Box Culvert - 2x2-4.0m Cushion

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Design of Box Culvert

Size : 2.0 x 2.0 m


Cushion Height : 4.0 m

Intercontinental Consultants and Technocrats Pvt. Ltd.


Index

Topic Page
1.0 Design Report 1-2
2.1 Dimensions of Box 3-3
2.2 Basic Parameters 4-4
2.3 Idealised Structure for Staad Analysis 4-4
3.1 Earth Pressure and Live Load Calculation 4-9
3.2 Temperature load calculation 10 - 11
3.3 Staad input file 12 - 25
3.4 Summary of factored moments 26 - 26
4.0 Partial Safety Factors 27 - 31
5.1.1 Verification of structural strength for top slab 32 - 35
5.1.2 Verification for serviceability limit state for Top slab 36 - 38
5.2.1 Verification of structural strength for bottom slab 39 - 42
5.2.2 Verification for serviceability limit state for bottom slab 43 - 45
5.3.1 Verification of structural strength for outer wall 46 - 49
5.3.2 Verification for serviceability limit state for outer wall 50 - 52
6. Base Pressure Calculation #REF!
Design Calculation ICT Design Report

1.0 Design Report


The design note presents the detailed design calculations of RCC Box Culvert
1.1 Introduction:-
Design is presented consistently in SI units; the following apply unless mentioned specifically otherwise:

Length m
Force kN
Stress MPa
Bearing Pressure kN/m2
Hog Mom/Com Str -ve
Sag Mom/Ten Str +ve

1.2 Reference documents :-


1 IRC codes /guidelines/special publications
2 MORTH specification
3 Specialised literature as relevant

1.3 Assumptions:-
The following assumptions have been taken while designing the Box.
1 Structure is designed for per metre width.
2 On top slab 75 mm thick wearing coat is assumed for SIDL. while 75mm for dispersion effect.
3 Deck width taken-21.25 m
4 Carriageway width-15.25 m
5 Modulus of subgrade reaction - 6000 KN/m3
6 Shear value is taken at dist. Of d eff from the face of the slab.
7 In load dispersion wearing coat thickness, fill thickness and top slab thickness is considered wherever
applicable.
8 In design sheet under summary of moments, only magnitude of force has been considered.

9 In case of earth pressure and LL surcharge governing case out of Normal earth pressure and Fluid pressure is
taken.
10 Structure is designed for standard earth pressure with weep holes.

1.4 Loads:-
The different types of loads used as per IRC 6 : 2017 are.
1 Dead load.
2 In SIDL fill, crash barrier, and wearing coat load is considered.
3 Normal Earth pressure with drainage arrangment
4 Live load -70R Track, 40 T Boggie in case of top slab.
5 Live load surcharge.
6 Braking load is taken as 20% of the live load on top slab.
7 Temperature loading for uniform rise and temperature gradient is considered.
8 The Earth pressure coefficient at rest 0.5 is considered.

1.5 Load combinations


Load combinations as per IRC 6: 2017 have been considered in staad load combination.
1.6 Material properties
1 Grade of Concrete M25
2 Grade of Steel Fe 500.

Dolabari-Jamuguri 1 Design of Box Culvert


Design Calculation ICT ANALYSIS

DESIGN OF RCC BOX CULVERT ( 1 Cell 2m wide x 2m height with 0.0 m cushion)

tt

tb

tw B

2.1 Dimensions of Box

No. of Cell = 1 Clear Width of cell = 2.00 m


Top Slab Thick. (tt) = 0.300 mClear Height of Cell = 2.00 m
Bot. Slab Thick. (tb) = 0.300 mC/C Width of structure = 2.30 m
Side Wall Thick. (tw) = 0.300 mC/C Height of structure = 2.30 m
Int. wall Thickness (ti) = 0.000 mTotal length of Structure at top = 2.60 m
Total Deck width = 21.25 mTotal length of Structure at bottom = 2.60 m
Carrriageway Width = 15.25 mTotal Height of Structure = 2.60 m
Water above bott. Slab = 0.000 mFootpath Dimensions = 0.00 m
Wearing Coat(Dispersion) = RCC Parapet = 0.20 m
Wearing coat for SIDL 50mm 500mm x500mm Height of fill = 4.000 m
Haunch size = 50mm x50mm
SIDL (Top Slab)
RCC Parapet = 6.00 kN/m2
Due to earth fill = 4 x20 = 80.00 kN/m2
Wt of kerb = 0.00
86.00 kN/m2
Due to wearing coat &PCC = 2.00 kN/m2

2.2 Basic Parameters


Earth Pressure at rest K0 = (1-sinf ) = = 0.5
Dry Density of fill = 20 kN/m3
Density of Concrete = 25 kN/m3
Live Load Surcharge = 1.2 m
Fluid Pressure as per cl. 214.1 of IRC 6 2017 4.80 kN/m2

Dolabari-Jamuguri 1 Design of Box Culvert


Design Calculation ICT ANALYSIS

2.3 Idealised Structure for Staad Analysis


(Analysis is done for 1m Strip)
2.30 m

2.3 0.000 0
Side A

2.300 m

Nos. of beam for one span at bottom = 10


Spacing between Springs = 0.230 m
Modulus of Subgrade Reaction (Assumed) = 6000 kN/m3
Spring Constant at End Support = 690 kN/m
Spring Constant at intermediate Support = 1380 kN/m
3.1 Earth Pressure and Live Load Calculation

1) a Earth Pressure (Normal Condition) dry case

Earth Pressure Height


41.50 kN/m2 4.150 m
64.50 kN/m2 6.450 m

1) b (Fluid Pressure)

Earth Pressure Height

19.92 kN/m2 4.150 m


30.96 kN/m2 6.450 m
1) c Earth Pressure (HFL) Not Providing Drainage arrangement

Earth Pressure Height


20.75 kN/m2 4.150 m
32.25 kN/m2 6.450 m

2) a Live Load Surcharge (Normal Condition) dry case

Live Load Surcharge = 12.000 kN/m

2) c Load due to water on Bottom Slab


Uniform Load = 0.00 kN/m2

3) Live Load on Top Slab

Dolabari-Jamuguri 2 Design of Box Culvert


Design Calculation ICT ANALYSIS

A) 70R Track at Mid Span

DIRECTION OF TRAFFIC

0.84 m

4.5 350kN 350kN 2.3000m


m

1.4 2.06 m

Total Load = 700kN 4.5 2.300m


155.56 KN/m
357.8 KN
Effective width of Loading

a = 1.15 m
b1 = 8.94 m
b/lo = 9.24
a = 2.60
beff = 10.44 m
2.06<10.44 Therefore overlapping due to load dispersion occurs

Effective width = 9.10 m


Width along span = 2.3 m
Load Intensity = 17.09 kN/m2
Impact factor = 1.25
Increase due to impact = 21.36 kN/m2
Say 21.40 kN/m2

Dolabari-Jamuguri 3 Design of Box Culvert


Design Calculation ICT ANALYSIS

B) 70R Track at Support

Effective width of Loading

a = 1.15 m
b1 = 8.94 m
b/lo = 9.24
a = 2.60
beff = 10.44 m
2.06<10.44 Therefore overlapping due to load dispersion occurs

Effective width = 9.10 m


Width along span = 2.300 m
Load Intensity = 17.10 kN/m2
Impact factor = 1.25
Increase due to impact = 21.38 kN/m2
Say 21.40 kN/m2

C) 40T Boggie Load at Mid Span

DIRECTION OF TRAFFIC

0.81 m
0.23
m
100 100
100 100 1.22 m 2.30m

1.83 m
1.93 m

Total Load = 400kN

Dolabari-Jamuguri 4 Design of Box Culvert


Design Calculation ICT ANALYSIS

Effective width of Loading

a = 0.54 m
b1 = 8.91 m
b/lo = 9.24
a = 2.60
beff = 9.98 m
1.93<9.98 Therefore overlapping due to load dispersion occurs

Effective width = 8.73 m


Width along span = 2.3 m
Load Intensity = 19.92 kN/m2
Impact factor = 1.25
Increase due to impact = 24.90 kN/m2
Say 24.90 kN/m2
D) 40T Boggie Load at Support

Effective width of Loading

a = 0.61 m
b1 = 8.91 m
b/lo = 9.24
a = 2.60
beff = 10.08 m
1.93<10.08 Therefore overlapping due to load dispersion occurs

Effective width = 8.78 m


Width along span = 2.300 m
Load Intensity = 19.81 kN/m2
Impact factor = 1.25
Increase due to impact = 24.76 kN/m2
Say 24.80 kN/m2

1.37m 1.5m
3.05 1.37m
1.5m
G) Braking load m 20% Av. Eff. Width Load per meter
Load on the span 40T Boggie 0 kN 0 kN 8.73m 0.0 kN/m
Load on the span 70R Track 0 kN 0 kN 9.10m 0.0 kN/m
Max. force No braking load considerd in case of earthfill. 0.0 kN/m

Dolabari-Jamuguri 5 Design of Box Culvert


Design Calculation ICT Temp

3.2 Temperature load calculation

Effective Bridge Temperature


Maximum Air Shade temperature = 47.5 /oC (as per Fig 15 of IRC:6-2017)
Minimum Air Shade temperature = 0 /oC (as per Fig 16 of IRC:6-2017)
Mean of max and min temperature = 23.75 /oC (as per clause 215.2 of IRC:6-
Bridge temperature to be assumed = 33.75 2017)
TEMPERATURE RISE 0 C
o

TEMPERATURE FALL 0 C
o

Effect of temperature gradient


The box has been checked for temperature differential. As per IRC:6 - 2017, for this combination only 50%
live load shall be considered.

F = Ec aDt A

Ec = Modulus of Elasticity of Concrete = 3.06E+06 t/m2

a = Coefficient of Thermal expansion = 1.20E-05 /oC (as per IRC:6)


Dt = Temperature differential
A = X sectional Area of section where temperature differential is Dt

Average thickness of Deck slab = 300 mm

EFFECT OF TEMPERATURE RISE


4.0 13.8

1 2
0.090

0.090 3 * Temp in Degree celsius


* dimension in meter

0.090
4
4
2.1

Sr. Eccentricity
Dt (oC) b (m) t (m) A = b x t (m2) F (force) (kN) Acting at
No. e (in m)
0.0450 m
1 4.0 1.0 0.090 0.090 13.22 0.105
from top
13.8 0.0333 m
2 1.0 0.100 0.100 25.34 0.117
2 from top
4.0 0.1200 m
3 1.0 0.090 0.090 6.61 0.030
2 from top
2.1 0.0300 m
4 1.0 0.090 0.090 3.47 -0.120
2 from bottom
SF = 0.00 KN M= 0.000 kN-m

Dolabari-Jamuguri 1 Design of Box Culvert


Design Calculation ICT Temp

EFFECT OF TEMPERATURE FALL


9.90 0.70
2 1
0.060
3
0.0750

* Temp in Degree celsius


* dimension in meter
6 0.0750

4 5 0.060
5.80 0.80

Sr. Eccentricity
Dt (oC) b (m) t (m) A = b x t (m2) F (force) (kN) Acting at
No. e (in m)
0.0300 m
1 0.70 1.0 0.060 0.060 1.54 0.120
from top
9.90 0.0200 m
2 1.0 0.060 0.060 10.91 0.130
2 from top
0.70 0.0850 m
3 1.0 0.0750 0.0750 0.96 0.065
2 from top
5.80 0.0200 m
4 1.0 0.060 0.060 6.39 -0.130
2 from bottom
0.0300 m
5 0.80 1.0 0.060 0.060 1.76 -0.120
from bottom
0.80 0.0850 m
6 1.0 0.0750 0.0750 1.10 -0.065
2 from bottom
SF = 0.00 KN M= 0.000 kN-m

Dolabari-Jamuguri 2 Design of Box Culvert


Design Calculation ICT STAAD Input LSM

3.3 Staad input file


STAAD SPACE
INPUT WIDTH 79
UNIT METER KN
JOINT COORDINATES
1000
2 0 2.3 0
3 2.3 2.3 0

6 2.3 0 0

9 0.23 0 0
10 0.46 0 0
11 0.69 0 0
12 0.92 0 0
13 1.15 0 0
14 1.38 0 0
15 1.61 0 0
16 1.84 0 0
17 2.07 0 0
***********************************
MEMBER INCIDENCES
112
223
636
819
9 9 10
10 10 11
11 11 12
12 12 13
13 13 14
14 14 15
15 15 16
16 16 17
17 17 6
**************************************
DEFINE MATERIAL START
ISOTROPIC CONCRETE1
E 32000000
POISSON 0.17
DENSITY 25
ALPHA 1.17e-005
DAMP 0.05
END DEFINE MATERIAL
MEMBER PROPERTY INDIAN
2 PRIS YD 0.3 ZD 1
1 6 PRIS YD 0.3 ZD 1
8 PRIS YD 0.3 ZD 1
9 PRIS YD 0.3 ZD 1
10 PRIS YD 0.3 ZD 1
11 PRIS YD 0.3 ZD 1
12 PRIS YD 0.3 ZD 1
13 PRIS YD 0.3 ZD 1
14 PRIS YD 0.3 ZD 1
15 PRIS YD 0.3 ZD 1
16 PRIS YD 0.3 ZD 1
17 PRIS YD 0.3 ZD 1
*****************************************

Dolabari-Jamuguri 1 Design of Box Culvert


Design Calculation ICT STAAD Input LSM

CONSTANTS
MATERIAL CONCRETE1 ALL
SUPPORTS
1 FIXED BUT FZ MX MY MZ KFY 690
9 FIXED BUT FZ MX MY MZ KFY 1380
10 FIXED BUT FZ MX MY MZ KFY 1380
11 FIXED BUT FZ MX MY MZ KFY 1380
12 FIXED BUT FZ MX MY MZ KFY 1380
13 FIXED BUT FZ MX MY MZ KFY 1380
14 FIXED BUT FZ MX MY MZ KFY 1380
15 FIXED BUT FZ MX MY MZ KFY 1380
16 FIXED BUT FZ MX MY MZ KFY 1380
17 FIXED BUT FZ MX MY MZ KFY 1380
6 FIXED BUT FZ MX MY MZ KFY 690
********************************************
***DL***
LOAD 1 DL
SELFWEIGHT Y -1 ALL
***DL HFL CASE***
LOAD 2 DL HFL
SELFWEIGHT Y -1 LIST 2
SELFWEIGHT Y -0.85 LIST 1 6 8 to 17
***SIDL+ Earth Fill****
LOAD 3 SIDL+ Earth Fill
MEMBER LOAD
2 UNI GY -86
8 TO 17 UNI GY -0
**Surfacing (wearing coat)
LOAD 4 Surfacing (wearing coat)
MEMBER LOAD
2 UNI GY -2
****EARTH PRESSURE ****
LOAD 5 EARTH PRESSURE FROM RIGHT SIDE
MEMBER LOAD
6 TRAP GX -41.5 -64.5
LOAD 6 EARTH PRESSURE FROM LEFT SIDE
MEMBER LOAD
1 TRAP GX 64.5 41.5
*****LL SURCHARGE *****
LOAD 7 LL SURCHARGE RIGHT SIDE
MEMBER LOAD
6 UNI GX -12
LOAD 8 LL SURCHARGE LEFT SIDE
MEMBER LOAD
1 UNI GX 12
****EARTH PRESSURE HFL ****
LOAD 9 HFL EARTH PRESSURE FROM RIGHT SIDE
MEMBER LOAD
6 TRAP GX -20.75 -32.25
LOAD 10 HFL EARTH PRESSURE FROM LEFT SIDE
MEMBER LOAD
1 TRAP GX 32.25 20.75
*****HFL LL SURCHARGE *****
LOAD 11 HFL LL SURCHARGE RIGHT SIDE
MEMBER LOAD
6 UNI GX -12
LOAD 12 HFL LL SURCHARGE LEFT SIDE
MEMBER LOAD
1 UNI GX 12
LOAD 17 Wt. of water on bottom slab

Dolabari-Jamuguri 2 Design of Box Culvert


Design Calculation ICT STAAD Input LSM

MEMBER LOAD
8 TO 17 UNI GY -0
****CLASS 70R (TOP SLAB AT MID SPAN)*******
LOAD 18 CLASS 70R (TOP SLAB AT MID SPAN)
JOINT LOAD
2 FX 0
MEMBER LOAD
2 UNI GY -21.4
******CLASS 40T (TOP SLAB AT MID SPAN)*********
LOAD 19 CLASS 40T (TOP SLAB AT MID SPAN)
JOINT LOAD
2 FX 0
MEMBER LOAD
2 UNI GY -24.9
******************
LOAD 20 CLASS 40T AT SUPPORT (TOP SLAB AT SUPP.)
JOINT LOAD
2 FX 0
MEMBER LOAD
2 UNI GY -24.8
******CLASS 70R AT SUPPORT (TOP SLAB AT SUPP.)**
LOAD 21 CLASS 70R AT SUPPORT (TOP SLAB AT SUPP.)
JOINT LOAD
2 FX 0
MEMBER LOAD
2 UNI GY -21.4
*******************Temperature Loading*********
*********Uniform increase****
LOAD 25 Temperature Loading (Rise)
TEMPERATURE LOAD
2 Temp 0
*********Uniform decrease****
LOAD 26 Temperature Loading (fall)
TEMPERATURE LOAD
2 Temp 0
***********Temperature gradient
LOAD 27 Temperature gradient (Rise)
JOINT LOAD
2 FX 0
3 FX 0
2 MZ 0
3 MZ 0
LOAD 28 Temperature gradient (fall)
JOINT LOAD
2 FX 0
3 FX 0
2 MZ 0
3 MZ 0
********************

Dolabari-Jamuguri 3 Design of Box Culvert


Design Calculation ICT STAAD Input LSM

*Partial Safety for Verification of Structural Strength (Basic Combination)


LOAD COMBINATION 30 BASIC COMBINATION LIVE LOAD AS A LEADING LOAD
1 1.35 3 1.35 4 1.75 5 1.5 6 1.5 7 1.2 8 1.2 18 1.5 25 0.9 27 0.9
LOAD COMBINATION 31 BASIC COMBINATION LIVE LOAD AS A LEADING LOAD
1 1.35 3 1.35 4 1.75 5 1.5 6 1.5 7 1.2 8 1.2 19 1.5 25 0.9 27 0.9
LOAD COMBINATION 32 BASIC COMBINATION LIVE LOAD AS A LEADING LOAD
1 1.35 3 1.35 4 1.75 5 1.5 6 1.5 7 1.2 8 1.2 20 1.5 25 0.9 27 0.9
LOAD COMBINATION 33 BASIC COMBINATION LIVE LOAD AS A LEADING LOAD
1 1.35 3 1.35 4 1.75 5 1.5 6 1.5 7 1.2 8 1.2 21 1.5 25 0.9 27 0.9
LOAD COMBINATION 36 BASIC COMBINATION LIVE LOAD AS A LEADING LOAD
1 1.35 3 1.35 4 1.75 5 1.5 6 1.5 7 1.2 8 1.2 18 1.5 26 0.9 28 0.9
LOAD COMBINATION 37 BASIC COMBINATION LIVE LOAD AS A LEADING LOAD
1 1.35 3 1.35 4 1.75 5 1.5 6 1.5 7 1.2 8 1.2 19 1.5 26 0.9 28 0.9
LOAD COMBINATION 38 BASIC COMBINATION LIVE LOAD AS A LEADING LOAD
1 1.35 3 1.35 4 1.75 5 1.5 6 1.5 7 1.2 8 1.2 20 1.5 26 0.9 28 0.9
LOAD COMBINATION 39 BASIC COMBINATION LIVE LOAD AS A LEADING LOAD
1 1.35 3 1.35 4 1.75 5 1.5 6 1.5 7 1.2 8 1.2 21 1.5 26 0.9 28 0.9
LOAD COMBINATION 42 BASIC COMBINATION THERMAL LOAD AS A LEADING LOAD
1 1.35 3 1.35 4 1.75 5 1.5 6 1.5 7 1.2 8 1.2 18 1.15 25 1.5 27 1.5
LOAD COMBINATION 43 BASIC COMBINATION THERMAL LOAD AS A LEADING LOAD
1 1.35 3 1.35 4 1.75 5 1.5 6 1.5 7 1.2 8 1.2 19 1.15 25 1.5 27 1.5
LOAD COMBINATION 44 BASIC COMBINATION THERMAL LOAD AS A LEADING LOAD
1 1.35 3 1.35 4 1.75 5 1.5 6 1.5 7 1.2 8 1.2 20 1.15 25 1.5 27 1.5
LOAD COMBINATION 45 BASIC COMBINATION THERMAL LOAD AS A LEADING LOAD
1 1.35 3 1.35 4 1.75 5 1.5 6 1.5 7 1.2 8 1.2 21 1.15 25 1.5 27 1.5
LOAD COMBINATION 48 BASIC COMBINATION THERMAL LOAD AS A LEADING LOAD
1 1.35 3 1.35 4 1.75 5 1.5 6 1.5 7 1.2 8 1.2 18 1.15 26 1.5 28 1.5
LOAD COMBINATION 49 BASIC COMBINATION THERMAL LOAD AS A LEADING LOAD
1 1.35 3 1.35 4 1.75 5 1.5 6 1.5 7 1.2 8 1.2 19 1.15 26 1.5 28 1.5
LOAD COMBINATION 50 BASIC COMBINATION THERMAL LOAD AS A LEADING LOAD
1 1.35 3 1.35 4 1.75 5 1.5 6 1.5 7 1.2 8 1.2 20 1.15 26 1.5 28 1.5
LOAD COMBINATION 51 BASIC COMBINATION THERMAL LOAD AS A LEADING LOAD
1 1.35 3 1.35 4 1.75 5 1.5 6 1.5 7 1.2 8 1.2 21 1.15 26 1.5 28 1.5
*HFL Partial Safety for Verification of Structural Strength (Basic Combination)
LOAD COMBINATION 54 BASIC COMBINATION LIVE LOAD AS A LEADING LOAD
2 1.35 3 1.35 4 1.75 9 1.5 10 1.5 11 1.2 12 1.2 17 1 18 1.5 25 0.9 27 0.9
LOAD COMBINATION 55 BASIC COMBINATION LIVE LOAD AS A LEADING LOAD
2 1.35 3 1.35 4 1.75 9 1.5 10 1.5 11 1.2 12 1.2 17 1 19 1.5 25 0.9 27 0.9
LOAD COMBINATION 56 BASIC COMBINATION LIVE LOAD AS A LEADING LOAD
2 1.35 3 1.35 4 1.75 9 1.5 10 1.5 11 1.2 12 1.2 17 1 20 1.5 25 0.9 27 0.9
LOAD COMBINATION 57 BASIC COMBINATION LIVE LOAD AS A LEADING LOAD
2 1.35 3 1.35 4 1.75 9 1.5 10 1.5 11 1.2 12 1.2 17 1 21 1.5 25 0.9 27 0.9
LOAD COMBINATION 60 BASIC COMBINATION LIVE LOAD AS A LEADING LOAD
2 1.35 3 1.35 4 1.75 9 1.5 10 1.5 11 1.2 12 1.2 17 1 18 1.5 26 0.9 28 0.9
LOAD COMBINATION 61 BASIC COMBINATION LIVE LOAD AS A LEADING LOAD
2 1.35 3 1.35 4 1.75 9 1.5 10 1.5 11 1.2 12 1.2 17 1 19 1.5 26 0.9 28 0.9
LOAD COMBINATION 62 BASIC COMBINATION LIVE LOAD AS A LEADING LOAD
2 1.35 3 1.35 4 1.75 9 1.5 10 1.5 11 1.2 12 1.2 17 1 20 1.5 26 0.9 28 0.9
LOAD COMBINATION 63 BASIC COMBINATION LIVE LOAD AS A LEADING LOAD
2 1.35 3 1.35 4 1.75 9 1.5 10 1.5 11 1.2 12 1.2 17 1 21 1.5 26 0.9 28 0.9
LOAD COMBINATION 66 BASIC COMBINATION THERMAL LOAD AS A LEADING LOAD
2 1.35 3 1.35 4 1.75 9 1.5 10 1.5 11 1.2 12 1.2 17 1 18 1.15 25 1.5 27 1.5
LOAD COMBINATION 67 BASIC COMBINATION THERMAL LOAD AS A LEADING LOAD
2 1.35 3 1.35 4 1.75 9 1.5 10 1.5 11 1.2 12 1.2 17 1 19 1.15 25 1.5 27 1.5
LOAD COMBINATION 68 BASIC COMBINATION THERMAL LOAD AS A LEADING LOAD
2 1.35 3 1.35 4 1.75 9 1.5 10 1.5 11 1.2 12 1.2 17 1 20 1.15 25 1.5 27 1.5
LOAD COMBINATION 69 BASIC COMBINATION THERMAL LOAD AS A LEADING LOAD
2 1.35 3 1.35 4 1.75 9 1.5 10 1.5 11 1.2 12 1.2 17 1 21 1.15 25 1.5 27 1.5
LOAD COMBINATION 72 BASIC COMBINATION THERMAL LOAD AS A LEADING LOAD
2 1.35 3 1.35 4 1.75 9 1.5 10 1.5 11 1.2 12 1.2 17 1 18 1.15 26 1.5 28 1.5

Dolabari-Jamuguri 4 Design of Box Culvert


Design Calculation ICT STAAD Input LSM

LOAD COMBINATION 73 BASIC COMBINATION THERMAL LOAD AS A LEADING LOAD


2 1.35 3 1.35 4 1.75 9 1.5 10 1.5 11 1.2 12 1.2 17 1 19 1.15 26 1.5 28 1.5
LOAD COMBINATION 74 BASIC COMBINATION THERMAL LOAD AS A LEADING LOAD
2 1.35 3 1.35 4 1.75 9 1.5 10 1.5 11 1.2 12 1.2 17 1 20 1.15 26 1.5 28 1.5
LOAD COMBINATION 75 BASIC COMBINATION THERMAL LOAD AS A LEADING LOAD
2 1.35 3 1.35 4 1.75 9 1.5 10 1.5 11 1.2 12 1.2 17 1 21 1.15 26 1.5 28 1.5
*Partial Safety for Verification of Serviceability Limit State (Rare Combination)
LOAD COMBINATION 78 LL AS LEADING LOAD
1 1 3 1 4 1.2 5 1 6 1 7 0.8 8 0.8 18 1 25 0.6 27 0.6
LOAD COMBINATION 79 LL AS LEADING LOAD
1 1 3 1 4 1.2 5 1 6 1 7 0.8 8 0.8 19 1 25 0.6 27 0.6
LOAD COMBINATION 80 LL AS LEADING LOAD
1 1 3 1 4 1.2 5 1 6 1 7 0.8 8 0.8 20 1 25 0.6 27 0.6
LOAD COMBINATION 81 LL AS LEADING LOAD
1 1 3 1 4 1.2 5 1 6 1 7 0.8 8 0.8 21 1 25 0.6 27 0.6
LOAD COMBINATION 84 LL AS LEADING LOAD
1 1 3 1 4 1.2 5 1 6 1 7 0.8 8 0.8 18 1 26 0.6 28 0.6
LOAD COMBINATION 85 LL AS LEADING LOAD
1 1 3 1 4 1.2 5 1 6 1 7 0.8 8 0.8 19 1 26 0.6 28 0.6
LOAD COMBINATION 86 LL AS LEADING LOAD
1 1 3 1 4 1.2 5 1 6 1 7 0.8 8 0.8 20 1 26 0.6 28 0.6
LOAD COMBINATION 87 LL AS LEADING LOAD
1 1 3 1 4 1.2 5 1 6 1 7 0.8 8 0.8 21 1 26 0.6 28 0.6
LOAD COMBINATION 90 THERMAL LOAD AS LEADING LOAD
1 1 3 1 4 1.2 5 1 6 1 7 0.8 8 0.8 18 0.75 25 1 27 1
LOAD COMBINATION 91 THERMAL LOAD AS LEADING LOAD
1 1 3 1 4 1.2 5 1 6 1 7 0.8 8 0.8 19 0.75 25 1 27 1
LOAD COMBINATION 92 THERMAL LOAD AS LEADING LOAD
1 1 3 1 4 1.2 5 1 6 1 7 0.8 8 0.8 20 0.75 25 1 27 1
LOAD COMBINATION 93 THERMAL LOAD AS LEADING LOAD
1 1 3 1 4 1.2 5 1 6 1 7 0.8 8 0.8 21 0.75 25 1 27 1
LOAD COMBINATION 96 THERMAL LOAD AS LEADING LOAD
1 1 3 1 4 1.2 5 1 6 1 7 0.8 8 0.8 18 0.75 26 1 28 1
LOAD COMBINATION 97 THERMAL LOAD AS LEADING LOAD
1 1 3 1 4 1.2 5 1 6 1 7 0.8 8 0.8 19 0.75 26 1 28 1
LOAD COMBINATION 98 THERMAL LOAD AS LEADING LOAD
1 1 3 1 4 1.2 5 1 6 1 7 0.8 8 0.8 20 0.75 26 1 28 1
LOAD COMBINATION 99 THERMAL LOAD AS LEADING LOAD
1 1 3 1 4 1.2 5 1 6 1 7 0.8 8 0.8 21 0.75 26 1 28 1
* HFL Partial Safety for Verification of Serviceability Limit State (Rare Combination)
LOAD COMBINATION 102 LL AS LEADING LOAD
2 1 3 1 4 1.2 9 1 10 1 11 0.8 12 0.8 17 1 18 1 25 0.6 27 0.6
LOAD COMBINATION 103 LL AS LEADING LOAD
2 1 3 1 4 1.2 9 1 10 1 11 0.8 12 0.8 17 1 19 1 25 0.6 27 0.6
LOAD COMBINATION 104 LL AS LEADING LOAD
2 1 3 1 4 1.2 9 1 10 1 11 0.8 12 0.8 17 1 20 1 25 0.6 27 0.6
LOAD COMBINATION 105 LL AS LEADING LOAD
2 1 3 1 4 1.2 9 1 10 1 11 0.8 12 0.8 17 1 21 1 25 0.6 27 0.6
LOAD COMBINATION 108 LL AS LEADING LOAD
2 1 3 1 4 1.2 9 1 10 1 11 0.8 12 0.8 17 1 18 1 26 0.6 28 0.6
LOAD COMBINATION 109 LL AS LEADING LOAD
2 1 3 1 4 1.2 9 1 10 1 11 0.8 12 0.8 17 1 19 1 26 0.6 28 0.6
LOAD COMBINATION 110 LL AS LEADING LOAD
2 1 3 1 4 1.2 9 1 10 1 11 0.8 12 0.8 17 1 20 1 26 0.6 28 0.6
LOAD COMBINATION 111 LL AS LEADING LOAD
2 1 3 1 4 1.2 9 1 10 1 11 0.8 12 0.8 17 1 21 1 26 0.6 28 0.6
LOAD COMBINATION 114 THERMAL LOAD AS LEADING LOAD
2 1 3 1 4 1.2 9 1 10 1 11 0.8 12 0.8 17 1 18 0.75 25 1 27 1
LOAD COMBINATION 115 THERMAL LOAD AS LEADING LOAD
2 1 3 1 4 1.2 9 1 10 1 11 0.8 12 0.8 17 1 19 0.75 25 1 27 1

Dolabari-Jamuguri 5 Design of Box Culvert


Design Calculation ICT STAAD Input LSM

LOAD COMBINATION 116 THERMAL LOAD AS LEADING LOAD


2 1 3 1 4 1.2 9 1 10 1 11 0.8 12 0.8 17 1 20 0.75 25 1 27 1
LOAD COMBINATION 117 THERMAL LOAD AS LEADING LOAD
2 1 3 1 4 1.2 9 1 10 1 11 0.8 12 0.8 17 1 21 0.75 25 1 27 1
LOAD COMBINATION 120 THERMAL LOAD AS LEADING LOAD
2 1 3 1 4 1.2 9 1 10 1 11 0.8 12 0.8 17 1 18 0.75 26 1 28 1
LOAD COMBINATION 121 THERMAL LOAD AS LEADING LOAD
2 1 3 1 4 1.2 9 1 10 1 11 0.8 12 0.8 17 1 19 0.75 26 1 28 1
LOAD COMBINATION 122 THERMAL LOAD AS LEADING LOAD
2 1 3 1 4 1.2 9 1 10 1 11 0.8 12 0.8 17 1 20 0.75 26 1 28 1
LOAD COMBINATION 123 THERMAL LOAD AS LEADING LOAD
2 1 3 1 4 1.2 9 1 10 1 11 0.8 12 0.8 17 1 21 0.75 26 1 28 1
*Partial Safety for Verification of Serviceability Limit State (Quasi-permanent Combination)
LOAD COMBINATION 126
1 1 3 1 4 1 5 1 6 1 25 0.5 27 0.5
LOAD COMBINATION 127
1 1 3 1 4 1 5 1 6 1 26 0.5 28 0.5
* HFL Partial Safety for Verification of Serviceability Limit State (Quasi-permanent Combination)
LOAD COMBINATION 128
2 1 3 1 4 1 9 1 10 1 25 0.5 27 0.5
LOAD COMBINATION 129
2 1 3 1 4 1 9 1 10 1 26 0.5 28 0.5
*Dry Combination for Design of Foundation (Combination 1 )
LOAD COMBINATION 130 LIVE LOAD AS LEADING LOAD
1 1.35 3 1.35 4 1.75 5 1.5 6 1.5 7 1.2 8 1.2 18 1.5 25 0.9 27 0.9
LOAD COMBINATION 131 LIVE LOAD AS LEADING LOAD
1 1.35 3 1.35 4 1.75 5 1.5 6 1.5 7 1.2 8 1.2 19 1.5 25 0.9 27 0.9
LOAD COMBINATION 132 LIVE LOAD AS LEADING LOAD
1 1.35 3 1.35 4 1.75 5 1.5 6 1.5 7 1.2 8 1.2 20 1.5 25 0.9 27 0.9
LOAD COMBINATION 133 LIVE LOAD AS LEADING LOAD
1 1.35 3 1.35 4 1.75 5 1.5 6 1.5 7 1.2 8 1.2 21 1.5 25 0.9 27 0.9
LOAD COMBINATION 136 LIVE LOAD AS LEADING LOAD
1 1.35 3 1.35 4 1.75 5 1.5 6 1.5 7 1.2 8 1.2 18 1.5 26 0.9 28 0.9
LOAD COMBINATION 137 LIVE LOAD AS LEADING LOAD
1 1.35 3 1.35 4 1.75 5 1.5 6 1.5 7 1.2 8 1.2 19 1.5 26 0.9 28 0.9
LOAD COMBINATION 138 LIVE LOAD AS LEADING LOAD
1 1.35 3 1.35 4 1.75 5 1.5 6 1.5 7 1.2 8 1.2 20 1.5 26 0.9 28 0.9
LOAD COMBINATION 139 LIVE LOAD AS LEADING LOAD
1 1.35 3 1.35 4 1.75 5 1.5 6 1.5 7 1.2 8 1.2 21 1.5 26 0.9 28 0.9
* HFL Combination for Design of Foundation (Combination 1 )
LOAD COMBINATION 142 LIVE LOAD AS LEADING LOAD
2 1.35 3 1.35 4 1.75 9 1.5 10 1.5 11 1.2 12 1.2 17 1 18 1.5 25 0.9 27 0.9
LOAD COMBINATION 143 LIVE LOAD AS LEADING LOAD
2 1.35 3 1.35 4 1.75 9 1.5 10 1.5 11 1.2 12 1.2 17 1 19 1.5 25 0.9 27 0.9
LOAD COMBINATION 144 LIVE LOAD AS LEADING LOAD
2 1.35 3 1.35 4 1.75 9 1.5 10 1.5 11 1.2 12 1.2 17 1 20 1.5 25 0.9 27 0.9
LOAD COMBINATION 145 LIVE LOAD AS LEADING LOAD
2 1.35 3 1.35 4 1.75 9 1.5 10 1.5 11 1.2 12 1.2 17 1 21 1.5 25 0.9 27 0.9
LOAD COMBINATION 148 LIVE LOAD AS LEADING LOAD
2 1.35 3 1.35 4 1.75 9 1.5 10 1.5 11 1.2 12 1.2 17 1 18 1.5 26 0.9 28 0.9
LOAD COMBINATION 149 LIVE LOAD AS LEADING LOAD
2 1.35 3 1.35 4 1.75 9 1.5 10 1.5 11 1.2 12 1.2 17 1 19 1.5 26 0.9 28 0.9
LOAD COMBINATION 150 LIVE LOAD AS LEADING LOAD
2 1.35 3 1.35 4 1.75 9 1.5 10 1.5 11 1.2 12 1.2 17 1 20 1.5 26 0.9 28 0.9
LOAD COMBINATION 151 LIVE LOAD AS LEADING LOAD
2 1.35 3 1.35 4 1.75 9 1.5 10 1.5 11 1.2 12 1.2 17 1 21 1.5 26 0.9 28 0.9
PERFORM ANALYSIS
FINISH

Dolabari-Jamuguri 6 Design of Box Culvert


Design Calculation ICT PSF

4.0 Partial Safety Factors


Material Parameters
Concrete Refer Table 6.5, IRC:112-2011

Grade = M25
Cube strength of concrete at 28 days fck = 25 MPa
Design value of concrete compressive strength fcd = α fck / γm
Refer cl. 6.4.2.8 of IRC:112-2011 a = 0.67
fctm = 2.2 MPa
For Basic Combination fcd = 11.17 MPa
For Accidental Combination fcd = 13.96 MPa
For Seismic Combination fcd = 11.17 MPa

Modulus of Elasticity Ec = 30000 MPa


Mean value of axial tensile strength of concrete fctm = 2.2 MPa
Density = 2.50 t/m3

Reinforcing Steel
Grade = Fe500
Characteristics yield strength fyk = 500 MPa
Design yield strength fyd = fyk / γm
For Basic Combination fyd = 434.78 MPa
For Accidental Combination fyd = 500 MPa
For Seismic Combination fyd = 434.78 MPa
Modulus of Elasticity Es = 2.0E+05 MPa
Density = 7.85 t/m3
Partial Safety Factor for Materials

Partial Safety Factor gm

Material Accidental Seismic


Basic Combination
Combination Combination
Concrete 1.5 1.2 1.5 Cl 6.4.2.8, IRC:112-2011
Steel 1.15 1 1.15 Cl 6.2.2, IRC:112-2011

Dolabari-Jamuguri 1 Design of Box Culvert


Design Calculation ICT PSF

Partial Safety Factor for Loads


Ultimate Limit State
Partial Safety for Verification of Structural Strength Table 3.1, Annex B, IRC:6-2017

Partial Safety Factor


Loads
Basic Combination Accidental Combination Seismic Combination
(1) (2) (3) (4) (5) (4) (3)
Overturning Restoring or Overturning Restoring Overturning Restoring or
or Sliding or Resisting or Sliding or or Resisting or Sliding or Resisting
Uplift Effect Effect Uplift Effect Effect Uplift Effect Effect
Permanent Loads: 1.05 0.95 1.00 1.00 1.05 0.95
Dead Load, SIDL except surfacing, Backfill Weight,
Settlement, Creep and shrinkage effect
Surfacing 1.35 1.00 1.00 1.00 1.35 1.00
Earth Pressure due to Backfill 1.50 0.00 1.00 0.00 1.00 0.00
Variable Loads:
Carriageway Live Load and associated loads
(braking, tractive and centrifugal forces) and
pedestrian live load:
a) Leading Load 1.50 0.00 0.75 0.00 0.00 0.00
b) Accompanying Load 1.15 0.00 0.20 0.00 0.20 0.00
c) Construction Live Load 1.35 0.00 1.00 0.00 1.00 0.00
Thermal Loads
a) As Leading Load 1.50 0.00 0.00 0.00 0.00 0.00
b) As Accompanying Load 0.90 0.00 0.50 0.00 0.50 0.00
Wind
a) As Leading Load 1.50 0.00 0.00 0.00 0.00 0.00
b) As Accompanying Load 0.90 0.00 0.00 0.00 0.00 0.00
Live Load Surcharge (as accompanying load) 1.20 0.00 0.00 0.00 0.00 0.00
Accidental Effects:
i) Vehicle Collision
ii) Barge Impact 0.00 0.00 1.00 0.00 0.00 0.00
iii) Impact due to floating bodies
Seismic Effect
a) During Service 0.00 0.00 0.00 0.00 1.50 0.00
b) During Construction 0.00 0.00 0.00 0.00 0.75 0.00
Construction Condition:
Counter Weights:
a) When density or self weight is well defined 0.00 0.90 0.00 1.00 0.00 1.00
b) When density or self weight is not well define 0.00 0.80 0.00 1.00 0.00 1.00
c) Erection effects 1.05 0.95 0.00 0.00 0.00 0.00
Wind
a) As Leading Load 1.50 0.00 0.00 0.00 0.00 0.00
b) As Accompanying Load 1.20 0.00 0.00 0.00 0.00 0.00
Hydraulic Loads:
(Accompanying Load):
Water Current Forces 1.00 0.00 1.00 0.00 1.00 0.00
Wave Pressure 1.00 0.00 1.00 0.00 1.00 0.00
Hydrodynamic Effect 0.00 0.00 0.00 0.00 1.00 0.00
Buoyancy 1.00 0.00 1.00 0.00 1.00 0.00

Dolabari-Jamuguri 2 Design of Box Culvert


Design Calculation ICT PSF

Partial Safety for Verification of Structural Strength Table 3.2, Annex B, IRC:6-2017

Partial Safety Factor


Loads Basic Accidental Seismic
Combination Combination Combination
(1) (2) (3) (4)
Permanent Loads:
Dead Load
SIDL except surfacing
a) Adding to the effect of variable loads 1.35 1.00 1.35
b) Relieving the effect of variable loads 1.00 1.00 1.00
Surfacing:
a) Adding to the effect of variable loads 1.75 1.00 1.75
b) Relieving the effect of variable loads 1.00 1.00 1.00
Backfill Weight 1.50 1.00 1.00
Earth Pressure due to Backfill
a) Leading Load 1.50 0.00 1.00
b) Accompanying Load 1.00 1.00 1.00
Variable Loads:
Carriageway Live Load and associated loads
(braking, tractive and centrifugal forces) and
pedestrian live load:
a) Leading Load 1.50 0.75 0.00
b) Accompanying Load 1.15 0.20 0.20
c) Construction Live Load 1.35 1.00 1.00
Wind during service and construction
a) Leading Load 1.50 0.00 0.00
b) Accompanying Load 0.90 0.00 0.00
Live Load Surcharge (as accompanying load) 1.20 0.20 0.20
Erection effects 1.00 1.00 1.00
Accidental Effects:
i) Vehicle Collision
ii) Barge Impact 0.00 1.00 0.00
iii) Impact due to floating bodies
Seismic Effect
a) During Service 0.00 0.00 1.50
b) During Construction 0.00 0.00 0.75
Hydraulic Loads (Accompanying Load):
Water Current Forces 1.00 1.00 1.00
Wave Pressure 1.00 1.00 1.00
Hydrodynamic Effect 0.00 0.00 1.00
Buoyancy 0.15 0.15 0.15

Dolabari-Jamuguri 3 Design of Box Culvert


Design Calculation ICT PSF

Serviceability Limit State


Partial Safety for Verification of Serviceability Limit StaTable 3.3, Annex B, IRC:6-2017
Partial Safety Factor
Quasi-
Loads Rare Frequent
permanent
Combination Combination
Combination
(1) (2) (3) (4)
Permanent Loads:
Dead Load 1.00 1.00 1.00
SIDL including surfacing 1.00 1.00 1.00
Backfill Weight 1.00 1.00 1.00
Shrinkage and Creep Effects 1.00 1.00 1.00
Earth Pressure due to Backfill 1.00 1.00 1.00
Settlement Effects
a) Adding to the permanent loads 1.00 1.00 1.00
b) Opposing the permanent loads 0.00 0.00 0.00
Variable Loads:
Carriageway Live Load and associated loads
(braking, tractive and centrifugal forces) and
pedestrian live load:
a) Leading Load 1.00 0.75 0.00
b) Accompanying Load 0.75 0.20 0.00
Thermal Loads:
a) Leading Load 1.00 0.60 0.00
b) Accompanying Load
Wind
a) Leading Load 1.00 0.60 0.00
b) Accompanying Load 0.60 0.50 0.00
Live Load Surcharge (Accompanying load) 0.80 0.00 0.00
Hydraulic Loads (Accompanying Load):
Water Current Forces 1.00 1.00 0.00
Wave Pressure 1.00 1.00 0.00
Buoyancy 0.15 0.15 0.15

Dolabari-Jamuguri 4 Design of Box Culvert


Design Calculation ICT PSF

Combination for Base Pressure and Design of Foundation


Table 3.4, Annex B, IRC:6-2017

Partial Safety Factor


Accidental
Loads Combination Combination Seismic
Combinatio
(1) (2) Combination
n
(1) (2) (3) (4a) (4b)
Permanent Loads:
Dead Load, SIDL except surfacing, Backfill
earth filling 1.35 1.00 1.35 1.00
SIDL Surfacing 1.75 1.00 1.75 1.00
Settlement Effect 1.0 or 0 1.0 or 0 1.0 or 0 1.0 or 0
Earth Pressure due to Backfill
a) Leading Load 1.50 1.30 0.00 0.00
b) Accompanying Load 1.00 0.85 1.00 1.00
Variable Loads:
Carriageway Live Load and associated loads
(braking, tractive and centrifugal forces) and
pedestrian live load:
(0.75 if (0.75 if
1.50 1.30 applicable) applicable)
a) Leading Load or 0 or 0
b) Accompanying Load 1.15 1.00 0.20 0.20
Thermal Loads as accompanying load 0.90 0.80 0.50 0.50
Wind
a) Leading Load 1.50 1.30 0.00 0.00
b) Accompanying Load 0.90 0.80 0.00 0.00
Live Load Surcharge (as accompanying load if 1.20 1.00 0.20 0.20
applicable)
Accidental Effects or Seismic Effect:
a) During Service 0.00 0.00 1.50 1.00
b) During Construction 0.00 0.00 0.75 0.50
Erection effects 1.00 1.00 1.00 1.00
Hydraulic Loads:
Water Current 1.0 or 0 1.0 or 0 1.0 or 0 1.0 or 0
Wave Pressure 1.0 or 0 1.0 or 0 1.0 or 0 1.0 or 0
Hydrodynamic Effect 0.00 0.00 1.0 or 0 1.0 or 0
Buoyancy:
For Base Pressure 1.00 1.00 1.00 1.00
For Structural Design 0.15 0.15 0.15 0.15

Dolabari-Jamuguri 5 Design of Box Culvert


Design Calculation ICT DESIGN MOMENT LSM

3.4 Summary of factored moments

Top slab Bottom slab Outer wall


Bottom
Load Case Moment Moment Top slab Moment Moment slab Moment Moment Span
in Mid- at End shear at in Mid- at End shear at at top at Moment
Span Support deff Span Support deff bottom

Inner
at face at face at face at face
Face
kN-m kN-m kN kN-m kN-m kN kN-m kN-m kN-m
*Partial Safety for
Verification of
Structural Strength 59.8 77.8 30.7 - - - 77.8 79.5 38.8
(Basic Combination)
LC 30 TO 75

*Partial Safety for


Verification of
Serviceability Limit 41.7 52.4 - 50.4 53.5 - 52.4 54.7 24.7
State (Rare
Combination) LC 78
TO 123

*Partial Safety for


Verification of
Serviceability Limit
State (Quasi- 15 25.1 - 22.8 27.1 - 25.1 25.0 21.5
permanent
Combination) LC 126
TO 129

*Dry Combination for


Design of Foundation 71.2 79.0 61.3 -
(Combination 1 ) LC
130 TO 151

Dolabari-Jamuguri 1 Design of Box Culvert


Design Calculation ICT MOR ULS TOP

5.1.1 Verification of structural strength for top slab

0.0035 fcd

xu,lim 0.002 0.416xu,lim


Cu

deff Neutral Axis

Tu = (fyk/γm)*Ast
(fyk/γm)/Es
Ast Strain Diagram Stress Diagram

ULTIMATE LIMIT STATE


Grade of Concrete fck = 25 N/mm2
As per clause 6.4.2.8, IRC:112-2011
fcd = 11.17 N/mm2 For Basic Combination
fcd = 13.96 N/mm2 For Accidental Combination
fcd = 11.17 N/mm2 For Seismic Combination
Ec = 30000 MPa
Grade of steel fY = 500 N/mm2
fYd = 435 N/mm2 For Basic Combination
fYd = 500 N/mm2 For Accidental Combination
fYd = 435 N/mm2 For Seismic Combination
Refer Fig. 6.2 of IRC:112-2011
For steel reinforcement, simplified bilinear diagram is used
Minimum strain in steel reinforcement = 0.87 fy / Es
Es = 2.0E+05 MPa Ec = 30000 MPa
Cu = fcd*b*(3/7xu,lim + 2/3*4/7xu,lim)
= 17/21*fcd*b*xu Refer Chaper 5 of Reinfroced Concrete
= 0.8095 *fcd*b*xu Limit State Design by Ashok K. Jain
cg of compression block from top = 0.416 xu
Tu = fyd*Ast
Rlim = Mu,Lim/bd2 = 0.8095fcd*(xu lim
/d)*(1-0.416*xu lim
/d)
Basic Accidental
Comb Comb Seismic Comb
xu,lim/d 0.62 0.58 0.62
Rlim = Mu,Lim/bd2
4.15 4.99 4.15 Here Rlim is in MPa
Calculation of Reinforcement
Width of section b = 1000 mm
Depth of section D = 300 mm
Clear cover = 40

Dolabari-Jamuguri 1 Design of Box Culvert


Design Calculation ICT MOR ULS TOP

Moment on the section Top slab Top End support Top slab Bottom Mid Span
Accidental Seismic Accidental Seismic
Basic Comb Comb Comb Basic Comb Comb Comb
Actual moment (KNm) 77.8 0.0 0.0 59.8 0.0 0.0
b (mm) 1000 1000 1000 1000 1000 1000
D (mm) 300 300 300 300 300 300
c (mm) 40 $ 40 40 40 40
d (mm) 254.0 #VALUE! 244.0 244.0 244.0 244.0
fcd (MPa) 11.17 13.96 11.17 11.17 13.96 11.17
fYd (MPa) 435 500 435 435 500 435
xu,lim/d 0.62 0.58 0.62 0.62 0.58 0.62
Rsls = Mu,sls/bd2 4.15 4.99 4.15 4.15 4.99 4.15
Mu,Lim (KNm) 267 #VALUE! 247 247 297 247
OK #VALUE! OK OK OK OK
Ast Req. (mm2) 749 #VALUE! 0 592 0 0
Dia of bar (main tension) (mm) 12 10
Spacing (mm) 200 200 200 200 200 200
+ dia of bar (main tension) (mm) 12 12 12 12 12 12
Spacing (mm) 200 200 200 200 200 200
Ast provided (sq mm) 1131 565 565 958 565 565
% Steel 0.45 0.38
Dia of bar (main compresion) (mm) 12 12 12 12 12 12
Spacing (mm) 200 200 200 200 200 200
Area of main compresion (mm2) 565 565 565 565 565 565
fctm (MPa) 2.2 2.2 2.2 2.2 2.2 2.2
fyk (MPa) 500 500 435 500 500 435
cl. 16.6.1 (2) of IRC :112-2011
AS.min = 0.26 fctm bt d / fyk >= 0.0013 bt d 330 #VALUE! 321 317 317 321
Act (sqmm) 245602 274977 272801 253913 274977 272801
fct,eff 2.9 2.9 2.9 2.9 2.9 2.9
kc = 0.4 { 1 - sc / ( k1 fct,eff h/h ) } <= 1
*
0.4 0.4 0.4 0.4 0.4 0.4
For Bending or bending combined with axial force
k 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000
ss (MPa) 500 500 435 500 500 435
cl. 12.3.6 (4) of IRC :112-2011
AS.min = kc k fct,eff Act / s s (sqmm) 570 638 728 589 638 728
OK #VALUE! Revise OK Revise Revise
As.max = 0.025 Ac (main tension) (sqmm) 7500 7500 7500 7500 7500 7500
cl. 16.5.1.1 (2) of IRC :112-2011 OK OK OK OK OK OK
As.max = 0.04 Ac (tension + compresion) 12000 12000 12000 12000 12000 12000
x (mm) 54 25 27 46 25 27
x/d 0.214 #VALUE! 0.111 0.189 0.103 0.111
OK #VALUE! OK OK OK OK
z (mm) 231 #VALUE! 233 225 234 233
MR (KNm) 114 #VALUE! 57 94 66 57

Dolabari-Jamuguri 2 Design of Box Culvert


Design Calculation ICT MOR ULS TOP

OK #VALUE! OK OK OK OK
Calculation of Transverse Steel as per Clause 16.6.1.1
AST min = 20% of main reinforcement (sqmm) 149.7 118.5
Dia of bar (Horizontal Bar) (mm) 10 10
Spacing (mm) 250 250
Area of distribution bar (mm2) 314.2 314.2
OK OK
Shear on the section Top slab Top End support
Actual shear VEd (KN) 30.7 0.0 0.0
Actual shear stress (N/mm2) 0.134
Max shear capacity, 0.135 fck(1-fck/310) 3.1
OK.

Min shear capacity, 0.0924 fck(1-fck/310)


2.1
Ɵ = 0.5 x sin-1 (Applied shear stress /
0.135/fck/(1-fck/310))
Min angle of inclination, Ɵ (deg) 21.8
cl. 10.3.2(2) Eq. 10.2 of IRC :112-2010
K = 1+Sqrt(200/d) <= 2.0 1.887 #VALUE! 1.905
cl. 10.3.2(2) Eq. 10.3 of IRC :112-2010
nmin = 0.031 K3/2 fck1/2 0.402 #VALUE! 0.408
cl. 10.3.1 of IRC :112-2011 0.002
r1 = Asl/(bw d) <= 0.02 0.004 #VALUE!
OK #VALUE! OK
0.12 K (80 r 1 fck)0.33 0.466 #VALUE! 0.4
Axial compressive force NEd (KN) 0 0 0
scp = NEd / Ac <= 0.2 fcd 0.000 0.0 0.0

cl. 10.3.2(2) Eq. 10.1 of IRC :112-2010


V Rd.c = [0.12K(80ρ1 fck)0.33 + 0.15σcp]bwd <= (
118 #VALUE! 93
n min + 0.15 scp) bw d (KN)
hence, no reqd to provide shear reinf. #VALUE! OK

Dolabari-Jamuguri 3 Design of Box Culvert


Design Calculation ICT MOR SLS TOP

5.1.2 Verification for serviceability limit state for Top slab

0.0035 fcd

xu,lim 0.002 0.416xu,lim


Cu

deff Neutral Axis

Tu = (fyk/γm)*Ast
(fyk/γm)/Es
Ast Strain Diagram Stress Diagram

SERVICEABILITY LIMIT STATE


Grade of Concrete fck = 25 N/mm2
As per clause 12.2.1, IRC:112-2011
fcd = 12.00 N/mm2 For Rare Combination
fcd = 12.00 N/mm2 For Frequent Combination
fcd = 9.00 N/mm2 For Quasi-Perma. Combination
As per clause 12.2.2, IRC:112-2011
Grade of steel fY = 500 N/mm2
fYd = 400 N/mm2 For Rare Combination
fYd = 400 N/mm2 For Frequent Combination
fYd = 400 N/mm2 For Quasi-Perma. Combination
Refer Fig. 6.2 of IRC:112-2011
For steel reinforcement, simplified bilinear diagram is used
Minimum strain in steel reinforcement = 0.87 fy / Es
Es = 2.0E+05 MPa Ec = 30000 MPa
Cu = fcd*b*(3/7xu,lim + 2/3*4/7xu,lim)
= 17/21*fcd*b*xu Refer Chaper 5 of Reinfroced
= 0.8095 *fcd*b*xu Concrete Limit State Design by
cg of compression block from top = 0.416 xu Ashok K. Jain
Tu = fyd*Ast
Rsls = Mu,sls/bd2 = 0.8095fcd*(xu/d)*(1-0.416*xu/d)
Quasi-
Frequent Perma.
Rare Comb Comb Comb
xu,sls/d 0.64 0.64 0.64
Rsls = Mu,sls/bd2 4.55 4.55 3.41 Here Rsls is in MPa
Calculation of Reinforcement
Width of section b = 1000 mm
Depth of section d = 300 mm
Clear cover = 40

Dolabari-Jamuguri 1 Design of Box Culvert


Design Calculation ICT MOR SLS TOP

Moment on the section Top slab Top End support Top slab Bottom Mid Span
Quasi- Quasi-
Frequent Perma. Frequent Perma.
Rare Comb Comb Comb Rare Comb Comb Comb
Actual moment (KNm) 52.4 52.4 25.1 41.7 41.7 15
b (mm) 1000 1000 1000 1000 1000 1000
D (mm) 300 300 300 300 300 300
c (mm) 40 40 40 40 40 40
d (mm) 244.0 244.0 244.0 244.0 244.0 244.0
fcd (MPa) 12.00 12.00 9.00 12.00 12.00 9.00
fYd (MPa) 400 400 400 400 400 400
xu,sls/d 0.64 0.64 0.64 0.64 0.64 0.64
Rsls = Mu,sls/bd2 4.55 4.55 3.41 4.55 4.55 3.41
Mu,sls (KNm) 271 271 203 271 271 203
OK OK OK OK OK OK
Ast Req. (sqmm) 559 559 264 441 441 156
Dia of bar (main tension) (mm) 12 0 12 10 0 10
Spacing (mm) 200 200 200 200 200 200
+ dia of bar (main tension) (mm) 12 12 12 12 12 12
Spacing (mm) 200 200 200 200 200 200
Ast provided (sq mm) 1131 565 1131 958 565 958
Dia of bar (main compresion) (mm) 12 12 12 12 12 12
Spacing (mm) 200 200 200 200 200 200
Area of main compresion (mm2) 565 565 565 565 565 565
fctm 2.2 2.2 2.2 2.2 2.2 2.2
x (mm) 46.6 23.3 62.1 39.5 23.3 52.6
x/d 0.191 0.095 0.254 0.162 0.095 0.216
OK OK OK OK OK OK
z (mm) 225 234.3 218 228 234.313 222
MRsls (KNm) 102 53.0 99 87 53.000 85
OK OK OK OK OK OK
ssc = M/( As z ) 206 395.5 102 191 314.715 70
OK OK OK OK OK OK
sca = M/( 0.8095 z b xu ) 6.19 11.9 2.29 5.74 9.441 1.59
OK OK OK OK OK OK

Dolabari-Jamuguri 2 Design of Box Culvert


Design Calculation ICT MOR SLS TOP

Calculation of crack width Top slab Top End support Top slab Bottom Mid Span
n1 5 5 5 5 5 5
n2 5 5 5 5 5 5
f eq
=( n1f12 + n2 f22 ) / (n1f1+n2f2) 12 12 12 11 12 11
cl. 12.3.4 (3) of IRC :112-2011
c 40 40 40 40 40 40
k1 0.8 0.8 0.8 0.8 0.8 0.8
k2 0.50 0.50 0.50 0.50 0.50 0.50
For skew slab refer eq. 12.10 of IRC :112-2011
r p.eff = As / Ac,eff 0.010 0.006 0.010 0.009 0.006 0.009

Sr,max ={ 3.4 c + ( 0.425 k1 k2 f ) / rp.eff }


343 497 343 357 497 357

cl. 12.3.4 (3) of IRC :112-2011

kt 0.5 0.5 0.5 0.5 0.5 0.5


fct,eff 2.90 2.90 2.90 2.90 2.90 2.90
Es 200000 200000 200000 200000 200000 200000
Ecm 30000 30000 30000 30000 30000 30000 ###
ae = Es / Ecm 6.67 6.67 6.67 6.67 6.67 6.67

(esm-ecm)=(ssc-kt fct,eff(1+ae rp,eff)/rp,eff )/Es


>=0.6ssc/Es
0.0006 0.0012 0.0003 0.0006 0.0009 0.0002
cl. 12.3.4 (2) of IRC :112-2011
Wk = Sr,max (esm - ecm ) 0.21 0.59 0.10 0.21 0.47 0.08
cl. 12.3.4 (1) of IRC :112-2011
OK Revise OK OK Revise OK

Dolabari-Jamuguri 3 Design of Box Culvert


Design Calculation ICT MOR ULS BOTT

5.2.1 Verification of structural strength for bottom slab

fcd

0.0035

xu,lim
deff 0.002
Neutral Axis

Ast (fyk/γm)/Es Strain Diagram Stress Diagram


ULTIMATE LIMIT STATE
Grade of Concrete fck = 25 N/mm2
As per clause 6.4.2.8, IRC:112-2011
fcd = 11.17 N/mm2 Combination (1)
fcd = 13.96 N/mm2 Accidental Combi.
fcd = 11.17 N/mm2 Combination (2)
Ec = 30000 MPa
Grade of steel fY = 500 N/mm2
fYd = 435 N/mm2 Combination (1)
fYd = 500 N/mm2 Accidental Combi.
fYd = 435 N/mm2 Combination (2)
Refer Fig. 6.2 of IRC:112-2011
For steel reinforcement, simplified bilinear diagram is used
Minimum strain in steel reinforcement = 0.87 fy / Es
Es = 2.0E+05 MPa Ec =
Cu = fcd*b*(3/7xu,lim + 2/3*4/7xu,lim)
= 17/21*fcd*b*xu
= 0.8095 *fcd*b*xu
cg of compression block from top = 0.416 xu
Tu = fyd*Ast
Rlim = Mu,Lim/bd2 = 0.8095fcd*(xu lim/d)*(1-0.416*xu lim/d)
Basic Accidental
Comb Comb Seismic Comb
xu,lim/d 0.62 0.58 0.62
Rlim = Mu,Lim/bd24.15 4.99 4.15 Here Rlim is in MPa
Calculation of Reinforcement
Width of section b = 1000 mm
Depth of section D = 300 mm
Clear cover at bott. = 50 Clear cover at top 50

Dolabari-Jamuguri 1 Design of Box Culvert


Design Calculation ICT MOR ULS BOTT

Moment on the section Bottom End support Top Mid Sp


Accidental
Combination (1) Combi. Combination (2) Combination (1)
Actual moment (KNm) 79.0 409.0 409.0 71.2
b (mm) 1000 1000 1000 1000
D (mm) 300 300 300 300
c (mm) 50 50 50 50
d (mm) 244.0 234.0 234.0 234.0
fcd (MPa) 11.17 13.96 11.17 11.17
fYd (MPa) 435 500 435 435
xu,lim/d 0.62 0.58 0.62 0.62
Rsls = Mu,sls/bd2 4.15 4.99 4.15 4.15
Mu,Lim (KNm) 247 273 227 227
OK Revise Revise OK
Ast Req. (sqmm) 797 Err:502 Err:502 748
Dia of bar (main tension) (mm) 12 12 12 10
Spacing (mm) 200 200 200 200
+ dia of bar (main tension) (mm) 12 12 12 12
Spacing (mm) 200 200 200 200
Ast provided (sq mm) 1131 1131 1131 958
% Steel 0.46 0.39
Dia of bar (main compresion) (mm) 12 12 12 12
Spacing (mm) 200 200 200 200
Area of main compresion (mm2) 565 565 565 565
fctm (MPa) 2.2 2.2 2.2 2.2
fyk (MPa) 500 500 435 500
cl. 16.6.1 (2) of IRC :112-2011
AS.min = 0.26 fctm bt d / fyk >= 0.0013 bt d 317 304 308 304
Act (sqmm) 245602 249954 245602 253913
fct,eff 2.9 2.9 2.9 2.9
kc = 0.4 { 1 - sc / ( k1 fct,eff h/h ) } <= 1
*
0.4 0.4 0.4 0.4
For Bending or bending combined with axial force
k 1.0000 1.0000 1.0000 1.0000
ss 500 500 435 500
cl. 12.3.6 (4) of IRC :112-2011
AS.min = kc k fct,eff Act / s s 570 580 655 589
As.max = 0.025 Ac (main tension) 7500 7500 7500 7500
cl. 16.5.1.1 (2) of IRC :112-2011 OK OK OK OK
As.max = 0.04 Ac (tension + compresion) 12000 12000 12000 12000
x (mm) 54 50 54 46
x/d 0.223 0.214 0.232 0.197
OK OK OK OK
z (mm) 221 213 211 215
MR (KNm) 109 121 104 89
OK Revise Revise OK
Calculation of Transverse Steel as per Clause 16.6.1.1
AST min = 20% of main reinforcement 159.3 149.5
Dia of bar (Horizontal Bar) (mm) 10 10
Spacing (mm) 250 250
Area of distribution bar (mm2) 314.2 314.2

Dolabari-Jamuguri 2 Design of Box Culvert


Design Calculation ICT MOR ULS BOTT

OK OK

Dolabari-Jamuguri 3 Design of Box Culvert


Design Calculation ICT MOR ULS BOTT

Shear on the section Bottom End support


Actual shear VEd (KN) 61.3 240.2 240.2
Actual shear stress (N/mm2) 0.279 1.1
Max shear capacity, 0.135 fck(1-fck/310) 3.1 3.1
OK. OK.
Min shear capacity, 0.0924 fck(1-fck/310) 2.1 2.1
Ɵ = 0.5 x sin-1 (Applied shear stress /
0.135/fck/(1-fck/310))
Min angle of inclination, Ɵ (deg) 21.8 21.8
cl. 10.3.2(2) Eq. 10.2 of IRC :112-2010
K = 1+Sqrt(200/d) <= 2.0 1.905 1.925 1.925
cl. 10.3.2(2) Eq. 10.3 of IRC :112-2010
nmin = 0.031 K3/2 fck1/2 0.408 0.414 0.414
cl. 10.3.1 of IRC :112-2011
r1 = Asl/(bw d) <= 0.02 0.005 0.005 0.005
OK OK OK
0.12 K (80 r 1 fck)0.33 0.477 0.488 0.488
Axial compressive force NEd (KN) 0 0 0
scp = NEd / Ac <= 0.2 fcd 0.0 0.0 0.0
cl. 10.3.2(2) Eq. 10.1 of IRC :112-2010

V Rd.c
= [0.12K(80ρ1 fck)0.33 + 0.15σcp]bwd <= (
116.4 97 97
n min
+ 0.15 scp) bw d (KN) Provide
Shear Provide Shear
hence, no reqd to provide shear reinf. Reinf. Reinf.

Dolabari-Jamuguri 4 Design of Box Culvert


Design Calculation ICT MOR SLS BOTT

5.2.2 Verification for serviceability limit state for bottom slab

0.0035 fcd

xu,lim 0.002 0.416xu,lim


Cu

deff Neutral Axis

Tu = (fyk/γm)*Ast
(fyk/γm)/Es
Ast Strain Diagram Stress Diagram

SERVICEABILITY LIMIT STATE


Grade of Concrete fck = 25 N/mm2
As per clause 12.2.1, IRC:112-2011
fcd = 12.00 N/mm2 For Rare Combination
fcd = 12.00 N/mm2 For Frequent Combination
fcd = 9.00 N/mm2 For Quasi-Perma. Combination
As per clause 12.2.2, IRC:112-2011
Grade of steel fY = 500 N/mm2
fYd = 400 N/mm2 For Rare Combination
fYd = 400 N/mm2 For Frequent Combination
fYd = 400 N/mm2 For Quasi-Perma. Combination
Refer Fig. 6.2 of IRC:112-2011
For steel reinforcement, simplified bilinear diagram is used
Minimum strain in steel reinforcement = 0.87 fy / Es
Es = 2.0E+05 MPa Ec = 30000 MPa
Cu = fcd*b*(3/7xu,lim + 2/3*4/7xu,lim)
= 17/21*fcd*b*xu
= 0.8095 *fcd*b*xu Refer Chaper 5 of Reinfroced Concrete Limit
cg of compression block from top = 0.416 xu State Design by Ashok K. Jain
Tu = fyd*Ast
Rsls = Mu,sls/bd2 = 0.8095fcd*(xu/d)*(1-0.416*xu/d)

Frequent Quasi-Perma.
Rare Comb Comb Comb
xu,sls/d 0.64 0.64 0.64
Rsls = Mu,sls/bd2 4.55 4.55 3.41 Here Rsls is in MPa
Calculation of Reinforcement
Width of section b = 1000 mm
Depth of section d = 300 mm
Clear cover = 50 Clear cover at top = 50

Dolabari-Jamuguri 1 Design of Box Culvert


Design Calculation ICT MOR SLS BOTT

Moment on the section Bottom End support Top Mid Span


For
Frequent For Quasi- For Quasi-
For Rare Combinati Perma. For Rare For Frequent Perma.
Combination on Combination Combination Combination Combination
Actual moment (KNm) 53.5 53.5 27.1 50.4 50.4 22.8
b(mm) 1000 1000 1000 1000 1000 1000
D(mm) 300 300 300 300 300 300
c(mm) 50 50 50 50 50 50
d(mm) 234.0 234.0 234.0 234.0 234.0 234.0
fcd (MPa) 12.00 12.00 9.00 12.00 12.00 9.00
fYd (MPa) 400 400 400 400 400 400
xu,sls/d 0.64 0.64 0.64 0.64 0.64 0.64
Rsls = Mu,sls/bd2 4.55 4.55 3.41 4.55 4.55 3.41
Mu,sls (KNm) 249 249 187 249 249 187
OK OK OK OK OK OK
Ast Req. (sqmm) 598 598 298 562 562 250
Dia of bar (main tension) (mm) 12 12 12 10 10 10
Spacing (mm) 200 200 200 200 200 200
+ dia of bar (main tension) (mm) 12 12 12 12 12 12
Spacing (mm) 200 200 200 200 200 200
Ast provided (sq mm) 1131 1131 1131 958 958 958
Dia of bar (main compresion) (mm) 12 12 12 12 12 12
Spacing (mm) 200 200 200 200 200 200
Area of main compresion (mm2) 565 565 565 565 565 565
fctm 2.2 2.2 2.2 2.2 2.2 2.2
x (mm) 46.6 46.6 62.1 39.5 39.5 52.6
x/d 0.199 0.199 0.265 0.169 0.169 0.225
OK OK OK OK OK OK
z (mm) 215 215 208 218 218 212
MRsls (KNm) 97 97 94 83 83 81
OK OK OK OK OK OK
ssc = M/( As z ) 220 220 115 242 242 112
OK OK OK OK OK OK
sca = M/( 0.8095 z b xu ) 6.61 6.61 2.59 7.25 7.25 2.52
OK OK OK OK OK OK

Dolabari-Jamuguri 2 Design of Box Culvert


Design Calculation ICT MOR SLS BOTT

Calculation of crack width Bottom End support Top Mid Span


n1 5 5 5 5 5 5
n2 5 5 5 5 5 5
f eq
=( n1f12 + n2 f22 ) / (n1f1+n2f2) 12 12 12 11 11 11
cl. 12.3.4 (3) of IRC :112-2011
c 50 50 50 50 50 50
k1 0.8 0.8 0.8 0.8 0.8 0.8

k2 skew
For 0.50 0.50 0.50 0.50 0.50 0.50
slab refer
eq. 12.10
of IRC :
r
112-2011
p.eff
= As / Ac,eff 0.008 0.008 0.008 0.007 0.007 0.007

Sr,max ={ 3.4 c + ( 0.425 k1 k2 f ) / rp.eff }


423 423 423 441 441 441

cl. 12.3.4 (3) of IRC :112-2011

kt 0.5 0.5 0.5 0.5 0.5 0.5


fct,eff 2.90 2.90 2.90 2.90 2.90 2.90
Es 200000 200000 200000 200000 200000 200000
Ecm 30000 30000 30000 30000 30000 30000 ###
ae = Es / Ecm 6.67 6.67 6.67 6.67 6.67 6.67
(esm-ecm)=(ssc-kt fct,eff(1+ae rp,eff)/rp,eff )/Es
>=0.6ssc/Es
0.0007 0.0007 0.0003 0.0007 0.0007 0.0003
cl. 12.3.4 (2) of IRC :112-2011
Wk = Sr,max (esm - ecm ) 0.28 0.28 0.15 0.32 0.32 0.15
cl. 12.3.4 (1) of IRC :112-2011
OK OK OK Revise Revise OK

Dolabari-Jamuguri 3 Design of Box Culvert


Design Calculation ICT MOR ULS OUTER WALL

5.3.1 Verification of structural strength for outer wall

0.0035 fcd

xu,lim 0.002 0.416xu,lim


Cu

deff Neutral Axis

Tu = (fyk/γm)*Ast
(fyk/γm)/Es
Ast Strain Diagram Stress Diagram

ULTIMATE LIMIT STATE


Grade of Concrete fck = 25 N/mm2
As per clause 6.4.2.8, IRC:112-2011
fcd = 11.17 N/mm2 For Basic Combination
fcd = 13.96 N/mm2 For Accidental Combination
fcd = 11.17 N/mm2 For Seismic Combination
Ec = 30000 MPa
Grade of steel fY = 500 N/mm2
fYd = 435 N/mm2 For Basic Combination
fYd = 500 N/mm2 For Accidental Combination
fYd = 435 N/mm2 For Seismic Combination
Refer Fig. 6.2 of IRC:112-2011
For steel reinforcement, simplified bilinear diagram is used
Minimum strain in steel reinforcement = 0.87 fy / Es
Es = 2.0E+05 MPa Ec = 30000 MPa
Cu = fcd*b*(3/7xu,lim + 2/3*4/7xu,lim)
= 17/21*fcd*b*xu Refer Chaper 5 of Reinfroced Concrete
= 0.8095 *fcd*b*xu Limit State Design by Ashok K. Jain
cg of compression block from top = 0.416 xu
Tu = fyd*Ast
Rlim = Mu,Lim/bd2 = 0.8095fcd*(xu lim
/d)*(1-0.416*xu lim
/d)
Basic Accidental Seismic
Comb Comb Comb
xu,lim/d 0.62 0.58 0.62
Rlim = Mu,Lim/bd2
4.15 4.99 4.15 Here Rlim is in MPa
Calculation of Reinforcement
Width of section b = 1000 mm
Depth of section D = 300 mm
Clear cover = 50

Dolabari-Jamuguri 1 Design of Box Culvert


Design Calculation ICT MOR ULS OUTER WALL

Moment on the section Bottom End support Top End support


Accidental Seismic Accidental
Basic Comb Comb Comb Basic Comb Comb Mid Span
Actual moment (KNm) 79.5 0.0 0.0 77.8 0.0 38.8
b(mm) 1000 1000 1000 1000 1000 1000
D(mm) 300 300 300 300 300 300
c(mm) 50 50 50 50 50 75
d(mm) 234.0 234.0 234.0 234.0 234.0 219.0
fcd (MPa) 11.17 13.96 11.17 11.17 13.96 11.17
fYd (MPa) 435 500 435 435 500 435
xu,lim/d 0.62 0.58 0.62 0.62 0.58 0.62
Rsls = Mu,sls/bd2 4.15 4.99 4.15 4.15 4.99 4.15
Mu,Lim (KNm) 227 273 227 227 273 199
OK OK OK OK OK OK
Ast Req. 842 0 0 823 0 424
Dia of bar (main tension) (mm) 12 12 12 12 12 12
Spacing (mm) 200 200 200 200 200 150
+ dia of bar (main tension) (mm) 12 12 12 12 12 0
Spacing (mm) 200 200 200 200 200 150
Ast provided (sq mm) 1131 1131 1131 1131 1131 754
% Steel 0.48 0.48 0.34
Dia of bar (main compresion) (mm) 12 12 12 12 12 12
Spacing (mm) 200 200 200 200 200 200
Area of main compresion (mm2) 565 565 565 565 565 565
fctm (MPa) 2.2 2.2 2.2 2.2 2.2 2.2
fyk (MPa) 500 500 435 500 500 500
cl. 16.6.1 (2) of IRC :112-2011
AS.min = 0.26 fctm bt d / fyk >= 0.0013 bt d 304 304 308 304 304 285
Act (sqmm) 245602 249954 245602 245602 249954 263735
fct,eff 2.9 2.9 2.9 2.9 2.9 2.9
kc = 0.4 { 1 - sc / ( k1 fct,eff h/h ) } <= 1
*
0.4 0.4 0.4 0.4 0.4 0.4
For Bending or bending combined with axial force
k 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000
ss 500 500 435 500 500 500
cl. 12.3.6 (4) of IRC :112-2011
AS.min = kc k fct,eff Act / s s 570 580 655 570 580 612
OK OK OK OK OK OK
As.max = 0.025 Ac (main tension) 7500 7500 7500 7500 7500 7500
cl. 16.5.1.1 (2) of IRC :112-2011 OK OK OK OK OK OK

Dolabari-Jamuguri 2 Design of Box Culvert


Design Calculation ICT MOR ULS OUTER WALL

As.max = 0.04 Ac (tension + compresion) 12000 12000 12000 12000 12000 12000
x (mm) 54 50 54 54 50 36
x/d 0.232 0.214 0.232 0.232 0.214 0.166
OK OK OK OK OK OK
z (mm) 211 213 211 211 213 204
MR (KNm) 104 121 104 104 121 67
OK OK OK OK OK OK
Calculation of Transverse Steel as per Clause 16.3.1

AST min = 25% of main reinforcement in each


210.5 205.6 153.0
side or 0.001Ac in each side whichever greater

Dia of bar (Horizontal Bar) (mm) 10 10 10


Spacing (mm) 200 200 200
Area of distribution bar (mm2) 392.7 392.7 392.7
OK OK OK
Shear on the section Bottom End support
Actual shear VEd (KN) 420.0 5.0 5.0
Actual shear stress (N/mm2) 1.994
Max shear capacity, 0.135 fck(1-fck/310) 3.1
OK.
Min shear capacity, 0.0924 fck(1-fck/310) 2.1
Ɵ = 0.5 x sin-1 (Applied shear stress /
0.135/fck/(1-fck/310))
Min angle of inclination, Ɵ (deg) 21.8
cl. 10.3.2(2) Eq. 10.2 of IRC :112-2010
K = 1+Sqrt(200/d) <= 2.0 1.925 1.925 1.925
cl. 10.3.2(2) Eq. 10.3 of IRC :112-2010
nmin = 0.031 K3/2 fck1/2 0.414 0.414 0.414
cl. 10.3.1 of IRC :112-2011
r1 = Asl/(bw d) <= 0.02 0.005 0.005 0.005
OK OK OK
0.12 K (80 r 1 fck)0.33 0.488 0.488 0.5
Axial compressive force NEd (KN) 0 0 0
scp = NEd / Ac <= 0.2 fcd 0.0 0.0 0.0
cl. 10.3.2(2) Eq. 10.1 of IRC :112-2010

V Rd.c
= [0.12K(80ρ1 fck)0.33 + 0.15σcp]bwd <= (
114
n min
+ 0.15 scp) bw d (KN)
97 97
Provide Shear Reinf. OK OK
Min shear stress 0.414
cl. 10.3.2(5) Eq. 10.6 of IRC :112-2010
n = 0.6 ( 1 - fck / 310) 0.552 0.552 0.552
cl. 10.3.2(5) Eq. 10.5 of IRC :112-2011
0.5 bw d n fcd 721 901 721

OK OK OK
Min shear force for providing reinf., VE (N) -332850.1
No. of link for shear reinf. 7 7 7
Dia. of bar for shear reinf. 10 10 10
S = Asw x 0.9 x d x cot Ɵ x fy / VE -360
S (mm) 100 100 100
ASW 524 524 524
cl. 16.5.2(7) Eq. 16.6 of IRC :112-2011
S l.max = 0.75 d 176 176 176
Spacing provided in Long. Direction (mm) -360.1 OK OK

Dolabari-Jamuguri 3 Design of Box Culvert


Design Calculation ICT MOR ULS OUTER WALL

cl. 16.5.2(9) Eq. 16.8 of IRC :112-2011


S t.max = 0.75 d <= 600mm 176 176 176
Spacing provided in Trans. Direction,S t.
mm 150 150 150
OK OK OK
z (mm) 211 213 211
fywd 400 400 348
cl. 10.3.3.3 Eq. 10.17 of IRC :112-2010
VEd <= ASW fywd (KN) 209 209 182
cl. 10.3.3.3 (6) of IRC :112-2010
MEd / z + 0.5 VEd (KN) 481 105 91
Med max / z (KN) 492 565 492
OK OK OK
cl. 10.3.3.2 Eq. 10.7 of IRC :112-2011
VRd.s = ASW z fywd / S (KN) 443 446 385
OK OK OK
acw = (scp = NEd / Ac
1.0 1.0 1.0
= 0)
n1 0.6 0.6 0.6
cl. 10.3.3.2 Eq. 10.8 of IRC :112-2011
VRd.max = acw bw z n1 fcd (KN) 1416 1785 1416
OK OK OK
cl. 10.3.3.2 Eq. 10.10 of IRC :112-2011
ASW.max <= 0.5 acw n1 fcd bw S / fywd 838 1047 963
OK OK OK
cl. 10.3.1 of IRC :112-2011
rw = ASW/( S bw sina) 0.0052 0.0052 0.0052
cl. 10.3.3.5 of IRC :112-2011
rw,min = ( 0.072 fck0.5 ) / fyk 0.0007 0.0007 0.0008
OK OK OK

Dolabari-Jamuguri 4 Design of Box Culvert


Design Calculation ICT MOR SLS OUTER WALL

5.3.2 Verification for serviceability limit state for outer wall

0.0035 fcd

xu,lim 0.002 0.416xu,lim


Cu

deff Neutral Axis

Tu = (fyk/γm)*Ast
(fyk/γm)/Es
Ast Strain Diagram Stress Diagram

SERVICEABILITY LIMIT STATE


Grade of Concrete fck = 25 N/mm2
As per clause 12.2.1, IRC:112-2011
fcd = 12.00 N/mm2 For Rare Combination
fcd = 12.00 N/mm2 For Frequent Combination
fcd = 9.00 N/mm2 For Quasi-Perma. Combination
As per clause 12.2.2, IRC:112-2011
Grade of steel fY = 500 N/mm2
fYd = 400 N/mm2 For Rare Combination
fYd = 400 N/mm2 For Frequent Combination
fYd = 400 N/mm2 For Quasi-Perma. Combination
Refer Fig. 6.2 of IRC:112-2011
For steel reinforcement, simplified bilinear diagram is used
Minimum strain in steel reinforcement = 0.87 fy / Es
Es = 2.0E+05 MPa Ec = 30000 MPa
Cu = fcd*b*(3/7xu,lim + 2/3*4/7xu,lim)
= 17/21*fcd*b*xu Refer Chaper 5 of Reinfroced
= 0.8095 *fcd*b*xu Concrete Limit State Design by
cg of compression block from top = 0.416 xu Ashok K. Jain
Tu = fyd*Ast
Rsls = Mu,sls/bd2 = 0.8095fcd*(xu/d)*(1-0.416*xu/d)
Quasi-
Frequent Perma.
Rare Comb Comb Comb
xu,sls/d 0.64 0.64 0.64
Rsls = Mu,sls/bd2 4.55 4.55 3.41 Here Rsls is in MPa
Calculation of Reinforcement
Width of section b = 1000 mm
Depth of section d = 300 mm
Clear cover = 50 50

Dolabari-Jamuguri 1 Design of Box Culvert


Design Calculation ICT MOR SLS OUTER WALL

Moment on the section Bottom End support Top End support Mid SPAN
Quasi- Quasi- Quasi-
Perma. Perma. Perma.
Rare Comb Comb Rare Comb Comb Rare Comb Comb
Actual moment (KNm) 54.7 25.0 52.4 25.1 24.7 21.5
b(mm) 1000 1000 1000 1000 1000 1000
D(mm) 300 300 300 300 300 300
c(mm) 50 50 50 50 50 50
D(mm) 234.0 234.0 234.0 234.0 234.0 234.0
fcd (MPa) 12.00 9.00 12.00 9.00 12.00 9.00
fYd (MPa) 400 400 400 400 400 400
xu,sls/d 0.64 0.64 0.64 0.64 0.64 0.64
Rsls = Mu,sls/bd2 4.55 3.41 4.55 3.41 4.55 3.41
Mu,sls (KNm) 249 187 249 187 249 187
OK OK OK OK OK OK
Ast Req. 612 274 585 276 269 235
Dia of bar (main tension) (mm) 12 12 12 12 12 12
Spacing (mm) 200 200 200 200 150 150
+ dia of bar (main tension) (mm) 12 12 12 12 0 0
Spacing (mm) 200 200 200 200 150 150
Ast provided (sq mm) 1131 1131 1131 1131 754 754
Dia of bar (main compresion) (mm) 12 12 12 12 12 12
Spacing (mm) 200 200 200 200 200 200
Area of main compresion (mm2) 565 565 565 565 565 565
fctm 2.2 2.2 2.2 2.2 2.2 2.2
x (mm) 46.6 62.1 46.6 62.1 31.0 41.4
x/d 0.199 0.265 0.199 0.265 0.133 0.177
OK OK OK OK OK OK
z (mm) 215 208 215 208 221 217
MRsls (KNm) 97 94 97 94 67 65
OK OK OK OK OK OK
ssc = M/( As z ) 225 106 216 107 148 132
OK OK OK OK OK OK
sca = M/( 0.8095 z b xu ) 6.76 2.39 6.48 2.40 4.45 2.96
OK OK OK OK OK OK

Dolabari-Jamuguri 2 Design of Box Culvert


Design Calculation ICT MOR SLS OUTER WALL

Top End
Calculation of crack width Span
Bottom End support support
n1 5 5 7
n2 5 5 7
f eq
=( n1f12 + n2 f22 ) / (n1f1+n2f2) 12 12 12
cl. 12.3.4 (3) of IRC :112-2011
c 50 50 50
k1 0.8 0.8 0.8

k2
0.50 0.50 0.50

For skew slab refer eq. 12.10 of IRC :112-2011

r p.eff
= As / Ac,eff 0.008 0.008 0.005

Sr,max ={ 3.4 c + ( 0.425 k1 k2 f ) / rp.eff }


423 423 549

cl. 12.3.4 (3) of IRC :112-2011

kt 0.5 0.5 0.5


fct,eff 2.90 2.90 2.90
Es 200000 200000 200000
Ecm 30000 30000 30000
ae = Es / Ecm 6.67 6.67 6.67

(esm-ecm)=(ssc-kt fct,eff(1+ae rp,eff)/rp,eff )/Es


>=0.6ssc/Es
0.0003 0.0003 0.0004
cl. 12.3.4 (2) of IRC :112-2011
Wk = Sr,max (esm - ecm ) 0.13 0.14 0.22
cl. 12.3.4 (1) of IRC :112-2011
OK OK OK

Dolabari-Jamuguri 3 Design of Box Culvert


5.4.1 Verification of structural strength for inner wall

0.0035 fcd

xu,lim 0.002 0.416xu,lim


Cu

deff Neutral Axis

Tu = (fyk/γm)*Ast
(fyk/γm)/Es
Ast Strain Diagram Stress Diagram

ULTIMATE LIMIT STATE


Grade of Concrete fck = 25 N/mm2
As per clause 6.4.2.8, IRC:112-2011
fcd = 11.17 N/mm2 For Basic Combination
fcd = 13.96 N/mm2 For Accidental Combination
fcd = 11.17 N/mm2 For Seismic Combination
Ec = 30000 MPa
Grade of steel fY = 500 N/mm2
fYd = 435 N/mm2 For Basic Combination
fYd = 500 N/mm2 For Accidental Combination
fYd = 435 N/mm2 For Seismic Combination
Refer Fig. 6.2 of IRC:112-2011
For steel reinforcement, simplified bilinear diagram is used
Minimum strain in steel reinforcement = 0.87 fy / Es
Es = 2.0E+05 MPa Ec = 30000 MPa
Cu = fcd*b*(3/7xu, lim
+ 2/3*4/7xu, lim
)
= 17/21*fcd*b*xu Refer Chaper 5 of Reinfroced Concrete
= 0.8095 *fcd*b*xu Limit State Design by Ashok K. Jain
cg of compression block from top = 0.416 xu
Tu = fyd*Ast
Rlim = Mu,Lim/bd2 = 0.8095fcd*(xu lim/d)*(1-0.416*xu lim/d)
Basic Accidental Seismic
Comb Comb Comb
xu,lim/d 0.62 0.58 0.62
Rlim = Mu,Lim/bd2 4.15 4.99 4.15 Here Rlim is in MPa
Calculation of Reinforcement
Width of section b = 1000 mm
Depth of section D = 0 mm
Clear cover = 40
Moment on the section Bottom End support Top End support
Accidental Seismic Accidental Seismic
Basic Comb Comb Comb Basic Comb Comb Comb
Actual moment (KNm) - - - - - -
b 1000 1000 1000 1000 1000 1000
D 0 0 0 0 0 0
c 40 40 40 40 40 40
d -56.0 -56.0 -56.0 -56.0 -56.0 -56.0
fcd 11.17 13.96 11.17 11.17 13.96 11.17
fYd 435 500 435 435 500 435
xu,lim/d 0.62 0.58 0.62 0.62 0.58 0.62
Rsls = Mu,sls/bd2 4.15 4.99 4.15 4.15 4.99 4.15
Mu,Lim (KNm) 13 16 13 13 16 13
Revise Revise Revise Revise Revise Revise
Ast Req. #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Dia of bar (main tension) (mm) 12 12 12 12 12 12
Spacing (mm) 150 150 150 150 150 150
+ dia of bar (main tension) (mm) 0 0 0 0 0 0
Spacing (mm) 150 150 150 150 150 150
Ast provided (sq mm) 754 754 754 754 754 754
Dia of bar (main compresion) (mm) 0 0 0 0 0 0
Spacing (mm) 150 150 150 150 150 150
Area of main compresion (mm2) 0 0 0 0 0 0
fctm 2.2 2.2 2.2 2.2 2.2 2.2
fyk 435 500 435 435 500 435
cl. 16.6.1 (2) of IRC :112-2011
AS.min = 0.26 fctm bt d / fyk >= 0.0013 bt d -73 -64 -73 -73 -64 -73
Act -36265 -33364 -36265 -36265 -33364 -36265
fct,eff 2.9 2.9 2.9 2.9 2.9 2.9
kc = 0.4 { 1 - sc / ( k1 fct,eff h/h ) } <= 1
*
0.4 0.4 0.4 0.4 0.4 0.4
For Bending or bending combined with axial force
k 1.0000 1.0000 1.0000 1.0000 1.0000 1.0000
ss 435 500 435 435 500 435
cl. 12.3.6 (4) of IRC :112-2011
AS.min = kc k fct,eff Act / s s -97 -77 -97 -97 -77 -97
OK OK OK OK OK OK
As.max = 0.025 Ac (main tension) 0 0 0 0 0 0
cl. 16.5.1.1 (2) of IRC :112-2011 Revise Revise Revise Revise Revise Revise
As.max = 0.04 Ac (tension + compresion) 0 0 0 0 0 0
x (mm) 36 33 36 36 33 36
x/d -0.648 -0.596 -0.648 -0.648 -0.596 -0.648
OK OK OK OK OK OK
z (mm) -71 -70 -71 -71 -70 -71
MR (KNm) -23 -26 -23 -23 -26 -23
Revise Revise Revise Revise Revise Revise
Shear on the section Bottom End support
Actual shear VEd (KN) - 5.0 5.0
Actual shear stress (N/mm2) #VALUE!
Max shear capacity, 0.135 fck(1-fck/310) 3.1
#VALUE!
Min shear capacity, 0.0924 fck(1-fck/310) 2.1
Ɵ = 0.5 x sin-1 (Applied shear stress /
0.135/fck/(1-fck/310))
Min angle of inclination, Ɵ (deg) #VALUE!
cl. 10.3.2(2) Eq. 10.2 of IRC :112-2010
K = 1+Sqrt(200/d) <= 2.0 #NUM! #NUM! #NUM!
cl. 10.3.2(2) Eq. 10.3 of IRC :112-2010
nmin = 0.031 K3/2 fck1/2 #NUM! #NUM! #NUM!
cl. 10.3.1 of IRC :112-2011
r1 = Asl/(bw d) <= 0.02 -0.013 -0.013 -0.013
OK OK OK
0.12 K (80 r 1 fck)0.33 #NUM! #NUM! #NUM!
Axial compressive force NEd (KN) - - -
scp = NEd / Ac <= 0.2 fcd #VALUE! #VALUE! #VALUE!
cl. 10.3.2(2) Eq. 10.1 of IRC :112-2010

V Rd.c
= [0.12K(80ρ1 fck)0.33 + 0.15σcp]bwd <= (
n min
+ 0.15 scp) bw d (KN)
#NUM! #NUM! #NUM!

#NUM! #NUM! #NUM!


5.4.2 Verification for serviceability limit state for inner wall

0.0035 fcd

xu,lim 0.002 0.416xu,lim


Cu

deff Neutral Axis

Tu = (fyk/γm)*Ast
(fyk/γm)/Es
Ast Strain Diagram Stress Diagram

SERVICEABILITY LIMIT STATE


Grade of Concrete fck = 25 N/mm2
As per clause 12.2.1, IRC:112-2011
fcd = 12.00 N/mm2 For Rare Combination
fcd = 12.00 N/mm2 For Frequent Combination
fcd = 9.00 N/mm2 For Quasi-Perma. Combination
As per clause 12.2.2, IRC:112-2011
Grade of steel fY = 500 N/mm2
fYd = 400 N/mm2 For Rare Combination
fYd = 400 N/mm2 For Frequent Combination
fYd = 400 N/mm2 For Quasi-Perma. Combination
Refer Fig. 6.2 of IRC:112-2011
For steel reinforcement, simplified bilinear diagram is used
Minimum strain in steel reinforcement = 0.87 fy / Es
Es = 2.0E+05 MPa Ec = 30000 MPa
Cu = fcd*b*(3/7xu,lim + 2/3*4/7xu,lim)
= 17/21*fcd*b*xu Refer Chaper 5 of Reinfroced
= 0.8095 *fcd*b*xu Concrete Limit State Design by
cg of compression block from top = 0.416 xu Ashok K. Jain
Tu = fyd*Ast
Rsls = Mu,sls/bd2 = 0.8095fcd*(xu/d)*(1-0.416*xu/d)
Quasi-
Frequent Perma.
Rare Comb Comb Comb
xu,sls/d 0.64 0.64 0.64
Rsls = Mu,sls/bd2
4.55 4.55 3.41 Here Rsls is in MPa
Calculation of Reinforcement
Width of section b = 1000 mm
Depth of section d = 0 mm
Clear cover = 40
Moment on the section Bottom End support Top End support
Quasi- Quasi-
Frequent Perma. Frequent Perma.
Rare Comb Comb Comb Rare Comb Comb Comb
Actual moment (KNm) - - - - - -
b 1000 1000 1000 1000 1000 1000
D 0 0 0 0 0 0
c 40 40 40 40 40 40
d -56.0 -56.0 -56.0 -56.0 -56.0 -56.0
fcd 12.00 12.00 9.00 12.00 12.00 9.00
fYd 400 400 400 400 400 400
xu,sls/d 0.64 0.64 0.64 0.64 0.64 0.64
Rsls = Mu,sls/bd2 4.55 4.55 3.41 4.55 4.55 3.41
Mu,sls (KNm) 14 14 11 14 14 11
Revise Revise Revise Revise Revise Revise
Ast Req. #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Dia of bar (main tension) (mm) 12 12 12 12 12 12
Spacing (mm) 150 150 150 150 150 150
+ dia of bar (main tension) (mm) 0 0 0 0 0 0
Spacing (mm) 150 150 150 150 150 150
Ast provided (sq mm) 754 754 754 754 754 754
Dia of bar (main compresion) (mm) 0 0 0 0 0 0
Spacing (mm) 150 150 150 150 150 150
Area of main compresion (mm2) 0 0 0 0 0 0
fctm 2.2 2.2 2.2 2.2 2.2 2.2
x (mm) 31.0 31.0 41.4 31.0 31.0 41.4
x/d -0.554 -0.554 -0.739 -0.554 -0.554 -0.739
OK OK OK OK OK OK
z (mm) -69 -69 -73 -69 -69 -73
MRsls (KNm) -21 -21 -22 -21 -21 -22
Revise Revise Revise Revise Revise Revise
ssc = M/( As z ) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
sca = M/( 0.8095 z b xu ) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Calculation of crack width Bottom End support Top End support
n1 7 7 7 7 7 7
n2 7 7 7 7 7 7
f eq
=( n1f12 + n2 f22 ) / (n1f1+n2f2) 12 12 12 12 12 12
cl. 12.3.4 (3) of IRC :112-2011
c 40 40 40 40 40 40
k1 0.8 0.8 0.8 0.8 0.8 0.8

k2
0.50 0.50 0.50 0.50 0.50 0.50

For skew slab refer eq. 12.10 of IRC :112-2011

r p.eff
= As / Ac,eff -0.073 -0.073 -0.055 -0.073 -0.073 -0.055

Sr,max ={ 3.4 c + ( 0.425 k1 k2 f ) / rp.eff }


108 108 99 108 108 99

cl. 12.3.4 (3) of IRC :112-2011

kt 0.5 0.5 0.5 0.5 0.5 0.5


fct,eff 2.90 2.90 2.90 2.90 2.90 2.90
Es 200000 200000 200000 200000 200000 200000
Ecm 30000 30000 30000 27045 27045 27045 ###
ae = Es / Ecm 6.67 6.67 6.67 7.40 7.40 7.40

(esm-ecm)=(ssc-kt fct,eff(1+ae rp,eff)/rp,eff )/Es


>=0.6ssc/Es
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
cl. 12.3.4 (2) of IRC :112-2011
Wk = Sr,max (esm - ecm ) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
cl. 12.3.4 (1) of IRC :112-2011
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
6.0 Design of Median Wall
Width of Solid Return a = 1.75 m
Avg. Heigth of Solid Return b = 6.135 m

a) Design of Solid Return wall 1.75


A A'

6.135

B B'

For design of return wall Load case 11.a & 11.d and their formulae given by Roark have been used.

Here, a/b = 0.2852


a/b = 0.25 b1 = 0.182 b2 =
a/b = 0.375 b1 = 0.353 b2 =
For uniformly distributed load over entire plate

For, a/b = 0.285 b1 =


b2
For triangular loading due to Earth Pressure
Refer Load case No. 11 d
a/b = 0.25 b1 = 0.133 b2 =
a/b = 0.375 b1 = 0.212 b2 =
For, a/b = 0.2852 b1
b2

q = 0.2794 x 10.00
+
10 x

= 75.100 kN/m^2

Max. . sb = b1 x q x
(t1)^2

. sa = b2 x q x
(t2)^2

sb = 0.155 x 75.100
0.23

= 1945.31 kN/m^2

= 1.945 MPa

For 1000 mm of width , Z = 1000

= 3.760E+07
Hence Moment /m width along Y direction -

My /m width = 1.945 x 3.760E+07

= 73151660 Nmm/m =

. sa = 0.106 x 75.100
0.23
= 1219.8 kN/m^2 =
For 1000 mm of height , Z = 1000

= 3.760E+07
Hence Moment /m height along X direction -

Mx /m height = 1.220 x 3.760E+07


4.587E+07
= 45.869 kN.m/m

Total Moment in Solid Return Wall / m height = 45.869 kN.m/m

Total Moment in Solid Return Wall / m width = 73.152 kN.m/m

Final Design Moments:

Load Factor for Earth pressure = 1.50


Load Factor for live load surcharge = 1.20

Total Moment(Mx) in Solid Return Wall / m height = 69 kN.m/m


Total Moment(My) in Solid Return Wall / m width = 110 kN.m/m

Material Property: - Refer Table No 6.5

Grade of Concrete = M 35
Characteristic Strength of Concrete,fck = 35.00 Mpa at 28 days
Grade of Reinforcement = Fe 500
Yield Strength of Reinforcement, fy or fyk = 500 Mpa

1. Design of Face AB

Moment in Solid Return /m height =


= 68.804
= 68.80 kN.m / m

Adorting clear cover on either face = 75 mm


Minimum Dia of Reinforcement = 10 mm
Maximum Spacing of Steel restricted = 100 mm
Thickness of wall = 0.475 m
Available effective depth = 475 -75
= 395 mm
Check for Depth:
Mult = 0.167 x fck x b x d^2

Effective Depth of Cap Required (dreq) 68.80 x


= SQRT(
0.167 x 35.00

Effective Depth of Cap Required (dreq) = 108.496 mm

Total Depth Required ( Dreq) = 188.50 mm


Total Depth Provided (Dprov) = 475.00 mm

R= Mu/(b d^2) = 0.44

Area of Steel Required:


pt = Astreq = fck { 1 - sqrt( 1- 4.598 R/fck) }
100 bd 2 fy
= 0.001
Astreq = 406.4316 mm2/m

Minimum Reinforcement = 0.12/100 bxD


= 570 mm2/m

Maximum ( Astreq, Astmin ) = 570.0000 mm2/m

Provide 10 mm dia bar @ 100 mm c/c as Horizontal

Provide Ast= 785 mm^2/m ) OK


Percentage of Steel Provided = 0.199 %

Check for Moment of Resistance of section due to steel


Limiting Depth of Neutral Axis , Xm = 0.0035 . d
( 0.0035 + fyd/ Es)

= 0.0035 x
0.0035 +

= 243.659003831 mm

Depth of Neutral Axis , X = fyd . Ast


0.36 . fck . b
= 434.78 x 785
0.36 x 35.00

= 27.1014 mm OK

Lever Arm ( z ) between Compressive Force ( C) and Tensile Force ( T)

z = d - 0.416 . X
= 395 - 11.274
= 383.726 mm

Moment of Resistance of Section w.r.t. Steel ( MR)

MR = fyd . Ast . z

= 434.78 x 785

= 1.31E+08 Nmm

= 131.034 kNm/m >

Moment of Resistance of Shaft is More than Design Bending Moment , HENCE SHAFT IS SAFE IN BENDING

Provide 10 mm dia bar @ 100 mm c/c as Horizontal

Provided Ast = 785 mm^2/m )

2. Design for Face BB'


Moment in Solid Return /m width = 109.73 kN.m / m

Adorting clear cover on either face = 75 mm


Minimum Dia of Reinforcement = 12 mm
Maximum Spacing of Steel = 160 mm
Thickness of wall = 0.475 m
Available effective depth = 475 -75
= 384 mm
Check for Depth:

Mult = 0.167 x fck x b x d^2

Effective Depth of Cap Required (dreq) 109.73 x


= SQRT(
0.167 x 35.00
Effective Depth of Cap Required (dreq) = 137.014 mm

Total Depth Required ( Dreq) = 218.01 mm


Total Depth Provided (Dprov) = 475.00 mm

R= Mu/(b d^2) = 0.74

Area of Steel Required:


pt = Astreq = fck { 1 - sqrt( 1- 4.598 R/fck) }
100 bd 2 fy
= 0.002
Astreq = 673.8277 mm2/m

Minimum Reinforcement = 0.12/100 bxD


= 570 mm2/m

Maximum ( Astreq, Astmin ) = 673.8277 mm2/m

Provide 12 mm dia bar @ 160 mm c/c as vertical ste

Provide Ast= 707 mm^2/m ) OK

Percentage of Steel Provided = 0.1841 %

Provide 12 mm dia bar @ 160 mm c/c as Vertical st

Check for Moment of Resistance of section due to steel


Limiting Depth of Neutral Axis , Xm = 0.0035 . d
( 0.0035 + fyd/ Es)

= 0.0035 x
0.0035 +

= 236.87 mm

Depth of Neutral Axis , X = fyd . Ast


0.36 . fck . b

= 434.78 x 707
0.36 x 35.00
= 24.391 mm OK

Lever Arm ( z ) between Compressive Force ( C) and Tensile Force ( T)

z = d - 0.416 . X
= 384 - 10.147
= 373.85 mm

Moment of Resistance of Section w.r.t. Steel ( MR)

MR = fyd . Ast . z

= 434.78 x 707

= 1.15E+08 Nmm

= 114.896 kNm/m >

MOR of Shaft is More than Design Bending Moment , HENCE SHAFT IS SAFE IN BENDING
0.188
0.398
0.230
0.247

0.09
0.148
= 0.155
= 0.106

x 5.87

b^2

b^2

x 37.638

x 225625
6
mm^3

73.152 kN.m/m

x 34.457

1.220 MPa
x 225625
6
mm^3

=
Nmm/m

- Refer Table No 6.5 of IRC : 112-2011

-5
=
68.80 kNm/m
1000000
)
x 1000

OK

As per Clause
16.3.1 of
IRC:112-2011

mm c/c as Horizontal steel at earth face.

395
0.00217
x 1000

x 383.726

68.80 kNm/m

oment , HENCE SHAFT IS SAFE IN BENDING

mm c/c as Horizontal steel at non earth face.

-10 -6

=
109.73 kNm/m
1000000
)
x 1000
OK

As per Clause 16.3.1 of IRC:112-


2011

mm c/c as vertical steel at earth face.

mm c/c as Vertical steel at non earth face.

384
0.0022

x 1000
x 373.853

109.73 kNm/m
7.0 Summary of provided Reinforcement

3.7

Hogg. Moment in Mid kN-m


Top Slab

At top of Mid Span


deff. = 242.0 mm
Area of Steel Provided = 565.5 mm2/m
12mm dia @ 200mmc/c Top slab (Top main reinforcement) #VALUE!
At bottom of Mid Span
Area of Steel Provided = 958.2 mm2/m
10mm dia @ 200mmc/c Top slab (Bottom main reinforcement) CHECK
12mm dia @ 200mmc/c Top slab (Bottom extra reinforcement) OK
At top of End Support
Area of Steel Provided = 1131.0 mm2/m
12mm dia @ 200mmc/c Top slab (Top main reinforcement) CHECK
12mm dia @ 200mmc/c Outer wall (Outer main reinforcement) OK
0mm dia @ 200mmc/c Top corner extra reinforcement
At bottom of End Support
Area of Steel Provided = 392.7 mm2/m
10mm dia @ 200mmc/c Top slab (Bottom main reinforcement) OK
0mm dia @ 200mmc/c
Bottom Slab
At top of Mid Span
Area of Steel Provided = 958.2 mm2/m
10mm dia @ 200mmc/c Bottom slab (Top main reinforcement) CHECK
12mm dia @ 200mmc/c Bottom slab (Top extra reinforcement) OK
At bottom of Mid Span
Area of Steel Provided = 565.5 mm2/m
12mm dia @ 200mmc/c Bottom slab (Bottom main reinforcement) OK
0mm dia @ 200mmc/c Bottom slab (Bottom extra reinforcement)
At top of End Support
Area of Steel Provided = 392.7 mm2/m
10mm dia @ 200mmc/c Bottom slab (Top main reinforcement) OK
0mm dia @ 200mmc/c

At bottom of End Support


Area of Steel Provided = 1131.0 mm2/m
12mm dia @ 200mmc/c Bottom slab (Bottom main reinforcement) CHECK
12mm dia @ 200mmc/c Outer wall (Outer main reinforcement) OK
0mm dia @ 200mmc/c Bottom corner extra reinforcement
Outer Wall
At outer face of top end
Area of Steel Provided = 1131.0 mm2/m
12mm dia @ 200mmc/c Outer wall (Outer main reinforcement) CHECK
12mm dia @ 200mmc/c Top slab (Top main reinforcement) OK
0mm dia @ 200mmc/c Top corner extra reinforcement
At inner face of top end
Area of Steel Provided = 1570.8 mm2/m
20mm dia @ 200mmc/c Outer wall (Inner main reinforcement) OK
At outer face of bottom end
Area of Steel Provided = 1131.0 mm2/m
12mm dia @ 200mmc/c Bottom slab (Bottom main reinforcement) CHECK
12mm dia @ 200mmc/c Outer wall (Outer main reinforcement) OK
0mm dia @ 200mmc/c Bottom corner extra reinforcement
At inner face of bottom end
Area of Steel Provided = 1570.8 mm2/m
20mm dia @ 200mmc/c Outer wall (Inner main reinforcement) OK

Distribution Reinforcement As per cl. 16.6.1.1 (3) of IRC :112-2011


Top Slab
Req. Reinforcement = #VALUE! mm2/m
Provided Reinforcement =
12mm dia @ 150mmc/c 754.0 #VALUE!
Bottom Slab
Req. Reinforcement = Err:502 mm2/m
Provided Reinforcement =
12mm dia @ 150mmc/c 754.0 mm2/m Err:502
Outer Wall
Req. Reinforcement = 168.4 mm2/m
Provided Reinforcement =
12mm dia @ 150mmc/c 754.0 mm2/m OK
8.0 Base Pressure

Bearing capacity = 150 KN/sqm

Maximum Support Reaction

Node L/C Force-Y kN


9 85 115.217
17 85 109.59
10 85 101.183
16 85 96.339
11 85 88.751
15 85 85.249
12 85 80.087
14 85 78.26
13 85 76.44
1 85 63.797
6 85 61.02

Base area = 2.3 x 1= 2.3 m2


Total Support Reactio= 958.133 KN
Base pressure = 490.4971 kN/m2 Check

Minimum Support Reaction

Node L/C Force-Y kN


17 82 103.717
9 82 93.171
16 82 90.69
10 82 83.654
15 82 79.531
11 82 75.285
14 82 71.886
12 82 69.903
13 82 68.618
6 82 58.009
1 82 50.577

Base area = 2.3 x 1= 2.3 m2

Total Support Reactio= 845.041 KN


Base pressure = 293.4916 kN/m2 Safe
Quantity calculation of box 1 Cell 2.000 m clear span Haunches 0.05 m 0.05 m
Design of Box Culvert 2.000 m clear height
0.300 m top slab Cover Top 0.040 m 0.25
0.300 m bott. Slab Cover bott. 0.075 m 52
0.300 m Outer wall a= 1340 1.34 m Developm
0.000 m Inner wall b= 1340 1.34 m ent length
DESIGN OF RCC BOX CULVERT ( 1 Cell 2m wide x 2 12.000 m Width
Wt. per
Total Wt.
Reinforcements 194+180 Dia. Of bar spacing Nos. m1 m2 Length (m) Meter
(Kg)
(Kg/m)
Outer wall (Outer main reinforcement) 1 12 200 122 2.490 1.640 5.77 0.889 625.8
Median Wall (Outer Face) 1a 0 200 0 1.200 0 1.20 0.000 0.0
Bottom slab (bottom distribution) 2 12 150 13 11.92 0.16 12.24 0.889 141.5
Bottom slab (top distribution) 3 12 150 13 11.92 0.16 12.24 0.889 141.5
Bottom slab (Top main reinforcement) 4 10 200 61 2.52 0.16 2.84 0.617 106.9
Bottom slab (Top extra reinforcement) 5 12 200 59 1.4 0 1.40 0.889 73.4
Corner reinforcement Top &Bottom 6 12 4x4 16 11.92 0.16 12.24 0.889 174.1
6a 12 0x4 0 11.92 0.16 12.24 0.889 0.0
Haunch reinforcement at corner Top 7 10 150 162 0.81 0.25 1.31 0.617 130.9
Haunch reinforcement at corner botttom 7a 10 150 162 0.76 0.25 1.26 0.617 125.9
Haunch reinforcement at mid wall Top 7b 10 150 0 0.38 0.25 0.88 0.617 0.0
Haunch reinforcement at mid wall botttom 7c 10 150 0 0.33 0.25 0.83 0.617 0.0
Bottom slab (Bottom main reinforcement) 8 12 200 61 2.45 1.640 5.73 0.889 310.7
Outer wall (outer distribution) 9 12 150 26 11.92 0.17 12.26 0.889 283.4
Outer wall (Inner main reinforcement) 10 20 200 122 2.490 0.26 3.01 2.469 906.7
Median Wall (Inner Face) 10a 10 160
Inner wall (main reinforcement) 10b 12 150 0 2.490 0.25 2.99 0.889 0.0
Outer wall(inner distribution)+inner wall(both side distribution 11 12 150 26 11.92 0.17 12.26 0.889 283.4
Top slab (bottom distribution) 12 12 150 13 11.92 0.17 12.26 0.889 141.7
Top slab (Bottom main reinforcement) 13 10 200 61 2.45 0.25 2.95 0.617 111.0
Top slab (Bottom extra reinforcement) 14 12 200 59 1.4 0 1.40 0.889 73.4
Top slab (top distribution) 15 12 150 13 11.92 0.17 12.26 0.889 141.7
Top slab (Top main reinforcement) 16 12 200 61 2.52 1.640 5.80 0.889 314.5
5% extra for lap and cutting 277
5821
5.82 T
117.9 Kg/cum
Design Calculation ICT Base Pressure

6. Base Pressure Calculation


Total length of Structure at bottom = 2.60 m
wt of top slab = 366.5625 kN
wearing coat (top/bottom) = 91.64063 kN
rcc parapet = 36 kN
wt of soil = 4887.5 kN
Wt of side walls = 637.5 kN
Wt of mid walls = 0 kN
Wt of bottom slab = 366.5625 kN
40Tonne Boggie load on top slab = 400 kN
70R wheel load on bottom slab = 0 kN
Total Vertical Load 6824.766 kN

Area of structure = 55.25 m2

P/A 123.525 kN/m2


LL on Top Slab
longitudinal eccentricity 1.075 (40T Boggie)

transverse eccentricity 10.2 (40T Boggie)

ML due LL eccentricity = 4080 kNm


MT due LL eccentricity = 430 kNm
ZL = 56 m3
ZT = 405.5 m3
(P/A)+(ML/ZL)+(MT/ZT) = 197.44 kN/m2
(P/A)-(ML/ZL)-(MT/ZT) = 49.61 kN/m2

Dolabari-Jamuguri 1 Design of Box Culvert


NOT FOR PRINT
7

7
8+8a

5
3

4+4a
1

MAIN STEEL

1(b3) 3(w1) 4(b1) 4a(b2) 5(w2) 7(t3) 8(t1) 8a(t2)

Dia 12 12 10 12 12 12 10 12

Spacing 200 200 200 200 150 200 200 200

MAIN STEEL
Top Slab Bot Slab Side Wall

End End Earth Earth Face


Span Span Span
Support Support Face top bot

7 12 8 10 1 12 4 10 3 12 3 12 5 12

200 200 200 200 200 200 150


3 12 8a 12 3 12 4a 12 7 12 1 12 0
200 200 200 200 200 200 200
8. Base Pressure Calculation
Bearing capacity = 120 KN/sqm

7th 6th 5th 4th 3rd 2nd 1st


70R Wheel load (in m) 3.96 1.52 2.13 1.37 3.05 1.37
Wheel distance (in kN) 0 12 12 17 17 17 17
cg of load (in m) 4.404
Distance from c/l of support
0.84
to 1 st load (in m)
cg of load from c/l of support
5.244
(in m)

Total length of Structure at bottom = 2.60 m


Wt of top slab = 414.375 kN
Wearing coat (top/bottom) = 90.37 kN
Crash barrier = 41.60 kN
Parapet = 65 kN
footpath LL = 0 kN
Wt of soil = 4420 kN
Wt of side wall = 637.50 kN
Wt of mid walls = 0 kN
Wt of bottom slab = 414.375 kN
70R wheel load on top slab = 166.77 kN
70R wheel load on bottom slab = 0 kN
Total Vertical Load 6249.99 kN

P/A 113.122 kN/m2


LL on Top Slab
Longitudinal Eccentricity 5.244 m from end support (70R Wheel)
= -3.944 m from center of box
Transverse Eccentricity = 7.855 m
LL on Bottom Slab
Longitudinal Eccentricity = -1.570 m from center of box (70R Wheel)
Transverse Eccentricity = 5.381 m

ML due LL Eccentricity = -657.7409 kNm


MT due LL Eccentricity = 1309.978 kNm
ZL = 23.94167 m3
ZT = 195.6771 m3
(P/A)+(ML/ZL)+(MT/ZT) = 92.34385 kN/m2 Safe
(P/A)-(ML/ZL)-(MT/ZT) = 133.9 kN/m2 Safe

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