Ax PDF
Ax PDF
Ax PDF
SECTION AX MA
EM
LC
EC
CONTENTS FE
HA
SC
EL
IDX
FRONT AXLE
Precautions
Precautions
PRECAUTIONS NIAX0001
쐌 When installing rubber parts, final tightening must be car-
ried out under unladen condition* with tires on ground.
*: Fuel, radiator coolant and engine oil full. Spare tire, jack,
hand tools and mats in designated positions.
쐌 After installing removed suspension parts, check wheel
alignment and adjust if necessary.
쐌 Use flare nut wrench when removing or installing brake
tubes.
SBR686C
쐌 Always torque brake lines when installing.
Preparation
SPECIAL SERVICE TOOLS NIAX0002
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.) Description
Tool name
NT146
NT147
NT360
AX-2
FRONT AXLE
Noise, Vibration and Harshness (NVH) Troubleshooting
AX-7, 24
AX-4, 22
AX-15
AX-4
Refer to AXLE
—
Reference page
in this chart.
in this chart.
BR-6, NVH
SU-4, NVH
SU-4, NVH
SU-4, NVH
ST-5, NVH
LC
EC
Parts interference
SUSPECTED PARTS
ROAD WHEEL
DRIVE SHAFT
SUSPENSION
STEERING
Imbalance
MT
BRAKES
TIRES
AXLE
AT
Noise, Vibration × × × × × × × ×
DRIVE SHAFT
Shake × × × × × × × ×
Noise × × × × × × × ×
Shake × × × × × × × × SU
Symptom Vibration × × × × × ×
AXLE × × × × × × ×
Shimmy BR
Judder × × × × × ×
×: Applicable
RS
BT
HA
On-vehicle Service SC
FRONT AXLE PARTS NIAX0005
Check front axle and front suspension parts for excessive play, EL
cracks, wear or other damage.
쐌 Shake each front wheel to check for excessive play.
쐌 Make sure that the cotter pin is properly installed. IDX
쐌 Retighten all axle and suspension nuts and bolts to the speci-
fied torque.
Tightening torque:
SMA525A Refer to SU-5, “Components”.
AX-3
FRONT AXLE
On-vehicle Service (Cont’d)
FRONT WHEEL BEARING NIAX0006
쐌 Rotate wheel hub to check that wheel bearings operate
smoothly.
쐌 Check axial end play.
Axial end play:
0.05 mm (0.0020 in) or less
If out of specification or wheel bearing does not turn smoothly,
replace wheel bearing assembly.
Refer to “Wheel Hub and Knuckle”, AX-5.
SFA543A
SFA108A
AX-4
FRONT AXLE
Wheel Hub and Knuckle
MA
EM
LC
EC
FE
CL
MT
AT
SU
WAX001 BR
1. Drive shaft 6. Wheel bearing assembly 10. Wheel bearing lock nut
2. ABS sensor rotor 7. Snap ring 11. Cotter pin ST
3. Knuckle 8. Wheel bolt 12. Disc rotor
4. ABS sensor 9. Wheel hub 13. Wheel nut
5. Baffle plate
RS
REMOVAL
BT
NIAX0009
CAUTION:
Before removing the front axle assembly, disconnect the ABS HA
wheel sensor from the assembly. Then move it away from the
front axle assembly area.
Failure to do so may result in damage to the sensor wires and SC
the sensor becoming inoperative.
EL
IDX
AX-5
FRONT AXLE
Wheel Hub and Knuckle (Cont’d)
1. Remove cotter pin and wheel bearing lock nut.
SFA090A
WAX006
SFA898A
SFA803A
SFA651A
AX-6
FRONT AXLE
Wheel Hub and Knuckle (Cont’d)
6. Loosen lower ball joint nut.
7. Remove knuckle from lower ball joint stud with Tool.
GI
MA
EM
WAX007 LC
INSTALLATION NIAX0010
1. Install in reverse order of removal. EC
쐌 Install knuckle with wheel hub.
When installing knuckle to strut, be sure to hold bolts and
tighten nuts. FE
: 114 - 133 N·m (11.6 - 13.6 kg-m, 84 - 98 ft-lb)
Before tightening, apply oil to threaded portion of drive
shaft. CL
쐌 Tighten wheel bearing lock nut.
: 197 - 274 N·m (20 - 28 kg-m, 145 - 202 ft-lb) MT
SFA114A
쐌 Rotate wheel hub to check that wheel bearings operate
smoothly.
AT
SU
BR
쐌 Rotate wheel hub to check wheel bearing axial end play.
Axial end play:
ST
0.05 mm (0.0020 in) or less
DISASSEMBLY RS
NIAX0011
CAUTION:
When removing wheel hub or wheel bearing from knuckle, BT
replace wheel bearing assembly (outer race and inner race)
with a new one.
Wheel bearing does not require maintenance. If any of the fol- HA
lowing symptoms are noted, replace wheel bearing assembly.
SFA543A
쐌 Growling noise is emitted from wheel bearing during
operation. SC
쐌 Wheel bearing drags or turns roughly. This occurs when
turning hub by hand after bearing lock nut is tightened to
specified torque. EL
IDX
AX-7
FRONT AXLE
Wheel Hub and Knuckle (Cont’d)
Wheel Hub NIAX0011S01
Drive out hub and inner race from knuckle with a suitable tool.
SFA116A
SFA654A
SAX008
SFA496A
INSPECTION NIAX0012
Wheel Hub and Knuckle NIAX0012S01
Check wheel hub and knuckle for cracks by using a magnetic
exploration or dyeing test.
Snap Ring NIAX0012S02
Check snap ring for wear or cracks. Replace if necessary.
AX-8
FRONT AXLE
Wheel Hub and Knuckle (Cont’d)
ASSEMBLY NIAX0013
쐌 When removing baffle plate, replace it with a new one.
쐌 When installing the baffle plate, press new plate so that it is in GI
contact with knuckle wall. Refer to figure at left.
MA
EM
SFA921B LC
1. Press new wheel bearing assembly into knuckle until it seats
against knuckle shoulder.
Maximum load P:
EC
34 kN (3.5 ton, 3.9 US ton, 3.4 Imp ton)
CAUTION: FE
쐌 Do not apply disassembly force in direction “R”. There is
a possibility of breaking the seal. In case of separation
(except range of initial clearance) and disassembling of CL
inner race, the wheel bearing shall be replaced with a new
part.
WAX012 쐌 Do not press inner race of wheel bearing assembly or seal. MT
쐌 Do not apply oil or grease to mating surfaces of wheel
bearing outer race and knuckle.
AT
2. Install outer snap ring into groove of knuckle.
SU
BR
3. Press wheel hub into knuckle until it stops when the end of the
wheel bearing is hit. ST
Maximum load P:
49 kN (5.0 ton, 5.5 US ton, 4.9 Imp ton) RS
쐌 Do not move wheel hub in direction “R”.
BT
HA
WAX014
SFA182A
AX-9
FRONT AXLE
Drive Shaft
Drive Shaft
COMPONENTS =NIAX0016
CAUTION:
쐌 Circular clips should be properly meshed with differential
side gear (transaxle side) and with joint assembly (wheel
side). Make sure they will not come out.
쐌 Be careful not to damage boots. Use suitable protector or
cloth during removal and installation.
WAX015
AX-10
FRONT AXLE
Drive Shaft (Cont’d)
GI
MA
EM
LC
EC
FE
CL
MT
AT
SU
BR
ST
RS
BT
WAX016
1. Joint assembly 10. Spider assembly 19. Slide joint housing with extension HA
2. Boot band 11. Snap ring C shaft
3. Boot 12. Slide joint housing 20. Snap ring E
4. Circular clip B 13. Dust shield 21. Dust shield SC
5. Drive shaft 14. Circular clip A 22. Support bearing
6. Band 15. Snap ring A 23. Support bearing retainer
7. Dynamic damper 16. Inner race 24. Bracket EL
8. Boot 17. Cage 25. Snap ring D
9. Boot band 18. Ball 26. Dust shield
IDX
AX-11
FRONT AXLE
Drive Shaft (Cont’d)
REMOVAL NIAX0014
1. Remove cotter pin and wheel bearing lock nut.
SFA090A
WAX017
SFA803A
SFA651A
WAX003
AX-12
FRONT AXLE
Drive Shaft (Cont’d)
7. Remove right drive shaft from transaxle.
— For M/T models —
쐌 Pry off drive shaft from transaxle as shown at left. GI
MA
EM
WAX004 LC
— For A/T models —
쐌 Insert screwdriver into transaxle opening for right drive shaft
and strike with a hammer.
EC
쐌 Be careful not to damage pinion mate shaft and side gear.
FE
CL
MT
AT
SU
BR
WAX005
INSTALLATION NIAX0015 ST
Transaxle Side NIAX0015S01
1. Drive a new oil seal to transaxle. Refer to MT-9, “Replacing Oil
Seal” or AT-435, “Differential Side Oil Seal Replacement”. RS
2. Set Tool along the inner circumference of oil seal.
BT
HA
AFA084
SFA963
SFA612
SFA476
SFA514A
WAX009
AX-14
FRONT AXLE
Drive Shaft (Cont’d)
Support Bearing NIAX0017S05
1. Remove dust shield.
GI
MA
EM
SFA442B LC
2. Remove snap ring.
EC
FE
CL
SFA692
MT
3. Press support bearing assembly off drive shaft.
AT
SU
BR
SFA693
BT
HA
SFA617
INSPECTION NIAX0018
SC
Thoroughly clean all parts in cleaning solvent, then dry with com-
pressed air. Check parts for evidence of deformation and other
damage. EL
Drive Shaft NIAX0018S01
Replace drive shaft if it is twisted or cracked. IDX
Boot NIAX0018S02
Check boot for fatigue, cracks or wear. Replace boot with new boot
bands.
AX-15
FRONT AXLE
Drive Shaft (Cont’d)
Joint Assembly (Transaxle side) NIAX0018S03
TS79C and TS83 Type NIAX0018S0301
쐌 Check spider assembly for needle bearing and washer dam-
age. Replace if necessary.
쐌 Check roller surfaces for scratches, wear and other damage.
Replace if necessary.
쐌 Check serration for deformation. Replace if necessary.
쐌 Check slide joint housing for any damage. Replace if neces-
sary.
쐌 When replacing only spider assembly, select a new spider
AFA111 assembly from among those listed in table below. Ensure that
the number stamped on slide joint is the same as that stamped
on new part.
Housing alone cannot be replaced. It must be replaced
together with spider assembly.
Stamped number Part No.*
01 39720-61E01
02 39720-61E02
03 39720-61E03
04 39720-61E04
05 39720-61E05
06 39720-61E06
07 39720-61E07
*: Always check with the Parts Department for the latest parts information.
DS83 Type NIAX0018S0302
쐌 Replace any parts of double offset joint which show signs of
scorching, rust, wear or excessive play.
쐌 Check serration for deformation. Replace if necessary.
쐌 Check slide joint housing for any damage. Replace if neces-
sary.
Joint Assembly (Wheel side) NIAX0018S04
Replace joint assembly if it is deformed or damaged.
Support Bearing NIAX0018S0401
Make sure support bearing rolls freely and is free from noise,
cracks, pitting and wear.
Support Bearing Bracket NIAX0018S0402
Check support bearing bracket for cracks with a magnetic explora-
tion or dyeing test.
ASSEMBLY NIAX0019
쐌 After drive shaft has been assembled, ensure that it
moves smoothly over its entire range without binding.
쐌 Use NISSAN GENUINE GREASE or equivalent after every
overhaul.
AX-16
FRONT AXLE
Drive Shaft (Cont’d)
Support Bearing NIAX0019S05
1. Install bearing into retainer.
GI
MA
EM
SFA618 LC
2. Install dust shield.
3. Install snap ring.
EC
4. Press drive shaft into bearing.
FE
CL
SFA694
MT
5. Install snap ring.
6. Install new dust shield. AT
SU
BR
SFA444B
Wheel Side
1. Install boot and new small boot band on drive shaft.
NIAX0019S01 ST
쐌 Cover drive shaft serration with tape to prevent damage to
boot during installation. RS
BT
HA
SFA800
IDX
WAX010
AX-17
FRONT AXLE
Drive Shaft (Cont’d)
3. Pack drive shaft with specified amount of grease.
Specified amount of grease:
80 - 100 g (2.82 - 3.53 oz)
4. Make sure that boot is properly installed on the drive shaft
groove.
Set boot so that it does not swell and deform when its length
is “L1”.
Length “L1”:
QG18DE: 97 mm (3.82 in)
SR20DE: 95 mm (3.74 in)
SFA456B
5. Lock new larger and smaller boot bands securely with a suit-
able tool.
SFA443B
Applied QG18DE
SR20DE
model LH RH
420-430
175-185 169-175
AFA153 ″A″ (16.54 -
(6.89 - 7.28) (6.65 - 6.89)
16.93)
SFA800
AX-18
FRONT AXLE
Drive Shaft (Cont’d)
2. Install spider assembly securely, making sure the matching
marks which were made during disassembly are properly
aligned. GI
3. Install new snap ring.
MA
EM
SFA023A LC
4. Pack drive shaft with specified amount of grease.
Specified amount of grease:
EC
125 - 145 g (4.41 - 5.11 oz)
5. Install slide joint housing.
6. Set boot so that it does not swell and deform when its length FE
is “L2”.
Length “L2”:
QG18DE: 102.5 mm (4.035 in)
CL
SR20DE: 99 mm (3.90 in)
쐌 Make sure the boot is properly installed on the drive shaft MT
SFA993
groove.
AT
SU
BR
7. Lock new larger and smaller boot bands securely with a suit-
able tool. ST
RS
BT
HA
SFA395
SC
EL
IDX
AX-19
FRONT AXLE
Service Data and Specifications (SDS)
SFA961AA
SFA962A
Wheel bearing axial end play limit mm (in) 0.05 (0.0020 in) or less
Wheel bearing lock nut tightening torque N·m (kg-m, ft-lb) 197 - 274 (20 - 28, 145 - 202)
Knuckle to strut tightening torque N·m (kg-m, ft-lb) 114 - 133 (11.6 - 13.6, 84 - 98)
AX-20
REAR AXLE
Precautions
Precautions
PRECAUTIONS
쐌 When installing each rubber part, final tightening must be
NIAX0022
GI
carried out under unladen condition* with tires on ground.
*: Fuel, radiator coolant and engine oil full. Spare tire, jack, MA
hand tools and mats in designated positions.
쐌 Use flare nut wrench when removing or installing brake
tubes. EM
쐌 After installing removed suspension parts, check wheel
alignment.
SBR686C
쐌 Do not jack up at the trailing arm and lateral link. LC
쐌 Always torque brake lines when installing.
EC
FE
CL
MT
Preparation
SPECIAL SERVICE TOOLS AT
NIAX0032
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.) Description
Tool name
EL
NT360
IDX
AX-21
REAR AXLE
Noise, Vibration and Harshness (NVH) Troubleshooting
On-vehicle Service
REAR AXLE PARTS NIAX0026
Check axle and suspension parts for excessive play, wear or dam-
age.
쐌 Shake each rear wheel to check for excessive play.
SMA525A
AX-22
REAR AXLE
Wheel Hub
Wheel Hub
COMPONENTS NIAX0028
GI
MA
EM
LC
EC
FE
CL
MT
AT
WAX011
SU
1. Spindle 4. ABS sensor rotor 7. Hub cap
2. Baffle plate 5. Wheel hub bearing 8 ABS wheel sensor
3. Back plate 6. Wheel bearing lock nut BR
REMOVAL ST
NIAX0029
CAUTION:
쐌 Before removing the rear wheel hub assembly, disconnect
the ABS wheel sensor from the assembly. Then move it
RS
away from the hub assembly. Failure to do so may result
in damage to the sensor wires and the sensor becoming
inoperative.
BT
쐌 Wheel hub bearing does not require maintenance. If any of
the following symptoms are noted, replace wheel hub HA
bearing assembly.
1) Growling noise is emitted from wheel hub bearing dur-
ing operation. SC
2) Wheel hub bearing drags or turns roughly. This occurs
when turning hub by hand after bearing lock nut is tight-
ened to specified torque. EL
IDX
AX-23
REAR AXLE
Wheel Hub (Cont’d)
1. Remove brake caliper assembly.
2. Remove wheel bearing lock nut.
3. Remove brake rotor.
4. Remove wheel hub bearing from spindle.
Brake hose does not need to be disconnected from brake
caliper.
Suspend caliper assembly with wire so as not to stretch brake
hose.
Be careful not to depress brake pedal, or piston will pop out.
Make sure brake hose is not twisted.
SRA711A
5. Remove the ABS sensor rotor using suitable puller, drift and
bearing replacer.
ARA082
INSTALLATION NIAX0030
쐌 With vehicles equipped with ABS, press-fit ABS sensor rotor
into wheel hub bearing using a drift.
Do not reuse ABS sensor rotor. When installing, replace it
with a new one.
SAX014
WAX013
AX-24
REAR AXLE
Wheel Hub (Cont’d)
쐌 Install wheel hub bearing.
쐌 Tighten wheel bearing lock nut.
Before tightening, apply oil to threaded portion of rear spindle. GI
Do not reuse wheel bearing lock nut.
: 187 - 255 N·m (19 - 26 kg-m, 138 - 188 ft-lb)
쐌 Check that wheel bearings operate smoothly. MA
EM
SRA712A LC
쐌 Check wheel hub bearing axial end play.
Axial end play:
EC
0.05 mm (0.0020 in) or less
FE
CL
SRA737A
MT
쐌 Clinch two places of lock nut.
AT
SU
BR
SFA599B
BT
HA
SRA738A
SC
EL
IDX
AX-25
REAR AXLE
Service Data and Specifications (SDS)
Wheel bearing axial end play limit mm (in) 0.05 (0.0020) or less
Wheel bearing lock nut tightening torque N·m (kg-m, ft-lb) 187 - 255 (19 - 26, 138 - 188)
AX-26