UNIT CODE L177

EUROPE 06/2005

HYDRAULIC SUPPLY AND RETURN (Figure 9-1)

9-2 See Service Manual ©2005 HYSTER COMPANY

for service procedures.
 UNIT CODE L177
06/2005 EUROPE

HYDRAULIC SUPPLY AND RETURN

ITEM PART NO. DESCRIPTION QTY

1 a 2067802 Gear Pump (☞ Figure 9-2) ........................................................................................ 1

1 a 2067803 Gear Pump (☞ Figure 9-2) ........................................................................................ 1
1 b 2067800 Gear Pump (☞ Figure 9-2) ........................................................................................ 1
1 b 2067801 Gear Pump (☞ Figure 9-2) ........................................................................................ 1
1 c 2074230 Gear Pump (☞ Figure 9-2) ........................................................................................ 1
1 c 2074211 Gear Pump (☞ Figure 9-2) ........................................................................................ 1
2 1527879 Capscrew..................................................................................................................... 3
3 1393879 Clip Nut ........................................................................................................................ 2
4 1510116 Capscrew..................................................................................................................... 2
5 1564515 Capscrew..................................................................................................................... 2
6 1568199 Adapter ........................................................................................................................ 1
7 1501992 Clamp .......................................................................................................................... 3
8 2069005 Hose ............................................................................................................................ 1
9 2068947 Tube ............................................................................................................................. 1
10 1528596 Fitting........................................................................................................................... 1
10 16485 O-Ring ..................................................................................................................... 1
10 252729 O-Ring ..................................................................................................................... 1
11 2061778 Hose ............................................................................................................................ 1
12 1527982 Clamp .......................................................................................................................... 1
13 1526186 Strainer ........................................................................................................................ 1
14 16984 O-Ring ..................................................................................................................... 1
15 2070114 Hose ............................................................................................................................ 1
16 2076408 Hose ............................................................................................................................ 1
17 369804 Clamp .......................................................................................................................... 2
18 1544975 Filter Assembly (☞ Figure 9-3) .................................................................................. 1
19 1487069 Fitting........................................................................................................................... 1
19 252729 O-Ring ..................................................................................................................... 1
19 16486 O-Ring ..................................................................................................................... 1
20 1586627 Capscrew..................................................................................................................... 4
21 2068337 Pressure Switch........................................................................................................... 1
22 2060751 Dipstick ........................................................................................................................ 1
23 1580682 O-Ring ..................................................................................................................... 1
24 222510 Fitting........................................................................................................................... 1
25 16484 O-Ring ..................................................................................................................... 1
26 1502007 Clamp .......................................................................................................................... 1
27 127918 Hose ............................................................................................................................ 1
28 1527395 Grommet...................................................................................................................... 1
29 1582161 Breather ....................................................................................................................... 1
30 1582160 Adapter ........................................................................................................................ 1

FOOTNOTES:
a For Use With GM Engines
b For Use With Mazda Engines
c For Use With Yanmar Diesel Engines

©2005 HYSTER COMPANY See Service Manual 9-3

for service procedures.
 UNIT CODE L177
EUROPE 06/2005

GEAR PUMP (Figure 9-2)

9-4 See Service Manual ©2005 HYSTER COMPANY

for service procedures.
 UNIT CODE L177
06/2005 EUROPE

GEAR PUMP

KEY:
A: Mazda
B: GM
C: Yanmar

QTY
ITEM PART NO. DESCRIPTION A B C

a 2067801 Gear Pump ............................................................................................... 1 .. ..

b 2067800 Gear Pump ............................................................................................... 1 .. ..
a 2074211 Gear Pump ............................................................................................... .. 1 ..
b 2074230 Gear Pump ............................................................................................... .. 1 ..
a 2067803 Gear Pump ............................................................................................... .. .. 1
b 2067802 Gear Pump ............................................................................................... .. .. 1
1 .. . . . Snap Ring............................................................................................. 1 1 1
2 .. . . . Oil Seal................................................................................................. 1 1 1
3 a 1578664 Flange Mounting................................................................................... 1 1 1
3 b 1581536 Flange Mounting................................................................................... 1 1 1
4 .. . . . Back-Up Seal ....................................................................................... 2 2 2
5 .. . . . Plate Seal ............................................................................................. 2 2 2
6 1578673 Side Plate ............................................................................................. 2 2 2
7 1578672 Dowel Pin ............................................................................................. 4 4 4
8 1581537 Gear Set ............................................................................................... 1 .. ..
8 1584987 Gear Set ............................................................................................... .. 1 ..
8 1581534 Gear Set ............................................................................................... .. .. 1
8 .. . . . Drive Gear........................................................................................ 1 1 1
8 .. . . . Driven Gear...................................................................................... 1 1 1
9 .. . . . Gear Plate ............................................................................................ 1 1 1
10 a 1578665 Cover .................................................................................................... 1 1 1
10 b 1581535 Cover .................................................................................................... 1 1 1
11 1578671 Screw ................................................................................................... 4 4 ..
11 1578693 Screw ................................................................................................... .. .. 4
1465140 Seal Kit (Includes Items 1-2, 4-5) ............................................................. 1 1 1

FOOTNOTES:
a High Pressure
b Low Pressure

©2005 HYSTER COMPANY See Service Manual 9-5

for service procedures.
 UNIT CODE L177
EUROPE 06/2005

HYDRAULIC FILTER (Figure 9-3)

ITEM PART NO. DESCRIPTION QTY

1544975 Filter Assembly ............................................................................................................ 1

1 1570338 Filter Lid................................................................................................................... 1
1 .. . . . Gasket................................................................................................................. 1
2 1570340 Spring.................................................................................................................. 1
3 1570342 Filter Head............................................................................................................... 1
3 209457 Quad Ring........................................................................................................... 1
3 14591 Fitting .................................................................................................................. 1
3 16481 O-Ring ............................................................................................................ 1
4 1570346 Filter Canister .......................................................................................................... 1
4 .. . . . O-Ring................................................................................................................. 1
5 2070611 Element ................................................................................................................... 1
5 .. . . . O-Ring................................................................................................................. 1
6 1568182 Dipstick Assembly ................................................................................................... 1
6 .. . . . O-Ring................................................................................................................. 1

1570337 Seal Kit (Includes Items 1, 3-6) ............................................................................... 1

9-6 See Service Manual ©2005 HYSTER COMPANY

for service procedures.
 UNIT CODE L177
EUROPE 06/2005

HYDRAULIC HOSES (Figure 9-4)

LIFT, TILT, AND AUXILIARY

9-8 See Service Manual ©2005 HYSTER COMPANY

for service procedures.
 UNIT CODE L177
06/2005 EUROPE

HYDRAULIC HOSES
LIFT, TILT, AND AUXILIARY

KEY:
A: Three Function
B: Four Function

QTY
ITEM PART NO. DESCRIPTION A B

1 1481229 Clamp .................................................................................................................. 2 2

2 1477996 Clamp .................................................................................................................. 2 2
3 1487058 Fitting................................................................................................................... 3 3
3 1527813 O-Ring ............................................................................................................. 3 3
3 16481 O-Ring ............................................................................................................. 3 3
4 2075630 Hose .................................................................................................................... 1 1
5 1487061 Fitting................................................................................................................... 3 3
5 265787 O-Ring ............................................................................................................. 3 3
5 16484 O-Ring ............................................................................................................. 3 3
6 2074327 Tube ..................................................................................................................... 1 1
7 1486737 Fitting................................................................................................................... 1 1
7 16481 O-Ring ............................................................................................................. 1 1
7 1527813 O-Ring ............................................................................................................. 1 1
8 1480237 Clip Nut ................................................................................................................ 2 2
9 1359620 Clamp .................................................................................................................. 1 1
10 1586627 Capscrew............................................................................................................. 1 1
11 1522425 Fitting................................................................................................................... 1 1
11 265787 O-Ring ............................................................................................................. 1 1
12 2074326 Hose .................................................................................................................... 1 1
13 2077092 Hose .................................................................................................................... 1 1
14 1487069 Fitting................................................................................................................... 1 1
14 252729 O-Ring ............................................................................................................. 1 1
14 16486 O-Ring ............................................................................................................. 1 1
15 1502055 Clamp .................................................................................................................. 1 1
16 1502059 Clamp .................................................................................................................. 1 1
17 2061646 Fitting................................................................................................................... 1 1
18 2070148 Hose .................................................................................................................... 1 1
19 325804 Clamp .................................................................................................................. 2 2
20 1527879 Capscrew............................................................................................................. 2 2
21 1530243 Insert.................................................................................................................... 1 1
22 1488464 Fitting................................................................................................................... 1 1
22 265787 O-Ring ............................................................................................................. 3 3
23 2074325 Hose .................................................................................................................... 1 1
24 1531558 Insert.................................................................................................................... 2 ..
25 1360386 Clamp .................................................................................................................. 1 ..
26 293796 Capscrew............................................................................................................. 2 ..
27 1486742 Fitting................................................................................................................... 2 2
27 265787 O-Ring ............................................................................................................. 2 2
27 16484 O-Ring ............................................................................................................. 2 2
28 2065051 Hose .................................................................................................................... 2 ..
28 2065052 Hose .................................................................................................................... .. 2
29 2073495 Hose .................................................................................................................... 2 ..
29 2073496 Hose .................................................................................................................... .. 2

©2005 HYSTER COMPANY See Service Manual 9-9

for service procedures.
 UNIT CODE L177
EUROPE 06/2005

HAND LEVERS (Figure 9-5)

THREE FUNCTION
WITH DETENTED LEVERS

9-10 See Service Manual ©2005 HYSTER COMPANY

for service procedures.
 UNIT CODE L177
06/2005 EUROPE

HAND LEVERS
THREE FUNCTION
WITH DETENTED LEVERS

ITEM PART NO. DESCRIPTION QTY

1 1561163 Bracket......................................................................................................................... 1
2 1527879 Capscrew..................................................................................................................... 3
3 230882 Nut ............................................................................................................................... 1
4 197067 Washer ........................................................................................................................ 2
5 1528339 Spacer ......................................................................................................................... 1
6 18094 Capscrew..................................................................................................................... 1
7 1583611 Capscrew..................................................................................................................... 2
8 175861 Spring .......................................................................................................................... 1
9 302428 Pin ............................................................................................................................... 1
10 1542546 Lever ............................................................................................................................ 2
11 1564747 Bushing........................................................................................................................ 10
12 306113 Pin (Selector) ............................................................................................................... 1
13 320161 Washer ........................................................................................................................ 2
14 1528328 Pivot Shaft ................................................................................................................... 1
15 1517361 Cotter Pin..................................................................................................................... 6
16 309109 Rod End Pin ................................................................................................................ 6
17 1517394 Link .............................................................................................................................. 3
18 1517379 Hand Lever (Auxiliary One And Two)........................................................................... 1
19 1517357 Hand Lever (Tilt) .......................................................................................................... 1
20 1517356 Hand Lever (Lift) .......................................................................................................... 1
21 1517395 Knob ............................................................................................................................ 3
22 1586627 Capscrew..................................................................................................................... 3
23 1346752 Washer ........................................................................................................................ 3
24 2063991 Isolator ......................................................................................................................... 3
25 2064895 Control Valve Assembly (Manual) (H2.0-3.0FT) (☞ Figure 9-9) ................................ 1
25 2064899 Control Valve Assembly (Manual) (H3.5FT) (☞ Figure 9-9) ...................................... 1

©2005 HYSTER COMPANY See Service Manual 9-11

for service procedures.
 UNIT CODE L177
EUROPE 06/2005

HAND LEVERS (Figure 9-6)

THREE FUNCTION
WITHOUT DETENTED LEVERS

9-12 See Service Manual ©2005 HYSTER COMPANY

for service procedures.
 UNIT CODE L177
06/2005 EUROPE

HAND LEVERS
THREE FUNCTION
WITHOUT DETENTED LEVERS

ITEM PART NO. DESCRIPTION QTY

1 1561162 Bracket......................................................................................................................... 1
2 1527879 Capscrew..................................................................................................................... 3
3 1583611 Capscrew..................................................................................................................... 2
4 1528327 Pivot Shaft ................................................................................................................... 1
5 1564747 Bushing........................................................................................................................ 6
6 1517356 Hand Lever (Lift) .......................................................................................................... 1
7 1517357 Hand Lever (Tilt) .......................................................................................................... 1
8 1517358 Hand Lever (Auxiliary One) ......................................................................................... 1
9 1517395 Knob ............................................................................................................................ 3
10 1517394 Link .............................................................................................................................. 3
11 309109 Rod End Pin ................................................................................................................ 6
12 1517361 Cotter Pin..................................................................................................................... 6
13 1586627 Capscrew..................................................................................................................... 3
14 1346752 Washer ........................................................................................................................ 3
15 2063991 Isolator ......................................................................................................................... 3
16 2064895 Control Valve Assembly (Manual) (H2.0-3.0FT) (☞ Figure 9-9) ................................ 1
16 2064899 Control Valve Assembly (Manual) (H3.5FT) (☞ Figure 9-9) ...................................... 1

©2005 HYSTER COMPANY See Service Manual 9-13

for service procedures.
 UNIT CODE L177
EUROPE 06/2005

HAND LEVERS (Figure 9-7)

FOUR FUNCTION
WITH DETENTED LEVERS

9-14 See Service Manual ©2005 HYSTER COMPANY

for service procedures.
 UNIT CODE L177
06/2005 EUROPE

HAND LEVERS
FOUR FUNCTION
WITH DETENTED LEVERS

ITEM PART NO. DESCRIPTION QTY

1 1561164 Bracket......................................................................................................................... 1
2 1527879 Capscrew..................................................................................................................... 3
3 230882 Nut ............................................................................................................................... 1
4 197067 Washer ........................................................................................................................ 2
5 1528339 Spacer ......................................................................................................................... 1
6 18094 Capscrew..................................................................................................................... 1
7 1583611 Capscrew..................................................................................................................... 2
8 175861 Spring .......................................................................................................................... 1
9 302428 Pin ............................................................................................................................... 1
10 1542546 Lever ............................................................................................................................ 2
11 1564747 Bushing........................................................................................................................ 12
12 306113 Pin (Selector) ............................................................................................................... 1
13 1528329 Pivot Shaft ................................................................................................................... 1
14 320161 Washer ........................................................................................................................ 2
15 1517394 Link .............................................................................................................................. 4
16 1517361 Cotter Pin..................................................................................................................... 8
17 309109 Rod End Pin ................................................................................................................ 8
18 1517378 Hand Lever (Auxiliary Two And Three) ........................................................................ 1
19 1517358 Hand Lever (Auxiliary One) ......................................................................................... 1
20 1517357 Hand Lever (Tilt) .......................................................................................................... 1
21 1517356 Hand Lever (Lift) .......................................................................................................... 1
22 1517395 Knob ............................................................................................................................ 4
23 1586627 Capscrew..................................................................................................................... 3
24 1346752 Washer ........................................................................................................................ 3
25 2063991 Isolator ......................................................................................................................... 3
26 2064897 Control Valve Assembly (Manual) (H2.0-3.0FT) (☞ Figure 9-9) ................................ 1
26 2064901 Control Valve Assembly (Manual) (H3.5FT) (☞ Figure 9-9) ...................................... 1

©2005 HYSTER COMPANY See Service Manual 9-15

for service procedures.
 UNIT CODE L177
EUROPE 06/2005

HAND LEVERS (Figure 9-8)

FOUR FUNCTION
WITHOUT DETENTED LEVERS

9-16 See Service Manual ©2005 HYSTER COMPANY

for service procedures.
 UNIT CODE L177
06/2005 EUROPE

HAND LEVERS
FOUR FUNCTION
WITHOUT DETENTED LEVERS

ITEM PART NO. DESCRIPTION QTY

1 1561163 Bracket......................................................................................................................... 1
2 1527879 Capscrew..................................................................................................................... 3
3 1583611 Capscrew..................................................................................................................... 2
4 1528328 Pivot Shaft ................................................................................................................... 1
5 1564747 Bushing........................................................................................................................ 8
6 1517359 Hand Lever (Auxiliary Two) .......................................................................................... 1
7 1517358 Hand Lever (Auxiliary One) ......................................................................................... 1
8 1517357 Hand Lever (Tilt) .......................................................................................................... 1
9 1517356 Hand Lever (Lift) .......................................................................................................... 1
10 1517395 Knob ............................................................................................................................ 4
11 1517394 Link .............................................................................................................................. 4
12 309109 Rod End Pin ................................................................................................................ 8
13 1517361 Cotter Pin..................................................................................................................... 8
14 1586627 Capscrew..................................................................................................................... 3
15 1346752 Washer ........................................................................................................................ 3
16 2063991 Isolator ......................................................................................................................... 3
17 2064897 Control Valve Assembly (Manual) (H2.0-3.0FT) (☞ Figure 9-9) ................................ 1
17 2064901 Control Valve Assembly (Manual) (H3.5FT) (☞ Figure 9-9) ...................................... 1

©2005 HYSTER COMPANY See Service Manual 9-17

for service procedures.
 UNIT CODE L177
EUROPE 06/2005

CONTROL VALVE ASSEMBLY (Figure 9-9)

MANUAL CONTROL
THREE AND FOUR FUNCTION

9-18 See Service Manual ©2005 HYSTER COMPANY

for service procedures.
 UNIT CODE L177
06/2005 EUROPE

CONTROL VALVE ASSEMBLY

MANUAL CONTROL
THREE AND FOUR FUNCTION

KEY:
A: H2.0-3.0FT
B: H3.5FT

QTY
ITEM PART NO. DESCRIPTION A B

2064895 Control Valve Assembly (Manual) (3 Function).................................................... 1 ..

2064897 Control Valve Assembly (Manual) (Four Function) .............................................. 1 ..
2064899 Control Valve Assembly (Manual) (Three Function) ............................................ .. 1
2064901 Control Valve Assembly (Manual) (Four Function) .............................................. .. 1
1 2064885 Hydraulic Control Valve (Three Function)........................................................ 1 ..
1 2064886 Hydraulic Control Valve (Four Function).......................................................... 1 ..
1 2064887 Hydraulic Control Valve (Three Function)........................................................ .. 1
1 2064888 Hydraulic Control Valve (Four Function).......................................................... .. 1
2 1578747 Relief Valve (3100 PSI Main Relief) ............................................................ 1 ..
2 1578748 Relief Valve (3400 PSI Main Relief) ............................................................ .. 1
2 1580097 Seal and Spring Kit ................................................................................. 1 1
3 1578707 Valve (Secondary Relief) ............................................................................ 1 1
3 1580131 Seal and Spring Kit ................................................................................. 1 1
4 1578743 Valve Assembly (Lift and Tilt) (☞ Figure 9-10) .......................................... 1 1
5 1578744 Auxiliary One Section (Three Function) (☞ Figure 9-11) .......................... 1 1
6 1578745 Auxiliary Two Section (Four Function) (☞ Figure 9-11) ............................. 1 1
7 1578746 Outlet Section (☞ Figure 9-12) ................................................................. 1 1
8 2063117 Steering Control Unit (☞ Figure 7-3) ............................................................. 1 ..
8 2056869 Steering Control Unit (☞ Figure 7-3) ............................................................. .. 1
8 1579908 Seal Kit........................................................................................................ 1 1
1580146 Seal Kit (Three Function) ................................................................................ 1 1
1580148 Seal Kit (Four Function) .................................................................................. 1 1

©2005 HYSTER COMPANY See Service Manual 9-19

for service procedures.
 UNIT CODE L177
EUROPE 06/2005

VALVE ASSEMBLY, LIFT AND TILT (Figure 9-10)

MANUAL CONTROL VALVE
THREE AND FOUR FUNCTION

9-20 See Service Manual ©2005 HYSTER COMPANY

for service procedures.
 UNIT CODE L177
06/2005 EUROPE

VALVE ASSEMBLY, LIFT AND TILT

MANUAL CONTROL VALVE
THREE AND FOUR FUNCTION

ITEM PART NO. DESCRIPTION QTY

1578743 Valve Assembly (Lift and Tilt) ...................................................................................... 1

1 1578713 Plug Set................................................................................................................... 2
2 1578940 Plug ......................................................................................................................... 1
3 77442 Spring ...................................................................................................................... 3
4 1578943 Poppet ..................................................................................................................... 1
5 77443 Poppet ..................................................................................................................... 2
6 16706 Screw ...................................................................................................................... 4
7 188515 Seal Plate ................................................................................................................ 2
8 1580133 Seal Kit .................................................................................................................... 1
9 .. . . . Seal Plate ................................................................................................................ 2
10 320289 Spring Seat ............................................................................................................. 2
11 1581860 Spring ...................................................................................................................... 2
12 1581861 Piston ...................................................................................................................... 1
13 341462 Spring ...................................................................................................................... 1
14 386015 Spool End................................................................................................................ 1
15 1560681 Cap.......................................................................................................................... 2
16 1578705 Capscrew ................................................................................................................ 4
17 1581859 Spool End................................................................................................................ 1
18 1578747 Relief Valve (3100 PSI Main Relief) (H2.0-3.0FT)................................................... 1
18 1578748 Relief Valve (3400 PSI Main Relief) (H3.5FT) ......................................................... 1
19 .. . . . Plug..................................................................................................................... 1
20 .. . . . Screw .................................................................................................................. 1
21 .. . . . Nut ...................................................................................................................... 1
22 .. . . . Washer................................................................................................................ 1
23 .. . . . Poppet................................................................................................................. 1
24 1580097 Seal and Spring Kit (H2.0-3.0FT)........................................................................ 1
24 1580131 Seal and Spring Kit (H3.5FT).............................................................................. 1

©2005 HYSTER COMPANY See Service Manual 9-21

for service procedures.
 UNIT CODE L177
EUROPE 06/2005

AUXILIARY ONE AND TWO (Figure 9-11)

MANUAL CONTROL VALVE
THREE AND FOUR FUNCTION

9-22 See Service Manual ©2005 HYSTER COMPANY

for service procedures.
 UNIT CODE L177
06/2005 EUROPE

AUXILIARY ONE AND TWO

MANUAL CONTROL VALVE
THREE AND FOUR FUNCTION

KEY:
A: Three Function
B: Four Function

QTY
ITEM PART NO. DESCRIPTION A B

1 1578744 Auxiliary One Section .......................................................................................... 1 1

2 1578745 Auxiliary Two Section........................................................................................... .. 1
3 16706 Screw .............................................................................................................. 2 2
4 188515 Seal Plate ........................................................................................................ 1 1
5 1580147 Seal Kit ............................................................................................................ 1 1
6 1578713 Plug Set........................................................................................................... 2 2
6 77441 Plug............................................................................................................. 2 2
7 77442 Spring .............................................................................................................. 2 2
8 77443 Poppet ............................................................................................................. 2 2
9 .. . . . Seal Plate ........................................................................................................ 1 1
10 320289 Spring Seat ..................................................................................................... 1 1
11 1581860 Spring .............................................................................................................. 1 1
12 1581859 Spool End........................................................................................................ 1 1
13 1560681 Cap.................................................................................................................. 1 1
14 1578705 Capscrew ........................................................................................................ 2 4

©2005 HYSTER COMPANY See Service Manual 9-23

for service procedures.
 UNIT CODE L177
EUROPE 06/2005

OUTLET SECTION (Figure 9-12)

MANUAL CONTROL VALVE
THREE AND FOUR FUNCTION

ITEM PART NO. DESCRIPTION QTY

1 1578746 Outlet Section .............................................................................................................. 1

2 1580155 Tie Rod Kit (Three Function) ....................................................................................... 1
2 1580156 Tie Rod Kit (Four Function) ......................................................................................... 1
2 15055 Nut........................................................................................................................... 4
3 1578712 Plug Assembly ............................................................................................................. 1
3 204128 Plug ......................................................................................................................... 1
4 1578707 Valve (Secondary Relief) ............................................................................................. 1
5 .. . . . Nut........................................................................................................................... 1
6 .. . . . Screw ...................................................................................................................... 1
7 .. . . . Washer .................................................................................................................... 1
8 .. . . . Poppet ..................................................................................................................... 1
9 .. . . . Plug ......................................................................................................................... 1
10 1580131 Seal and Spring Kit ................................................................................................. 1

9-24 See Service Manual ©2005 HYSTER COMPANY

for service procedures.
 UNIT CODE L177
EUROPE 06/2005

CONTROL VALVE ASSEMBLY (Figure 9-13)

ELECTRONIC CONTROL
THREE AND FOUR FUNCTION

9-26 See Service Manual ©2005 HYSTER COMPANY

for service procedures.
 UNIT CODE L177
06/2005 EUROPE

CONTROL VALVE ASSEMBLY

ELECTRONIC CONTROL
THREE AND FOUR FUNCTION

KEY:
A: H2.0-3.0FT
B: H3.5FT

QTY
ITEM PART NO. DESCRIPTION A B

c 2064848 Control Valve Assembly ....................................................................................... 1 ..

c 2064851 Control Valve Assembly ....................................................................................... .. 1
a 2064859 Control Valve Assembly ....................................................................................... 1 ..
a 2064862 Control Valve Assembly ....................................................................................... .. 1
1 c 2064845 Control Valve ................................................................................................... 1 ..
1 c 2064849 Control Valve ................................................................................................... .. 1
1 a 2064857 Control Valve ................................................................................................... 1 ..
1 a 2064860 Control Valve ................................................................................................... .. 1
2 1578701 Valve Body Assembly (Lift and Lower) (☞ Figure 9-14) ............................ 1 ..
2 1578700 Valve Body Assembly (Lift and Lower) (☞ Figure 9-14) ............................ .. 1
3 1578702 Tilt Section (☞ Figure 9-17) ...................................................................... 1 1
4 c 1578703 Auxiliary One Section (☞ Figure 9-15) ...................................................... 1 1
5 a 1578741 Auxiliary Two Section (☞ Figure 9-16) ...................................................... 1 1
6 1578704 Outlet Section (☞ Figure 9-18) ................................................................. 1 1
7 1590113 Poppet Valve Assembly (Lift) (☞ Figure 9-19) .......................................... 1 1
8 1590114 Poppet Valve Assembly (Lower) (☞ Figure 9-19) ..................................... 1 1
9 2063117 Steering Control Unit (☞ Figure 7-3) ......................................................... 1 ..
9 2063118 Steering Control Unit (☞ Figure 7-3) ......................................................... .. 1
b 1579908 Seal Kit ................................................................................................... 1 1
b 2063991 Isolator ................................................................................................................. 3 3
b 1586627 Capscrew............................................................................................................. 3 3
b 1346752 Washer ................................................................................................................ 3 3

FOOTNOTES:
a Four Function
b Not Illustrated
c Three Function

©2005 HYSTER COMPANY See Service Manual 9-27

for service procedures.
 UNIT CODE L177
EUROPE 06/2005

VALVE ASSEMBLY, LIFT AND LOWER (Figure 9-14)

ELECTRONIC CONTROL VALVE
THREE AND FOUR FUNCTION

9-28 See Service Manual ©2005 HYSTER COMPANY

for service procedures.
 UNIT CODE L177
06/2005 EUROPE

VALVE ASSEMBLY, LIFT AND LOWER

ELECTRONIC CONTROL VALVE
THREE AND FOUR FUNCTION

ITEM PART NO. DESCRIPTION QTY

1 1578701 Valve Body Assembly (Lift and Lower) (H2.0-3.0FT)................................................... 1

1 1578700 Valve Body Assembly (Lift and Lower) (H3.5FT) ......................................................... 1
2 1578712 Plug Assembly......................................................................................................... 1
2 204128 Plug..................................................................................................................... 1
3 1581862 Manual Lower Assembly Kit .................................................................................... 1
4 1569602 Plug ......................................................................................................................... 1
5 1578904 Seal Kit .................................................................................................................... 1
6 1578911 Seal Kit (Steering Control Unit Interface) ................................................................ 1
7 1578875 Shuttle ..................................................................................................................... 1
8 1578888 Set Screw ................................................................................................................ 1
9 1586280 Poppet ..................................................................................................................... 1
10 1578876 Spring ...................................................................................................................... 1
11 1578714 Plug ......................................................................................................................... 1
12 1578706 Relief Valve (Main) (H2.0-3.0FT)............................................................................. 1
12 1578753 Relief Valve (Main) (H3.5FT) ................................................................................... 1
12 1580749 Adjusting Screw .................................................................................................. 1
13 16480 O-Ring................................................................................................................. 1
14 1580132 Seal and Spring Kit ............................................................................................. 1
15 1586279 Seal Kit .................................................................................................................... AR
16 1578881 Spring ...................................................................................................................... 1

©2005 HYSTER COMPANY See Service Manual 9-29

for service procedures.
 UNIT CODE L177
EUROPE 06/2005

AUXILIARY ONE SECTION (Figure 9-15)

ELECTRONIC CONTROL
THREE AND FOUR FUNCTION

9-30 See Service Manual ©2005 HYSTER COMPANY

for service procedures.
 UNIT CODE L177
06/2005 EUROPE

AUXILIARY ONE SECTION

ELECTRONIC CONTROL
THREE AND FOUR FUNCTION

ITEM PART NO. DESCRIPTION QTY

1 1578703 Auxiliary One Section .................................................................................................. 1

2 1578713 Plug Set................................................................................................................... 2
2 77441 Plug..................................................................................................................... 2
3 1578718 Anti-Stall Valve Kit ................................................................................................... 1
3 1578886 Spring.................................................................................................................. 1
3 266519 O-Ring................................................................................................................. 2
4 77442 Spring ...................................................................................................................... 2
5 77443 Poppet ..................................................................................................................... 2
6 1578889 Plug Set................................................................................................................... 2
7 1578906 Seal Kit (Auxiliary One Section) .............................................................................. 1
8 1578882 Spring ...................................................................................................................... 2
9 1578883 Washer .................................................................................................................... 2
10 1578878 Capscrew ................................................................................................................ 4
11 1578711 Solenoid .................................................................................................................. 2
a 1578912 Seal Kit................................................................................................................ 1

FOOTNOTES:
a Not Illustrated

©2005 HYSTER COMPANY See Service Manual 9-31

for service procedures.
 UNIT CODE L177
EUROPE 06/2005

AUXILIARY TWO SECTION (Figure 9-16)

ELECTRONIC CONTROL
FOUR FUNCTION

9-32 See Service Manual ©2005 HYSTER COMPANY

for service procedures.
 UNIT CODE L177
06/2005 EUROPE

AUXILIARY TWO SECTION

ELECTRONIC CONTROL
FOUR FUNCTION

ITEM PART NO. DESCRIPTION QTY

1 1578741 Auxiliary Two Section................................................................................................... 1

2 1578713 Plug Set................................................................................................................... 2
2 77441 Plug..................................................................................................................... 2
3 1578907 Seal Kit .................................................................................................................... 1
4 77442 Spring ...................................................................................................................... 2
5 77443 Poppet ..................................................................................................................... 2
6 1578889 Plug Set................................................................................................................... 2
7 1578882 Spring ...................................................................................................................... 2
8 1578883 Washer .................................................................................................................... 2
9 1578878 Capscrew ................................................................................................................ 4
10 1578711 Solenoid .................................................................................................................. 2
11 1578912 Seal Kit................................................................................................................ 1

©2005 HYSTER COMPANY See Service Manual 9-33

for service procedures.
 UNIT CODE L177
EUROPE 06/2005

TILT SECTION (Figure 9-17)

ELECTRONIC CONTROL
THREE AND FOUR FUNCTION

9-34 See Service Manual ©2005 HYSTER COMPANY

for service procedures.
 UNIT CODE L177
06/2005 EUROPE

TILT SECTION
ELECTRONIC CONTROL
THREE AND FOUR FUNCTION

ITEM PART NO. DESCRIPTION QTY

1 1578702 Tilt Section................................................................................................................... 1

2 1578713 Plug Set................................................................................................................... 2
3 77442 Spring ...................................................................................................................... 2
4 77443 Poppet ..................................................................................................................... 2
5 1578905 Seal Kit .................................................................................................................... 1
6 1578889 Plug Set................................................................................................................... 2
7 1578882 Spring ...................................................................................................................... 2
8 1578883 Washer .................................................................................................................... 2
9 .. . . . Spool End................................................................................................................ 1
10 .. . . . Spring ...................................................................................................................... 1
11 .. . . . Piston ...................................................................................................................... 1
12 1578878 Capscrew ................................................................................................................ 4
13 1578711 Solenoid .................................................................................................................. 2
13 1578912 Seal Kit................................................................................................................ 1
14 1578887 Set Screw ................................................................................................................ 1

©2005 HYSTER COMPANY See Service Manual 9-35

for service procedures.
 UNIT CODE L177
EUROPE 06/2005

OUTLET SECTION (Figure 9-18)

ELECTRONIC CONTROL
THREE AND FOUR FUNCTION

9-36 See Service Manual ©2005 HYSTER COMPANY

for service procedures.
 UNIT CODE L177
06/2005 EUROPE

OUTLET SECTION
ELECTRONIC CONTROL
THREE AND FOUR FUNCTION

ITEM PART NO. DESCRIPTION QTY

1 1578704 Outlet Section .............................................................................................................. 1

2 1578712 Plug Assembly......................................................................................................... 1
2 204128 Plug..................................................................................................................... 1
3 1578904 Seal Kit .................................................................................................................... 1
4 1578707 Valve (Secondary Relief)......................................................................................... 1
5 1580131 Seal and Spring Kit ............................................................................................. 1
6 1578715 Tie Rod Kit (Three Function) ....................................................................................... 1
6 1580151 Tie Rod Kit (Four Function) ......................................................................................... 1
6 15055 Nut........................................................................................................................... 4

©2005 HYSTER COMPANY See Service Manual 9-37

for service procedures.
 UNIT CODE L177
EUROPE 06/2005

ELECTRO HYDRAULIC POPPET VALVE (Figure 9-19)

ELECTRONIC CONTROL
LIFT AND LOWER

9-38 See Service Manual ©2005 HYSTER COMPANY

for service procedures.
 UNIT CODE L177
06/2005 EUROPE

ELECTRO HYDRAULIC POPPET VALVE

ELECTRONIC CONTROL
LIFT AND LOWER

ITEM PART NO. DESCRIPTION QTY

1 1590114 Poppet Valve Assembly (Lower) .................................................................................. 1

2 1586018 Coil Nut.................................................................................................................... 1
3 1578710 Coil .......................................................................................................................... 1
4 1578918 Tube (Solenoid) ....................................................................................................... 1
5 1578934 Spring ...................................................................................................................... 1
6 1586021 Poppet ..................................................................................................................... 1
7 1586020 Sleeve...................................................................................................................... 1
8 1590113 Poppet Valve Assembly (Lift) ....................................................................................... 1
9 1586018 Coil Nut.................................................................................................................... 1
10 1578710 Coil .......................................................................................................................... 1
11 1586019 Tube (Solenoid) ....................................................................................................... 1
12 1586017 Spring ...................................................................................................................... 1
13 1586016 Poppet ..................................................................................................................... 1
14 1586279 Seal Kit ........................................................................................................................ 1

©2005 HYSTER COMPANY See Service Manual 9-39

for service procedures.
 UNIT CODE L177
EUROPE 06/2005

TILT CYLINDER AND MAST INSTALLATION (Figure 9-20)

9-40 See Service Manual ©2005 HYSTER COMPANY

for service procedures.
 UNIT CODE L177
06/2005 EUROPE

TILT CYLINDER AND MAST INSTALLATION

KEY:
A: H2.0-2.5FT
B: H3.0-3.5FT

QTY
ITEM PART NO. DESCRIPTION A B

1 1514269 Pin ....................................................................................................................... 2 2

2 1520290 Bolt ...................................................................................................................... 4 4
3 1586013 Capscrew............................................................................................................. 2 2
4 1533493 Pin ....................................................................................................................... 2 2
5 1533494 Anchor Pin ........................................................................................................... 2 2
6 16041 Lube Fitting .......................................................................................................... 2 2
7 bcd 1544118 Rod End............................................................................................................... 2 ..
7 a 1544120 Rod End............................................................................................................... 2 ..
7 bcd 1544119 Rod End............................................................................................................... .. 2
7 a 1544121 Rod End............................................................................................................... .. 2
8 cd 134675 Shim .................................................................................................................... 4 ..
8 cd 142247 Shim .................................................................................................................... .. 4
9 cd 1325119 Shim .................................................................................................................... 4 ..
9 cd 1325120 Shim .................................................................................................................... .. 4
10 d 1544122 Tilt Spacer ........................................................................................................... 2 ..
10 c 192877 Tilt Spacer ........................................................................................................... 2 ..
10 d 1544123 Tilt Spacer ........................................................................................................... .. 2
10 c 1544124 Tilt Spacer ........................................................................................................... .. 2
11 cd 55434 O-Ring ................................................................................................................. 4 ..
11 cd 60563 O-Ring ................................................................................................................. .. 4
12 1581848 Nut ....................................................................................................................... 2 2
13 1581564 Lockwasher.......................................................................................................... 2 2
14 1597381 Capscrew............................................................................................................. 2 2
15 2069187 Tilt Cylinder (LH) (☞ Figure 9-21) ...................................................................... 1 ..
16 2069188 Tilt Cylinder (RH) (☞ Figure 9-21) ..................................................................... 1 ..
17 2069186 Tilt Cylinder (RH) (☞ Figure 9-22) ..................................................................... .. 1
18 2069189 Tilt Cylinder (LH) (☞ Figure 9-22) ...................................................................... .. 1

FOOTNOTES:
a 10 Forward/6 Back
b 6 Forward/10 Back
c 6 Forward/5 Back
d 6 Forward/6 Back

©2005 HYSTER COMPANY See Service Manual 9-41

for service procedures.
 UNIT CODE L177
EUROPE 06/2005

TILT CYLINDERS (Figure 9-21)

H2.0-2.5FT

9-42 See Service Manual ©2005 HYSTER COMPANY

for service procedures.
 UNIT CODE L177
06/2005 EUROPE

TILT CYLINDERS
H2.0-2.5FT

ITEM PART NO. DESCRIPTION QTY

2069187 Tilt Cylinder (LH).......................................................................................................... 1

2069188 Tilt Cylinder (RH) ......................................................................................................... 1
1 2076537 Shell ........................................................................................................................ 1
1 2076541 Shell ........................................................................................................................ 1
2 2302899 Nut........................................................................................................................... 1
3 39374 O-Ring ..................................................................................................................... 1
4 2044370 Seal (Piston)............................................................................................................ 1
5 1338741 Piston ...................................................................................................................... 1
6 2076539 Rod.......................................................................................................................... 1
7 46388 O-Ring ..................................................................................................................... 1
8 154375 Back-Up Ring .......................................................................................................... 1
9 1381082 Rod Seal.................................................................................................................. 1
10 1383062 Wiper Ring............................................................................................................... 1
11 1338744 Gland....................................................................................................................... 1
12 1533493 Pin ............................................................................................................................... 2
13 16040 Lube Fitting .................................................................................................................. 2
14 300982 Bushing........................................................................................................................ 2
15 1533494 Anchor Pin ................................................................................................................... 1
16 1586013 Capscrew..................................................................................................................... 1

1492644 Seal Kit (Includes Items 3-4, 7-10) .............................................................................. 1

©2005 HYSTER COMPANY See Service Manual 9-43

for service procedures.
 UNIT CODE L177
EUROPE 06/2005

TILT CYLINDERS (Figure 9-22)

H3.0-3.5FT

9-44 See Service Manual ©2005 HYSTER COMPANY

for service procedures.
 UNIT CODE L177
06/2005 EUROPE

TILT CYLINDERS
H3.0-3.5FT

ITEM PART NO. DESCRIPTION QTY

2069186 Tilt Cylinder (RH) ......................................................................................................... 1

2069189 Tilt Cylinder (LH).......................................................................................................... 1
1 2076536 Shell ........................................................................................................................ 1
1 2076540 Shell ........................................................................................................................ 1
2 2070018 Nut........................................................................................................................... 1
3 199852 Wear Ring ............................................................................................................... 1
4 1381078 Piston ...................................................................................................................... 1
5 2044371 Piston Seal .............................................................................................................. 1
6 237812 O-Ring ..................................................................................................................... 1
7 2076538 Rod.......................................................................................................................... 1
8 268619 O-Ring ..................................................................................................................... 1
9 147973 Back-Up Ring .......................................................................................................... 1
10 1383063 Wiper Ring............................................................................................................... 1
11 1527520 Gland....................................................................................................................... 1
12 1381083 Seal ......................................................................................................................... 1
13 1533493 Pin ............................................................................................................................... 1
14 16040 Lube Fitting .................................................................................................................. 1
15 1533494 Anchor Pin ................................................................................................................... 1
16 300982 Bushing........................................................................................................................ 1
17 1586013 Capscrew..................................................................................................................... 1

1527719 Seal Kit (Includes Items 3, 5-6, 8-10, 12) .................................................................... 1

©2005 HYSTER COMPANY See Service Manual 9-45

for service procedures.