Fundamental Concepts of Pressure Vessel Design: Analytical Approach

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Chhotubhai Gopalbhai Patel Institute of

Technology
Department of Mechanical and Automobile
Engineering

Organize

GUJCOST Sponsored
(GUJCOST/Seminar Grant 2022/2018-19/1624)

One Week Short Term Training Programme

on

“Fundamental Concepts of Pressure Vessel Design:


Analytical Approach”
(03rd – 07th December, 2018)

Programme Coordinator
Mr. Sandip G. Patel & Mr. Sachin D. Patel
Assistant Professor,
Mechanical and Automobile Engineering Department,
C. G. Patel Institute of Technology, Bardoli
Convener
Dr. Chinmay K. Desai
Professor and Dean, Faculty of Engineering and Technology
C. G. Patel Institute of Technology, Bardoli
Patron
Dr. R. V. Patil
Director, CGPIT
C. G. Patel Institute of Technology, Bardoli
Detail about the STTP:
The institutions of higher education in India are facing crucial challenges in creating,
nurturing and maintaining the level of quality engineers. The need of the hour is to provide
quality engineers amongst the budding higher educational institutions and industries to cope
up with future challenges and in strong fundamentals. Today, Institutes find themselves
technically constrained while promoting technical skills due to lack of resources in line with
industry needs. So, there is an urgency of developing and understanding in designing and carry
out research that can employ skilled engineers and research scholars. The aim of the training
programme is to provide a techno-environment that promotes interaction, discussion, and
intellectual networking among the participants and renowned experts in the area of pressure
vessel. The unique feature of training programme is to elaborate the basic concept of pressure
vessel designing with ASME codes. The contents of the course covers sufficient depth, to
provide participants with a general understanding of pressure vessel design requirements as
per industry requirement to design the pressure vessel and various components.
Date: 03rd – 07th Decemer,2018
Time: 08:30 AM to 04:15 PM (Monday – Friday)
Venue: Mechanical Engineering Department
Coordinator: Mr. Sandip G. Patel & Mr. Sachin D. Patel (Department of Mechanical and
Automobile Engineering)
Organizing Committee: 1) Mr. Jayesh Jariwala (Assistant Professor)
2) Mr. Keyur Surati (Assistant Professor)
3) Mr. Piyush Patel (Assistant Professor)
4) Mr. Jainish Topiwala (Assistant Professor)
5) Mr. Pratik Umrigar (Assistant Professor)
6) Mr. Ashish Patel (Assistant Professor)
7) Mr. Sajan Joshi (Assistant Professor)
8) Mr. Sudhakar Nakka (Assistant Professor)
9) Mr. Vikesh Patel (Assistant Professor)
10) Mr. Soyeb Multani (Assistant Professor)
Targeted Audience: 1) Student/Research Scholar
2) Academician
3) Industry Person
No. of Participants: 1) Student - 10
2) Research Scholar - 03
3) Academician - 14
4) Industry Person - 00
Banner:
Speaker's Short Profile:
1) Dr. H. K. Raval
Dr. H. K. Raval has earned his B.E in Mechanical Engineering and M.E. in Mechanical
Engineering in 1987 and 1990 from South Gujarat University, Surat, Gujarat. He has
earned his PhD in Mechanical engineering in 2003 from South Gujarat University,
Surat, Gujarat. He is working as an Professor in Mechanical Engineering Department of
S.V. National Institute of Technology, Surat. He is having more than 25 years of teaching
experience and also published more than 150 Conference/Journals papers in the field of
engineering. He has delivered more than 56 expert lectures at various engineering
colleges of Gujarat including. He has also organized various Faculty Development
Programs at S.V. National Institute of Technology, Surat. He has also done so many
consultancy and Testing work in the era of engineering. He has guided 13 Ph. D students
and 64 M. E dissertation in the field of Manufacturing. His area of interest is CAD-CAM,
Metal Forming Technology, Advance Manufacturing Processes, Production
Technology, Metal Forming Analysis, Metal Cutting, Advance Manufacturing
Processes, and Computer Aided Manufacturing & C.I.M.

2) Dr. Chaitanya K. Desai


Dr. Chaitanya K Desai has earned his B.E in Production Engineering and M.E. in

Mechanical Engineering in 1999 and 2001 from Sardar Vallabhbhai Regional College of

Engineering and Technology, (now NIT Surat) Surat, Gujarat. He is working as an

Associate Professor in Mechanical Engineering Department of C. K. Pithawalla College of

Engineering and Technology. In 2008, he joined Indian Institute of Technology Kanpur

(IITK) as a research scholar and completed his PhD in Fracture Mechanics from the

same. He is having 18 years of teaching experience and also published more than 50

Conference/Journals papers in the field of solid mechanics and design. He has delivered
more than 100 expert lectures at various engineering colleges of Gujarat including. He

has also organized various Faculty Development Programs at C. K. Pithawalla College of

Engineering and Technology. He has also conducted Career Guidance seminars in

various cities of Gujarat. He has guided 25 M. E dissertation in the field of Machine

Design. His area of interest is Fracture Mechanics, Plasticity, Continuum Mechanics,

Experimental Stress analysis and Nonlinear Finite Element Analysis.

3) Dr. Dilip C Patel

Dr. Dilip C. Patel has earned his B.E in Mechanical Engineering and M.E. in Mechanical

Engineering in 1999 and 2003 from Sardar Vallabhbhai Regional College of

Engineering and Technology, (now NIT Surat) Surat, Gujarat. He has earned his PhD in

Mechanical engineering in 2012 from S.V. National Institute of Technology, Surat. He is

working as an Associate Professor in Mechanical Engineering Department of GIDC

Degree Engineering College. He is having 15 years of teaching experience and also

published more than 50 Conference/Journals papers in the field of design. He has

delivered more than 10 expert lectures at various engineering colleges of Gujarat. He

has also organized various Faculty Development Programs at GIDC Degree Engineering

College. He has also done so many consultancy and Testing work in the era of

engineering. He has guided more than 100 B. E Project in the field of Machine Design.

His area of interest is Machine design, Dynamics and Design of Machine, Experimental

Stress analysis, Finite Element Analysis, and Nonlinear Finite Element Analysis.

4) Dr. Dharmendra S. Shama


Dr. D. S. Shama has earned his B.E in Mechanical Engineering from Sardar Patel

University and M.E. in Mechanical Engineering from Indian Institute of Technology-

Bombay. He has earned his PhD in Mechanical engineering from Indian Institute of

Technology- Bombay. He is working as Professor in Mechanical Engineering Department

of Maharaja Sayajirao University of Baroda. He is having 22 years of teaching experience

and also published more than 90 Conference/Journals papers in the field of design. He

has delivered more than 100 expert lectures at various engineering colleges of Gujarat.

He has also organized various Faculty Development Programs at Maharaja Sayajirao

University of Baroda. He has also published 2 book in the era of engineering. He has

guided more than 7 Ph.D Student, 51 M.E Dissertation in the field of Mechanical

Engineering. His area of interest is Stress Analysis, Composites, Dynamics & Design of

Machines, Computational Methods.

5) Mr. Ravi Abuwala

6) Mr. Sandip G. Patel

Mr. Sandip G. Patel has earned his B.E in Mechanical Engineering and M.E. in

Mechanical Engineering in 2012 and 2015 from Charotar Institute of Technology,

Changa and C. K. Pithawala College of Engineering and Technology, Surat. He is

working as an Assistant Professor in Mechanical Engineering Department of Chhotuhai

Gopalbhai Patel Institute of Technology. He is having 4.5 years of teaching experience

and also published more than 10 Conference/Journals papers in the field of design. He

has delivered more than 4 expert lectures at various engineering colleges of Gujarat. He

has also organized various Faculty Development Programs at Chhotuhai Gopalbhai


Patel Institute of Technology. He has guided more than 25 B. E Project in the field of

Machine Design. His area of interest is Solid Mechanics, Fracture Mechanics, Finite

Element Method/Analysis, and Machine Design.

7) Mr. Manish Sonar

8) Mr. Surendra Patil

9) Mr. Jayesh Jariwala

Mr. Jayesh N. Jariwala has earned his B.E in Production Engineering and M.E. in

Mechanical Engineering in 2000 and 2003 from Sardar Vallabhbhai Regional College of

Engineering and Technology, (now NIT Surat) Surat, Gujarat. He is working as an Assistant

Professor in Mechanical Engineering Department of Chhotubhai Gopalbhai Patel Institute of

Technology. He is having 13 years of industrial experience. He worked in industry mostly in

Design department. He worked with textile machinery pioneers like Himson, TMT – Japan

and Murata-Japan. He has exposure to pressure equipment design for more than 6 years

while he was working with engineering solutions consultancy firm. For four years, he was

the member of Joint Special Design Team for DEMO Fusion Reactor at Quantum and

Radiological Science and Technology (QST) under hood of Japan Atomic Energy Agency

(JAEA), Rokkasho, Aomori, Japan. He also worked on IFMIF(International Fusion Material

Irradiation Facility) and LIPAc (Linear IFMIF Prototype Accelerator) projects there at JAEA.

He has 4 years of teaching experience. He is regularly organizing various Faculty

Development Programs at Chhotubhai Gopalbhai Patel Institute of Technology. He has also

conducted numerous Career Guidance seminars for XI and XII standard students. He has

expertise in Pressure equipment design and he has good command over CAD/CAE tools.
10) Mr. Chaitanya Purohit
Summary of the STTP:

First day:
Inaugural Function was held in the morning session. The function was handled by Dr. Rajkumar V. Patil,
Director of CGPIT, and Dr. Chinmay K. Desai, Dean and Head of the Department, Mechanical/Automobile
engineering department, CGPIT. We also had Dr. H. K. Raval, Professor in mechanical engineering
department, SVNIT, Surat as our chief guest and the session expert. During his session on the first day,
Dr. H. K. Raval delivered a lecture on theory of rectangular plates and gave the brief idea about the
concepts of plasticity.

The post lunch sessions were handled by Dr. Chaitanya K. Desai, Associate Professor, Mechanical
Engineering Department, CKPCET, Surat. In his first session he gave the preliminary information about
theory of plates. He then briefed about the theory of circular plates along with numerical examples and
at last he discussed membrane theory of plates.

The Second day:


Morning session was handled by Dr. D. C. Patel, Associate Professor, GIDC Degree Engineering College,
Abrama, Navsari. He gave a brief information about ASME codes and its various divisions, used to
design a pressure vessel. He then emphasized on design of thin shell subjected to internal and external
pressure, including various types of dish ends like ellipsoidal head, hemispherical head and tori-
spherical head subjected to both internal and external pressures. He also discussed some important
thumb rules to design shells and dish ends.

The second session handled by Dr. D. S. Sharma, Professor and Head of the Mechanical Engineering
Department, MSU, Baroda. He started the discussion with various types of loads on pressure vessels. He
then delivered an expert talk on stress concentration, and its determination using complex variable
methods. He then briefed about some research topics in the field of plane elasticity.
The third session was handled by Mr. Sandip G. Patel, Assistant Professor, Mechanical/Automobile
Engineering Department, CGPIT. He conducted a tutorial session on design of dished end and shells.

The Third Day:

Morning session was handled by industry expert Mr. Ravi Abuvala, Assistant Manager, GMM Pfaudler
Limited, Anand. He delivered an expert talk on design for opening and reinforcement pads in pressure
vessels. In the talk, he briefed on various types of openings and their locations based on practical
requirements in the industry. He also discussed about the design of unconventional flanges and the
selection of conventional flanges based on ASME code.

The next session was handled by Mr. Jayesh Jariwala, Assistant Professor, Mechanical/Automobile
Engineering Department, CGPIT. He discussed about the important parameters for designing a pressure
vessel under wind and seismic loading. He then briefed on IS878 code to design tall structures and
discussed the terrain conditions of India as per IS878 standards. He conducted a tutorial on numerical
tools for designing the pressure vessel.

The Fourth Day:


Morning session was handled by Mr. Surendra Patil, Design Engineer, HSB Inspection and Insurance
Company, Baroda. He discussed about design of saddle supports and base support for tall vessels. He
also briefed us on skirt design and zik analysis in detail for design of saddle support.
The next session was conducted by Mr. Manish Sonar, Manager, L and T, Hazira. He gave the details on
designing of lifting lugs, trunnions, and bottom plate. He then showed some case studies on evacuation
of large vessels using lugs. He then briefed on industry practice for client orders.
The post lunch session was handled by Mr. Sandip Patel on design of multilayered cylinders. He then
discussed then different aspects like designing and manufacturing of composite cylinders, and the
concepts of interference pressure in multilayered cylinders. At last, he conducted a tutorial on design of
reinforcement pads at opening using a case study.

The Fifth Day:


Morning sessions were engaged by Dr. Chaitanya K. Desai, Associate Professor, Mechanical Engineering
Department, CKPCET, Surat. He discussed about the finite element analysis of pressure vessels using a
two case studies. In first case study, he derived the equations of shells using membrane theory and
showed the analysis of multilayered cylinders. In the second case study, he performed the finite analysis
of pressure vessels under wind loadings. He then briefed on important using appropriate elements while
performing finite element analysis.

The post lunch session was conducted by Mr. Chaitanya Purohit, CEO of Q-Tech consultancy, Surat. He
briefed on inspection safety and servicing requirements for in service pressure vessels. He also discussed
the various inspection techniques like NDT, ultrasonic testing and radiography tests.

Valedictory function was held in the last session. The function was handled by Dr. Rajkumar V. Patil,
Director of CGPIT, and Dr. Chinmay K. Desai, Dean and Head of the Department, Mechanical/Automobile
engineering department, CGPIT, and Dr. N. C. Shah, Advisor, Uka Tarsadia University, and Mr. Chaitanya
Purohit, CEO of Q-Tech consultancy, Surat as a guest of honor.
The Third day:
There were three session on CAD modelling in CREO software. These sessions had been conducted by
CAD expert team. Initially they had started with part modelling and further they made participants to do
CAD modelling in CREO. Apart from this they also emphasized hands on practice on assembly and detail,
sheet-metal modelling etc.

The Fourth day:

Morning session was handled by Dr. A. A. Saikh, Professor, SVNIT. He gave the detailed information
about various analysis softwares. In addition, he had given hands on practice to students on how one
can do analysis in simulation software.

The post lunch sessions were handled by Dr. R. D. Shah, Assistant Professor, SVNIT. In his first session he
had taken one thermal problem has been solved in ANSYS software and explained in detail about the
problem. In second session hands on session had been taken on fluid and thermal problem and solved
ANSYS.

The Fiffth day:

There were two sessions on Piping Engg. These sessions had been conducted by Mr. Chirag Tiwari, Linde
Engineering India Pvt. Ltd. Initially he had started with fundamental of piping. Further he emphasized
the industrial standard practices for piping layouts. At the concluding session he also put a serious note
various software which are used in industries for piping.

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