Spare Parts Catalog FOR Dongfeng Commcial Vehicle EQ1032G51D3-985
Spare Parts Catalog FOR Dongfeng Commcial Vehicle EQ1032G51D3-985
Spare Parts Catalog FOR Dongfeng Commcial Vehicle EQ1032G51D3-985
FOR
DONGFENG COMMCIAL VEHICLE
EQ1032G51D3-985
2. When you submit your request of purchasing our parts or when ordering,
please offer correct and complete part numbers and clarify the Part No.s and quanti-
ties.
3. The same assembly of the same model may be chosen from different suppliers.
When you purchase spare parts, please choose the right ones according to the actual
configurations of your vechile.
4. The spare part catalog is compiled on base of the production drawings before
Nov., 2004. Due to continous improvements and perfections of our product construc-
tion, the structure, size or number of some parts may be changed, so please clarigy
the production date of your vehicle when putting spare part orders.
1. ENGINE
2. ENGINE SYSTEM
3. CLUTCH
4. GEAR BOX
5. PROPELLER SHAFT, CHASSIS FRAME,
SUSPENSION
6. FRONT & REAR AXLE
7. WHEEL, SPARE WHEEL CARRIER
8. STEERING SYSTEM
9. BRAKE SYSTEM
10. ELECTRIC SYSTEM
11. CABIN
12. CARGO BODY, TOOLS
1
1. ENGINE
1-1
connecting part of cylinder head FIG.CY4100-1
1-2
connecting part of cylinder head FIG.CY4100-1
12 GB93-1987 washer 8 12
14 GB6170-2000 nut M8 12
1-3
rocker FIG.CY4100-2
1-4
rocker FIG.CY4100-2
12 GB6170-86 nut M8 3
13 GB93-87 washer 8 3
14 GB97.1-87 washer 8 3
16 GB93-87 washer 8 6
17 GB97.1-85 washer 8 6
1-5
conncting part of cylinder head cover FIG.CY4100-3
1-6
conncting part of cylinder head FIG.CY4100-3
cover
Mark Part No. Part Name Q'ty
3 6102.01.35 nut 3
4 6102.01.33 washer 3
1-7
cylinder head FIG.CY4100-4
1-8
cylinder head FIG.CY4100-4
13 GB93-87 washer 10 2
16 GB93-87 washer 10 2
1-9
connecting part of cylinder block FIG.CY4100-5
1-10
connecting part of cylinder block FIG.CY4100-5
12 6102.02.11 washer 10
1-11
cylinder block (1) FIG.CY4100-6
1-12
cylinder block(1) FIG.CY4100-6
1-13
cylinder block(2) FIG.CY4100-7
1-14
cylinder block(2) FIG.CY4100-7
8 GB5783-86 bolt M8 × 22 2
9 GB97.1-85 washer 8 3
10 GB5783-86 bolt M8 × 16 1
14 6105A.02.87 rear 1
21 GB97.1-85 washer 8 2
22 GB93-87 washe r8 2
26 GB5783-86 bolt M8 × 25 2
1-15
cylinder block(2) FIG.CY4100-7
31 GB93-87 washer 10 6
33 4102.02.48 washer 1
37 GB859-87 washer 8 3
38 GB5782-86 bolt M8 × 40 3
1-16
camshaft FIG.CY4100-8
1-17
camshaft FIG.CY4100-8
2 GB93-87 washer 14 1
6 GB1096-79 key 8 × 20 1
7 6102.02.32-1 tappet 8
9 4102.02.16-1 camshaft 1
10 GB93-87 washer 8 2
11 GB5783-86 bolt M8 × 25 2
1-18
flywheel housing FIG.CY4100-9
1-19
flywheel housing FIG.CY4100-9
6 GB93-87 washer 14 8
14 GB93-87 washer 6 2
17 GB93-87 washer 8 7
1-20
gear chamber FIG.CY4100-10
1-21
gear chamber FIG.CY4100-10
6 GB9387-86 washer 10 2
13 GB859-87 washer 6 4
15 GB97.1-85 washer 8 19
16 GB93-87 washer 8 23
20 GB5782-86 bolt M8 × 55 5
21 GB5782-86 bolt M8 × 25 7
23 GB5782-86 bolt M8 × 45 2
1-22
crank shaft, flywheel FIG.CY4100-11
1-23
crank shaft, flywheel FIG.CY4100-11
2 4102.03.02 cushion 1
13 4102B.03.09 flywheel 1
14 GB/T119-86 pin B8 × 18 2
1-24
piston, link rod FIG.CY4100-12
1-25
piston, link rod FIG.CY4100-12
1 4100.04.01 piston 4
1-26
oil sump tray FIG.CY4100-13
1-27
oil sump tray FIG.CY4100-13
3 GB97.1-85 washer 8 24
4 GB93-87 washer 8 24
5 GB5783-86 bolt M8 × 16 24
6 6102.05.03-1 washer 1
1-28
oil pump FIG.CY4100-14
1-29
oil pump FIG.CY4100-14
9 4102.07.12 spring 1
12 GB/T93-1987 washer 8 4
15 6102.07.16 gauze 1
21 GB/T93-1987 washer 10 2
23 6102.07.12 gasket 2
24 GB/T93-1987 washer 8 4
25 GB/T5782-1986 bolt M8 × 40 4
1-30
water pump FIG.CY4100-15
1-31
water pump FIG.CY4100-15
1-32
intake & exhaust pipe FIG.CY4100-16
1-33
intake & exhaust pipe FIG.CY4100-16
4 GB/T93-1987 washer 8 10
5 GB/T5782-1986 bolt M8 × 70 3
6 GB/T5782-1986 bolt M8 × 60 1
13 GB/T93-1987 washer 10 2
15 GB/T5783-1986 bolt M8 × 25 6
16 GB/T97.1-1985 washer 8 6
1-34
fuel pipeline FIG.CY4100-17
1-35
fuel pipeline FIG.CY4100-17
1-36
oil filter FIG.CY4100-18
1-37
oil filter FIG.CY4100-18
3 GB93-87 washer 8 2
4 GB6170-86 nut M8 2
5 GB5782-86 bolt M8 × 40 2
8 GB93-87 washer 10 4
12 6102BZ.14.41 socket 1
1-38
diesel filter FIG.CY4100-19
1-39
diesel filter FIG.CY4100-19
4 6102.15.03 gasket 6
6 GB97.1-85 washer 10 2
7 GB93-87 washer 10 2
1-40
injection pump FIG.CY4100-20
1-41
injection pump FIG.CY4100-20
4 washer 1
5 fixing cap 1
6 washer 6 6
7 screw 6
1-42
thermostat FIG.CY4100-21
1-43
thermostat FIG.CY4100-21
7 GB93-1987 washer 10 6
8 GB97.1-85 washer 10 6
15 4102BQ-1.17.13 spanner 1
20 GB/T91.7-1985 washer 8 3
1-44
oil cooler FIG.CY4100-22
1-45
oil cooler FIG.CY4100-22
10 GB/T97.1-1985 washer 8 22
11 GB/T93-1987 washer 8 22
12 GB/T5782-1986 bolt M8 × 70 1
13 GB/T899-1988 stud M8 × 32 2
14 GB/T5782-1986 bolt M8 × 45 8
16 GB/T897-1988 bolt M8 × 32 4
17 GB/T5783-1986 bolt M8 × 30 11
18 GB/T5783-1986 bolt M8 × 22 2
1-46
electric facilities FIG.CY4100-23
1-47
electric facilities FIG.CY4100-23
3 GB/T96-1985 washer 8 1
4 GB/T895-1987 washer 8 1
5 GB/T5783-1986 bolt M8 × 35 1
11 GB/T859-1987 washer 10 4
12 GB/T97.1-1985 washer 10 1
18 4102.21.20-1 starter 1
20 GB/T93-1987 washer 12 2
1-48
intake preheating device FIG.CY4100-23-1
1-49
intake preheating device FIG.CY4100-23-1
1-50
fan FIG.CY4100-24
1-51
fan FIG.CY4100-24
1-52
injector FIG.CY4100-25
1-53
injector FIG.CY4100-25
1-54
Tools Supplied with the Engine FIG.CY4100-26
1-55
Tools Supplied with the Engine FIG.CY4100-26
1-56
2. ENGINE SYSTEM
2-1
engine suspension FIG.E1001
Q150B1240 bolt 4
Q150B1035 bolt 2
Q150B1035 bolt 2
Q150B1240 bolt 4
2-2
发动机悬置 FIG.E1001
Q150B1230 bolt 2
Q150B1035 bolt 4
2-3
fuel tank and pipe FIG.E1101
2-4
fuel tank and pipe FIG.E1101
Q150B0830 bolt 2
2-5
fuel tank and pipe FIG.E1101
2-6
throttle controlling sytem FIG.E1102
2-7
throttle controlling system FIG.E1102
Q150B0614 bolt 2
Q340B06 nut 2
Q500B2530 pin 1
Q150B0825 bolt 1
Q150B0614 bolt 2
2-8
throttle controlling system FIG.E1102
Q150B0620 bolt 2
Q340B06 nut 2
2-9
suction system FIG.E1103
2-10
suction system FIG.E1103
Q150B1025 bolt 6
Q340B10 nut 6
Q150B0825 bolt 1
Q340B08 nut 1
Q150B1030 bolt 1
Q340B08 nut 1
2-11
Exhaust system FIG.E1201
2-12
exhaust system FIG.E1201
Q120B1045 bolt 2
Q340B10 nut 4
Q340B08 nut 1
Q150B0830 bolt 2
Q340B08 nut 2
7 12DD-03027 cusion 4
Q173B1265 bolt 2
Q150B1030 bolt 4
2-13
exhaust system FIG.E1201
Q340B08 nut 1
2-14
cooling system FIG.E1301
2-15
cooling system FIG.E1301
Q150B0816 bolt 1
Q150B0816 bolt 1
Q150B0820 bolt 6
Q150B0855 bolt 2
Q340B08 nut 2
Q150B0620 bolt 4
2-16
cooling system FIG.E1301
Q340B08 nut 4
Q150B0620 bolt 3
Q340B06 nut 1
2-17
3. CLUTCH
3-1
clutch and release fork FIG.C1601
Q150B1030 bolt 9
Q150B1035 bolt 2
3-2
clutch control FIG.C1602
3-3
clutch control FIG.C1602
Q150B0820 bolt 1
9 17QA-03031 bushing 2
Q150B0820 bolt 2
3-4
clutch control FIG.C1602
Q150B0825 bolt 1
Q150B0830 bolt 1
3-5
clutch master pump FIG.C1603
3-6
clutch master pump FIG.C1603
3-7
clutch sub pump FIG.C1604
3-8
clutch sub pump FIG.C1604
6 XH5515-13 cup 1
7 1605QA-012 piston 1
10 Q341B10 nut 1
3-9
4. GEAR BOX
4-1
gear box FIG.T1701
4-2
gear box housing, clutch housing,, rear cover FIG.T1702
4-3
gear box housing, clutch housing,, FIG.T1702
rear cover
Mark Part No. Part Name Q'ty
4-4
gear box housing, clutch housing,, FIG.T1702
rear cover
Mark Part No. Part Name Q'ty
4-5
gear boxshaft and gear FIG.T1703
4-6
gear boxshaft and gear FIG.T1703
26 LY-1701201-21 shaft 2 1
4-7
gear boxshaft and gear FIG.T1703
4-8
gear box shifting cover and fork FIG.T1704
4-9
gear box shifting cover and fork FIG.T1704
4-10
gear boxshifting cover and fork FIG.T1704
4-11
gear boxcontrol FIG.T1705
4-12
gear boxcontrol FIG.T1705
Q350B08 nut 2
4-13
gear boxcontrol FIG.T1705
12 17QA-03059-A 软轴卡片 2
13 35.6B2-06810 管卡 assembly 2
Q150B0616 bolt 2
Q150B0616 bolt 1
17 17B1-03121 pin 1
17QA-03222 bushing 1
4-14
5. PROPELLER SHAFT, CHASSIS
FRAME, SUSPENSION
5-1
propeller shaft FIG.P2201
Q151B1035-OH1 bolt 8
130-2201030C spider 1
Q341B10 nut 8
Q151B1235 bolt 2
Q341B12 nut 2
Q151B1030 bolt 4
Q341B10 nut 8
130-2201030C spider 2
5-2
chassis frame FIG.S2801
5-3
chassis frame FIG.S2801
Q150B1025 bolt 4
Q150B1275 bolt 2
Q340B12 nut 2
Q151B1235 bolt 2
Q341B12 nut 2
5-4
front suspension FIG.S2901
5-5
front suspension FIG.S2901
Q341B12 nut 2
2912QAF-021 layer 1 1
2912QAF-023 layer 2 1
2912QAM-025 layer 3 1
2912QAF-025 layer 4 1
2912QAF-033 layer 6 1
L2912QAF-021 layer 1 1
L2912QAF-023 layer 2 1
L2912QAM-025 layer 3 1
L2912QAF-025 layer 4 1
L2912QAF-033 layer 6 1
Q341B12 nut 4
5-6
front suspension FIG.S2901
10 29QAM-01131 U bolt 4
5-7
front shock absorber and bracket FIG.S2902
5-8
front shock absorber and bracket FIG.S2902
Q341B12 nut 4
5-9
rear suspension FIG.S2903
5-10
rear suspension FIG.S2903
Q341B12 nut 2
2913QAT-021 layer 1 2
2913QAT-023 layer 2 2
2913QAT-025 layer 3 2
2913Q-032 clamp 4
2913QAT-033 layer 5 2
2913QAT-035 layer 6 2
2913QAT-037 layer 7 2
2913QAT-039 layer 8 2
Q341B12 nut 4
5-11
rear suspension FIG.S2903
Q340B12 bolt 4
11 29QAT-02131 U bolt 4
2914QAT-021 layer 1 2
2914QAT-031 layer 2 2
2914Q-032 clamp 4
2914QAT-033 layer 3 2
2914QAT-035 layer 4 2
5-12
6. FRONT & REAR AXLE
6-1
front axle, steering knuckle FIG..F3001
6-2
front axle, steering knuckle FIG.F3001
6-3
front axle, steering knuckle FIG.F3001
6-4
front hub and brake drum FIG.F3002
6-5
front hub and brake drum FIG.F3002
6-6
final drive and bevel gear differential FIG.R2401
6-7
final drive and bevel gear FIG.R2401
differential
Mark Part No. Part Name Q'ty
6-8
final drive and bevel gear FIG.R2401
differential
Mark Part No. Part Name Q'ty
25 2402.57Y-331 spider 1
6-9
rear axle FIG.R2402
6-10
rear axle FIG.R2402
6-11
rear hub and brake drum FIG.R2403
6-12
rear hub and brake drum FIG.R2403
6-13
7. WHEEL SPARE WHEEL CARRIER
7-1
wheel assembly FIG.W3101
6.50-16 flap 7
7-2
spare wheel carrier FIG.W3102
7-3
spare wheel carrier FIG.W3102
Q150B1025 bolt 2
Q340B10 nut 2
Q150B1025 bolt 2
Q340B10 nut 2
3 31DS5B-05046 bearer 1
Q150B1025 bolt 4
Q340B10 nut 4
7-4
8. STEERING SYSTEM
8-1
steering drag rod & tie rod FIG.ST3301
8-2
steering transmission device FIG.ST3401
8-3
steering transmission device FIG.W3401
8-4
steering gear assembly FIG.ST3402
8-5
steering gear assembly FIG.W3402
5 MF3401021W50 housing 1
Q150B0830 bolt 4
12 MF3401046050 clip 1
8-6
转向器 assembly FIG.W3402
8-7
9. BRAKE SYSTEM
9-1
brake pipeline FIG.B3501
Q150B0632 bolt 2
Q150B0628 bolt 1
Q340B06 nut 1
Q150B0830 bolt 1
Q150B0820 bolt 1
Q340B08 nut 2
11 35QA-06071 clip 3
9-2
brake pipeline FIG.B3501
Q150B0625 bolt 1
Q340B08 nut 1
Q150B0830 bolt 1
Q150B0816 bolt 1
21 35QK2-06041 bracket 1
Q150B0850 bolt 1
Q150B0820 bolt 2
Q340B08 nut 2
22 35QK2-06041 bracket 1
Q150B0820 bolt 1
9-3
brake pipeline FIG.B3501
Q340B08 nut 1
9-4
brake pedal device FIG.B3502
9-5
brake pedal device FIG.B3502
Q150B0820 bolt 2
Q340B08 nut 2
Q341B10 nut 1
Q340B08 nut 4
9-6
braking master pump with vacuum booster FIG.B3503
9-7
braking master pump with vacuum FIG.B3503
booster
Mark Part No. Part Name Q'ty
9-8
front brake and brake drum FIG.B3504
9-9
front brake and brake drum FIG.B3504
9-10
front brake and brake drum FIG.B3504
Q150B0818 bolt 16
9-11
rear brake and brake drum FIG.B3505
9-12
rear brake and brake drum FIG.B3505
14 Q150B0818 bolt 16
9-13
parking brake control mechanism FIG.B3506
9-14
parking brake control mechanism FIG.B3506
Q150B0625 bolt 2
Q340B08 nut 2
4 35QF-08048 bracket 1
Q150B08030 bolt 1
Q340B08 nut 1
Q150B0830 bolt 2
Q340B08 nut 2
Q184B1040 bolt 1
Q184B1035 bolt 1
Q320B10 nut 2
9-15
parking brake control mechanism FIG.B3506
Q184B1040 bolt 2
Q320B10 nut 2
9-16
parking brake FIG.B3507
9-17
parking brake FIG.B3507
9-18
10. ELECTRIC SYSTEM
10-1
battery FIG.EL3701
Q150B1235 bolt 4
Q150B0822 bolt 4
10-2
battery FIG.EL3701
Q150B0825 bolt 8
10-3
chassis frame harness FIG.EL3702
10-4
chassis frame harness FIG.EL3702
3 generator assembly 1
4 starter assembly 1
A- earthing
B- to cabin harness
C- to generator
D- to starter
E- to starter relay
F- to backup buzzer
10-5
cabin harness FIG.EL3703
10-6
cabin harness FIG.EL3703
[6]-to radio
[18]-earthing
[19]-to flasher
10-7
cabin harness FIG.EL3703
[34]-to washer
[35]-earthing
10-8
harness in cabin FIG.EL3704
10-9
harness in cabin FIG.EL3704
Q2140510 screw 2
10-10
cabin electric facilities FIG.EL3705
10-11
cabin electric facilities FIG.EL3705
12 37QB10E-35020 flasher 1
10-12
headlight FIG.EL3706
10-13
headlight FIG.EL3706
QT12-10 bulb 2
QT12-21 bulb 2
10-14
tail lamp and license lamp FIG.EL3707
10-15
tail lamp and license lamp FIG.EL3707
P21/5W bulb 2
Q150B0625 bolt 2
10-16
electric accessories FIG.EL3708
10-17
electric accessories FIG.EL3708
11 37N-24114 clip 2
19 37QA-24088 plug 1
10-18
11. CABIN
FIG.CA5001 CABIN........................................................................................11-1
FIG.CA5002 CABIN SUSPENSION ...............................................................11-3
FIG.CA5101 FLOOR ......................................................................................11-5
FIG.CA5102 CARPET ....................................................................................11-7
FIG.CA5201 WINDSHIELD WIPER ...............................................................11-9
FIG.CA5301 FRONT PANEL, ROOF PANEL ............................................. 11-11
FIG.CA5302 FRONT PANEL COVER..........................................................11-13
FIG.CA5303 ACCESSORIES OF STEERING DEVICE...............................11-15
FIG.CA5304 DASH BOARD.........................................................................11-17
FIG.CA5401 SIDE PANEL ...........................................................................11-19
FIG.CA5601 REAR PANEL..........................................................................11-21
FIG.CA5602 WINDSHIELD ..........................................................................11-23
FIG.CA6101 DOOR......................................................................................11-25
FIG.CA6801 SEAT .......................................................................................11-29
FIG.CA8101 HEATER ..................................................................................11-31
FIG.CA8201 CABIN ACCESSORIES...........................................................11-33
FIG.CA8202 SAFETY BELT.........................................................................11-35
FIG.CA8401 CABIN MUD GUARD ..............................................................11-37
cabin FIG.CA5001
11-1
cabin FIG.CA5001
11-2
cabin suspension FIG.CA5002
11-3
cabin suspension FIG.CA5002
Q150B12110 bolt 2
Q1841030 bolt 4
Q150B14110 bolt 2
11-4
floor FIG.CA5101
11-5
floor FIG.CA5101
11-6
carpet FIG.CA5102
11-7
carpet FIG.CA5102
11-8
windshield wiper FIG.CA5201
11-9
windshield wiper FIG.CA5201
Q2140512 screw 2
11-10
front panel, roof panel FIG.CA5301
11-11
front panel, roof panel FIG.CA5301
51QA-02081 plug 2
11-12
front panel cover FIG.CA5302
11-13
front panel cover FIG.CA5302
Q1400616 bolt 4
11-14
accessories of steering device FIG.CA5303
11-15
accessories of steering device FIG.CA5303
Q130816 bolt 4
11-16
dash board FIG.CA5304
11-17
dash board FIG.CA5304
11-18
side panel FIG.CA5401
11-19
side panel FIG.CA5401
11-20
rear panel FIG.CA5601
11-21
rear panel FIG.CA5601
11-22
windshield glass FIG.CA5602
11-23
windshield glass FIG.CA5602
11-24
door FIG.CA6101
11-25
door FIG.CA6101
Q1840616 bolt 4
Q2560510 screw 2
Q2540620 screw 6
11-26
door FIG.CA6101
Q350B06 nut 4
RQ2200512 screw 2
11-27
door FIG.CA6101
Q2140610 screw 2
Q340B06 nut 2
11-28
seat FIG.CA6801
11-29
seat FIG.CA6801
Q340B08 nut 2
11-30
heater FIG.CA8101
11-31
heater FIG.CA8101
Q340B06 nut 1
11-32
cabin accessories FIG.CA8201
11-33
cabin accessories FIG.CA8201
11-34
safety belt FIG.CA8202
11-35
safety belt FIG.CA8202
11-36
cabin mud guard FIG.CA8401
11-37
cabin mud guard FIG.CA8401
Q340B08 nut 6
Q3900629 bolt 4
Q1760616 bolt 5
Q340B06 nut 5
11-38
12. CARGO BODY, TOOLS
12-1
cargo body FIG.OT8501
Q150B0820 bolt 8
Q150B1025 bolt 6
5 8500QAF-00026 U bolt 6
8500QAF-00028 underplate 6
Q340B10 nut 24
85QAX-00051 stow-wood 2
Q2140820 screw 4
12-2
cargo body FIG.OT8501
RQ2200620 screw 6
Q150B0620 bolt 2
12-3
driver's tools FIG.OT3901
12-4
driver's tools FIG.OT3901
Q150B1020 bolt 2
12-5