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Slewing gantry crane

with double-link system
20/40/45 t x 32/32/29...8 m

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Run Designation Drawing No. No. of File

No pages

1. Crane passport 09182 KP 1-11 1

2. Operating instruction 09182 BA 1-71 1

3. Maintenance 09182 WA 1-64 1

- Lubrication scheme
- Checking plans for bolts
- Control sheet wire ropes
- Control plan operation
- Brochure of the company
„CASAR“

4. Repair 09182 IS 1-30 1

5. Spare parts catalogue 09182 EK 1-28 1

6. Acceptance documents
Works certificate 1
Certificates 1

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Run Designation Drawing No. No. of File

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7. Main drawing of the crane

Slewing gantry crane with

double-link system 09182-0000-000-0-1-A0 2
Material list 09182-0000-000-0-1-A0 St 2

7.1 Mechanical engineering drawing

Grab hoisting gear 09182-0100-000-0-1-A0 2

Material list 09182-0100-000-0-1-A0 St 2

Slewing gear 09182-0300-000-0-1-A0 2

Material list 09182-0300-000-0-1-A0 St 2

Luffing gear 09182-0400-000-0-1-A0 2

Material list 09182-0400-000-0-1-A0 St 2

Gantry travelling gear, complet 09182-0500-000-0-1-A3 2

Material list 09182-0500-000-0-1-A3 St 2

Gantry travelling gear A + C 09182-0501-000-0-1-A0 2

Material list 09182-0501-000-0-1-A0St 2

Gantry travelling gear B + D 09182-0502-000-0-1-A3 2

Material list 09182-0502-000-0-1-A3 St 2

Cable drum arrangement 09182-0800-000-0-1-A1 2

Material list 09182-0800-000-0-1-A1 St 2

Motor cable drum arrangement 09182-1900-000-0-1-A1 2

Material list 09182-1900-000-0-1-A1 St 2

Support of stairs 09182-2017-000-0-1-A1 2

Material list 09182-2017-000-0-1-A1 St 2

Rotating bottom block 45t 09182-3610-000-0-1-A0 2

Material list 09182-3610-000-0-1-A0 St 2

Rope sheave system and

hinged points 09182-0700-000-0-1-A0 2
Material list 09182-0700-000-0-1-A9 St 2

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Run Designation Drawing No. No. of File

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7.2 Steel structure drawings

Jib-load bearing structure 09182-4101-000-0-1-A0 3

Material list 09182-4101-000-0-1-A0 St 3

Jib boom-load bearing structure 09182-4201-000-0-1-A0 1-2 3

Material list 09182-4201-000-0-1-A0 St 3

Tieback-load bearing structure 09182-4301-000-0-1-A0 3

Material list 09182-4301-000-0-1-A0 St 3

Counterweight lever 09182-4401-000-0-1-A0 3

Material list 09182-4401-000-0-1-A0 St 3

Tie rod 09182-4403-000-0-1-A1 3

Material list 09182-4403-000-0-1-A1 St 3

Supporting structure-front wall 09182-4901-000-0-1-A0 3

Material list 09182-4901-000-0-1-A0 St 3

Supporting structure-
tension member 09182-4903-000-0-1-A1 3
Material list 09182-4903-000-0-1-A1 St 3

Supporting structure-support 09182-4904-000-0-1-A1 3

Material list 09182-4904-000-0-1-A1 St 3

Gantry-lower part 09182-5101-000-0-1-A0 3

Material list 09182-5101-000-0-1-A0 St 3

Gantry-girder 09182-5102-000-0-1-A0 3
Material list 09182-5102-000-0-1-A0 St 3

Gantry-column 09182-5103-000-0-1-A0 3
Material list 09182-5103-000-0-1-A0 St 3

Machinery house-platform-
middle part 09182-6101-000-0-1-A0 1-2 3
Material list 09182-6101-000-0-1-A0 St 3

Machinery house-platform-
side parts 09182-6102-000-0-1-A0 3
Material list 09182-6102-000-0-1-A0 St 3

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Run Designation Drawing No. No. of File

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Machinery house-girder for 09182-6106-000-0-1-A1 3

hoist
Material list 09182-6106-000-0-1-A1 St 3

Electrical container platform 09182-6301-000-0-1-A0 3

Material list 09182-6301-000-0-1-A0 St 3

8. Electrical documents

Total parts list 09182-8300-000-0-1-A9 St 4

Allocation plan 09182-8300-000-0-0-A0 4

Electrical spare parts list 09182-8101-001-0-1-A9 St 4

Switch documents

List of devices and place 09182-8400-100 Sp 1-4 4

for installation
=DECK

General view of the circuit diagrams

Power supply =0 09182-8400-100 Up 1-3 4

Extra circuit =00 09182-8400-100 Up 1-2 4

feeding/backfeeding =04 09182-8400-100 Up 1-4 4

Holding gear =1 09182-8400-100 Up 1 4

Closing gear =2 09182-8400-100 Up 1 4

Slewing gear =3 09182-8400-100 Up 1 4

Luffing gear =4 09182-8400-100 Up 1 4

Travelling bogie =5 09182-8400-100 Up 1 4

SPS – general view =91 09182-8400-100 Up 1-6 4

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Run Designation Drawing No. No. of File

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Circuit diagrams

Power supply =0 09182-8400-100 Sp 1-22 4

Extra circuit =00 09182-8400-100 Sp 1-17 4

feeding/backfeeding =04 09182-8400-100 Sp 1-5 4

Holding gear =1 09182-8400-100 Sp 1-20 4

Closing gear =2 09182-8400-100 Sp 1-10 4

Slewing gear =3 09182-8400-100 Sp 1-9 4

Luffing gear =4 09182-8400-100 Sp 1-9 4

Travelling bogie =5 09182-8400-100 Sp 1-17

Motor grab =8 09182-8400-100 Sp 1-5 4

Spreader =9 09182-8400-100 Sp 1-11 4

Hook rotating device =11 09182-8400-100 Sp 1-4 4

Motor cable drum 09182-8400-100 Sp 1-5 4

Hoisting gear =14

Motor cable drum

Power supply =16 09182-8400-100 Sp 1-5 4

Rail clamp =17 09182-8400-100 Sp 1-2 4

Communication equipment =18 09182-8400-100 Sp 1-2 4

Overload safety device =60 09182-8400-100 Sp 1-4 4

SPS - cabin =91 09182-8400-100 Sp 1-15 4

SPS - gantry =93 09182-8400-100 Sp 1-9 4

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Run Designation Drawing No. No. of File

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Terminal plan

Terminal plan = KPLAN 09182-8400-100 Sp 1-113 4

Cable list 09182-8400-100 Sp 1-24 4

Material external mounting

Electrical parts-site assembly 09182-8000-000-0-1-A9 St 4

Gantry

Switch box telephone Telefon 05004-8001-026-0-1-A9 St 4

+PE5

Switch box stairs +PE15 09179-8001-031-0-1-A4 4

Material list 09179-8001-031-0-1-A4 St 4

Switch box +PE1 09182-8001-028-0-1-A4 4

Material list 09182-8001-028-0-1-A4 St 4

Gantry girder

Gantry-girder component 09182-5180-000-0-1-A3 4

Material list 09182-5180-000-0-1-A3 St 4

Switch frame +PRE1 09182-5180-026-0-1-A4 4

Material list 09182-5180-026-0-1-A4 St 4

Switch frame +PRE2 09182-5180-027-0-1-A4 4

Material list 09182-5180-027-0-1-A4 St 4

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Run Designation Drawing No. No. of File

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Driving gear groups

Hoisting gear sub-assembly list 09182-0180-001-0-1-A9 St 4

Slewing gear sub-assembly list 09182-0380-001-0-1-A9 St 4

Luffing gear component list 09182-0480-001-0-1-A9 St 4

Travelling gear sub-assembly 09182-0580-001-0-1-A9 St 4

list

Rotating device sub-assembly 09182-1180-001-0-1-A9 St 4

list

Sub-assembly driver’s
cabin

Operator's cab sub-assembly 09182-6080-000-0-1-A3 4

Material list 09182-6080-000-0-1-A3 St 4

Switch cabinet +KE1 09182-6080-027-0-0-A4 4

Crane driver’s seat 09182-6080-026-0-0-A4 1-3 4

Sub-assembly machinery house

Machinery house component 09182-6180-001-0-0-A1 4

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Run Designation Drawing No. No. of File

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Sub-assembly electrical
container

Electrical container
sub-assembly 09182-6380-000-0-1-A3 4
Material list 09182-6380-000-0-1-A3 St 4

Switch cabinet +EE1 09182-6380-026-0-1-A4 4

Material list 09182-6380-026-0-1-A4 St 4

Switch cabinet +EE2 09182-6380-027-0-1-A4 4

Material list 09182-6380-027-0-1-A4 St 4

Switch cabinet +EE3 09182-6380-028-0-1-A4 4

Material list 09182-6380-028-0-1-A4 St 4

Switch cabinet +EE4 09182-6380-029-0-1-A4 4

Material list 09182-6380-029-0-1-A4 St 4

Switch cabinet +EE5 09182-6380-030-0-1-A4 4

Material list 09182-6380-030-0-1-A4 St 4

Switch cabinet +EE6 09182-6380-031-0-1-A4 4

Material list 09182-6380-031-0-1-A4 St 4

Switch cabinet +EE10 09182-6380-032-0-1-A4 4

Material list 09182-6380-032-0-1-A4 St 4

Switch cabinet +EE21 09182-6380-033-0-1-A4 4

Material list 09182-6380-033-0-1-A4 St 4

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Run Designation Drawing No. / Remark Manufacturer File

No.

9. Documents on complete
electrical devices
only on CD-ROM Technical Documentation

Overload safety device/ Standard-No.: M/s. Brosa

Adjustment instruction

Slip ring body Maintenance instruction M/s. Elektrotechn.

Drawing No.: Geräte Böhlitz-
70.367/10-0000:00 Ehrenberg

Crane control chair Equipment arrangement M/s. Gessmann

Motor 1LG4 Operating instruction M/s. Siemens

Air condition Technical manual M/s. Mitsubishi

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Run Designation Drawing No. / Remark Manufacturer File

No.

10. Documentation of mechanical

engineering-delivery parts
only on CD-ROM Technical Documentation

Grab hoisting gear Operating instruction M/s. Zollern

Planetary gear ZHP 4.31

Assembly and operating instruction M/s SHB

Disk brake RST 2-500
• with Elhy and AVN

Assembly and operating instruction M/s SHB

Hub with brake disk 160-500 EBK

Assembly and maintenance instruction M/s Flender

Elastic coupling N-Eupex A225

Slewing gear Operating instruction M/s Zollern

Slewing gear reducer ZHP 3.29

Assembly and operating instruction M/s SHB

Drum brake EBE 315
• with Elhy and AVN

Assembly und maintenance instruction M/s Rothe Erde

Roller bearing ring
192.45.3020.101.41.1501

Superbolt Pretensioning Systems M/s P&S

User information M/s Lincoln

Central greasing pump P205-M700
+ Distributor SSV8

Assembly and maintenance instruction M/s.

Elastic bolt coupling C250 Zahnradwerk
+ Brake disk DIN 15431 Pritzwalk

Luffing gear Operating instruction M/s. Flender

Spur gear system K4KM11

Assembly and operating instruction M/s. SHB

Drum brake RT 315
• with Elhy and AVN
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Run Designation Drawing No. / Remark Manufacturer File

No.

only on CD-ROM Technical Documentation

Assembly and maintenance instruction M/s.Zahnradwerk

Elastic bolt coupling C250 Pritzwalk
+ Brake drum DIN 15431

Assembly and operating instruction M/s Zahnradwerk

Brake drum 250-315 DIN 15431 Pritzwalk

Operating instruction M/s. SHB

Hydraulic-buffer KP 50*150

Gantry travelling Operating instruction M/s. Flender

gear Bevel-gear motor KAD108

Operation and maintenance manual M/s. Hillmar

Hydraulic rail tong Industrie LTD.
and Hydraulic aggregate CTHV

Cable drum Operating instruction M/s. Conductix

arrangement Motor cable drum BNA 47
+ Guiding funnel LD 750

Motor cable drum Operating instruction M/s. Conductix

arrangement Motor cable drum BNA 40
+ Guide roller D 800

Repair crane Operating instruction M/s. Hadef

One-girder hoist EHE 5550
+ Electrical chain hoist 2t

Rotating Operating instruction KE 45 t M/s. Ardelt

bottom block Hydraulics for spreader rotating device M/s.Werthenbach

14.06.2010
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