FRONT & REAR AXLE GI

MODIFICATION NOTICE:
SECTION AX MA

EM

LC
I A plastic boot has been applied for the wheel side joint assembly.
I Service Data and Specifications (SDS) have been changed. EC

FE
CONTENTS
CL
FRONT AXLE ..................................................................2 DISASSEMBLY ........................................................12
Precautions ..................................................................2 INSPECTION ...........................................................13
PRECAUTIONS .........................................................2 ASSEMBLY .............................................................13 MT
Preparation ..................................................................2 Service Data and Specifications (SDS).....................16
SPECIAL SERVICE TOOLS ........................................2 DRIVE SHAFT .........................................................16
COMMERCIAL SERVICE TOOLS ................................2 WHEEL BEARING (FRONT) .....................................16 AT
Noise, Vibration and Harshness (NVH) REAR AXLE...................................................................17
Troubleshooting ...........................................................3 Precautions ................................................................17
NVH TROUBLESHOOTING CHART ............................3 PRECAUTIONS .......................................................17
On-vehicle Service.......................................................3 Preparation ................................................................17
FRONT AXLE PARTS ................................................3 SPECIAL SERVICE TOOLS ......................................17
COMMERCIAL SERVICE TOOLS ..............................17
SU
FRONT WHEEL BEARING .........................................3
DRIVE SHAFT ...........................................................4 Noise, Vibration and Harshness (NVH)
Wheel Hub and Knuckle..............................................5 Troubleshooting .........................................................18 BR
COMPONENTS .........................................................5 On-vehicle Service.....................................................18
REMOVAL .................................................................5 REAR AXLE PARTS.................................................18
INSTALLATION..........................................................7 REAR WHEEL BEARING .........................................18 ST
DISASSEMBLY ..........................................................7 Wheel Hub .................................................................19
INSPECTION .............................................................8 COMPONENTS .......................................................19
ASSEMBLY ...............................................................8 REMOVAL ...............................................................19 RS
Drive Shaft ...................................................................9 INSTALLATION........................................................20
COMPONENTS .........................................................9 Service Data and Specifications (SDS).....................22
REMOVAL ...............................................................10 WHEEL BEARING (REAR) .......................................22 BT
INSTALLATION........................................................11

HA

SC

EL

IDX
 FRONT AXLE
Precautions

Precautions
PRECAUTIONS NFAX0001
I When installing rubber parts, final tightening must be car-
ried out under unladen condition* with tires on ground.
*: Fuel, radiator coolant and engine oil full. Spare tire, jack,
hand tools and mats in designated positions.
I After installing removed suspension parts, check wheel
alignment and adjust if necessary.
I Use flare nut wrench when removing or installing brake
tubes.
SBR686C
I Always torque brake lines when installing.
Preparation
SPECIAL SERVICE TOOLS NFAX0002

Tool number
Description
Tool name

HT72520000 Removing tie-rod outer end and lower ball joint

Ball joint remover

NT146

KV38106700 Installing drive shaft

KV38106800 LH: KV38106700
Differential side oil seal RH: KV38106800
protector

NT147

COMMERCIAL SERVICE TOOLS NFAX0003

Tool name Description

Equivalent to Removing and installing each brake piping

GG94310000 a: 10 mm (0.39 in)
1 Flare nut crowfoot
2 Torque wrench

NT360

AX-2
 FRONT AXLE
Noise, Vibration and Harshness (NVH) Troubleshooting

Noise, Vibration and Harshness (NVH)

Troubleshooting =NFAX0004
GI
NVH TROUBLESHOOTING CHART NFAX0004S01
Use the chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
MA

AX-5, 19

AX-3, 18
AX-13

SU-4

SU-4

SU-4

BR-6
AX-3

AX-4

ST-5
—

—
Reference page
EM

Improper installation, looseness

LC

Wheel bearing damage

Joint sliding resistance
Excessive joint angle
Possible cause and EC

Parts interference
SUSPECTED PARTS

ROAD WHEEL
DRIVE SHAFT

SUSPENSION

STEERING
FE

Imbalance

BRAKES
TIRES
AXLE
CL
Noise, Vibration × × × × × × × ×
DRIVE SHAFT
Shake × × × × × × × × MT
Noise × × × × × × × ×

Shake × × × × × × × × AT
Symptom Vibration × × × × × ×
AXLE Shimmy × × × × × × ×

Judder × × × × × ×

Poor quality ride or SU

× × × × × ×
handling

×: Applicable BR

On-vehicle Service ST
FRONT AXLE PARTS NFAX0005
Check front axle and front suspension parts for excessive play,
cracks, wear or other damage. RS
I Shake each front wheel to check for excessive play.
I Make sure that cotter pin is inserted.
BT
I Retighten all axle and suspension nuts and bolts to the speci-
fied torque.
Tightening torque: HA
SMA525A Refer to SU-9, “FRONT SUSPENSION”.
FRONT WHEEL BEARING NFAX0006
SC
I Check that wheel bearings operate smoothly.
I Check axial end play.
Axial end play:
EL
0.05 mm (0.0020 in)
If out of specification or wheel bearing does not turn smoothly, IDX
replace wheel bearing assembly.
Refer to “Wheel Hub and Knuckle”, “FRONT AXLE”, AX-5.

SFA805B

AX-3
 FRONT AXLE
On-vehicle Service (Cont’d)
DRIVE SHAFT NFAX0007
Check for grease leakage or other damage.

SFA108A

AX-4
 FRONT AXLE
Wheel Hub and Knuckle

Wheel Hub and Knuckle

COMPONENTS =NFAX0008
GI

MA

EM

LC

EC

FE

CL

MT

AT

SFA979B
SU
1. Drive shaft 6. Wheel bearing assembly 10. Wheel bearing lock nut
2. Snap ring 7. Snap ring 11. Cotter pin
3. Knuckle 8. Hub bolt 12. Brake disc BR
4. Baffle plate 9. Wheel hub 13. Wheel nut
5. ABS sensor
ST
REMOVAL
CAUTION:
NFAX0009
RS
Before removing the front axle assembly, disconnect the ABS
wheel sensor from the assembly. Then move it away from the
front axle assembly area.
BT
Failure to do so may result in damage to the sensor wires and
the sensor becoming inoperative. HA

1. Remove wheel bearing lock nut. SC

EL

IDX

SFA649A

AX-5
 FRONT AXLE
Wheel Hub and Knuckle (Cont’d)
2. Remove brake caliper assembly and rotor.
Brake hose need not be disconnected from brake caliper. In
this case, suspend caliper assembly with wire so as not to
stretch brake hose. Be careful not to depress brake pedal, or
piston will pop out.
Make sure brake hose is not twisted.

SFA898A

3. Separate tie-rod from knuckle with Tool.

Install stud nut on stud bolt to prevent damage to stud bolt.

SFA247BA

4. Separate drive shaft from knuckle by lightly tapping it. If it is

hard to remove, use a puller.
Cover boots with shop towel so as not to damage them when
removing drive shaft.

SFA651A

5. Remove strut lower mounting bolts.

SFA803A

6. Loosen lower ball joint tightening nut.

7. Separate knuckle from lower ball joint stud with Tool.
8. Remove knuckle from transverse link.

SFA113AA

AX-6
 FRONT AXLE
Wheel Hub and Knuckle (Cont’d)
INSTALLATION NFAX0010
1. Install knuckle with wheel hub.
When installing knuckle to strut, be sure to hold bolts and GI
tighten nuts.
: 176 - 189 N·m (17.9 - 19.3 kg-m, 130 - 139 ft-lb) MA
Before tightening, apply oil to threaded portion of drive shaft.
2. Tighten wheel bearing lock nut.
: 255 - 333 N·m (26 - 34 kg-m, 188 - 245 ft-lb) EM
3. Check that wheel bearings operate smoothly.
SFA652A LC
4. Check wheel bearing axial end play.
Axial end play:
EC
0.05 mm (0.0020 in)

FE

CL

SFA653A
MT
DISASSEMBLY NFAX0011
CAUTION: AT
When removing wheel hub or wheel bearing from knuckle,
replace wheel bearing assembly (outer race, inner races and
grease seals) with a new one.
Wheel Hub NFAX0011S01
Drive out hub with inner race (outside) from knuckle with a suitable SU
tool.

BR
SFA116A

Wheel Bearing
When replacing wheel bearing, replace complete wheel bear-
NFAX0011S02 ST
ing assembly (Inner races and outer race).
1. Remove bearing inner race (outside). RS

BT

HA
SFA654A

2. Remove snap rings. SC

EL

IDX

SAX005

AX-7
 FRONT AXLE
Wheel Hub and Knuckle (Cont’d)
3. Press out bearing outer race.

SFA905A

INSPECTION NFAX0012
Wheel Hub and Knuckle NFAX0012S01
Check wheel hub and knuckle for cracks by using a magnetic
exploration or dyeing test.
Snap Ring NFAX0012S02
Check snap ring for wear or cracks. Replace if necessary.

ASSEMBLY NFAX0013
I When removing baffle plate, replace it with a new one.
I When installing the baffle plate, press new plate so that it is in
contact with knuckle wall. Refer to figure at left.

SFA921B

1. Install inner snap ring into groove of knuckle.

2. Press new wheel bearing assembly into knuckle until it con-
tacts snap ring.
Maximum load P:
29 kN (3 ton, 3.3 US ton, 3.0 Imp ton)
CAUTION:
I Do not press inner race of wheel bearing assembly.
I Do not apply oil or grease to mating surfaces of wheel
bearing outer race and knuckle.
3. Install outer snap ring into groove of knuckle.
SFA655A

4. Press wheel hub into knuckle until it stops when the end of the
wheel bearing is hit.
Maximum load P:
49 kN (5 ton, 5.5 US ton, 4.9 Imp ton)

SFA980B

AX-8
 FRONT AXLE
Wheel Hub and Knuckle (Cont’d)
5. Check bearing operation.
a. Add load P with press.
Load P: GI
49.0 kN
(5.0 ton, 5.5 US ton, 4.92 Imp ton)
b. Spin knuckle several turns in both directions.
MA
c. Make sure that wheel bearings operate smoothly.
EM

SFA182A LC
Drive Shaft
COMPONENTS NFAX0016
EC

FE

CL

MT

AT

SU

BR

ST

RS

BT

HA
SAX017

1. Joint assembly 9. Cage 16. Snap ring SC

2. Drive shaft 10. Ball 17. Dust shield
3. Dynamic damper band 11. Snap ring 18. Support bearing
4. Dynamic damper 12. Slide joint housing 19. Support bearing retainer EL
5. Boot 13. Dust shield 20. Bracket
6. Boot band 14. Circular clip 21. Snap ring
7. Snap ring 15. Slide joint housing with extension 22. Dust shield IDX
8. Inner race shaft

AX-9
 FRONT AXLE
Drive Shaft (Cont’d)
REMOVAL NFAX0014
1. Remove wheel bearing lock nut.
Brake caliper need not be disconnected. Do not twist or
stretch brake hose when moving components.

SFA649A

2. Remove strut lower mount bolts.

3. Remove brake hose clip.

SFA153B

4. Separate drive shaft from knuckle by lightly tapping it. If it is

hard to remove, use a puller.
Cover boots with shop towel so as not to damage them
when removing drive shaft.
Refer to “Wheel Hub and Knuckle”, “FRONT AXLE”, AX-5.

SFA496B

5. Remove right drive shaft from transaxle.

SFA977B

6. Remove left drive shaft from transaxle.

— For M/T models —
I Pry off drive shaft from transaxle as shown at left.

SFA978B

AX-10
 FRONT AXLE
Drive Shaft (Cont’d)
— For A/T models —
I Insert screwdriver into transaxle opening for right drive shaft
and strike with a hammer. GI
Be careful not to damage pinion mate shaft and side gear.
MA

EM

LC

EC

FE

CL

SFA730
MT
INSTALLATION NFAX0015
Transaxle Side NFAX0015S01
AT
1. Drive a new oil seal to transaxle. Refer to MT-7 or AT-229,
“Replacing Oil Seal” or “Differential Side Oil Seal
Replacement”, “ON-VEHICLE SERVICE”.
2. Set Tool along the inner circumference of oil seal.
SU

BR
SFA394BB

3. Insert drive shaft into transaxle. Be sure to properly align the

serrations and then withdraw Tool. ST
4. Push drive shaft, then press-fit circular clip on the drive shaft
into circular clip groove of side gear.
RS
5. After its insertion, try to pull the flange out of the slide joint by
hand. If it pulls out, the circular clip is not properly meshed with
the side gear. BT

HA
SFA483-B

Wheel Side NFAX0015S02

SC
I Install drive shaft into knuckle.
I Tighten upper knuckle nut and wheel bearing lock nut. Refer
to section Installation in “Wheel Hub and Knuckle”, “FRONT EL
AXLE”, AX-5.
IDX

AX-11
 FRONT AXLE
Drive Shaft (Cont’d)
DISASSEMBLY NFAX0017
Transaxle Side NFAX0017S01
1. Remove boot bands.
2. Put matching marks on slide joint housing and inner race,
before separating joint assembly.
3. Remove stopper ring with a screwdriver, and pull out slide joint
housing.

SFA476

4. Put matching marks on inner race and drive shaft.

5. Remove snap ring, then remove ball cage, inner race and balls
as a unit.
6. Draw out boot.
Cover drive shaft serrations with tape so as not to damage the
boot.

SFA514A

Wheel Side NFAX0017S02

CAUTION:
The joint on the wheel side cannot be disassembled.
ZF90 & ZF100 type joint assembly cannot be disassembled
because a plastic boot and special boot band are used. Do not
use other drive shaft boots. If the boot or joint is damaged,
replace the drive shaft assembly.

Support Bearing NFAX0017S03

1. Remove dust shield.

SFA442B

2. Remove snap ring.

SFA692

AX-12
 FRONT AXLE
Drive Shaft (Cont’d)
3. Press support bearing assembly off of drive shaft.

GI

MA

EM

SFA693 LC
4. Separate support bearing from retainer.
EC

FE

CL

SFA617
MT
INSPECTION NFAX0018
Thoroughly clean all parts in cleaning solvent, and dry with AT
compressed air. Check parts for evidence of deformation or
other damage.
Drive Shaft NFAX0018S01
Replace drive shaft assembly if it is twisted or cracked.
Boot (Transaxle side)
SU
NFAX0018S02
Check boot for fatigue, cracks or wear. Replace boot with new boot
bands. BR
Joint Assembly (Transaxle side) NFAX0018S03
I Check serration for deformation. Replace if necessary. ST
I Check slide joint housing for any damage. Replace if neces-
sary.
Joint Assembly (Wheel side) RS
NFAX0018S04
Replace drive shaft assembly if wheel side joint is deformed or
damaged. BT
Support Bearing NFAX0018S05
Make sure wheel bearing rolls freely and is free from noise, cracks, HA
pitting or wear.
Support Bearing Bracket NFAX0018S06
Check support bearing bracket for cracks with a magnetic explora- SC
tion or dyeing test.
ASSEMBLY NFAX0019
EL
I After drive shaft has been assembled, ensure that it
moves smoothly over its entire range without binding.
I Use NISSAN GENUINE GREASE or equivalent after every
IDX
overhaul.

AX-13
 FRONT AXLE
Drive Shaft (Cont’d)
Dynamic Damper NFAX0019S02
1. Use new damper bands when installing.
2. Install dynamic damper from stationary-joint side while holding
it securely.
Length:
“A”: 205 - 215 mm (8.07 - 8.46 in)
“B”: 50 mm (1.97 in) (A/T model)
70 mm (2.76 in) (M/T model)

SFA313B

Transaxle Side NFAX0019S03

1. Install boot and new small boot band on drive shaft.
Cover drive shaft serration with tape so as not to damage boot
during installation.

SFA800

2. Install ball cage, inner race and balls as a unit, making sure the
marks which were made during disassembly are properly
aligned.
3. Install new snap ring.

SFA514A

4. Pack drive shaft with specified amount of grease.

Specified amount of grease:
Refer to SDS, AX-16.
5. Install slide joint housing, then install new snap ring.
6. Make sure that boot is properly installed on the drive shaft
groove.
Set boot so that it does not swell and deform when its length
is “L2”.
Length “L2”:
Refer to SDS, AX-16.
SFA149A

7. Lock new larger and smaller boot bands securely with a suit-
able tool.

SFA395

AX-14
 FRONT AXLE
Drive Shaft (Cont’d)
Support Bearing NFAX0019S04
I Press bearing into retainer.
GI

MA

EM

SFA618 LC
I Press drive shaft into bearing.
EC

FE

CL

SFA694
MT
I Install snap ring.
I Install new dust shield. AT

SU

BR
SFA444B

ST

RS

BT

HA

SC

EL

IDX

AX-15
 FRONT AXLE
Service Data and Specifications (SDS)

Service Data and Specifications (SDS)

DRIVE SHAFT =NFAX0020

VQ20DE
Applied model VQ30DE
M/T A/T

Transaxle side DS90 DS90

Joint type
Wheel side ZF100 ZF90

Quality Nissan genuine grease or equivalent

Grease Transaxle side 165 - 175 (5.82 - 6.17) 165 - 175 (5.82 - 6.17)
Capacity g (oz)
Wheel side —*1

Transaxle side “L2” 98 (3.86) 98 (3.86)

Boot length mm (in)
Wheel side “L1” —*1

SFA961AA

*1: ZF90 and ZF100 type joint assembly cannot be disassembled because a plastic boot and special boot band are used. Do not use
other drive shaft boots. If the boot or joint is damaged, replace the drive shaft assembly.

WHEEL BEARING (FRONT) NFAX0021

Wheel bearing axial end play limit mm (in) 0.05 (0.0020)

Wheel bearing lock nut tightening torque N·m (kg-m, ft-lb) 255 - 333 (26 - 34, 188 - 245)

AX-16
 REAR AXLE
Precautions

Precautions
PRECAUTIONS
I When installing each rubber part, final tightening must be
NFAX0022
GI
carried out under unladen condition* with tires on ground.
*: Fuel, radiator coolant and engine oil full. Spare tire, jack, MA
hand tools and mats in designated positions.
I Use flare nut wrench when removing or installing brake
tubes. EM
I After installing removed suspension parts, check wheel
alignment.
SBR686C
I Do not jack up at the trailing arm and lateral link. LC
I Always torque brake lines when installing.
EC

FE

CL

MT
Preparation
SPECIAL SERVICE TOOLS AT
NFAX0032

Tool number
Description
Tool name

ST15310000 Install ABS sensor rotor

Drift a: 84 mm (3.31 in) dia.
b: 96 mm (3.78 in) dia.
SU
c: 8 mm (0.31 in)
d: 20 mm (0.79 in)
BR
NT607
ST
COMMERCIAL SERVICE TOOLS NFAX0024

Tool name Description

RS
Equivalent to Removing and installing brake piping
GG94310000 a: 10 mm (0.39 in)
1 Flare nut crowfoot BT
2 Torque wrench

HA
NT360

Drift Install ABS sensor rotor

a: 75 mm (2.95 in) dia. SC
b: 62 mm (2.44 in) dia.

EL

NT371 IDX

AX-17
 REAR AXLE
Noise, Vibration and Harshness (NVH) Troubleshooting

Noise, Vibration and Harshness (NVH)

Troubleshooting NFAX0025
Refer to “Noise, Vibration and Harshness (NVH) Troubleshooting”,
“FRONT AXLE”, AX-3.

On-vehicle Service
REAR AXLE PARTS NFAX0026
Check axle and suspension parts for excessive play, wear or dam-
age.
I Shake each rear wheel to check for excessive play.

SMA525A

REAR WHEEL BEARING NFAX0027

I Check axial end play.
Axial end play:
0.05 mm (0.0020 in)
I Check that wheel hub bearings operate smoothly.
I Check tightening torque of wheel bearing lock nut.
: 187 - 254 N·m (19 - 26 kg-m, 138 - 188 ft-lb)
I Replace wheel hub bearing assembly if there is axial end play
or wheel hub bearing does not turn smoothly. Refer to “Wheel
Hub”, “REAR AXLE”, AX-19.
SRA690A

AX-18
 REAR AXLE
Wheel Hub

Wheel Hub
COMPONENTS NFAX0028
GI

MA

EM

LC

EC

FE

CL

MT

AT

SAX006
SU
1. Spindle 4. Wheel hub bearing 6. Hub cap
2. Baffle plate 5. Wheel bearing lock nut 7. ABS sensor
3. ABS sensor rotor BR

REMOVAL ST
NFAX0029
CAUTION:
I Before removing the rear wheel hub assembly, disconnect
the ABS wheel sensor from the assembly. Then move it
RS
away from the hub assembly. Failure to do so may result
in damage to the sensor wires and the sensor becoming
inoperative.
BT
I Wheel hub bearing does not require maintenance. If any of
the following symptoms are noted, replace wheel hub HA
bearing assembly.
1) Growling noise is emitted from wheel hub bearing dur-
ing operation. SC
2) Wheel hub bearing drags or turns roughly. This occurs
when turning hub by hand after bearing lock nut is tight-
ened to specified torque. EL

IDX

AX-19
 REAR AXLE
Wheel Hub (Cont’d)
1. Remove brake caliper assembly.
2. Remove wheel bearing lock nut.
3. Remove brake rotor.
4. Remove wheel hub bearing from spindle.
Brake hose does not need to be disconnected from brake
caliper.
Suspend caliper assembly with wire so as not to stretch brake
hose.
Be careful not to depress brake pedal, or piston will pop out.
Make sure brake hose is not twisted.
SRA711A

5. Remove the sensor rotor using suitable puller, drift and bea
ring replacer.

ARA082

INSTALLATION NFAX0030
I With vehicles equipped with ABS, press-fit ABS sensor rotor
into wheel hub bearing using a drift.
Do not reuse ABS sensor rotor. When installing, replace it
with a new one.

SRA733A

I Press-fit ABS sensor rotor as far as the location shown in fig-

ure at left.

SRA734A

I Install wheel hub bearing.

I Tighten wheel bearing lock nut.
Before tightening, apply oil to threaded portion of rear spindle.
Do not reuse wheel bearing lock nut.
: 187 - 254 N·m (19 - 26 kg-m, 138 - 188 ft-lb)
I Check that wheel hub bearings operate smoothly.

SRA712A

AX-20
 REAR AXLE
Wheel Hub (Cont’d)
I Check wheel hub bearing axial end play.
Axial end play:
0.05 mm (0.0020 in) GI

MA

EM

SRA737A LC
I Clinch two places of lock nut.
EC

FE

CL

SFA599B
MT
I Install hub cap using a suitable tool.
Do not reuse hub cap. When installing, replace it with a AT
new one.

SU

BR
SRA738A

ST

RS

BT

HA

SC

EL

IDX

AX-21
 REAR AXLE
Service Data and Specifications (SDS)

Service Data and Specifications (SDS)

WHEEL BEARING (REAR) =NFAX0031

Wheel hub bearing axial end play mm (in) 0.05 (0.0020)

Wheel bearing lock nut tightening torque N·m (kg-m, ft-lb) 187 - 254 (19 - 26, 138 - 188)

AX-22