Cat - Dcs.sis - Controllerm316c Hydraulic PDF

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RENR6995-02

12
June 2012
FLUID POWER SYMBOLS
31
14
34
BASIC COMPONENT SYMBOLS
22 23 24 25 26 27 34 35 36
STANDARD COMPONENTS
MAIN AUX
16 17 18 19 20 21 Item Item
30 No. Component No. Component PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
(FIXED) (2 - SECTION) (VARIABLE & PRESSURE
11 Swivel
1 35 Low Brake Pressure Switch COMPENSATED)
64
39 57 10
2 Dozer Cylinders 36 Wheel Brake Valve

63 3 Transmission Control Valve 37 Steering Flow Control Valve


VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
4 Brake 38 Main Hydraulic Pump (ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
COMPENSATED)
62 5 Transmission 39 Fan Motor
VALVE ENVELOPES VALVES VALVE PORTS
6 Travel Motor 40 Swing Pump
15 7 Travel Brake Valve 41 Swing Motor
40 8 Oscillating Axle Cylinders 42 Swing Charge Filter
Steering Cylinder Creeper Speed Solenoid Valve ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY
9 43
10 Steering Control Valve 44 Swing Brake Solenoid Valve CONTROL VALVES CHECK VALVES
60
AB A B
11 Main Control Valve 45 Travel Activation Solenoid Valve
12 Boom Cylinders 46 Implement Activation Solenoid Valve
P T P T
Boom Drift Reduction Valve BASIC SPRING SHUTTLE PILOT
13 47 Transmission Activation Solenoid Valve NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED
14 Stick Cylinder 48 Transmission Accumulator
59
Parking Brake Solenoid Valve FLUID STORAGE RESERVOIRS
15 Bucket Cylinder 49
16 Implement/Travel Signal Limiter Valve 50 Brake/Steering Oil Filter

42 17 Boom Control Valve 51 Breather Cap

M316C Wheeled Excavator


Auxiliary Axle Rest VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
18 Dozer Control Valve 52
19 Stick Control Valve 53 Swing Pump Pressure Reducing Valve MEASUREMENT ROTATING SHAFTS
20 Travel Control Valve 54 Swing AEC Pressure Switch

38
21 Bucket Control Valve
Main Relief Valve
55 Main Pump Pressure Reducing Valve
Pilot Accumulator
Hydraulic System
22 56 PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

BDX1-2000
23 Pilot Pressure Compensator Valve 57 Pilot Manifold
COMBINATION CONTROLS
24 Dozer Pressure Compensator Valve 58 Brake/Steering Pump/Pilot Pump
2 25 Stick Pressure Compensator Valve 59 Swing Charge Pump
41
58
26 Travel Pressure Compensator Valve 60 Fan Pump
SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT
67 32
27 Bucket Pressure Compensator Valve 61 Return Oil Pressure Switch OR MANUAL & PILOT PILOT OR MANUAL
8
9 28 Dozer Pilot Control Valve 62 Return Oil Filter MANUAL CONTROL SYMBOLS
48 66
29 Stick/Swing Pilot Control Valve 63 Radiator

30 Travel Pilot Control Valve 64 Oil Cooler


7
1 31 Boom/Bucket Pilot Control Valve 65 Air to Air After Coolers PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

32 Wheel Brake Accumulators 66 A/C Condenser RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE
33 Brake Light Pressure Switch 67 Engine
34 Hydraulic Oil Cooler

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL


SUPPLY PRESSURE

ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE


DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW IN


BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER
DIRECTION

© 2012 Caterpillar, All Rights Reserved Printed in U.S.A.

MACHINE COMPONENT LOCATIONS ELECTRICAL SYMBOLS TABLE


HYDRAULIC SYMBOLS (ELECTRICAL)

G
M
21
TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR

(Dimensions: 34 inches x 24 inches)


(FLUID) (GAS / AIR)

20
52 43 44 45 46 47 49

RENR6995-02
19 PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
(ADJUSTABLE) SWITCH

18 ELECTRICAL SYMBOLS (ELECTRICAL)

17
T

PRESSURE TEMPERATURE LEVEL FLOW


SWITCH SWITCH SWITCH SWITCH

WIRE NUMBER IDENTIFICATION CODES

ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE


CURRENT STANDARD CURRENT STANDARD

HARNESS IDENTIFICATION CODE THIS EXAMPLE


INDICATES WIRE 135 IN HARNESS “AG”
WIRE

16 Page,
CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR

CIRCUIT NUMBER WIRE WIRE GAUGE


IDENTIFICATION COLOR 325-PK
55 56
48
PREVIOUS STANDARD

WIRE WIRE COLOR

325-PK-14 B A
11 MAIN CONTROL VALVE 57 PILOT MANIFOLD
CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)
IDENTIFICATION
7 6 5 4 3 2 1

4 7
5 6 U MB M2 X M3
8
P2 P1 B
3
1 2 330+30 BAR

Q MAX Q MIN

E E
3 2
A 8
1 5
4 6

MA G T

B K

B MB K MK T

12 12
15

5 0

14 6 1
4 2 3
13

D 11
D
10

3 13
16 6 1
B3 A3
L R b5 B5 A5 b4 TB4 B4 A4 b3 P AUX 1 b2 B2 A2 b1 B1 A1 S5

16

17

18 19
20 21

22

LINE PATTERNS
27
Pressure Line
LD 25
C 24
Pilot / Load Sensing Pressure C
26
Drain / Return Lines
P T
Component Group

Attachment

Air Line
23 CALLOUTS
a5 S53 a4 S52 a3 LS AUX LS MLS T5 P AUX 2 K P MP a2 a1 S51

4 15 14 5 2 52 Components (By number)


30 31
29 32 T5 39
28

33
DS1
B1
6 5 B2
41
(Dimensions: 34 inches x 24 inches)

S
16 15 14 13 12 11 4 3 2 1 P3
1 2 1 3 2 4 2 1 1 3 2 4

32 34

T2
RENR6995-02

DOZER LOWER STICK OUT


S1 S2

SWING SWING

LEFT RIGHT
DS2
37
B DOZER RAISE STICK IN B
EF CF
B A

T1
35 N
T

P
T P T P T P T P

40 Z

36 38
P LD R

P
42

43 44 45 46 47 I 48 M P G MX X Z
11
Y2 Y3
12
Y1 R T1 T2
P
49
A2 A1 M2 B A DS M1 S

A4

52 50 PS R T1 T2 FA1 FA FE MB

P
B 59 60
51
16 Page,

A5
P1 58

19
62
T5
CM
3 61
Z

A A3 A6 M6 T1/1 A5 M5 T1/2 SP PST


A
53 MA3 A

54 55 56 57 S M1 X1 MH S MA
R1 R2 T1 T2 X2 G

N1
N2
N3

THIS SCHEMATIC IS FOR THE M316C WHEELED EXCAVATOR HYDRAULIC SYSTEM


MEDIA NUMBER: RENR6995-02
SCHEMATIC PART NUMBER: 231-4437
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

7 6 5 4 3 2 1

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