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Crane Specification

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Customer : Mayflower Energy

Project : 300 t Crane Self-Elevating Crane Vessel
Our Project : 11652
Crane type : EHC 300 / 5500 O.S.
Issue : Rev. C Updated for contract issue

Preparation date : 12 Sept 2001

Originator : Gerard Jacobs

Checked by : Jaco P. Fleumer

KENZ Cranes bv Page 1 of 7

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Customer : Mayflower Energy

Project : 300 t Crane Self-Elevating Crane Vessel
Crane type : EHC 300 / 5500 O.S.
Issue : Rev. C
Date : 12 Sept 2001
CommentsRev.
Design considerations
Zone location World wide except Arctic waters
Ambient temperatures -10 º C to +35 º C.
Design temperature -10 º C.
Relative humidity max. 100 %
Wind speed stored 63 m/s only in Boom rest.
Operational wind speed 16 m/s

Elevated Floating
Max. static Heel 1º 3º
Max. static Trim 1º 2º
Dist. sealevel to slewbearing 25.00 m to be confirmed
Crane location Longitudinal 94.00 m to be confirmed B
Tranverse 0.00 m to be confirmed B
Max. snow and ice cover negligible

Type of Operation General deck operations in harbour and sheltered waters

in elevated position or floating
Offshore in elevated position only A
Loading or unloading supply boats by means of the whip hoist
Personnel transfer by means of the whip hoist, max 1500 kg at 1-fall

Conditions Elevated Floating Whip hoist

in harbour sea lifts in harbour in harbour supply boat
Duty factor 1.00 1.00 1.00 1.00 1.00
Dynamic factor on dead load 1.00 1.00 1.00 1.00 1.00
Dynamic factor Fh 1.15 1.60 1.15 1.25 2.00
Offlead 1° 1° 1° 2° 5°
Sidelead 2° 2° 2° 2° 3°
Off and side lead acc DnV
Lifting curves for floating offshore conditions are available upon request and
when vessel motions are known A

Type of Crane Pedestal mounted Ropeluffing Electric Hydraulic Offshore Crane

Type of Boom Five sections lattice boom with Whip hoist extension A

General Plan drawing 11652-01.01 rev. F

Load curves 11652-08.51 rev. C

Area classification
Zone All safe area
Class
Temperature Class

Class. acc. BS 2573 Crane Main Hoist Whip Hoist Luffing Slewing
Class of utilization U3 T2 T4 T4 T4
State of Loading Q2 L3 L2 L2 L2
Group Classification A3 M3 M4 M4 M4

Design
Crane structural design Life 20 years
Main Design Det norske Veritas, Rules for certification of Lifting Appliances
Certification Det norske Veritas including CRANE notation
Addittional requirements

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Customer : Mayflower Energy

Project : 300 t Crane Self-Elevating Crane Vessel
Crane type : EHC 300 / 5500 O.S.
Issue : Rev. C
Date : 12 Sept 2001
CommentsRev.
Power supply
Electric Main Power 690 V / 60 Hz Max. consumed power approx. 1210 kW B
Max. starting current 1400 A approx. (1 motor running, 1 starting) B
Emergency power 450 V / 60 Hz Max. installed power approx. 35 kW C
UPS 230 V / 60 Hz if required for AWL's
C
Performance Data
Lifting Capacity (SWL) Main Hoist 12-falls Whip Hoist 2-falls Tuggers (2x)
Harbour lifts 300 t @ 25.5 m, 43 t @ 83 m 30 t @ 87 m 0-10 t B
Constant tensioning (1-fall) - 5 t @ 100 m/min 0-30 m/min C
See the Load-Radius Graph's

Working Radius Main Hoist Whip Hoist

Max. Radius 83 m 87 m
Min. Radius 10 m 11.5 m

Boom Angles
Maximum working angle 88 º
Minimum working angle 22 º
Storage angle 0º

Number of falls Main Hoist Whip hoist Boom hoist Tuggers

12, 10, 8 or 6 2 or 1 20 1 C

Hook Elevation
Main Hoist 12-falls 100 m B
Main Hoist 10-falls 125 m
Whip Hoist 2-falls 125 m
Tuggers 1-fall 100 m

Speeds ± 5%
Hook Speeds 100% SWL 50% SWL Empty hook
Main hoist 12-falls 5 m/min 10 m/min 12.5 m/min B
10-falls 6 m/min 12 m/min 15 m/min
8-falls 7.5 m/min 15 m/min 18 m/min
6-falls 10 m/min 20 m/min 25 m/min
Whip hoist 2-falls 30 m/min 50 m/min 50 m/min
1-fall 60 m/min 100 m/min 100 m/min
Tuggers 1-fall 10 t stall 30 m/min 30 m/min
Stepless Infinite variable and load dependent speeds, zero to max.
Luffing time
With load from max radius 300 s
With no load 180 s
Slewing
Slewing Range nx360 º
Slewing speed 0.3 RPM during main hoist operations
0.6 RPM during whip hoist operations

Simultaneous operation
Two functions Any two functions at full power
Three funtions E.g. Hoisting with full power together with slewing and luffing at
reduced speed
Main and Whip hoist can be operated simultaneously, sum of the hoists
not to exceed the allowable SWL for the Main hoist at the actual radius C
Automatic power limiter with function preference for Main or Whip hoist

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Customer : Mayflower Energy

Project : 300 t Crane Self-Elevating Crane Vessel
Crane type : EHC 300 / 5500 O.S.
Issue : Rev. C
Date : 12 Sept 2001
CommentsRev.
Wire Ropes, drums and sheaves
Main Hoist Boom hoist Whip hoist Tuggers (2-off)
Diameter 36 mm 36 mm 30 mm 24 mm
Tensile strength [N/mm2] 1960 1960 1960 1960
Min. Breaking Load [t] 116 118 82 30
Type of Wire Non-rotating Lang-lay Non-rotating WS+IWRC
Preservation All ropes galvanized and greased
No of dead turns on drum 4x 4x 4x 3x
Drum size 800x1788 680x2x750 630x1788 400x500
Nr. of layers 7 4 3 4
Type of grooving LeBus LeBus LeBus Helical
Rope sheave diam 800 800 630 450
Bearing type sealed anti-friction
Hook blocks 12-falls 6-sheaves with ramshorn for main hoist B
2-falls 1-sheave block with hook acc DIN 15401 for whip hoist B
1-fall ball weight with single hook acc DIN 15401 for whip hoist

Weights & Dimensions

Crane Dimensions (approx.)
Height in stowed position 23.00 m above slewing ring
Overall Length 99.00 m
Overall Width 10.50 m
Tail Radius 8.50 m C

Crane weights (-5 / +10%)

Super Structure incl cabin.. Operational weights
M.C. and walkways 240.00 t
Boom 110.00 t
300 t 12-fall block 6.00 t B
30 t 2-fall block 0.60 t B
15 t single line hook 0.50 t
Total Crane Weight 357.10 t

Pedestal Dimensions
Pedestal Adaptor height 5500 mm
Wall thickness 40 mm
Diameter lower End 5538 mm to be confirmed C
Diameter upper End 5538 mm to be confirmed C
Thickness of Flange ca. 130 mm C

Pedestal weights (-5 / +10%)

Pedestal Adaptor 35.00 t
Circular Walkway 5.00 t
Equipment 1.00 t
Total Pedestal Weight 41.00 t

Pedestal Design Loads: incl. factors (Preliminary data at slewbearing level)

Load case 300 t @ 25.5 m B
Max. Overturning Moment 110000 kNm B
Axial Force 7500 kN C
Radial Force 550 kN B
Slewing Moment 5500 kNm B

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Customer : Mayflower Energy

Project : 300 t Crane Self-Elevating Crane Vessel
Crane type : EHC 300 / 5500 O.S.
Issue : Rev. C
Date : 12 Sept 2001
CommentsRev.
Slewbearing
Type Three Row Roller Bearing
Make Rothe Erde or RKS SKF
Nominal Diameter 5550 mm C
Pitch of outer Bolts 5300 mm
Pitch of inner Bolts 5770 mm C
No. and size of Bolts 2 x 160 x M48 ( HV )
Material of Rings 42CrMo4 V
Slewing gear 6, Pinions excentric for adjustable back-lash
Safety feature Integral retainer ring
Inspection Play : Rocking test
Wear : Grease sampling points
Removal : Jacking points will be provided on pedestal and main frame

Main Driver
Type 2-off Squirrel cage induction motor TEFC
Nominal Power 2x 400 kW, S1 duty @ 1800 RPM
Intermittent Power 2x 600 kW, S6-10% duty @ 1800 RPM
Cooling Air
Starting Star/Delta (on crane) C
Controls Remote, from crane cab
Power take off One shaft
Emergency pump motor 1-off Squirrel cage induction motor TEFC, 35 kW @ 1800 RPM C

Pump unit
Splitterbox(es) Spur gearbox with 3 outputs
Input shaft Flexible coupling
Pumps High pressure variable piston pumps of the swash plate type
Execution Electric motor(s) with splitterbox, pumps and tank
built on common skid in machinery house
Hydr.oil tank capacity 3000 l
material carbon steel, inside shotblasted, cleaned and coated
Hydraulic oil ISO VG 46
Environmentally acceptable oil e.g. Mobil Biofluid HLP 46 A
Heating Oil immersed heaters incl. thermostat and max temp switch
Cooling Oil/air cooling suitable for the specified environment

Hydraulic piping
Hard piping < 30mm Stainless steel 316L
> 30mm Carbon steel
Couplings For piping and hoses, carbon steel, yellow passivated
For rigid piping carbon steel 'WALFORM' tube fittings with captive seal
or carbon steel welding nipples with O-ring
All non-coated couplings wrapped with Denso tape
Large size coupling with SAE flange
Hoses Aeroquip or equivalent

Hydr. oil filtering

Main return filter Single full-flow with contamination indicator, plus indicator in cabin
Booster press fliter Single full-flow with contamination indicator
Aux. press filter Single full-flow with contamination indicator

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Customer : Mayflower Energy

Project : 300 t Crane Self-Elevating Crane Vessel
Crane type : EHC 300 / 5500 O.S.
Issue : Rev. C
Date : 12 Sept 2001
CommentsRev.
Controls and Instrumentation
Location In driver's cabin
Type Electric / electronic
Main and whip hoist Double lever
Luffing and slewing Joy-stick
Constant tensioning Push button on hoist lever
Tuggers Foot operated (toe and heel) A
Logics PLC
Safe load Indicator (SLI) Electronic, with display screen showing all functions

Operator's cabin
Type 1800 XLS
Mounting Anti vibration pads of the fail safe type
Windows min. 6 mm bright safety glass fitted in rubber
front window in one piece, 8 mm thick
Wipers 2-off electric driven parallel arm type wipers on front window
and single arm type on roof window incl. Washers on each wiper
Sun visor 1-off adjustible sun visor for front windows
Insulation Acoustic and thermal insulation on walls, rubber mat on floor
Door Marine type door with window and day and night lock and catch
Air conditioning Heating and cooling system for 18-25°C inside temp.
incl. demister for the front windows
Operator's chair Upholstered chair with arm rests incl. all direct controls
Noice levels 70 dB(A) inside cabin with door and windows closed (exl. airco)

Machinery house
Type Self standing housing out of steel sheets and stiffenners with
allowance for painting and with a sump underneath a grated floor
Mounting Bolted on top of the main frame
Access One door at each side of the main frame
Ventilation One automatic opening/closing louvre at each side
Insulation Noise insulation on the walls
Maintenance aids Full size hatch for the power unit(s) in the roof and
a service crane of 2.5 t SWL

Power supply, slipring body

Electrics Main power 690 V / 60 Hz, 3 ph 4-rings C
Emergency power 450 V / 60 Hz, 3 ph 4-rings C
AWL power 230 Vac UPS, 1 ph +N 2-rings
Earthing 1-ring
Instrumentation or spare 8-rings proposal
Isolation By local pad-lockable switches (motor in main switchboard)

Lighting
Cabin Switchable fixture 2-off 2x18 W C
Machinery compartment 6-off 2x18 W fixture incl. emerg. back-up for 60 min
Walkways (2-sides) Main access at cabin level 2-off fixture 2x18 W C
Roof of mach. house 1-off 2x18 W fixture incl. emerg. back-up for 60 min
Inside pedestal 1-off 2x18 W fixture incl. emerg. back-up for 60 min
Floodlights 4-off 400 W Floodlights, swivel mounted near boom head
Aircraft Warning Light (AWL) 1-off in boomhead 1-off in A-frame top C

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Customer : Mayflower Energy

Project : 300 t Crane Self-Elevating Crane Vessel
Crane type : EHC 300 / 5500 O.S.
Issue : Rev. C
Date : 12 Sept 2001
CommentsRev.
Safety Devices
Mechanical Fail safe spring loaded hydraulically released parking brakes
Safety brake direct on drum for whip hoist
Mechanical radius indicator
Progressive telescoping boom stoppers
Slew lock will be by means of the boomrest (boomrest by others)
Hydraulic Full size pressure relief valves in all systems
Hydraulic lock valves directly to motors
Electric Emergency stop push buttons (with cotroled action) in cabin,
machinery compartment and bottom of main access (rotating) ladder
Interlock to allow starting only with all function in neutral
Electric limit switches on all functions with automatic ramp-down
Warning horn to deck crew
Overload Protection Electronic overload detection
Automatic brake release under back tension for Whip hoist C
Emergency release Manual operated load release push button, protected against
accidental operation and break-away link on Whip Hoist C
rope connection to the drum and slew torque limiting device
Emergency operation Lowering of the hook(s) and boom
Emergency slewing powered by means of seperate power pack
fed by the vessel's emergency power system
max. slewing speed 0.05 RPM against wind and 2° list
Fire & Gas One fire extinquisher in driver's cab and in machinery house free issued
Fire detector in driver's cab and machinery house, stand alone free issued
system with common alarm to the vessel's system

Preservation
refer to Data sheet 0839 C
Shotblasting Sa 2 1/2
Primer Zinc rich epoxy Amercoat 68 75 micr
Finish coat Engineered siloxane PSX 700 150 micr
Total DFT 225-250 micr.
Finish color To be agreed upon
Paint supplier to be agreed upon

Quality documents (available on request)

Project quality plan Acc. KENZ Doc. 0910
Quality control Inspection Sch. Acc. KENZ Doc. 0911
Structural material requirements Acc. KENZ standard Data sheet 0830
Welding requirements Acc. KENZ standard Data sheet QC 302
Non-destructivce testing req.'s Acc. KENZ standard Data sheet QC 301
Pre-commissioning and testing Acc. KENZ doc.9504
Factory acceptance test Acc. KENZ doc.9502
Site commissioning and test Acc. KENZ doc.9505

Loose deliveries
Spares Start-up and commissioning spares

KENZ Cranes bv Page 7 of 7