Underground Cable Fault Detection Using Zigbee
Underground Cable Fault Detection Using Zigbee
Underground Cable Fault Detection Using Zigbee
1 Introduction
1.1 Introduction
For most of the worldwide operated low voltage and medium voltage distribution lines,
underground cables have been used from many decades. To reduce the sensitivity of
used more and more. Underground cables have been widely used in power distribution
networks due to the advantages of underground connection, involving more security than
But if any fault occur in the cable, then it is difficult to locate fault. So this project is used
to detect the location of fault in modern way. The requirement of locating the faulty point
in underground cable in order to facilitate quicker repair, improve the system reliability
and reduced outage period. The underground cable system is very useful for distribution
mainly in metropolitan cities, airport and defensive services. Now the world is become
digitalized so the project is intended to detect the location of fault in digital way. The
underground cable system is more common practice followed in many urban areas. While
fault occur for some reason, at that time the repairing process related to that particular
cable is difficult due to not knowing the exact location of cable fault. Fault in cable is
represented as;
1. Any defect.
2. Inconsistency.
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2. To locate discontinuities in a connector printed circuit board, or any other
electrical path.
3. To locate the distance of fault in the underground cables from grid station.
the fault in the line is being detected and the distance of fault is also calculated.
repairing process related to that particular cable is difficult due to exact unknown location
of the fault in the cable. There may be reduction in the supply voltage of the healthy
feeders, resulting in the loss of industrial loads. Short circuits may cause the unbalancing
of the supply voltages and currents, there by heating rotating machines. There may be a
loss of system stability. The faults may cause an interruption of supply to consumers.
that authentic and not reliable as well. In order to decrease man intercession and save the
labor cost. we can use arduino to control, work and synchronize this task. As compared to
other method this is suitable as it involves hardware as well as software in this module .We
can program arduino to detect fault and develop precise digital data and display it on the
The fig.1.1 shows the block diagram of our project. The supply is transferred to SPDT
relay after passing through transformer and rectifier circuit. The 220Vac passed to
distribution lines. The supply from the arduino is also passed to switching circuit of relay
through which it connected the relays to the arduino for transmission of data to the zigbee.
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Liquid Crystal display and zigg-bee is connected to arduino to display the output coming
This Report consist of five chapters, advantages &conclusions and reference; detail all
Chapter 3: SOFTWARE
Chapter 4: HARDWARE
CHAPTER 2
2 Literature Survey
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2.1 Introduction of Underground Cables
The underground system of electrical distribution of power in large cities in increasingly
system.[3] It ensures the continuity of supply apart from the following advantages:
2.2.2 Insulation
The core is provided with suitable thickness of insulation, depending upon the voltage to
be withstood by the cable. The commonly used materials for insulation are impregnated
2.2.4 Bedding
Bedding is provided to protect the metallic sheath from corrosion and from mechanical
damage due to armoring. It is a fibrous material like jute or hessian tape.
2.2.5 Armoring
Its purpose is to protect the cable from mechanical injury while laying it or during the
course of handling. It consists of one or two layers of galvanized steel wire or steel tape.
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2.2.6 Serving
To protect armoring from atmospheric conditions, a layer of fibrous material is provided.
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2.3.3 Super tension cables
Super tension (ST) cables which are used upto 22KV to 33KV. Such cables using oil or
gas are called pressure cables.
2.4 Faults
A fault in a circuit is any failure that interferes with the normal flow of current to the load.in
most fault, a short circuit path forms between two or more phases, or between one or more
fault, short circuit fault and ground fault. we discussed these fault in detail given below.
Three-phase fault is called symmetrical fault. In this all three phases are short circuited.
These are very severe faults and occur infrequently in the power systems. These are also
called as balanced faults and are of two types namely line to line to line to ground (L-LL-
Only 2-5 percent of system faults are symmetrical faults. If these faults occur, system
remains balanced but results in severe damage to the electrical power system equipments.
Below fig. 2.2: shows two types of three phase symmetrical faults. Analysis of this fault is
easy and usually carried by per phase basis. Three phase fault analysis or information is
required for selecting set-phase relays, rupturing capacity of the circuit breakers and rating
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Fig 2.2: Symmetrical Fault
In this fault magnitude of current is not equal & not displaced by 120 degree. These are
very common and less severe than symmetrical faults. There are mainly three types namely
line to ground (L-G), line to line (L-L) and double line to ground (LL-G) faults. Line to
ground fault (L-G) is most common fault and 65-70 percent of faults are of this type. It
causes the conductor to make contact with earth or ground. 15 to 20 percent of faults are
double line to ground and causes the two conductors to make contact with ground. Line to
line faults occur when two conductors make contact with each other mainly while swinging
of lines due to winds and 5- 10 percent of the faults are of this type.
In fig. 2.3 shows the unsymmetrical faults, which are line to ground, line to line, and double
line to ground.
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Fig 2.3: Unsymmetrical Fault
These are also called unbalanced faults since their occurrence causes unbalance in the
system. Unbalance of the system means that that impedance values are different in each
phase causing unbalance current to flow in the phases. These are more difficult to analyse
and are carried by per phase basis similar to three phase balanced faults.
interrupted at the location of the cable fault. It is possible to have a high resistance shunted
faults (to ground) on one or both sides of the faulted conductor‘s location. The most
common causes of these faults include joint failures of cables and failure of one or more
phase of circuit breaker and also due to melting of a fuse or conductor in one or more
phases. Open circuit faults are also called as series faults. These are unsymmetrical or
Consider that a transmission line is working with a balanced load before the occurrence of
open circuit fault. If one of the phase gets melted, the actual loading of the alternator is
reduced and this cause to raise the acceleration of the alternator, thereby it runs at a speed
slightly greater than synchronous speed. This over speed causes over voltages in other
transmission lines. Thus, single and two phase open conditions can produce the unbalance
of the power system voltages and currents that causes great damage to the equipments.
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2.5.3.1 Causes
Breaking of Conductor
2.5.3.2 Effects
Exceeding the voltages beyond normal values in certain parts of the network, which
fault). The resistance from the conductor to ground is lower than the surge impedance of
the cable for a shorted low resistance fault. A short circuit fault occurs when there is an
insulation failure between phase conductors or between phase conductor(s) and earth or
both. An insulation failure results into formation of a short-circuit path that triggers a short-
circuit conditions in the circuit (i.e. abnormally high current situations followed by visible
Two other most common unbalanced fault conditions seen in a balanced three phase
• Phase-to-Phase fault: In this, only two of the three phases get short-circuited, causing an
unbalanced fault condition in the system. Fig. 2.5 below depicts this fault condition.
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Fig 2.5: Phase-to-Phase unbalanced Fault Condition
• Single phase-to-earth fault: In this, one of the three phases get short-circuited with
ground, causing an unbalanced fault condition in the system. Fig.2.6 shows this fault
condition.
Normally during operations, the fault situations may be dynamic and change the fault types
rapidly based on local conditions. (e.g. a single phase-to-earth fault may in turn change to
When the conductor of a cable comes in contact with earth, it is called earth fault or ground
fault. An electrical fault can be defined as any abnormal condition which is caused by a
reduction in the insulation strength between energized phase conductors, called a short
circuit, or between a phase conductor and earth or any earthed part of an electrical system,
1. Direct laying
2. Draw in system
3. Solid system
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2.6.1 Direct laying
This method is cheap and simple and is most likely to be used in practice. A trench of
about 1.5 meters deep and 45 cm wide is dug. A cable is being laid inside the trench and
is covered with concrete material or bricks in order to protect it from mechanical injury.
This gives the best heat dissipating conditions beneath the earth[6].
along the cable route. The cables are then pulled into positions from main holes[8].
route. The troughing is of cast iron or treated wood. Troughing is filled with a bituminous
4. The Sulphur reacts quickly with copper so tinned copper conductors are used.
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2.7.3 Impregnated paper
1. This material has superseded the rubber
materials.
4. Low capacitance.
3. It is light in weight
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2.8 Comparison between Underground & Overhead System
Table 2.1: Comparison between Underground & Overhead System
Sr. No Particular Overhead System Underground System
7. Insulation Cost It has less insulation cost It has more insulation cost.
12. Lightning More chances of being subjected Very little chances of being
thunder to lightning. subjected to
lightning
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CHAPTER 3
Software Description
3.1 Software
We have chosen Proteus 8 professional for our simulations most of the simulations can be
done on any software like workbench or MATLAB but we prefer Proteus due to its ease
in arduino. This is the main feature difference in Pspice and Proteus. Some simulations are
3.2 Simulation
It is the simulation model we designed on the proteus.With the help of this simulation
model we are able to develop the hardware model.We choose all the hardware components
that are used in the simulation model after the necessary mathematical calculation. Fig. 3.1
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Fig 0.2: Arduino Programming
Frameworks. The Windows Forms library contains most of the graphical controls familiar
to GUI programmers. All of the concepts learned in previous chapters are applied when
doing GUI programming. Of special significance is the use of events to connect GUI
controls, such as buttons, to the code that implements the program's behavior related to
that control.
Windows Forms is not included in the proposed Common Language Infrastructure (CLI)
such importance to development that its coverage is provided here. Specific emphasis is
placed on how C# is used to produce GUIs, and the language constructs involved. The
same C# language features are likely to be applied to any future GUI library
implementations.
The basic element of most GUI programming in Windows Forms is the window.
Because of this, most of the windows and controls in the Windows Forms package have
the same characteristics. For instance, they all have a Text property.
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CHAPTER 4
3 Hardware Description
4.1 Introduction
Hard ware model is designed after the simulation and necessary mathematical calculation.
The complete list of the hardware components that we used are given below.
• Relay (SPDT)
• Rectifier (IN4007)
• Resistor (1 kΩ)
• Zig-bee
software. Arduino boards are able to read inputs - light on a sensor, a finger on a button,
or a Twitter message - and turn it into an output - activating a motor, turning on an LED,
publishing something online. You can tell your board what to do by sending a set of
instructions to the microcontroller on the board. Arduino was born at the Ivrea Interaction
Design Institute as an easy tool for fast prototyping, aimed at students without a
the Arduino board started changing to adapt to new needs and challenges, differentiating
its offer from simple 8-bit boards to products for various applications, wearable, three
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dimentional printing, and embedded environments. All Arduino boards are completely
open-source, empowering users to build them independently and eventually adapt them to
their particular needs. The software, too, is open-source, and it is growing through the
The Mega 2560 is a microcontroller board based on the ATmega2560. It has 54 digital
input/output pins (of which 15 can be used as PWM outputs), 16 analog inputs, 4 UARTs
(hardware serial ports), a 16 MHz crystal oscillator, a USB connection, a power jack, and
a reset button. It contains everything needed to support the microcontroller; simply connect
it to a computer with a USB cable or power it with an AC-to-DC adapter or battery to get
started. The operating voltage of arduino is 5v.The input voltage is 7-12 v as shown in
table 4.1. The Mega 2560 board is compatible with most shields designed for the Uno and
The Mega 2560 is an update to the Arduino Mega, which it replaces as shown in the fig.
4.1.
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Table 4.1: Technical specification of Arduino
Microcontroller ATmega 2560
Operating Voltage 5V
Input Voltage (recommended) 7-12V
Input Voltage (limit) 6-20V
Digital I/O Pins 54 (of which 15 provide PWM output)
PWM Digital I/O Pins 6
Analog Input Pins 16
DC Current per I/O Pin 20 mA
DC Current for 3.3V Pin 50 Ma
256 KB (ATmega2560)
Flash Memory
of which 8 KB used by boot loader
SRAM 8 KB
EEPROM 4 KB
Clock Speed 16 MHz
LED_BUILTIN 13
Length 101.52 mm
Width 53.4 mm
Weight 37 g
advantage for teachers, students, and interested amateurs over other systems:
4.2.1.1 Inexpensive
Arduino boards are relatively inexpensive compared to other microcontroller platforms.
The least expensive version of the arduino module can be assembled by hand.
4.2.1.2 Cross-platform
The Arduino Software runs on Windows, Macintosh Operating system, and Linux
The Arduino Software is easy-to-use for beginners, yet flexible enough for advanced users
to take advantage of as well. For teachers, it's conveniently based on the Processing
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4.2.1.4 Open source and extensible software
The Arduino software is published as open source tools, available for extension by
experienced programmers. The language can be expanded through C++ libraries, and
people wanting to understand the technical details can make the leap from Arduino to the
The plans of the Arduino boards are published under a Creative Commons license, so
experienced circuit designers can make their own version of the module, extending it and
improving it. Even relatively inexperienced users can build the breadboard version of the
mechanically operate a switch, but other operating principles are also used, such as
solidstate relays. Relays are used where it is necessary to control a circuit by a separate
lowpower signal, or where several circuits must be controlled by one signal. The first
relays were used in long distance telegraph circuits as amplifiers, they repeated the signal
coming in from one circuit and re-transmitted it on another circuit. Relays were used
type of relay that can handle the high power required to directly control an electric motor
wire wrapped around a soft iron core, an iron yoke which provides a low reluctance path
for magnetic flux, a movable iron armature, and one or more sets of contacts. The armature
is hinged to the yoke and mechanically linked to one or more sets of moving contacts. It is
held in place by a spring so that when the relay is de-energized there is an air gap in the
magnetic circuit. In this condition, one of the two sets of contacts in the relay pictured is
closed, and the other set is open. Other relays may have more or fewer sets of contacts
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depending on their function. The relay in the picture also has a wire connecting the
armature to the yoke. This ensures continuity of the circuit between the moving contacts
on the armature, and the circuit track on the printed circuit board (PCB) via the yoke, which
When an electric current is passed through the coil it generates a magnetic field that
activates the armature, and the consequent movement of the movable contact either makes
or breaks (depending upon construction) a connection with a fixed contact. If the set of
contacts was closed when the relay was de-energized, then the movement opens the
contacts and breaks the connection, and vice versa if the contacts were open. When the
current to the coil is switched off, the armature is returned by a force, approximately half
as strong as the magnetic force, to its relaxed position. Usually this force is provided by a
spring, but gravity is also used commonly in industrial motor starters. Most relays are
When the coil is energized with direct current, a diode is often placed across the coil to
dissipate the energy from the collapsing magnetic field at deactivation, which would
diodes were not widely used before the application of transistors as relay drivers, but soon
became ubiquitous as early germanium transistors were easily destroyed by this surge.
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Some automotive relays include a diode inside the relay case. The contact capacity is
10A.The contact material used is AgCdo. The contact resistance is 10 miliohm as shown
in table 4.2 as given below. In our project the function of the relay is to detect the fault and
transmit a signal to the arduino. SPDT relays are shown in the above fig. 4.2. Table 4.2:
Model MI-SS-112L
provide a path for the magnetic field to flow around, which is necessary for induction of
However, this type of transformer construction were the two windings are wound on
separate limbs is not very efficient since the primary and secondary windings are well
separated from each other. This results in a low magnetic coupling between the two
windings as well as large amounts of magnetic flux leakage from the transformer itself.
But as well as this ―O‖ shapes construction, there are different types of ―transformer
construction‖ and designs available which are used to overcome these inefficiencies
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The efficiency of a simple transformer construction can be improved by bringing the two
windings within close contact with each other thereby improving the magnetic coupling.
Increasing and concentrating the magnetic circuit around the coils may improve the
magnetic coupling between the two windings, but it also has the effect of increasing the
As well as providing a low reluctance path for the magnetic field, the core is designed to
prevent circulating electric currents within the iron core itself. Circulating currents, called
―eddy currents‖, cause heating and energy losses within the core decreasing the
transformers efficiency.
These losses are due mainly to voltages induced in the iron circuit, which is constantly
being subjected to the alternating magnetic fields setup by the external sinusoidal supply
voltage. One way to reduce these unwanted power losses is to construct the transformer
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In all types of transformer construction, the central iron core is constructed from of a highly
permeable material made from thin silicon steel laminations assembled together to provide
the required magnetic path with the minimum of losses. The resistivity of the steel sheet
itself is high reducing the eddy current losses by making the laminations very thin as shown
These steel transformer laminations vary in thickness‘s from between 0.25mm to 0.5mm
and as steel is a conductor, the laminations are electrically insulated from each other by a
very thin coating of insulating varnish or by the use of an oxide layer on the surface.
4.4.1 Construction
In both types of transformer core design, the magnetic flux linking the primary and
secondary windings travels entirely within the core with no loss of magnetic flux through
air. In the core type transformer construction, one half of each winding is wrapped around
each leg (or limb) of the transformers magnetic circuit as shown above.
The coils are not arranged with the primary winding on one leg and the secondary on the
other but instead half of the primary winding and half of the secondary winding are placed
one over the other concentrically on each leg in order to increase magnetic coupling
allowing practically all of the magnetic lines of force go through both the primary and
secondary windings at the same time. However, with this type of transformer construction,
a small percentage of the magnetic lines of force flow outside of the core, and this is called
―leakage flux‖.
Shell type transformer cores overcome this leakage flux as both the primary and secondary
windings are wound on the same centre leg or limb which has twice the crosssectional area
of the two outer limbs. The advantage here is that the magnetic flux has two closed
magnetic paths to flow around external to the coils on both left and right hand sides before
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This means that the magnetic flux circulating around the outer limbs of this type of
transformer construction is equal to Φ/2. As the magnetic flux has a closed path around the
coils, this has the advantage of decreasing core losses and increasing overall efficiency.
semiconductor material. FETs are also known as unipolar transistors as they involve
single-carrier-type operation. The FET has several forms, but all have high input
which is insulated from the device. The applied gate voltage imposes an electric field into
the device, which in turn attracts or repels charge carriers to or from the region between a
source terminal and a drain terminal as shown in the below fig. 4.4. The density of charge
carriers in turn influences the conductivity between the source and drain. The Function of
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4.6 Voltage Regulator 7805
A regulated power supply is very much essential for several electronic devices due to the
semiconductor material employed in them have a fixed rate of current as well as voltage.
The device may get damaged if there is any deviation from the fixed rate. The AC power
supply gets converted into constant DC by this circuit. By the help of a voltage regulator
DC, unregulated output will be fixed to a constant voltage. The circuit is made up of linear
voltage regulator 7805 along with capacitors and resistors with bridge rectifier made up
from diodes. From giving an unchanging voltage supply to building confident that output
reaches uninterrupted to the appliance, the diodes along with capacitors handle elevated
efficient signal conveyed. Its function is to regulate the voltage, it provides 5V to the field
effect transistor for the operating it, which are shown in the below fig. 4.5.
4.7 Rectifiers
A rectifier is an electrical device that converts alternating current (AC), which periodically
reverses direction, to direct current (DC), which flows in only one direction. The process
vacuum tube thermionic diodes and copper oxide- or selenium-based metal rectifier stacks
were used. With the introduction of semiconductor electronics, vacuum tube rectifiers
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became obsolete, except for some enthusiasts of vacuum tube audio equipment. For power
rectification from very low to very high current, semiconductor diodes of various types
(junction diodes, Schottky diodes, etc.) are widely used. It is used to convert AC supply to
of applications. A 16x2 LCD display is very basic module and is very commonly used in
various devices and circuits. These modules are preferred over seven segments and other
multi segment LEDs. The reasons being LCDs are economical, easily programmable, have
no limitation of displaying special & even custom characters (unlike in seven segments),
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A 16x2 LCD means it can display 16 characters per line and there are 2 such lines. In this
LCD each character is displayed in 5x7 pixel matrix. This LCD has two registers, namely,
Command and data. The command register stores the command instructions given to the
it, clearing its screen, setting the cursor position, controlling display etc. The data register
stores the data displayed on the LCD .The data is the ASCII value of the character to be
displayed on the LCD. The pin diagram of LCD is shown in fig. 4.7.
LCD has which 16 different pin, has different own property to do work. Supply voltage
is given to pin 2, which should be less than 5v. This LCD has two registers which are,
Command and data. The command register stores the command instructions given to the
LCD. The data register stores the data displayed on the LCD which are results of outputs.
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Pin No Function Name
4 Register Select
High
5 Low to write to the register; High to read from the register Read/write
6 Sends data to data pins when a high to low pulse is given Enable
7 DB0
8 DB1
9 DB2
11 DB4
12 DB5
13 DB6
14 DB7
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4.9 Zig-bee
Zig-bee is a low-cost, low-power, wireless mesh network standard targeted at the wide
development of long battery life devices in wireless control and monitoring applications.
Zig-bee devices have low latency, which further reduces average current. Zig-bee chips
are typically integrated with radios and with microcontrollers that have between 60256 KB
of flash memory. Zig-bee operates in the industrial, scientific and medical (ISM) radio
bands: 2.4 GHz in most jurisdictions worldwide; 784 MHz in China, 868 MHz in
Europe and 915 MHz in the USA and Australia. Data rates vary from 20 kbit/s (868 MHz
Zig-bee system structure consists of three different types of devices such as Zig-bee
coordinator, Router and End device as shown in fig. 4.8. Every Zig-bee network must
consist of at least one coordinator which acts as a root and bridge of the network. The
coordinator is responsible for handling and storing the information while performing
receiving and transmitting data operations. Zig-bee routers act as intermediary devices that
permit data to pass to and fro through them to other devices. End devices have limited
functionality to communicate with the parent nodes such that the battery power is saved.
The number of routers, coordinators and end devices depends on the type of network such
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4.10 Working of Project
The input 220 V supply is being fed to shell type transformer which is basically step down
transformer the voltage is step down to 12V. Shell type transformer is used because of its
converts the AC supply to DC after rectification process. There are 2 capacitors 1000mF
and 450mF used which demolish the AC ripples present in the supply and make it pure
DC. This DC supply is given to the voltage regulator which give us constant voltage of
5V. This 5V supply is transferred directly to the arduino and LCD. The other supply circuit
The 220V is directly given to the underground cables. If any fault occur such as open
circuit fault then this 220V is sent to the opto-coupler which converts high voltage to the
low voltage. We use diode for converting the AC into DC. We use resistance of 220kΩ for
limiting the value of current. We use transistor and zener diode which are parts of the light
emitting diode. When this light emitting diode becomes ON, signal send to the relay to
operate and after this send to arduino for necessary calculation. The relay will operate and
trip the circuit. The arduino calculate the distance of the fault and after the necessary
calculation it send signal to the LCD and zig-bee. The each line is connected to the
switching circuit in which we convert AC into DC. The DC is then stepped down by the
resistance and 1V signal is given to the zener diode, the zener diode give signal to the relay
and the relay will give signal to the arduino mega 2560 which display on the LCD and the
There are two parts of the zig-bee, one is the transmitting end and the other one is receiving
end. The transmiting end gets signal from arduino and transmit the signal to the laptop.
The signal goes to the receiving end, which gets the signal and display it on the laptop.
The supply to LCD is also being provided from the arduino there are 6 pins for LCD in the
arduino 4 pins for data transfer and 2 pins for the supply. 16*1 LCD is used in this project.
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We also provided zig-bee which connect to the laptop or computer and send the message
So through this method we can find the exact location and nature of fault in underground
cables and we will remove that fault easily.
Clips are used to create fault manually so by creating a fault by breaking the line the and
shorting the lines by short piece of wire which shorted the lines. The distance on which
fault occurs will shown on LCD. The reason behind is that there are same voltage on all
the lines so when we short two lines the current in the lines become equal and these two
lines are supposed to have the fault in it and showed on LCD also the resistance of at that
point becomes equal to zero because those two points are shorted, the distance and the fault
The distance of the fault is calculated through the time at which the capacitor is charged
which is present in series with the relays and the faulted lines so the resistance is directly
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CHAPTER 5
from feeder end in km by using arduino and zig-bee technology. For this we use simple
5.2 Results
The project underground cable fault detector is very useful for the correct determination of
the faults and the distance at which the fault occurs. The prototype of the project shows
the output on LCD. Fig. 5.1 shows the output when system works normally.
Here in fig. 5.1 we see that the lines are not shorted so no fault is displayed on the LCD
but when we shorted the lines then the output showed on LCD in the form of fault so the
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Fig 0.2: Display Output at Short Condition
In fig. 5.2 the output depicted that there is a fault in the distribution line and it also shows
the distance where the fault is created. Basically this project is a master piece in its own
way where the type of fault and the distance where it happens is displayed on the LCD.
In this Project we have worked on short circuit and open circuit faults by using zig-bee
technology. In future this work can be done by GSM (Global System of Monitoring) based
technology. In future work can be done on leakage current fault. To detect the open circuit
fault Capacitor is used in AC circuit which measure the change in impedence and calculate
References
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