressor is completely attached to the coil
spring. H
2. Connect bound bumper to strut piston rod.
MEIA0016E
3. Install small parts to the strut.
● Attach strut mounting insulator, strut mounting bearing. Position piston rod lock nut. I
CAUTION:
Do not reuse piston rod lock nut.
4. Be sure the identification letters on strut mounting insulator are J
positioned as shown.
5. Be sure coil spring is properly set in strut mounting bearing.
Gradually release spring compressor (commercial service tool). K
6. Tighten piston rod lock nut to the specified torque.
Tightening : 60 - 75 N·m (6.2 - 7.6 kg-m, 45 - 55 ft-lb)
L
torque

MEIA0014E M

7. Remove strut attachment (SST).

MEIA0015E

FSU-9
 TRANSVERSE LINK

TRANSVERSE LINK PFP:54500

Removal and Installation EES00105

REMOVAL
1. Raise vehicle and remove tire.
2. Remove nuts and bolts of transverse link ball joint, and remove transverse link from steering knuckle.
3. Remove transverse link nuts and bolts, and remove transverse
link from suspension member.
NOTE:
When removing LH transverse link (A/T models), lower the sus-
pension member in order to remove bolts to avoid contacting
and releasing the mounting bolts on vehicle front. Remove sus-
pension member.
a. Set jack under suspension member.
b. Loosen RH upper link mounting bolt, LH upper link mounting
bolt (suspension member side), suspension member mounting
bolts (left/right). Lower the suspension member in order to MEIA0017E

remove transverse link mounting bolts.

INSPECTION AFTER REMOVAL
Visual Inspection
Check transverse link and bushing for deformation, cracks, and other damage, and replace entire transverse
link assembly if necessary.
Ball Joint Inspection
● Manually move ball stud to confirm it moves smoothly with no binding.
Oscillating Torque Inspection
CAUTION:
Before measuring, move the ball joint at least ten times by hand to check for smooth movement.
● Hook the spring scale at the cutout on ball stud, and make sure
the spring scale measurement value is within the standard when
ball stud begins moving.
Tensile force : 0.5 - 4.9 N·m (0.05 - 0.5 kg-m, 5 - 43
in-lb)
Spring balance : 15.4 - 150.8 N (1.6 - 15.4 kg, 3.5 -
measurement 33.9 lb)
● If value is outside the standard, replace transverse link.
MEIA0018E

Axial End Play Inspection

● Move the tip of the ball joint in the axial direction to check for looseness.
Axial end play : 0 mm (0 in)
● If any looseness is noted, replace transverse link assembly as a single unit.
INSTALLATION
● Refer to FSU-5, "Components" for tightening torque. Tighten in the reverse order of removal.
● Fully tighten transverse link mounting nuts and bolts under unladen condition with tires on level ground.
● After installation, check wheel alignment. Refer to FSU-6, "Wheel Alignment" .

FSU-10
 STABILIZER BAR

STABILIZER BAR PFP:54611

A
Removal and Installation EES00106

REMOVAL
1. Raise vehicle and remove tire.
B
2. Remove the attachment nut on the stabilizer connecting rod and remove the stabilizer connecting rod.
3. Remove tie-rod from steering knuckle. If it is difficult to remove tie-rod, remove it with a ball joint remover
(commercial service tool).
C
CAUTION:
To prevent damage to threads and to prevent ball joint remover (commercial service tool) from
coming off, temporarily tighten lock nuts.
D
4. Remove exhaust tube mount (A/T models). Refer to AT-357,
"Removal and Installation"
FSU

G
MEIA0019E

5. Remove transaxle rear torque rod. Refer to MT-7, "REMOVAL

AND INSTALLATION" (with JH3 transaxle) or MT-37, H
"REMOVAL AND INSTALLATION" (with JR5 transaxle) for M/T
models, AT-357, "Removal and Installation" for A/T models.
I

MEIB9016E
K

MEIB0012E

6. Remove rear side bolt of suspension member stay.

7. Set jack under suspension member.
8. Remove bolts of suspension member and suspension member stay.

FSU-11
 STABILIZER BAR

9. Lower suspension member in order to remove stabilizer mount-

ing bolts.
CAUTION:
Be careful not to lower it too far. (Do not overload the links.)

SEIA0161J

10. Remove stabilizer bolt and remove clamp and bushing.

11. Remove stabilizer from the vehicle.

MEIB9022E

MEIA0021E

INSPECTION AFTER REMOVAL

Check stabilizer, connecting rod, bushing and clamp for deformation, cracks and damage. Replace if neces-
sary.
INSTALLATION
● Refer to FSU-5, "FRONT SUSPENSION ASSEMBLY" for tightening torque. Tighten in the reverse order
of removal.
● Because the stabilizer uses the pillow ball type connecting rod,
position the ball joint with the case on the pillow ball head paral-
lel to the stabilizer.

MEIA0022E

FSU-12
 FRONT SUSPENSION MEMBER

FRONT SUSPENSION MEMBER PFP:54401

A
Removal and Installation EES00107

REMOVAL
1. Raise vehicle and remove tire.
B
2. Remove stabilizer connecting rod.
3. Remove nuts and bolts of transverse link ball joint, and remove transverse link from steering knuckle.
4. Remove steering gear mounting nuts and bolts. Separate steer- C
ing gear from suspension member.

FSU

SEIA0168J F

5. Remove transaxle rear torque rod. Refer to MT-7, "REMOVAL

AND INSTALLATION" (with JH3 transaxle) or MT-37, G
"REMOVAL AND INSTALLATION" (with JR5 transaxle) for M/T
models, AT-357, "Removal and Installation" for A/T models.
H

MEIB9016E

M
MEIB0012E

6. Remove exhaust tube mount (A/T models). Refer to EX-8,

"REMOVAL" .
7. Remove body side bolt of upper link.
8. Set a jack under suspension member, and remove suspension
member mounting bolts. Remove upper link, transverse link and
stabilizer as a set.
9. Remove upper link, transverse link and stabilizer from the sus-
pension member.

MEIA0019E

INSPECTION AFTER REMOVAL

Check suspension member for deformed parts, cracks, or any other damage. Replace if necessary.

FSU-13
 FRONT SUSPENSION MEMBER

INSTALLATION
● Refer to FSU-5, "FRONT SUSPENSION ASSEMBLY" for tightening torque. Tighten in the reverse order
of removal.
● After finishing work, perform final tightening of each part under unladen condition with tires on level
ground. Check wheel alignment. Refer to FSU-6, "Wheel Alignment" .

FSU-14
 SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS) PFP:00030

A
Wheel Alignment EES00108

Drive type 2WD

Camber -0°51’ - 0°39’ (-0.85° - 0.65°) B
3°42’ - 5°12’ (3.70° - 5.20°) CR & HR 16 engines
Caster
3°36’ - 5°06’ (3.60° - 5.10°) K9K engines
C
Kingpin offset 9°03’ - 10°33’ (9.05° - 10.55°)
Toe-in In 2 - 0 mm (0.08 - 0 in)

Ball Joint EES00109 D

Axial end play 0mm (0 in)

Sliding torque 0.5 - 4.9 N·m (0.05 - 0.5 kg-m, 5 - 43 in-lb) FSU
Spring scale measurement (ball stud cutout) 15.4 - 150.8 N (1.6 - 15.4 kg, 3.5 - 33.9 lb)

Tightening Torque EES0010A

F
Unit: N·m (kg-m, ft-lb)
Front
Rear
M/T A/T G
Transverse link to suspension member Right: 140 - 160 (15 -
16, 104 - 118)
90 - 107 (9.2 - 10.9, Rear: 90 - 107 (9.2 - 10.9, 67 - 78)
67 - 78)
Left: 90 - 107 (9.2 - H
10.9, 67 - 78)
Steering knuckle to Transverse link 54 - 66 (5.5 - 6.7, 40 - 48)
Stabilizer connecting rod to Strut 38 - 50 (3.9 - 5.0, 28 - 36) I
Strut mounting insulator to Body 15 - 19.5 (1.6 - 1.9, 11 - 14)
Strut piston rod lock nut 60 - 75 (6.2 - 7.6, 45 - 55)
J
Strut to Steering knuckle 100 - 117 (11 - 12, 74 - 86)
Upper link to Body 57 - 72 (5.9 - 7.3, 42 - 53)
Right Left K
M/T A/T & C+C Except C+C C+C
Upper link to Suspension member
90 - 107 (9.2 - 10.9, 140 - 160 (15 - 16, 90 - 107 (9.2 - 140 - 160 (15 - 16,
67 - 78) 104 - 118) 10.9, 67 - 78) 104 - 118) L
Suspension member to Body 100 - 115 (11 - 12, 74 - 84)
Suspension member stay to Body (rear) 40 - 50 (4.1 - 5.0, 30 - 36)
M
Suspension member to Stabilizer clamp 28 - 35 (2.9 - 3.5, 21 - 25)

FSU-15
SERVICE DATA AND SPECIFICATIONS (SDS)

FSU-16