Be Sabroe Products 2018 PDF

SABROE® PRODUCTS 2018
Creating customer confidence

SABROE® - Creating customer confidence
for a better world
Our customers are our community. We work every day to keep their
trust and support their environments so they succeed. Our rigorous
engineering and testing enables consistently safe, reliable and high-
performing solutions. When our customers are confident, we are
successful.
With a long history of product innovation, we always move forward with

a focus on leading our customers to greener, safer and more profitable
solutions. We deliver the “heart” of our customers’ processes and we
take our role seriously – from the support of the world’s healthy food
supply to the energy that fuels our world.
We drive positive changes in the industries we serve as the world

champions in green cooling and heating solutions, offering supreme
flexibility and relentless quality.
Part of Johnson Controls
The SABROE® product brand is owned by Johnson Controls, a global

diversified technology and industrial leader serving customers in more than
150 countries.
We are part of the Building Technologies & Solutions division of Johnson

Controls, enabling us to provide SABROE® customers with a comprehensive
range of products, systems and services for meeting heating, ventilating, air
conditioning and refrigeration needs in industrial, commercial and residential
buildings of all kinds.
SABROE® is a registered trademark of Johnson Controls in the United

States of America and other countries.
Other trademarks:
CMO, SMC, HPO, HPC, HPX, TCMO, TSMC, SABflex, SAB, ChillPAC, ComPAC, PAC, SABlight,
CAFP, DualPAC, HeatPAC, Unisab, CP Optimiser, ISAC, iRIS, AP1000, WDO.
2
Contents
Compressors
Business with global goals . . . . . . . . . . . . page 4
SABROE® products – the big difference . . . . . page 6
SABreci
SAB SAB
SAB SABc ntrol
SAB
SAB SAB SABc ntrol
Chillers
SABROE recip compressors SABROE®SABROE
SABROE freezing units reciprocating
control systems compressors . . . . . page 10
SABROE recip compressors SABROE freezing units SABROE control systems
SABROE recip compressors SABROE freezing units SABROE control systems
SABscre
SAB SABheat
SABROE SABhe
SABheat SAB
screwcontrol
SABscre
SABROE screw compressors
SABROE screw compressors
SABheat SABhe
SABROE heat pumps
SABROE heat pumps
compressors®
SABROE heat exchangers
SABROE control systems
. . . . . . . . . page 18
SABROE screw compressors SABROE heat pumps SABROE heat exchangers
SABlight
Heat pumps
SAB
SAB SABhe SABROESABcontr
chillers . . . .l .
®
. . . . . . . . . . . . page 26
SAB
SABROE chiller units
SABROE chiller units
SABlight
SABROE air-cooled chiller
SABROE heat exchangers
SABROE chiller units SABROE air-cooled chiller
Breci SAB SAB

SABc SABROE SABco
SABc ntrol tr l chillers . . . . . . . page 38
low-temperature ®
p compressors SABROE freezing units ntrol
C
C ntrols
cip compressors SABROE freezing units SABROE control systems
C ntrols
ntrols
Control systems
SABheat SAB control
SABROE controls equipment
scre
ew compressors SABROE heat pumps
SABhe SABROE heat pumps . . . . . . . . . . . . . . page 40
® SABROE controls equipment
ew compressors SABROE heat pumps SABROE heat exchangers
B SAB
SABhe
SABlight SABcontrSABROE
l ®
control systems . . . . . . . . . . . . page 52
freezing units SABROE control systems
ler units SABROE
SABROEheat exchangers
air-cooled chiller
ller units
Bheat ntrol SABco tr l

SABcontrol SABROE customised solutions . . . . . . . . . page 72
®
SABc
Customised
C ntrols
heat pumps SABROE control systems
Bhe SABcontr l AfterMarket solutions . . . . . . . . . . . . . . page 75

heat exchangers
Bc ntrol SABco tr l
SABROE® End-of-Line test centre . . . . . . . page 80
AfterMarket
C ntrols
control systems
3
Business with global goals
Johnson Controls
believes in doing well by
doing good Determined to do something
“We will design and deliver The seventeen UNDP Sustainable Development Goals (SDGs) came into effect in
increasingly sustainable January 2016, as part of a worldwide push to implement concrete measures to help
products, services and end poverty, protect the planet and ensure peace and prosperity for everyone.
solutions that help our
customers improve their
energy efficiency, reduce their
carbon footprint, and achieve
their environmental goals.
Leading by example, we
will improve our own
environmental performance
and that of our supply
chain. We will protect our
environment through recycling
and reducing greenhouse
gases, energy, water and As a world leader in the commercial application of innovative thinking and
waste.” sustainable technology, Johnson Controls – and its SABROE business unit –
strongly support, endorse and encourage implementing the UNDP SDGs to ensure
good business with a minimum of environmental impact.
But we are only going to achieve such global goals if we all actively support and
comply with them, and pass on the message about their importance.
4
Applied technology, shared benefits
We can supply the technology to help you make amazing things happen – good
for the climate, good for business. Opting for heating or cooling solutions supplied
by SABROE means you and your company are part of the push to tackle climate
change in all the many ways laid down in the Sustainable Development Goals.
Get in touch with our experts if you’d like help to roll back the environmental
impacts of your heating or cooling setups.
The power of example
A few examples of groundbreaking low-impact heating/cooling solutions based on

SABROE® technology and know-how:

Exceptionally efficient refrigeration plants that only use water as refrigerant
– it doesn’t get more environmentally friendly than that.

SABROE® DualPAC and HeatPAC heat pumps reclaim waste heat, extract
valuable thermal energy and roll back CO2 emissions by combining compressor
and heat exchanger technologies with patented SABROE® evaporator and
condenser designs.

SABROE® ChillPAC refrigeration plants that deliver 140 kW of cooling effect
using just 8 kg of natural ammonia refrigerant.
5
SABROE® products – the big difference
The equipment you need – now and in the future
We provide the equipment you need to put thermal transfers

to work in industrial and commercial installations – from a full
spectrum of refrigeration compressors of all kinds to industrial
chillers and heat pumps.
SABROE® systems are designed to be versatile and future-

compatible, making it easy for you to repurpose, retrofit, expand
and upgrade your installations and your thermal management
capabilities, whenever the need arises.
Documented capabilities and performance
When you sign up for SABROE® solutions and equipment, we

make sure you know exactly what you’re getting. You don’t just
get average performance figures – you get exact, documented
capabilities for your particular set-up, as tested at the state-of-the-
art SABROE® test centre in Denmark, prior to delivery.
Full satisfaction – no surprises
We’re committed to full transparency and helping our customers

as much as possible. That’s why we also use the same data and
documentation in all subsequent SABROE® calculations about your
set-up.
We document everything – and share the results with you and your
staff, so there are no unwelcome surprises, and you can put our
specialist know-how to best possible use.
6
Know-how steers you away from risk
Reap the full potential of your equipment purchases
In the world of industrial refrigeration, the equipment you buy – whether standardised
or individually customised – is just part of the overall picture.
You only reap the full potential of your equipment purchases when they are effectively
integrated into your existing set-up and when all the operating parameters are fine-
tuned to ensure you maximum cost-effectiveness.
Prevention is better than cure
With over a century of heavyweight practical experience in everything even remotely

related to industrial refrigeration compressors, SABROE® experts know pretty much all
the on-site pitfalls, glitches and bottlenecks likely to occur.
This means that when you specify SABROE® equipment, you get more than you’d
normally expect.
Our unique combination of market-leader expertise and first-mover technology

capabilities means that we know how to help prevent difficulties and downtime, rather
than spending time and money dealing with them once they’ve cropped up.
7
Screw or reciprocating compressor?
There is no simple answer to this constantly recurring question.

Both technologies are viable alternatives for use in almost all installations, and both
types are normally capable of doing the job.
Our sole aim is to make sure you get the best out of your particular set-up, and the
best profit margins from your operations.
And to do that we can supply state-of-the-art compressors of both types, covering

the full scope of normal capacities.
The criteria you have to

balance normally include:
equired capacity
R nergy consumption
E
Operating conditions Choice of refrigerant
Available space Environmental concerns
Part-load requirements Maintenance issues
Temperature levels Peak vs average ratio.
Variable-speed drive - only using what’s needed
The vast majority of SABROE compressor models (both reciprocating and screw
types) are available with variable-speed drive (VSD) to provide stepless control of
your compressor capacity.
This helps you achieve maximum cooling effect using a minimum of energy, as well
as keeping operating costs to the absolute minimum. The combination of a frequency
converter, a VSD motor and the Unisab III integrated systems controller makes it
possible to run the drive motor at speeds that match the load at any given time.
This enables you to reduce energy costs by as much as 30% compared with
traditional fixed-speed compressors.
8
SABROE compressor programme
Compressors
Swept volume m3/h in maximum speed 100 200 500 1,000 2,000 5,000 10,000
SAB 193, 233, 283, 355 HP
SAB 157 HR
SAB 355 S, L, E, X
SAB 283 S, L, E, X
SAB 233 S, L, E
SAB 193 S, L
SABflex
SAB 151 S, M, L, E
SAB 120 S, M, L, E
HPC 104, 106, 108, 112 S
HPX 704, 706, 708
HPO 24, 26, 28
TSMC 116 S, L, E
TSMC 108 S, L, E
TCMO 28, 38
SMC 116 S, L, E
SMC 112 S, L, E
SMC 108 S, L, E
SMC 106 S, L, E
SMC 104 S, L, E
CMO 34, 36, 38
30 50 100 200 500 1,000 2,000 5,000 10,000

Swept volume m3/h in maximum speed
(Reciprocating compressors at 50/60 Hz. Screw compressors at 50/60/70/100 Hz)
9
SABROE CMO reciprocating compressor units
Small single-stage compressors with swept volumes of 100–270 m3/h
CMO compressor units are small units specially designed for use in smaller-scale
Compressors
refrigeration installations where reliability is a particular concern, and uninterrupted

service a big priority.
They are an economical, low-maintenance solution for smaller-scale, heavy-duty

refrigeration installations, and are most commonly used as stand-alone units
operating at full load, or as small back-up compressors.
Range
Six different models are

available to provide swept
volumes of between 97
and 273 m3/h.
CMO 24 reciprocating compressor unit

with Unisab III systems controller
Advantages Benefits
High coefficient of performance Low power consumption, which

(COP), with excellent performance greatly reduces operating costs
even under part-load conditions
Special design ensures low noise Wider range of possible mounting

and vibration locations, and minimal expenditure on
noise attenuation systems
Variable-speed drive (optional) Power consumption and operating

provides stepless capacity control costs kept to a minimum
over the entire operating range
Repairs can be undertaken in situ, Lower repair costs and less downtime
without removing the compressor
Easy to access for service, with Easy, inexpensive maintenance, which

limited spare parts requirements helps limit downtime and reduce
operating costs
10 10
Options
nisab III systems controller

U
Variable-speed drive line (Unisab always included)
Gauges, thermometers and temperature/pressure control
switches
Compressors
Extended cylinder capacity control
Oil level regulator (for use in parallel systems)
ATEX-compliant configuration
Oil separators with coalescing element
Special vibration dampening.
Model Number Swept Swept R717 * Unit dimensions in mm Weight Sound Sound
of volume at volume at Nominal capacities in Nominal capacities in excluding pressure pressure
cylinders 1500 rpm 1800 rpm kW at 1500 rpm kW at 1800 rpm motor level at level at
1500 rpm 1800 rpm
Single/high-stage Single/high-stage
m3/h m3/h -10/+35°C 0/+40°C -10/+35°C 0/+40°C L W H kg db(A) db(A)
CMO 24 4 97 116 52 80 62 96 1400-2150 800 900 480 69 72
CMO 26 6 146 175 78 120 93 144 1450-2175 800 900 520 71 73
CMO 28 8 194 233 104 160 125 192 1475-2200 800 900 550 72 74
CMO 34 4 114 136 61 94 73 113 1400-2150 800 900 480 70 73
CMO 36 6 170 204 91 141 109 169 1450-2175 800 900 520 72 74
CMO 38 8 227 273 122 187 146 225 1475-2200 800 900 550 73 75
* Other refrigerants available on request Design pressure, HP side: 28 bar

Design pressure, LP side: 18 bar
Nominal capacities are based on: Differential pressure: 25 bar.
1500 rpm at 50 Hz.
1800 rpm at 60 Hz or VSD. Sound pressure levels in free field, over reflecting
plane and one metre distance from the compressor
For R717 block.
2 K liquid subcooling and 0.5 K non-usable suction
superheat. Min./max. speed R717
CMO 20 700-1800 rpm

CMO 30 700-1800 rpm
All information is
subject to change
without notice.
11
SABROE SMC reciprocating compressor units
Large single-stage compressors with swept volumes of 200–1350 m3/h
SMC compressor units are ideal for use in medium-sized refrigeration installations
Compressors
where reliable service is a major priority. They are particularly effective under part-
load conditions.
SABROE SMC compressors are world-renowned for their exceptional reliability,

making them an economical, low-maintenance solution for heavy-duty
refrigeration, using all common refrigerants.
Range
Fifteen different models are available to provide swept volumes

of between 226 and 1357 m3/h.
SMC 116 single-

beam reciprocating
compressor unit with
Unisab III systems
controller
Advantages Benefits
High coefficient of performance Low power consumption, which

(COP), with excellent performance greatly reduces operating costs
under part-load conditions
Variable-speed drive provides Power consumption and operating

stepless capacity control over the costs kept to a minimum
entire operating range
Condition-based service intervals Minimum downtime and low service

embedded in the controls equipment costs due to extremely long service
intervals
Easy to access for service, with Easy, inexpensive maintenance, which

limited spare parts requirements helps limit downtime and reduce
operating costs
Special oil separator design based on Low oil carry-over, which cuts back on
coalescer technology oil costs
12
Options
U
nisab III systems controller
V
ariable-speed drive line (Unisab always included)
G
auges, thermometers and temperature/pressure
control switches
Compressors
E
xtended cylinder capacity control
O
il level regulator (for use in parallel systems)
A
TEX-compliant configuration
S
pecial vibration dampening.
Model Number Swept Swept R717 * Unit dimensions in mm Weight Sound Sound
of volume volume Nominal capacities in kW at 1500 rpm Nominal capacities in kW at 1800 rpm excluding pressure pressure
cylinders at 1500 at 1800 motor level at level at
Single/high-stage Booster Single/high-stage Booster
rpm rpm 1500 rpm 1800 rpm
m3/h m3/h -10/+35°C 0/+40°C -40/-10°C -10/+35°C 0/+40°C -40/-10°C L W H kg db(A) db(A)
SMC 104 S 4 226 271 127 195 35 153 235 42 2261-2865 1213 1229 1195 79 82
SMC 104 L 4 283 339 165 250 47 198 300 57 2261-2865 1213 1229 1215 80 83
SMC 104 E 4 339 N/A 203 306 58 N/A N/A N/A 2261-2865 1213 1229 1220 80 83
SMC 106 S 6 339 407 191 293 53 229 352 64 2286-2890 1267 1247 1380 81 83
SMC 106 L 6 424 509 247 375 71 297 450 85 2286-2890 1267 1247 1400 82 84
SMC 106 E 6 509 N/A 304 459 87 N/A N/A N/A 2286-2890 1267 1247 1410 82 84
SMC 108 S 8 452 543 255 391 71 306 469 85 2311-2915 1361 1247 1595 82 84
SMC 108 L 8 566 679 330 500 94 396 600 113 2311-2915 1361 1247 1630 83 85
SMC 108 E 8 679 N/A 406 612 116 N/A N/A N/A 2311-2915 1361 1247 1650 83 85
SMC 112 S 12 679 814 382 586 106 459 703 127 3279-3687 1475 1448 2255 83 85
SMC 112 L 12 848 1018 495 750 141 593 900 169 3279-3687 1475 1448 2280 83 86
SMC 112 E 12 1018 N/A 609 918 173 N/A N/A N/A 3279-3687 1475 1448 2330 83 86
SMC 116 S 16 905 1086 510 782 141 611 938 170 3329–3737 1536 1445 2505 84 86
SMC 116 L 16 1131 1357 659 1000 188 791 1200 226 3329–3737 1536 1445 2535 84 87
SMC 116 E 16 1357 N/A 812 1224 231 N/A N/A N/A 3329–3737 1536 1445 2590 84 87
* Other refrigerants available on request Design pressure, HP side: 28 bar

Design pressure, LP side: 18 bar Min./max. speed R717
Nominal capacities are based on: Differential pressure: 25 bar. SMC S-series 500-1800 rpm
1500 rpm at 50 Hz. SMC L-series 500-1800 rpm
1800 rpm at 60 Hz or VSD. Sound pressure levels in free field, over reflec- SMC E-series 500-1500 rpm
ting plane and one metre distance from the
For R717 compressor block.
2 K liquid subcooling and 0.5 K non-usable
suction superheat.
All information is
subject to change
without notice.
13
SABROE HPO/HPC/HPX high-pressure reciprocating
compressor units
High-pressure hybrids of CMO and SMC reciprocating compressors,
with swept volumes of 100–800 m3/h
Compressors
The blocks of the compressor units in the HPO/HPC/HPX range are cast in high-strength
ductile iron, making them particularly strong and capable of operating under exceptionally
high pressures.
This results in condensing temperatures of up to 90 °C, and makes HPX and HPO/HPC
compressors ideal for use in conjunction with heat pumps and hot water applications,
and as an extra “supercharge” stage in traditional ammonia plants. The renowned
SABROE high-pressure compressors are ideal for use with either ammonia or CO2 as
refrigerant.
SABROE high-pressure compressors provide exceptional reliability and big savings

on operating costs, because they are based on the high-volume CMO and SMC
compressors, and they
share the majority of
castings and parts.
HPC 108 single-

stage reciprocating
compressor unit (50
bar) with Unisab III
systems controller
Advantages Benefits Range
High coefficient of performance (COP), Low power consumption, especially Nine different models are
with excellent performance under part- under part-load conditions. This available to provide swept
load conditions greatly reduces operating costs volumes of between 97 and
814 m3/h.
provides stepless capacity control over costs kept to a minimum
the entire operating range
Provides exceptionally high condensing Matches radiator temperature in

temperatures – up to 90 °C most domestic/commercial heating
systems, making HPO/HPC/HPX units
ideal in district heating, etc
Designed for easy service access, Lower repair and maintenance costs,
and repairs can be undertaken in situ, and less downtime
without removing the compressor
Special oil separator design based on Low oil carry-over, which cuts back on
coalescer technology oil costs
14
Options
Compressors
Variable-speed drive line
auges, thermometers and temperature/pressure
G
control switches
Extended cylinder capacity control
ATEX-compliant configuration
Special vibration dampening.
Model Number Swept Swept Nominal capacities in kW at 1800 rpm Unit dimensions in mm Weight Sound
of volume volume Heating Cooling Defrosting excluding pressure level
cylinders at 1500 at 1800 at 1800 rpm
rpm rpm R717 R717 R744 R744 motor
m3/h m3/h +35/+74 °C +35/+90 °C 0/+55 °C -50/-10 °C -15/+8 °C -40/+10 °C L W H kg dB(A)
HPO 24 4 97 116 332 N/A 83 116 441 N/A 1580–1930 835 985 510 77
HPO 26 6 146 175 497 N/A 125 174 661 N/A 1600–1950 940 985 550 78
HPO 28 8 194 233 663 N/A 167 232 881 N/A 1620–1970 940 985 580 80
HPC 104 S 4 226 271 781 N/A 198 226* N/A N/A 2261-2865 1305 1214 1340 83
HPC 106 S 6 339 407 1171 N/A 297 338* N/A N/A 2286-2890 1345 1260 1580 84
HPC 108 S 8 452 543 1560 N/A 396 451* N/A N/A 2311-2915 1486 1247 1660 85
HPC 112 S 12 679 814 N/A N/A 594 677* N/A N/A 3279-3687 1525 1448 2520 86
HPX 704 4 111 133 380 356 95 133 N/A 232 2261-2865 1213 1214 1220 82
HPX 706 6 166 200 570 535 143 200 N/A 347 2286-2890 1267 1260 1440 84
HPX 708 8 222 266 760 713 190 266 N/A 463 2311-2915 1278 1260 1510 85
HPX 712 12 333 399 1140 1069 286 400 N/A 695 3279-3687 1345 1448 2430 86
HPX 716 16 443 532 1520 1426 381 533 N/A 926 3329–3737 1356 1445 2600 87
* at 1500 rpm
For HPO For HPC For HPX

Design pressure, HP side: 50 bar Design pressure, HP side: 50 bar Design pressure, HP side: 60 bar
Design pressure, LP side: 26 bar Design pressure, LP side: 26 bar Design pressure, LP side: 26 bar
Differential pressure: 25 bar. Differential pressure: 25 bar. Differential pressure: 40 bar.
Nominal capacities are based on: For R744

1500 rpm at 50 Hz. 2 K liquid subcooling and 10 K Min./max. speed R717 R744
1800 rpm at 60 Hz or VSD. usable suction superheat for HPO 20 700-1800 rpm 700-1800 rpm
R744. HPC 100 500-1800 rpm 500-1500 rpm
For R717
HPX 700 500-1800 rpm 500-1800 rpm
2 K liquid subcooling and 0.5 K non- Sound pressure levels in free field,
usable suction superheat. over reflecting plane and one metre
distance from the compressor block.
All information is
subject to change
without notice.
15
SABROE TCMO/TSMC two-stage reciprocating
compressor units
Two-stage versions of CMO and SMC reciprocating compressors,
with swept volumes of 150–1000 m3/h
Compressors
SABROE TCMO/TSMC two-stage reciprocating compressors are an economical

operating alternative to single-stage compressors in smaller low-temperature
refrigeration installations.
TCMO/TSMC compressor units are also ideal for medium-

size industrial refrigeration installations that involve a big
temperature range, such as freezer installations.
Furthermore, these units are easy to customise with
intermediate cooling systems.
Using a two-stage set-up built together as a single unit

helps avoid equipment duplication – and thus reduce
costs and save space.
Range
Eight different models are available

to provide swept volumes of
between 146 and 1018 m3/h.
TSMC 108 two-stage reciprocating compresor

unit shown with closed flash inter-stage cooling
system and Unisab lll systems controller
Advantages Benefits Options
Splitting the temperature lift into Two-stage installations are relatively nisab III systems controller
U
two separate stages reduces overall cost-effective, which helps reduce Gauges, thermometers
energy consumption energy costs and temperature/pressure
control switches
Relatively small footprint Can be installed in relatively small Oil level regulator (for use
locations, or where space is limited in parallel systems)
ATEX-compliant
High coefficient of performance Low power consumption, which configuration
(COP), with excellent performance greatly reduces operating costs Special vibration
under part-load conditions dampening.

provides stepless capacity control costs kept to a minimum
over the entire operating range
16
Intermediate cooling system options
In plants with multiple two-stage compressors, TCMO/TSMC units

can be connected to a shared intermediate cooler, in a separate
installation.
Compressors
Alternatively, a range of built-on intermediate cooling systems are
available, as optional equipment.
Injection inter-stage gas cooling without liquid subcooling
Injection inter-stage gas cooling with liquid subcooling in a shell-
and-tube heat exchanger
Closed flash inter-stage cooling in a shell-and-coil intermediate
cooler, with liquid subcooling in the coil.
Model Number of Swept Swept Nominal capacities in kW Unit dimensions in mm Weight Sound pressure Sound pressure
cylinders volume at volume at R717 * excluding level at level at
low/high- 1500 rpm 1800 rpm motor 1500 rpm 1800 rpm
pressure side -40/+35 °C
m3/h m3/h 1500 rpm 1800 rpm L W H kg dB(A) dB(A)
TCMO 28 6/2 146 175 20 24 1400–1750 700 1000 500 68 70
TCMO 38 6/2 170 205 23 28 1400–1750 700 1000 500 69 71
TSMC 108 S 6/2 339 407 50 60 2311-2915 1052 1247 1746 80 82
TSMC 108 L 6/2 424 509 66 79 2311-2915 1052 1247 1781 81 83
TSMC 108 E 6/2 509 N/A 81 N/A 2311-2915 1052 1247 1796 81 83
TSMC 116 S 12 / 4 679 814 100 121 3329–3737 1327 1445 2791 81 83
TSMC 116 L 12 / 4 848 1018 133 159 3329–3737 1327 1445 2841 82 84
TSMC 116 E 12 / 4 1018 N/A 163 N/A 3329–3737 1327 1445 2891 83 84
* Other refrigerants are available on request. For TSMC

Design pressure, HP side: 28 bar
Nominal capacities are based on: Design pressure, LP side: 18 bar
1500 rpm at 50 Hz. Differential pressure: 25 bar.
1800 rpm at 60 Hz or VSD.
Sound pressure levels in free field, over reflecting plane
For R717 and one metre distance from the compressor block.
2 K liquid subcooling, 0.5 K non-usable suction super-
heat and liquid subcooling in intermediate cooler to 10 K
above intermediate temperature.
Min./max. speed R717
For TCMO TCMO 20 700-1800 rpm

Design pressure, HP side: 28 bar TCMO 30 700-1800 rpm
Design pressure, LP side: 18 bar
TSMC S 500-1800 rpm
Differential pressure: 25 bar.
TSMC L 500-1800 rpm
TSMC E 500-1500 rpm
All information is
subject to change
without notice.
17
SABROE SABflex screw compressor units
Small screw compressor units with swept volumes of 160–950 m3/h
SABROE SABflex screw compressors are specially designed for installations where
Compressors
Compressors
the requirements for refrigeration capacity vary over time. These smaller-size units
are optimised to ensure exceptional part-load performance as well as the best
possible energy efficiency.
Everything about these units is configured for use with variable-speed drive (VSD),
doing away with the traditional capacity slide and ensuring skip-free performance
across the entire 1,000–6,000 rpm capacity range.
The VSD drive can be mounted on the

unit, or separately in an appropriate
switchboard room.
Range
SABflex units are available to

provide swept volumes of
160–950 m3/h at 6000 rpm
using a high-speed motor,
or 160–570 m3/h at 3600
rpm using a standard
motor.
SABflex screw
SABflex VSD panel and
Unisab III as standard
Advantages Benefits
Stepless, skip-free capacity control Lowest possible operating costs and

ensures that output always matches rapid return on investment
requirements
Consistently high performance at both Maximum part-load efficiency and

full and part load low life cycle costs
Uncomplicated design with fewer Exceptional reliability and low

moving parts and very low vibration maintenance costs
Supports Condition Based Service Optimised service/maintenance

(CBS) schedules and the SABROE intervals, and unscheduled downtime
Block Swap Concept minimised
Standardised electrical panel and Rapid commissioning and maximum

drive line, factory tested prior to in-service reliability
delivery
18
Compressors
Options
T
hermosyphon and water-cooled oil coolers, with 3-way oil
temperature control valve
D
emand oil pump – controlled by Unisab III systems controller
Dual Super-filter oil filters
Complete economiser system.
Compressors
Only for use with ammonia (R717) as refrigerant.
SABflex screw
compressor unit
Model Swept volume Swept volume Nominal capacities in kW for R717 Unit dimensions Weight Sound pressure Sound pressure
at 3600 rpm at 6000 rpm level at level at
High stage Booster With economiser in mm excluding motor/oil 3600 rpm 6000 rpm
m3/h m3/h -10/+35 °C -40/-10 °C -40/+35 °C LxWxH kg dB(A) dB(A)
SABflex 570 950 592 187 173 3250 x 1450 x 2100 2200 83 89
Sound pressure levels in free field, over reflecting plane and one
metre distance from the unit.
All information is
subject to change
without notice.
19
SABROE SAB screw compressor units
Small single-stage compressors with swept volumes of 200–1000 m3/h
SABROE SAB screw compressors are designed and configured to tackle smaller-scale
Compressors
Compressors
industrial refrigeration requirements where a combination of exceptional reliability,
high performance and low operating costs is essential.
These small units can be used with all the most common refrigerants and process
gases, and all the components are selected for good accessibility and ease of service,
ensuring cost-effective maintenance.
Range
Eight different models

are available to provide
swept volumes of
204–1016 m3/h.
SAB 151 screw

Unisab lll systems
controller
Advantages Benefits
Variable-speed drive and stepless Maximum part-load efficiency and

capacity control ensure that lowest possible operating costs
capacity is always adjusted to suit
requirements
SAB screw compressor units are all More efficient operating profile, less
equipped with a Unisab lll systems downtime and longer service life
controller
Cold Start valve lubricates the Lower operating costs and less
compressor, with no oil pump needed maintenance
SuperFilter II oil filter captures 99 % Longer bearing life, providing

of all particles larger than 5 microns maximum reliability and savings on
both maintenance and replacement
Space-saving design with small Significant reductions in space

footprint requirements
20
Compressors
Options
ariable-speed drive
V
Thermosyphon and water-cooled oil coolers, with 3-way oil
Liquid injection oil cooling (EZ Cool)
Compressors
Dual SuperFilter II oil filters (on SAB 151 models only)
Complete economiser systems
Demand oil pump – controlled by Unisab III systems controller
Sensors and transmitters for control by external PLC systems.
Model Swept Swept Nominal capacities in kW at 3600 rpm Unit dimensions Weight Sound Sound
volume at volume at R717 With economiser in mm excluding pressure level pressure level
3000 rpm* 3600 rpm* High-stage Booster R717 motor/oil at 3000 rpm at 3600 rpm

SAB 120 S* 204 245 145 44 44 2200 x 1300 x 1500 1200 85 87
SAB 120 M 255 306 191 58 58 2200 x 1300 x 1500 1200 86 88
SAB 120 L 316 379 243 73 73 2200 x 1300 x 1500 1300 88 90
SAB 120 E 413 496 325 98 99 2200 x 1300 x 1500 1300 89 91
SAB 151 S 484 581 373 116 106 3000 x 1450 x 1800 2050 90 92
SAB 151 M 571 685 448 139 127 3000 x 1450 x 1800 2050 91 93
SAB 151 L 708 850 565 175 160 3000 x 1450 x 1800 2050 91 93
SAB 151 E 847 1016 680 211 193 3000 x 1450 x 1800 2050 92 94
2-pole motor:
3000 rpm at 50 Hz. SAB 120 S 1000-1800

3600 rpm at 60 Hz or VSD. SAB 120 M-L-E 1000-3600
SAB 151 S-M-L-E 1000-3600
* 4-pole motor (for SAB 120 S):
1500 rpm at 50 Hz.

Sound pressure levels in free field, over reflecting

plane and one metre distance from the unit.
For R717:
2 K liquid subcooling and 0.5 K non-usable
suction superheat.
All information is
subject to change
without notice.
21
SABROE SAB screw compressor units
Large single-stage compressors with swept volumes of 850–11000 m3/h
The bigger models of SABROE SAB screw compressors are specifically engineered
Compressors
Compressors
to deal with larger-scale industrial refrigeration installations in which requirements
prioritise exceptional reliability, high performance and low operating costs. All the
components are designed and configured to ensure low maintenance costs as a result
of good accessibility and ease of service.
Like their smaller counterparts, these large-capacity compressor units can be used
with all common refrigerants and process gases.
Range
Thirteen different models

are available to provide
swept volumes of
848–11016 m3/h.
SAB 233 screw compressor unit

with Unisab lll systems controller
Advantages Benefits
Variable-speed drive and stepless Maximum part-load efficiency and

capacity control ensures that capacity is lowest possible operating costs
always adjusted to suit requirements
SAB screw compressor units are all More efficient operating profile, less
equipped with a Unisab lll systems downtime and longer service life
controller
Cold Start valve lubricates the com- Lower operating costs and less
pressor, with no oil pump needed maintenance
SuperFilter II oil filter captures 99% of Longer bearing life, providing

all particles larger than 5 microns maximum reliability and savings on
both maintenance and replacement
Space-saving design with small foot- Significant reductions in space

print requirements
Compact oil separator Highly efficient oil carry-over as a

result of two-stage separation
22
Options
ariable-speed drive
V
Thermosyphon and water-cooled oil coolers, with 3-way oil
Liquid injection oil cooling (EZ Cool)
Compressors
Compressors
Dual external oil filters (SuperFilter II type)
Complete economiser systems
Demand oil pump – controlled by Unisab III systems controller
Sensors and transmitters for control by external PLC systems.
Model Swept Swept Nominal capacities in kW at 3600 rpm Unit dimensions Weight Sound Sound
volume at volume at R717 With economiser in mm excluding pressure level pressure level
3000 rpm 3600 rpm High stage Booster R717 motor/oil at 3000 rpm at 3600 rpm
SAB 193 S 848 1018 653 194 193 3150 x 1500 x 1800 2700 84 86
SAB 193 L 1131 1358 872 260 258 3250 x 1500 x 1900 2800 84 86
SAB 233 S 1494 1792 1172 344 334 3700 x 1700 x 2100 4600 86 88
SAB 233 L 1880 2257 1477 484 421 3700 x 1800 x 2200 4750 86 88
SAB 233 E 2323 2788 1826 537 520 3700 x 1800 x 2200 4800 86 88
SAB 283 S 2676 3211 2096 616 597 3700 x 1800 x 2250 5500 88 90
SAB 283 L 3370 4044 2638 776 752 4150 x 1900 x 2650 5850 88 90
SAB 283 E 4055 4865 3159 929 901 4450 x 2100 x 2850 7650 88 90
SAB 355 S 4192 5031 3236 963 917 4550 x 2350 x 3500 10000 89 91
SAB 283 X 4580 5496 3592 1056 1025 4600 x 2100 x 2850 8950 88 90
SAB 355 L 5716 6860 4369 1299 1240 4700 x 2350 x 3500 10000 89 91
SAB 355 E 7275 8730 5550 1630 1576 4850 x 2350 x 3500 10200 89 91
SAB 355 X 9180 11016 NA 2053 1966 5000 x 2350 x 3500 10400 89 91
2-pole motor:
3000 rpm at 50 Hz.
SAB 193 1000-4200
SAB 233 1000-3800
SAB 283 1000-3600
SAB 355 1000-3600
and one metre distance from the unit.
For R717:
2 K liquid subcooling and 0.5 K non-usable suction
superheat.
All information is
subject to change
without notice.
23
SABROE SAB high-pressure screw compressor units
Variable-speed high-pressure screw compressor units with swept volumes of 100–4200 m3/hour,
for use with ammonia or CO2 as refrigerant
These unique high-pressure compressor units are ideal for large site-built ammonia
heat pump installations that condense at either 90 °C or 72 °C. They are also the ideal
choice for larger CO2 systems or low-temperature two-stage freezer installations,
such as carbon dioxide–ammonia (R744–R717) cascade refrigeration systems.
Using CO2 as refrigerant makes it possible to make big savings on installation,

piping and compressor costs because a single compressor unit can replace multiple
compressors using traditional refrigerants.
SABROE SAB high-pressure screw compressors

are specially designed for variable-speed
operation and maximum flexibility, doing away
with the traditional capacity limitations of slide-
valve technology. The capacity range of all SAB
models extends from 1000rpm to maximum rpm.
The SAB 193, 233, 283 and 355 high-pressure

configurations, all ductile iron-cased versions
of the large SABROE compressor units,
provide substantial base load capacities
along with providing exceptional flexibility in
frequency converter operation. This ensures
the robustness and reliability derived from the
thousands of compressors in long-term service
in refrigeration plants worldwide.
SAB 193 high-pressure

screw compressor unit with
Unisab III systems controller
High-pressure units designed Makes it possible to undertake ariable-speed drive

V
specifically for applications that use freezing and defrosting in one single Thermosyphon and water-
CO2 or ammonia as refrigerant stage, or to utilise waste heat cooled oil coolers, with 3-way
oil temperature control valve
Stepless, skip-free capacity control Lowest possible operating costs and Liquid injection oil cooling
ensures that output always matches rapid return on investment (EZ Cool)
requirements Dual external oil filters
(SuperFilter II type)
Consistently high performance at both Maximum part-load efficiency and Complete economiser
full and part load low life cycle costs systems
Demand oil pump –
Space-saving small footprint, with Exceptional reliability and low controlled by Unisab III
fewer moving parts and very low maintenance costs systems controller
vibration Sensors and transmitters
for control by
Supports Condition Based Service Optimised service/maintenance external PLC
(CBS) schedules intervals, with a minimum of systems.
unscheduled downtime
24
For R717, 40 bar
Model Max. Swept Capacities in kW including economiser Capacities in kW including economiser Unit dimensions Weight excluding Sound pressure
rpm volume at +4/72 °C R717 at max. rpm +32/72 °C, R717 in mm motor/oil level at max. rpm
max. rpm COPline COPline
Compressors
m³/h Cooling Heating Heating/cooling Cooling Heating Heating/cooling LxWxH kg dB(A)
SAB 193 HP 4200 1188 1270 1797 3.41/2.41 2822 3399 5.90/4.90 3150 x 1500 x 1800 2700 90
SAB 233 HP 3800 1890 2040 2866 3.47/2.47 4576 5466 6.15/5.51 3700 x 1700 x 2100 4600 90
SAB 283 HP 3600 3211 3437 4817 3.49/2.49 7731 9229 6.16/5.16 3700 x 1800 x 2250 5500 92
SAB 355 HP 3600 5030 5273 7472 3.40/2.40 11933 14330 5.98/4.98 4600 x 2400 x 3500 10000 93
For R717, 60 bar
Model Swept volume Capacities in kW at 6000 rpm R717 Unit dimensions Weight excluding Sound
at 6000 rpm Heating in mm motor/oil pressure level
m³/h +40/82 ° C +30/82 ° C +20/82 ° C LxWxH kg dB(A)
SAB 157 HR 596 1912 1503 1148 3300 x 1500 x 2100 2600 on request
For R744
Model Max rpm Swept volume Capacities in kW Unit dimensions Weight excluding Sound pressure
at max. rpm R744 in mm motor/oil level at max. rpm
m³/h -40/-5° C -50/-5° C LxWxH kg dB(A)
SAB 157 HR 6000 596 853 574 3300 x 1500 x 2100 2600 on request
SAB 193 HP 4200 1188 1711 1159 3150 x 1500 x 1800 2700 88
SAB 233 HP 3800 1890 2773 1875 3700 x 1700 x 2100 4600 88
SAB 283 HP 3600 2675 4801 3244 3700 x 1800 x 2250 5500 90
SAB 355 HP 3600 4192 7393 4987 4600 x 2400 x 3500 10000 91
All SABROE high-pressure screw compressors

are available on request. Min./max. speed R717
SAB 157 1000-6000 rpm

Design pressure for SAB 193 HP, SAB 233 HP, SAB SAB 193 1000-4200 rpm
283 HP and SAB 355 HP: 40 bar. SAB 233 1000-3800 rpm
Design pressure for SAB 157 HR: 60 bar.
SAB 283 1000-3600 rpm
SAB 355 1000-3600 rpm
All information is
subject to change
without previous
notice
25
Chillers based on SABROE core technologies
Chillers meet the demand for indirect cooling
Many industrial and commercial processes and installations require indirect rather
than direct cooling. This is normally provided by special chiller units, in which a
compressor cools a secondary refrigerant that then provides the desired cooling
effect.
Compressors
The use of secondary refrigerants – water, glycol, brine, etc. – is increasing rapidly
because of the demand for safer installations and an intense, continuous focus on
energy efficiency.
Another driver lies in both national and international legislation that requires phasing
out particular refrigerants because of their environmental impacts.
Meeting the demand for chillers
SABROE therefore provides a range of energy-efficient standardised packaged

chiller configurations, all based on high-efficiency SABROE reciprocating and screw
compressors that are world-renowned for their reliability.
As a result, SABROE chillers are at the forefront of this rapidly developing specialist
market.
Compliance
All SABROE chiller units are fully compliant with appropriate major international design
codes and the specifications laid down by the most common classification societies.
Approval in accordance with other technical requirements, specific national legislation
or other classification societies’ requirements is available on request.
26
SABROE chiller programme
50 100 200 500 1,000 2,000 5,000 7,000
NSPAC 355 S, L
NSPAC 283 L, E, X
PAC 283 S
PAC 233 S, L, E
Chillers
PAC 193 S, L
PAC 151 S, M, L, E
PAC 120 S, M, L, E
PAC 116 S, L, E
PAC 112 S, L, E
PAC 108 S, L, E
PAC 106 S, L, E
PAC 104 S, L, E
ComPAC 233 S, L
ComPAC 193 S, L
ComPAC Flex
ComPAC 151 S, M, L, E
ComPAC 120 S, M, L, E
ChillPAC 116 S, L, E
ChillPAC 34, 36, 38
ChillPAC 26, 28
SABlight 140, 200, 260, 340, 400
50 100 200 500 1,000 2,000 5,000 7,000
Capacities in kW at 7/12°C (cold side) and 30/35°C (hot side) in maximum speed
(Reciprocating compressors at 50/60 Hz. Screw compressors at 50/60/70/100 Hz)
27
SABROE ChillPAC chillers
Extremely compact packaged ammonia chillers based on reciprocating compressors,
with a 100–1400 kW capacity range
Compressors
ChillPAC ammonia-based chillers feature an ultra-

compact format so narrow that they can even
pass through a normal doorway. This is achieved
by having an extra-compact shell-and-plate
evaporator/condenser, oil separator and control
system all built in and fully integrated into a unique
vibration-resistant design.
This means ChillPAC units provide exceptional

refrigeration capacity – taking full advantage of the
many different models of ultra-reliable SABROE
reciprocating compressors – while only taking up a
minimum of space. This makes ChillPAC units ideal
in installations where space is limited, and where
there are restrictions on the refrigerant charge
used. ChillPAC 108 with VSD
panel and Unisab III as
ChillPAC chillers are most cost-effective when standard
fitted with a variable-speed drive (VSD) that makes it easy to deal with changing
circumstances and different operating requirements.
Range
There are 21 different models in the standard ChillPAC range, with capacities
ranging from 90 kW to 1350 kW.
Factory-assembled, pre-tested Easy pre-commissioning makes ariable-speed drive (VSD)

V
packaged units based on SABROE installation and running-in both faster Soft-starter or Y/D starter
reciprocating compressors world- and cheaper. Factory acceptance test Desuperheater
renowned for their reliability (FAT) available (as an option) Subcooler
External condenser
Exceptionally compact design and Major savings on both weight and Control panel mounted
fully integrated configuration result in space, resulting in lower installation separately
less than half the footprint of bespoke costs. Much less need for expensive S and L models: 1800 rpm
chiller designs separate machinery rooms at 60 Hz or VSD
Factory acceptance test
Indirect cooling and uncomplicated Greater safety and outstanding (FAT), customer-witnessed
flooded evaporating system, using reliability Heater package for low-
natural ammonia (R717) only temperature heat pump
operation
Exceptional COP and outstanding Greater cooling effect from a smaller Shunt solution for high-
part-load performance refrigerant charge, and optimum load temperature difference.
structure over the entire capacity range
Refrigerant charge 50% smaller than Higher output per unit kW/kg
with conventional chillers, because of refrigerant, lower unit cost and lower
special condenser/evaporator design installation costs
28
Water: inlet 12 °C, outlet 7 °C
Type Cooling capacity E-motor R717 charge Dry weight Unit dimensions in mm Sound level SEPR
kW kW kg kg L W H dB(A)
ChillPAC 24 117 29 10 2000 2900 1000 2000 72 11.58
ChillPAC 34 137 32 10 2000 2900 1000 2000 72 10.75
ChillPAC 26 176 39 12 2050 2900 1000 2000 72 10.50
ChillPAC 36 205 48 13 2100 2900 1000 2000 73 10.60
ChillPAC 28 233 48 14 2150 2900 1000 2000 73 10.61
ChillPAC 38 275 66 16 2900 2900 1000 2000 74 10.63
ChillPAC 104 S-A 273 66 15 2300 2900 1000 2000 80 9.33
ChillPAC 104 L-A 361 79 21 2410 2900 1000 2000 83 11.02
ChillPAC 104 E-A * 369 74 19 2652 2900 1000 2000 80 9.86
ChillPAC 106 S-A 406 91 20 2727 2900 1000 2000 83 9.67 **
ChillPAC 106 L-A 544 113 27 2950 2900 1000 2000 79 10.86
Chillers
ChillPAC 106 E-A * 553 110 27 3225 3100 1000 2000 81 9.96
ChillPAC 108 S-A 573 113 28 3060 2900 1000 2000 84 10.64
ChillPAC 108 L-A 709 142 31 3526 3100 1000 2000 85 10.63
ChillPAC 108 E-A * 729 162 34 2880 3300 1000 2000 84 9.91
ChillPAC 112 S-A 851 177 40 4315 4000 1000 2200 86 10.39
ChillPAC 112 L-A 1055 200 46 4738 4500 1000 2200 86 10.45
ChillPAC 112 E-A * 1076 245 50 5196 4600 1000 2200 84 9.87
ChillPAC 116 S-A 1114 245 51 5044 4500 1000 2200 86 10.36
ChillPAC 116 L-A 1348 303 53 5556 4700 1000 2200 87 10.18
ChillPAC 116 E-A * 1350 290 53 5878 5000 1000 2200 85 9.30 **
Ethylene glycol 30%: inlet -2 °C, outlet -8 °C

ChillPAC 24 61 22 10 2000 2900 1000 2000 73 5.44
ChillPAC 34 70 29 10 2000 2900 1000 2000 73 5.41
ChillPAC 26 87 30 10 2000 2900 1000 2000 73 5.37
ChillPAC 36 100 38 10 2050 2900 1000 2000 73 5.27
ChillPAC 28 114 46 11 2100 2900 1000 2000 74 5.24
ChillPAC 38 133 46 12 2250 2900 1000 2000 74 5.19
ChillPAC 104 S-C 140 54 13 2253 2900 1000 2000 78 5.21
ChillPAC 104 L-C 180 72 15 2378 2900 1000 2000 79 5.23
ChillPAC 104 E-C * 185 73 15 2586 2900 1000 2000 79 5.12
ChillPAC 106 S-C 208 72 16 2505 2900 1000 2000 80 5.20
ChillPAC 106 L-C 269 91 20 2701 2900 1000 2000 80 5.27
ChillPAC 106 E-C * 280 91 22 2866 2900 1000 2000 80 5.26
ChillPAC 108 S-C 280 91 22 2766 2900 1000 2000 82 5.36
ChillPAC 108 L-C 362 136 26 3091 3100 1000 2000 82 5.45 **
ChillPAC 108 E-C * 369 136 26 3523 3300 1000 2000 82 5.23
ChillPAC 112 S-C 419 136 32 3696 3800 1000 2200 83 5.38
ChillPAC 112 L-C 534 200 37 4290 4200 1000 2200 83 5.40
ChillPAC 112 E-C * 546 200 38 4733 4300 1000 2200 83 5.26
ChillPAC 116 S-C 547 200 38 4390 4200 1000 2200 83 5.38
ChillPAC 116 L-C 699 245 47 4898 4300 1000 2200 83 5.38
ChillPAC 116 E-C * 705 245 46 5322 4300 1000 2200 83 5.11
Condenser: water inlet 30 °C, outlet 35 °C. SEPR = Seasonal Energy

The above data are only valid for the stated temperatures Performance Ratio Compliance
All SABROE chiller units are fully compliant with
and operating conditions. appropriate major international design codes
Capacities are nominal at 1800 rpm. CMO and SMC S and L models, and the specifications laid down by the most
* Capacities are nominal at 1500 rpm. 60 Hz or VSD operation possible. common classification societies. Approval in
** Unit used for letter of compliance for ECO-design. accordance with other technical requirements,
specific national legislation or other classification
societies’ requirements is available on request.
All information is
subject to change
without notice.
29
SABROE ComPAC chillers
Packaged ammonia chillers based on screw compressors, with a 200–2200 kW capacity range
SABROE ComPAC ammonia chillers based on plate-and-shell heat exchangers and

the comprehensive SABROE screw compressor programme (SAB 120-151 to SAB
193-233 and SABflex) are distinctive for their compactness. Frequency converter
and panel solutions are supplied as standard.
As standard, ComPAC chillers use ultra-compact and extremely low-charge

SABROE-patented plate-and-shell heat exchangers.
Range
There are 13 different standard

models in this range of ComPAC
chillers – both high- and low-
temperature versions.
A comprehensive range of equipment

options are available to ensure the
best possible performance and
application versatility.
ComPAC chiller with

VSD panel and Unisab
III as standard
Factory-assembled, pre-tested packaged Easy pre-commissioning makes Variable-speed drive (VSD)

units based on renowned SABROE installation and running-in both faster Soft-starter or Y/D starter
screw compressors and cheaper. Factory acceptance test Sound enclosure for
(FAT) available (as an option) outdoors mounting
External condenser
Compact design with a very small Lower unit cost and lower installation Control panel mounted
footprint compared with bespoke chiller costs separately
designs Economiser option for low-
temperature brine
Indirect cooling and uncomplicated Major savings on both weight and Factory acceptance test
flooded evaporating system, using space. Much less need for expensive (FAT), customer-witnessed
natural ammonia (R717) only separate machinery rooms Heater package for low-
temperature operation
Exceptional COP and outstanding part- Greater safety and outstanding Shunt solution for high-
load performance reliability temperature difference.
Small refrigerant charge, smaller than Greater cooling effect from a smaller
conventional chiller charges due to the refrigerant charge, and optimum load
special condenser/evaporator design structure over the entire capacity range
30
ComPAC 120 S-A 190 55 21 3600 4600 1200 2300 85 6.99
ComPAC 120 M-A 316 78 26 3800 4700 1200 2300 86 7.40
ComPAC 120 L-A 401 97 29 4000 4800 1200 2300 87 7.62 *
ComPAC 120 E-A 539 142 36 5200 5000 1200 2300 89 7.81
ComPAC 151 S-A 615 142 38 5500 5000 1200 2300 91 8.53
ComPAC 151 M-A 737 172 44 5800 5100 1200 2300 92 8.40
ComPAC 151 L-A 932 217 51 5900 5300 1200 2300 92 8.59
ComPAC Flex-A 950 315 54 5700 5500 1200 2300 89 8.01
ComPAC 151 E-A 1116 279 59 6300 5600 1200 2300 93 8.50
ComPAC 193 S-A 1067 222 57 7100 5600 1500 2400 85 9.51
ComPAC 193 L-A 1447 327 159 7400 6100 1500 2400 85 10.30 *
Chillers
ComPAC 233 S-A 1976 410 238 13000 7000 1500 2400 86 11.39
ComPAC 233 L-A 2305 536 297 15000 7100 1500 2400 86 9.34
ComPAC 120 S-C 109 45 21 3600 4500 1200 2300 85 4.03
ComPAC 120 M-C 177 78 26 3800 4600 1200 2300 86 4.38
ComPAC 120 L-C 224 93 29 4000 4700 1200 2300 87 4.45
ComPAC 120 E-C 297 114 36 5200 4900 1200 2300 89 4.51 *
ComPAC 151 S-C 344 140 38 5500 4900 1200 2300 91 4.69
ComPAC 151 M-C 410 175 44 5800 5000 1200 2300 92 4.68
ComPAC 151 L-C 517 217 51 5900 5200 1200 2300 92 4.73
ComPAC Flex-C 541 200 54 5700 5400 1200 2300 89 4.64
ComPAC 151 E-C 620 269 59 6300 5500 1200 2300 93 4.77
ComPAC 193 S-C 597 217 57 7100 5500 1500 2400 85 4.95
ComPAC 193 L-C 798 279 71 7400 6000 1500 2400 85 4.91
ComPAC 233 S-C 1053 410 75 13000 6900 1500 2400 86 5.29
ComPAC 233 L-C 1362 472 225 15000 7000 1500 2400 86 5.34
Condenser: Water inlet 30 °C, outlet 35 °C.

Compliance
All data and nominal capacities kW at 3600 rpm.
All SABROE chiller units are fully
SABflex at 6000 rpm. compliant with appropriate major
ComPAC 120 S at 1470 rpm. international design codes and
* Unit used for letter of compliance for ECO-design. the specifications laid down by
the most common classification
societies. Approval in accordance
Sound pressure levels in free field, over reflecting plane and one
with other technical requirements,
metre distance from the unit. specific national legislation or
SEPR = Seasonal Energy Performance Ratio. other classification societies’
Available with high-pressure compressors as HeatPAC. requirements is available on
request.
All information is
subject to change
without notice
31
SABROE PAC chillers
Packaged ammonia chillers based on reciprocating compressors,
PAC ammonia-based chillers are fully integrated packaged units, designed to take
full advantage of the many different models of ultra-reliable SABROE reciprocating
compressors. They are popular because there is such a wide range of different standard
sizes, and they are also particularly easy to customise to meet specific requirements.
The integrated design, with the plate evaporator/condenser, oil separator and control
system all built in, means PAC units provide exceptional refrigeration capacity while only
Compressors
taking up a minimum of space. They are ideal for use in indirect cooling set-ups, and in
installations where it is important to use future-compatible natural refrigerants, such
as ammonia.
The advanced technology and the well-matched

integration of the component systems make these
chillers so energy efficient that their low operating
costs make them the most economical choice over
the lifetime of a refrigeration plant.
Range
There are 21 different standard models

in this range of packaged chillers, with
capacities ranging from 45 kW to 1419 kW.
Customised configurations are also

available for use with remote air-cooled
or evaporative condensers, and for
twin or multi-packages, designed
PAC 116 chiller
to provide particularly large cooling with Unisab III
capacities. systems controller
Factory-assembled, pre-tested Easy pre-commissioning makes ariable-speed drive (VSD)

V
packaged units installation and running-in both faster Soft-starter or Y/D starter
and cheaper. Factory acceptance test Desuperheater
(FAT) available as an option Subcooler
External condenser
Comprehensive selection of Avoid paying for greater capacity Control panel mounted
compressor capacities, making it easier than needed separately
to match particular requirements Factory acceptance test (FAT),
customer-witnessed.
Very easy access for service Improves safety, ensures maximum
reliability and global sourcing of parts
Indirect cooling and uncomplicated Greater safety and outstanding

flooded evaporating system, using reliability
natural ammonia (R717) only
Plate evaporator/condenser are easy Routine checks/service can be carried

to open and service out by operator’s own staff
32
Type Capacity E-motor R717 charge Dry weight Unit dimensions in mm Sound level SEPR
PAC 104 S-A 271 78 48 3100 3300 1850 2300 77 9.24
PAC 104 L-A 345 78 49 3250 3300 1850 2300 77 9.62
PAC 104 E-A * 351 91 51 3400 3300 1850 2300 78 9.14
PAC 106 S-A 406 91 51 3500 3300 1850 2300 78 9.56
PAC 106 L-A 517 113 54 3550 3300 1850 2300 79 10.08
PAC 106 E-A * 527 136 57 3700 3550 1850 2300 79 9.18
PAC 108 S-A 542 136 54 3700 3300 1850 2300 79 9.76
PAC 108 L-A 690 162 58 3900 3550 1850 2300 80 10.05
PAC 108 E-A * 702 162 74 4300 3850 1850 2450 80 9.26
PAC 112 S-A 812 200 73 4650 4130 1850 2450 80 9.67
PAC 112 L-A 1035 245 78 5000 4130 1850 2450 81 10.28
PAC 112 E-A * 1053 245 84 5300 4550 1850 2450 81 9.46
Chillers
PAC 116 S-A 1083 245 79 5350 4130 1850 2450 81 10.04
PAC 116 L-A 1393 303 98 5650 4900 1850 2450 82 10.30
PAC 116 E-A * 1404 308 137 6300 5750 2000 2600 82 9.45

Type Capacity E-motor R717 charge Dry weight Unit dimensions in mm Sound level SEPR
PAC 104 S-C 130 48 47 3000 3300 1850 2300 76 4.79
PAC 104 L-C 171 78 48 3050 3300 1850 2300 77 4.89
PAC 104 E-C * 178 73 49 3200 3300 1850 2300 77 4.92
PAC 106 S-C 196 78 50 3250 3300 1850 2300 78 4.85
PAC 106 L-C 256 91 53 3450 3300 1850 2300 79 4.99
PAC 106 E-C * 266 91 54 3600 3300 1850 2300 79 4.98
PAC 108 S-C 261 91 53 3550 3300 1850 2300 79 4.97
PAC 108 L-C 342 136 57 3650 3300 1850 2300 80 5.04
PAC 108 E-C * 354 136 71 4100 3600 1850 2450 80 5.01
PAC 112 S-C 391 136 71 4400 4130 1850 2450 80 5.04
PAC 112 L-C 512 200 78 4600 4130 1850 2450 81 5.14
PAC 112 E-C * 530 200 79 5050 4130 1850 2450 81 4.99
PAC 116 S-C 522 200 77 5150 4130 1850 2450 81 5.08
PAC 116 L-C 684 245 86 5400 4130 1850 2450 82 5.14
PAC 116 E-C * 705 245 128 6000 4550 2000 2600 83 5.08
Condenser: water inlet 30 °C, outlet 35 °C.

The above data are only valid for the stated temperatures and o perating Compliance
All SABROE chiller units are fully
conditions.
compliant with appropriate major
Capacities are nominal at 1800 rpm. international design codes and
* Capacities are nominal at 1500 rpm. the specifications laid down by
PAC S and L models, 60 Hz or VSD operation possible. the most common classification
societies. Approval in accordance
with other technical requirements,
Sound pressure levels in free field, over reflecting plane and one metre
specific national legislation or
distance from the unit. other classification societies’
SEPR = Seasonal Energy Performance Ratio. requirements is available on
Available with high-pressure compressors as HeatPAC. request.
All information is
subject to change
without notice.
33
SABROE PAC chillers
Packaged ammonia chillers based on screw compressors,
PAC ammonia-based chillers are fully integrated packaged units, designed to take full
advantage of the many different models of ultra-reliable SABROE screw compressors.
They are popular because there is such a wide range of different standard sizes, and
they are also particularly easy to customise to meet specific requirements.
The integrated design, with the plate evaporator/condenser, oil separator and control system
all built in, means PAC units provide exceptional refrigeration capacity while only taking up
a minimum of space. They are ideal for use in indirect cooling set-ups, and in installations
where it is important to use future-compatible natural refrigerants, such as ammonia.
The advanced technology and the well-matched

integration of the component systems make these
chillers so energy efficient that their low operating
costs make them the most economical choice over
the lifetime of a refrigeration plant.
Range
There are 19 different standard models

in this range of packaged chillers, with
capacities ranging from approx. 109 kW
to 6180 kW.
Customised configurations are also

available for use with remote air-cooled
or evaporative condensers, and for twin
or multi-packages, designed to provide PAC 233 chiller with
particularly large cooling capacities. Unisab III systems
controller
Factory-assembled, pre-tested Easy pre-commissioning makes Variable-speed drive (VSD)

packaged units installation and running-in both faster Soft-starter or Y/D starter
and cheaper. Factory acceptance test Desuperheater
(FAT) available as an option Subcooler
External condenser
Comprehensive selection of compressor Avoid paying for greater capacity than Control panel mounted
capacities, making it easier to match needed separately
particular requirements 3600 rpm at 60 Hz or VSD
4200 rpm at 70 Hz or VSD
Very easy access for service Improves safety, ensures maximum (PAC 193, 233, 283, 355)
reliability and global sourcing of parts Available with high-pressure
compressors as HeatPAC
Indirect cooling and uncomplicated Greater safety and outstanding Factory acceptance test
flooded evaporating system, using reliability (FAT), customer-witnessed.
Plate evaporator/condenser are easy Routine checks/service can be carried

to open and service out by operator’s own staff
34
Type Capacity E-motor R717 charge Operational Unit dimensions in mm Sound level
SEPR
kW kW kg weight kg L W H dB(A)
PAC 120 S-A 195 55 38 4000 4310 1870 2260 82 6.79
PAC 120 M-A 253 75 40 4150 4310 1870 2260 83 7.15
PAC 120 L-A 324 75 50 4550 4310 1870 2260 84 7.37
PAC 120 E-A 439 110 54 4800 4560 1870 2360 86 7.57
PAC 151 S-A 509 132 55 5600 3800 2070 2360 88 8.22
PAC 151 M-A 594 160 59 5700 5700 2070 2360 89 8.09
PAC 151 L-A 755 200 75 6200 3940 2090 2450 89 8.29
PAC 193 S-A 865 200 81 6400 4600 2350 2450 82 8.54
PAC 151 E-A 914 200 80 6350 4600 2090 2450 90 8.34
PAC 193 L-A 1156 315 91 7000 5300 2350 2450 82 8.62
PAC 233 S-A 1571 355 167 11500 5500 2900 3200 83 9.38
Chillers
PAC 233 L-A 2002 450 183 12500 6700 3000 3200 83 9.94
PAC 233 E-A 2479 560 211 15200 6700 3050 3400 84 10.51
PAC 283 S-A 2875 630 229 17000 7500 3400 3400 85 10.16
NSPAC 283 L-A 3596 800 350 20500 7300 3700 4500 83
NSPAC 283 E-A 4367 900 391 25500 8500 3700 4700 83
NSPAC 355 S-A 4516 1000 410 28000 8500 4000 4700 83
NSPAC 283 X-A 4939 1000 450 30000 9100 4000 4700 83
NSPAC 355 L-A 6180 1250 700 40000 10000 4000 6000 83

Type Capacity E-motor R717 charge Operational Unit dimensions in mm Sound level
SEPR
kW kW kg weight kg L W H dB(A)
PAC 120 S-C 108 55 37 4000 4310 1870 2260 82 3.76
PAC 120 M-C 140 75 39 4150 4310 1870 2260 83 3.97
PAC 120 L-C 179 75 48 4500 4310 1870 2360 84 4.09
PAC 120 E-C 242 110 52 4700 4310 1870 2360 86 4.20
PAC 151 S-C 281 110 53 5550 3940 2070 2360 88 4.33
PAC 151 M-C 331 132 56 5600 3940 2070 2360 89 4.31
PAC 151 L-C 420 160 71 6100 3940 2090 2450 89 4.41
PAC 193 S-C 484 200 77 6250 4600 2350 2450 82 4.57
PAC 151 E-C 508 200 76 6200 4290 2090 2450 90 4.43
PAC 193 L-C 646 250 85 6750 5000 2350 2450 82 4.57
PAC 233 S-C 875 315 158 11250 5200 2750 3200 84 4.86
PAC 233 L-C 1102 400 170 12100 5800 2750 3200 84 4.87
PAC 233 E-C 1364 500 193 14700 6500 2800 3400 84 4.88
PAC 283 S-C 1587 560 206 16350 6700 3150 3400 86 4.89
PAC 283 L-C 1996 710 230 19000 7100 3700 3400 88 4.88
NSPAC 283 E-C 2412 900 374 24500 7300 3700 4500 84
NSPAC 355 S-C 2525 900 380 26000 8000 4000 4700 84
NSPAC 283 X-C 2752 1000 400 28000 8500 4000 4700 84
NSPAC 355 L-C 3418 1200 600 38000 9500 4000 6000 84
Condenser: water inlet 30 °C, outlet 35 °C.

The above data are only valid for the stated temperatures and o perating Compliance
conditions. All SABROE chiller units are fully compliant with appropriate
SEPR = Seasonal Energy Performance Ratio. major international design codes and the specifications laid
All data and nominal capacities kW at 3000 rpm. down by the most common classification societies.
60 Hz or VSD operation possible. Approval in accordance with other technical requirements,
specific national legislation or other classification societies’
requirements is available on request.
Sound pressure levels in free field, over reflecting plane and one metre
distance from the unit.
All information is
subject to change
without notice.
35
SABROE SABlight air-cooled chillers
Compact air-cooled chillers for outdoor installation, based on a screw compressor,
Compressors
Compressors
The SABlight air-cooled chiller is a particularly compact design that uses V-coil
condensers to substantially reduce the overall footprint. The screw compressor and
fully brazed plate heat exchanger are mounted underneath the V-coils, resulting in a
height of 2.9 m and a width of only 1.3 m.
SABlight units provide a cost-effective alternative to traditional air conditioning,

chilled rooms and industrial/process refrigeration. They are designed for quiet running
and outdoor operation, and a special ultra-low-noise version is available.
SABlight uses a small propane refrigerant charge, providing an attractive, economical

and environmentally responsible alternative
to air-cooled chillers that use HFCs as
refrigerant.
Range
There are 5 standard

models in this range of
air-cooled chillers, with
capacities ranging from
165 kW to 404 kW.
SABlight air-cooled chiller
Advantages Benefits
Compact design with small footprint Easy to mount outdoors – no special

machinery room required
Quiet while running Can be placed close to occupied

Available in both low and ultra-low buildings
noise versions
Variable-speed drive fitted to both Low power consumption, which

compressor and fans, providing very means low operating costs
high coefficient of performance (COP),
even under part-load conditions
Designed for maximum safety, with No expenditure on special safety

very small natural refrigerant charge precautions
(propane R290)
Easy to mount, install and connect up Low installation costs and rapid
commissioning
Straightforward, uncomplicated Low maintenance costs

construction
36
Compressors
Standard equipment Options Compliance

ontrol and monitoring system
C xternal communication via network and
E All SABlight air-cooled chillers are
Variable-speed drive industrial-standard bus systems fully compliant with PED
Hot-dip galvanised base frame Evaporator heating elements for frost-proofing (CE marked and PED approved).
Screw compressor Epoxy coating of condenser surface
Precharged with refrigerant. Oil cooler Approval in accordance with
Models operating with inlet temperatures down other classification societies is
to -10 °C available on request available on request.
Desuperheater
Condenser with air fresh-water spray system
A xiTop diffuser on condenser fans for
additional noise reduction.
Chillers
SABlight air-cooled chiller
Technical data
Capacities are nominal and based on water temperature 12/7 °C, ambient temperature 35 °C.
Type Cooling Power COP R290 Dry Unit dimensions in mm Nominal load Sound SEPR
capacity consumption ESEER charge weight current level
kW kW kg kg L W H A dB(A)
SABlight A140-1 166 54 4.42 24 2300 5260 1250 2835 100 55 5.08
SABlight A140-2 163 55 4.63 24 2300 5260 1250 2835 105 45 5.49
SABlight A200-1 210 71 4.51 24 2500 5260 1250 2835 135 55 5.26
SABlight A200-2 208 71 4.48 32 3000 6660 1250 2835 140 45 5.47
SABlight A260-1 277 92 4.57 32 3000 6660 1250 2835 170 55 5.20
SABlight A260-2 274 94 4.52 40 3300 8060 1250 2835 170 45 5.39
SABlight A340-1 324 101 4.70 40 3700 8060 1250 2835 190 55 5.22
SABlight A340-2 314 106 4.55 48 4200 9460 1250 2915 195 45 5.49
SABlight A400-1 406 133 4.31 48 4600 9460 1250 2915 245 55 5.03 *
SABlight A400-2 390 140 4.15 56 5000 10860 1250 2915 250 45 4.95
* Unit used for letter of compliance for ECO- ESEER = European Seasonal Energy Efficiency
design. Ratio (Eurovent Institute, Europe).
Sound pressure levels in free field. All sound SEPR = Seasonal Energy Performance Ratio.
measuring has been carried out according to Fans and VSD are included in the power
ISO 9614-2 at a distance of 10 m. consumption.
All information is
subject to change
without notice.
37
SABROE CAFP CO2 /NH3 low-temperature chiller
Compact packaged freezer systems using reciprocating compressors,
and CO2 /NH3 as refrigerant, with a 100–800 kW capacity range
Compressors
Compressors
The highly customised SABROE CAFP freezer systems are based on a cascade
system that combines the advantages of CO2 on the low-temperature side and
ammonia on the high-temperature side.
These packaged systems are built around SABROE reciprocating compressors that
use CO2 as refrigerant, which gives them a significantly greater cooling capacity
than corresponding compressors using ammonia. This in turn makes the low-
temperature compressor much smaller, and the whole package significantly more
compact than traditional two-stage ammonia-based freezer systems.
As a result, each standard CAFP package can be

fitted inside a standard 20-foot shipping container,
if required. This does away with the need for
a special machinery space, and the freezer
installation can easily be moved if required.
Compared with conventional ammonia-

based two-stage or single-stage
systems with economisers, a CAFP
unit uses significantly less power in the
temperature range down to –55 °C.
This results in energy savings of as much

as 15% compared with traditional two-
stage ammonia systems, and up to 45%
compared with single-stage set-ups.
CAFP unit controlled and

monitored by Unisab III
systems controller
Advantages Benefits Range
Compact design that fits inside a Big savings on installation costs There are 6 standard models in
standard 20-foot container this range of freezer systems,
with capacities ranging from
High COP and extremely low power Low operating costs 87 kW to 793 kW.
consumption, even at part load
All CAFP units are operationally
Use of CO2 as low-temperature Reduces installation costs tested with refrigerant before
refrigerant reduces piping complexity dispatch. Factory acceptance test
and costs (FAT) available.
Very small ammonia charge, located No risk of ammonia leaks in

on the unit itself production areas, cold stores and
working areas
CO2 is a simple, inexpensive natural Low operating costs

refrigerant
38
Compressors
Standard equipment Options Compliance

ouble control panel including
D ariable-speed drive
V All SABROE chiller units are
Unisab III systems controller Titanium plates in condenser fully compliant with appropriate
CO2 pump separator including Oversized CO2 pump separator major international design
two pumps (one standby) for high CO2 evaporator volume codes and the specifications
Shell-and-tube cascade cooler Oversized CO2 pumps for higher laid down by the most common
with double-tube sheet to circulation rate classification societies.
minimise any risk of CO2 and Oversized ammonia condenser Approval in accordance with
ammonia mixing for higher cooling water other technical requirements,
Standstill cooling unit, with temperature specific national legislation or
separate control panel and Fully welded shell-and-tube other classification societies’
power supply, to limit CO2 cascade cooler requirements is available on
pressure External interstage load, request.
Automatic oil recovery system including a brine cooler on the
Chillers
in both circuits R717 side of the cascade cooler
Water-cooled condenser Special version for use with
(plate heat exchanger type) on remote condenser
ammonia side Configurations for use with
Insulation of all cold parts. HCFC refrigerants instead of
ammonia on high-pressure side.
Model Evaporation Capacity Power Compressors Minimum Minimum Unit dimensions Weight Sound
temperature consumption R744/R717 NH3 charge CO2 charge in mm (approx.) (approx.) pressure
°C kW kW kg (approx.) l (approx.) LxWxH kg level dB(A)
CAFP 80 -50 87 64 HPO 24 / SMC 104 S 78
CAFP 80 -45 112 74 HPO 24 / SMC 104 L 80
120 300 5500 x 2400 x 3000 7000
CAFP 80 -40 127 84 HPO 24 / SMC 104 E 79
CAFP 80 -35 144 82 HPO 24 / SMC 106 S 79
CAFP 120 -50 131 94 HPO 26 / SMC 106 S 80
CAFP 120 -45 169 110 HPO 26 / SMC 106 L 80
120 350 5700 x 3200 x 3300 10000
CAFP 120 -40 217 126 HPO 26 / SMC 106 E 80
CAFP 120 -35 264 137 HPO 26 / SMC 108 L 82
CAFP 160 -50 174 125 HPO 28 / SMC 108 S 80
CAFP 160 -45 223 147 HPO 28 / SMC 108 L 82
120 350 5900 x 2900 x 3300 11000
CAFP 160 -40 288 167 HPO 28 / SMC 108 E 82
CAFP 160 -35 363 188 HPO 28 / SMC 112 L 83
CAFP 200 -50 211 150 HPC 104 / SMC 106 E 80
CAFP 200 -45 277 177 HPC 104 / SMC 108 E 82
180 350 5900 x 3100 x 3800 14000
CAFP 200 -40 353 200 HPC 104 / SMC 112 L 82
CAFP 200 -35 415 214 HPC 104 / SMC 112 L 83
CAFP 300 -50 324 228 HPC 106 / SMC 112 L 82
CAFP 300 -45 416 263 HPC 106 / SMC 112 E 82
300 800 6300 x 3200 x 3900 16000
CAFP 300 -40 511 290 HPC 106 / SMC 116 L 83
CAFP 300 -35 599 310 HPC 106 / SMC 116 L 83
CAFP 400 -50 421 296 HPC 108 / SMC 112 E 82
CAFP 400 -45 520 332 HPC 108 / SMC 116 L 83
400 800 6500 x 3700 x 4000 19000
CAFP 400 -40 667 375 HPC 108 / SMC 116 E 83
CAFP 400 -35 793 398 HPC 108 / SMC 116 E 83
Condenser: water inlet 25 °C, outlet 30 °C. Dry weight (approx.).

Capacities are nominal, 1500 rpm at 50 Hz. Sound pressure levels in free field, over reflecting plane
Power consumption applies to compressors only. and one metre distance from the unit.
Refrigerant charge depends on application.
All information is
subject to change
without notice.
39
Heat pumps based on SABROE core technologies
Heat pump pioneer
SABROE is one of the world’s leading suppliers of heat pump systems for commercial
and industrial use. We were one of the pioneers of the whole idea of the energy
benefits to be reaped from using heat pumps in industry – long before they became
greentech-fashionable.
SABROE HeatPAC heat pumps are the ideal solution for effectively exploiting low-
temperature waste heat, and turning it into hot water (up to 90 °C), using only a
minimum of electrical energy.
Ammonia as refrigerant
SABROE industrial heat pumps use natural ammonia (R717) as refrigerant. Each unit
is customised for the specific use and the particular installation, making sure that a
minimum of thermal energy is used to provide maximum effect.
Customised two-stage
heat pump
40
SABROE heat pump programme
100 200 500 1,000 2,000 5,000 10,000

NS heat pump 355 HP
NS heat pump 283 HP
NS heat pump 233 HP
NS heat pump 193 HP
HeatPAC 157 HR
DualPAC 716-W
DualPAC 712-W
DualPAC 708-W
DualPAC 706-W
Heat pumps
DualPAC 704-W
DualPAC 112-W
DualPAC 108-W
DualPAC 106-W
DualPAC 104-W
DualPAC 28-W
DualPAC 26-W
DualPAC 24-W
HeatPAC 716
HeatPAC 712
HeatPAC 708
HeatPAC 706
HeatPAC 704
HeatPAC 112
HeatPAC 108
HeatPAC 106
HeatPAC 104
HeatPAC 28
HeatPAC 26
HeatPAC 24
100 200 500 1,000 2,000 5,000 10,000

Heating capacity in kW
41
SABROE HeatPAC heat pumps
Ammonia-based heat pumps using a reciprocating compressor,
HeatPAC units are extremely compact heat pumps based on ultra-reliable SABROE HPO/
HPC high-pressure reciprocating compressors, using ammonia as refrigerant. They are
usually most cost-effective when fitted with a variable-speed drive (VSD) that makes it
easy to deal with changing circumstances and different operating requirements.
These highly customisable integrated units are based on a unique vibration-resistant
design, featuring an uncomplicated flooded evaporating system. They provide
exceptional heat pump capacity from the smallest possible footprint, and with only
Compressors
a very small refrigerant charge.
SABROE HeatPAC heat pumps are the

ideal solution for effectively exploiting
low-temperature waste heat, and
turning it into hot water (up to 75 °C),
using only a minimum of electrical
energy. These units are designed to
provide a cost-effective way to tackle
needs for cooling and heating at the
same time, providing an extremely high
coefficient of performance (COP).
Range
There are 7 standard models in this

range of heat pump systems, with
capacities ranging from 310 kW to
2075 kW.
HeatPAC 108 with panel-mounted Unisab III
systems controller
Factory-assembled, pre-tested Easy pre-commissioning makes Cascade evaporator

packaged units based on SABROE installation and running-in both faster Variable-speed drive (VSD)
reciprocating compressors world- and cheaper Soft-starter or Y/D starter
renowned for their reliability Desuperheater
Subcooler
Integrated configuration weighs less, Low installation costs. C
ontrol panel mounted
and has less than half the footprint of Easy to mount even in confined separately
bespoke heat pump designs spaces or unconventional locations F
actory acceptance test
(FAT), customer-witnessed.
Indirect cooling and an uncomplicated Greater safety and outstanding
Exceptional COP and outstanding part- Low operating costs

load performance
Refrigerant charge 50% smaller Higher output per unit kW/kg

than with conventional heat pumps, refrigerant, lower unit cost and lower
because of special condenser/ installation costs
evaporator design
42
Compliance
All HeatPAC heat pumps are fully compliant with

appropriate major international design codes
and the specifications laid down by the most
common classification societies.
Approval in accordance with other technical
requirements, specific national legislation or
other classification societies’ requirements is
available on request.
Heat pumps
Unisab control for
heat pump application
Condenser water inlet +60 °C, outlet +70 °C

Evaporator water inlet +39 °C, outlet +34 °C
Type Heating Cooling Line power COP line R717 Dry weight Unit dimensions in mm Sound
capacity capacity consumption heat charge level
kW kW kW kg kg L W H dB(A)
HeatPAC 24-W 310 263 50 6.1 29 2020 2800 1000 2000 75

HeatPAC 26-W 465 395 76 6.1 38 2230 2850 1000 2000 76
HeatPAC 28-W 620 527 101 6.1 48 2420 2900 1000 2000 77
HeatPAC 104-W 731 618 120 6.1 55 2630 3050 1000 2000 81
HeatPAC 106-W 1081 911 180 6.0 74 3300 3750 1000 2000 82
HeatPAC 108-W 1441 1216 239 6.0 87 3950 4050 1000 2000 83
HeatPAC 112-W 2075 1735 345 6.0 110 5270 5050 1000 2100 85
W = Heat pump unit water/water.

All data and nominal capacities kW at 1800 rpm.
All HeatPACs: 60 Hz or VSD operation possible.

All information is
subject to change
without notice
43
SABROE DualPAC heat pumps
Two-stage ammonia-based heat pumps with capacities of up to 2500 kW
SABROE DualPAC heat pumps combine ChillPAC, HeatPAC and HeatPAC HPX units into
one single heat pump, using an ingenious modular system that makes it possible to
achieve high temperature lifts, with the advantages of compact design and attractive
operating economics.
The DualPAC is a two-stage high-temperature heat pump configuration that uses

ammonia as refrigerant, and is designed with the sole aim of best possible performance
and versatile operating conditions along with the same practical benefits – including
small refrigerant charges and limited footprint – as any other SABROE heat pump. This
unique setup ensures maximum flexibility in both configuration and capabilities, because
all standard ChillPAC and HeatPAC models can be used.
The setup is possible due

to a purpose-designed
open inter-stage cooler that
operates with a minimal
refrigerant charge.
DualPAC heat pump

unit with panel-
mounted Unisab III
systems controllers
Advantages Benefits
Stepless, skip-free capacity control Lowest possible operating costs and

ensures that output always matches maximum return on investment
requirements
Consistently high performance at both Maximum part-load efficiency and

full and part load low life cycle costs
Unique two-stage solution featuring Makes it possible to deal with

patented technology multiple sets of running conditions
Space-saving footprint, with fewer Exceptional reliability and low

moving parts and very low vibration maintenance costs

(CBS) schedules intervals, with a minimum of
unscheduled downtime
44
The DualPAC benefits from all of the advantages The DualPAC configuration is optimised for use
of the ChillPAC and HeatPAC product ranges, based in district heating and ground-source cooling,
on patented SABROE evaporator and condenser so that thermal energy can be put to the most
designs along with the most extensive range of cost-effective use. The water circuit on the hot
reciprocating compressors available anywhere in side consists of a series of heat exchangers built
the world, and featuring configurations with HPO/ into one single vessel that extracts the heat from
HPC or HPX compressors as the high stage and de-superheating, condensing and subcooling
SMC compressors on the low stage. processes. In many cases even de-superheating at
the low stage is profitable, and serves to increase
Within the extensive portfolio of SABROE heat performance still further.
pumps, these dual versions are ideal wherever
there is a need for big temperature lifts along with
good performance in order to make the installation
financially advantageous.
Condenser: water inlet: 50 °C, outlet 70 °C

Evaporator: water inlet 30 °C, outlet 20 °C
Type Heating Cooling Power COP heat R717 charge Dry weight kg Unit dimensions in mm Sound level
Heat pumps
capacity capacity kW consumption kW (shaft) (approx.) (approx.) dB(A)
kW (shaft) L W H
DualPAC 24-W 387 312 75 5.1 35 4020 2900 3000 2000 82
DualPAC 26-W 581 455 115 5.0 40 4460 2900 3000 2000 83
DualPAC 28-W 775 619 155 4.9 45 4840 2900 3000 2000 84
DualPAC 104-W 935 745 189 4.9 65 5500 4500 3000 2000 84
DualPAC 106-W 1388 1109 282 4.9 70 6700 5000 3000 2000 85
DualPAC 108-W 1850 1471 379 4.8 95 7890 6000 3000 2200 86
DualPAC 112-W 2777 2190 584 4.7 115 10450 7500 3000 2200 86
DualPAC 704-W 435 348 86 5.0 40 6500 3500 3000 2100 86
DualPAC 706-W 652 520 132 4.9 45 7900 3700 3000 2100 86
DualPAC 708-W 870 690 180 4.8 55 10000 4100 3000 2100 87
DualPAC 712-W 1305 1025 280 4.6 75 13500 5000 3000 2100 88
DualPAC 716-W 1740 1365 375 3.6 115 16500 6000 3000 2100 89
Condenser: water inlet: 70 °C, outlet 90 °C

Evaporator: water inlet 15 °C, outlet 5 °C
Type Heating Cooling Power COP heat R717 charge Dry weight Unit dimensions in mm Sound level
capacity capacity consumption kW (shaft) (approx.) dB(A)
kW kW (shaft) kg L W H
DualPAC 704-W 444 308 140 3.1 40 6500 3500 3000 2100 86
DualPAC 706-W 666 460 212 3.3 45 7900 3700 3000 2100 86
DualPAC 708-W 888 610 287 3.0 55 10000 4100 3000 2100 87
DualPAC 712-W 1332 907 441 3.0 75 13500 5000 3000 2100 88
DualPAC 716-W 1775 1205 595 2.9 115 16500 6000 3000 2100 89
Please contact your SABROE representative for

availability.
All information is
subject to change
without notice.
45
SABROE HeatPAC HPX heat pumps
Single-stage high-pressure ammonia-based heat pumps, using a reciprocating compressor,
SABROE HeatPAC HPX heat pumps are compact units with an integrated single-
stage configuration that features less than half the space and weight requirements
of any other heat pump designs usually needed to achieve 90 °C hot water outputs.
These energy-efficient units feature a breakthrough HPX hybrid compressor design

that allows differential pressures as high as 40 bar and discharge pressures as high
as 60 bar, combined with space-saving evaporator technology from the ChillPAC
packaged ammonia chiller.
HeatPAC HPX heat pumps make

it easy to produce hot water at
temperatures up to 90 °C, using any
suitable source of low-temperature
heat, with only tiny energy inputs
needed.
They provide a low-cost supply of

hot water at temperatures ideal for
sterilisation and pasteurisation – as
well as many other hygiene-sensitive
functions and processes.
HeatPAC HPX with panel-mounted

Factory-assembled, pre-commissioned Easy, rapid commissioning saves time Cascade evaporator

units based on ultra-reliable SABROE money and manpower, and minimises Subcooler
reciprocating compressors disruption C
ontrol panel mounted
separately
Compact single-stage configuration Easy to mount or retrofit, even in F
actory acceptance test
weighs less and takes up less space confined spaces or unconventional (FAT), customer-witnessed.
than bespoke and/or two-stage heat locations
pump designs
Exceptional Coefficient of Performance High energy-efficiency, low operating

(COP) in high-temperature single-stage costs
configuration
Variable-speed drive (VSD) and Outstanding part-load performance

Unisab III compressor package controller and maximum operating flexibility
as standard
Service and maintenance based on Improved reliability, longer service

Load Based Service (LBS) schedules intervals, minimal downtime, low cost
of ownership
46
Compliance
HeatPAC HPX heat pumps are fully compliant with appropriate

major international design codes and the specifications laid down
by the most common classification societies.
Approval in accordance with other technical requirements, specific

national legislation or other classification societies’ requirements
is available on request.
Heat pumps
HeatPAC HPX with
panel-mounted Unisab
III systems controller
Condenser water inlet +70 °C, outlet +90 °C

Evaporator water inlet +39 °C, outlet +34 °C
Type Heating Cooling E-motor COP R717 Dry weight Unit dimensions in mm Sound level
capacity capacity line heat charge
kW kW kW kg kg L W H dB(A)
HeatPAC 704-W 338.7 266.7 91 4.2 19 3500 3500 1000 2100 83

HeatPAC 706-W 508.1 400.2 136 4.2 29 4200 3700 1000 2100 85
HeatPAC 708-W 677.5 533.6 200 4.2 35 5000 4100 1000 2100 86
HeatPAC 712-W 1016 800.6 303 4.2 55 6250 4700 1000 2100 87
HeatPAC 716-W 1355 1067 345 4.2 75 7000 6000 1000 2100 88
W = Heat pump unit water/water.

Capacities are nominal at 1800 rpm.
VSD drive is standard.

All information is
subject to change
without notice
47
SABROE heat pumps
Ammonia-based heat pumps using a screw compressor,
with a capacity of up to 1800 kW
SABROE heat pumps are extremely compact units based on ultra-reliable SABROE
high-pressure screw compressors, using ammonia as refrigerant.
These highly customisable integrated units, featuring an uncomplicated flooded

evaporating system, provide exceptional heat pump capacity from the smallest
possible footprint, and with only a very small refrigerant charge. They are designed
to provide a cost-effective way to tackle needs for cooling and heating at the same
time, providing an extremely high coefficient of performance (COP).
SABROE heat pumps are the

ideal solution for effectively
exploiting low-temperature
waste heat, and turning it into
hot water (up to 90 °C), using
only a minimum of electrical
energy.
SABROE heat pumps provide

considerable scope for
customisation to meet specific
Compressors
customer requirements.
Heat pump with panel-mounted

Factory-assembled, pre-tested Easy pre-commissioning makes Cascade evaporator

packaged units based on SABROE installation and running-in both faster Control panel mounted
screw compressors world-renowned and cheaper. Factory acceptance test separately
for their reliability (FAT) available as an option Factory acceptance test
. (FAT), customer-witnessed.
Integrated configuration weighs less, Low installation costs
and has less than half the footprint of Easy to mount even in confined
bespoke heat pump designs spaces or unconventional locations
Indirect cooling and an uncomplicated Greater safety and outstanding

Exceptional COP and outstanding Low operating costs

part-load performance
Refrigerant charge 50% smaller Higher output per unit kW/kg

than with conventional heat pumps, refrigerant, lower unit cost and lower
because of special condenser/ installation costs
evaporator design
48
Compliance
All SABROE heat pumps are fully compliant with appropriate major international
design codes and the specifications laid down by the most common classification
societies.
Approval in accordance with other technical requirements, specific national
legislation or other classification societies’ requirements is available on request.
>>
Traditional Liquid Electric power High-
process waste heat temperature
plant water
Water/water
Heat pumps
condenser heat
recovery
(cascade type)
>>
Traditional Ammonia Electric power High-
process waste heat temperature
plant water
Ammonia/water
condenser heat
recovery
(supercharge type)
A SABROE heat pump can cope with a wide range of operating conditions. These units
are particularly efficient under part-load conditions due to the variable speed drive
(1000–6000 rpm) fitted as standard.
Each unit is specially configured to comply with the specific set of operating conditions,
in order to ensure the most effective exploitation of the waste heat available.
Heat pumps
Cold side Hot side
Temperature in Temperature out Flow Cooling capacity Temperature in Temperature out Flow Heating capacity Power motor
°C °C m3/h kW °C °C m3/h kW kW COP
Water 40 35.9 300 1422 Water 40 85 34.8 1792 407 4.4
Water 30 26.8 300 1107 Water 40 85 28.2 1453 381 3.8
Water 20 17.6 300 818 Water 40 85 22.0 1121 335 3.3
Water 10 8.3 300 588 Water 40 85 16.5 852 290 2.9
Capacities are nominal at 6000 rpm. Specific capacity must be calculated for actual running conditions.
Available on request.
All information is
subject to change
without notice
49
SABROE customised heat pumps
Ammonia-based heat pumps using a screw compressor with capacities
of up to 13000 kW
SABROE provides customised large-capacity heat pumps for reclaiming waste heat
or supporting industrial processes that require both heating and cooling at the same
time. These highly effective heat pumps, utilising the economiser technology of screw
compressors, ensure very high performance and exceptional reliability as well as the
cost-effective exploitation of a key heat source in industry – waste heat from other
processes.
These extremely large non-standard heat

pumps can be configured with single, twin
or even triple heat exchangers and com-
pressors to provide capacities extending
as high as 13000 kW.
The backbone for all this is the unique

high-pressure version of SAB screw com-
pressors, featuring casings made of ductile
iron, ensuring exceptional reliability and
long service life. Individually configured
units focus on meeting specific operating
requirements, and the wide range of
options makes it possible to achieve a
considerable effect on operating margins
in heating solutions. NS PAC 193 high-pressure
heat pump with panel-mounted
The design incorporates the most appropriate selection of heat exchanger technology
in order to provide the best possible match for a wide range of running conditions,
performance requirements, fouling challenges and specifications for mechanical
robustness. This results in a long, profitable service life with a cost-saving minimum
of service and maintenance.
Advantages Benefits
Factory-assembled, pre-tested Easy pre-commissioning makes

packaged units installation and running-in both faster
and cheaper
Capacity test that ensures high Maximum part-load efficiency and

performance at both full and part load low life cycle costs
Supreme high-pressure units designed Makes it possible to utilise waste

specifically for ammonia with strong heat as an effective alternative heat
legacy in the market source
Small, space-saving footprint, with Exceptional reliability and low

fewer moving parts and very low maintenance costs, as well as very
vibration easy access for service

(CBS) schedules, which help improve intervals, with a minimum of
safety and ensure maximum reliability unscheduled downtime
50
Options All SABROE heat pumps are designed to make clear
business sense when in operation. Large SABROE
T
wo-stage units heat pumps – even single-stage high-lift units fitted
M
odular design for easy transport and rapid with an economiser – deliver the performance
on-site assembly needed for effective interaction with boiler systems
S
hell–and–plate heat exchangers or modern district heating systems.
S
hell–and–tube heat exchangers
P
arallel heat exchanger operation The design paves the way for running modes in
V
ariable-speed drive which the heat pump is used either as a parallel
S
oft-starter or Y/D starter supplier to the boiler or in series to optimise
H
igh-voltage motors performance, thus optimising operating conditions
C
omplete economiser systems so that SABROE heat pumps can reclaim waste
S
ensors and transmitters for control by external heat effectively under different conditions over
PLC systems the course of the year, and thus provide maximum
C
ustomer-witnessed factory acceptance test return on investment.
(FAT).
Condenser water inlet +60 °C, outlet 70 °C
Heat pumps
Evaporator water inlet +10 °C, outlet 6 °C
Model Max. rpm Capacities in kW at +4/72 °C R717 Sound pressure

level
Cooling Heating Power consumption COPline heating COPline cooling dB(A)
NS heat pump 193 HP 4200 1270 1797 527 3.41 2.41 84
NS heat pump 233 HP 3800 2040 2866 826 3.47 2.47 86
NS heat pump 283 HP 3000 2895 4063 1168 3.48 2.48 88
NS heat pump 355 HP 3000 4640 6517 1877 3.47 2.47 89
Condenser water inlet +60°C, outlet 70°C

Evaporator water inlet +40°C, outlet 34°C
Model Max. rpm Capacities in kW at +32/72 °C R717 Sound pressure

level
Cooling Heating Power consumption COPline heating COPline cooling dB(A)
NS heat pump 193 HP 4200 2822 3399 577 5.90 4.90 84
NS heat pump 233 HP 3800 4576 5466 890 6.15 5.15 86
NS heat pump 283 HP 3000 6492 7744 1252 6.19 5.19 88
NS heat pump 355 HP 3000 10453 12491 2038 6.13 5.13 89
All capacities include economiser operation.

Design pressure for SAB 193 HP, SAB 233 HP, SAB
283 HP and SAB 355 HP: 40 bar.
Dimensions on request.
Non-standard SABROE heat pumps are a vailable

on request.
All information is
subject to change
without notice
51
52
Control systems for every requirement
Matching operations to conditions
One of the most effective ways to improve the overall efficiency of your refrigeration
setup is to make sure your processes and operations are always in tune with
constantly changing operating parameters and equipment status, as well as
unpredictable weather and climate conditions.
SABROE control solutions and monitoring systems combine to leverage the

effectiveness and operational reliability of all kinds of HVACR systems, as well as the
efficiency of the industrial processes of which they are a part.
SABROE digital monitoring and data management technologies make it easy to

harvest, collate and apply operating data on all levels, right from local equipment
conditions to high-level operational status and analysis reports.
These systems enable you to take fully informed decisions when dealing with
changes in – and changes to – operating conditions. Reliable, easy-to-use data
helps you improve the energy efficiency of your operations, reduce your operating
costs and boost your return on investment.
Control systems
Unisab® lll
Web CP Optimiser
EFFICIENCY
UPTIME
BEST PRACTICE SABROE panels
ISAC
ACCESSIBILITY
COMPLIANCE
Chiller plant controller
53
SABROE Unisab III
Integrated systems controller for refrigeration compressors, chillers and heat pumps
Unisab III systems controllers are connectivity hubs that help make sure refrigeration
installations have the best possible performance, maximum uptime and lowest
possible operating costs.
These important control units are Web Heat pump Cooling/freezing

pre-equipped and pre-configured applications applications
with the connectivity equipment
and protocols necessary for
monitoring and controlling a wide
range of compressors, compressor
packages, chillers and heat pumps
– as well as using this data for
fault-finding and analysis.
Unisab® lll
Metasys SABROE panels
PLC/SCADA - ISAC Chiller plant controller
Advantages Benefits
Single, fully integrated control system Ensures more effective monitoring,

for use with virtually all types of control and diagnostics of a wide
compressors and chillers range of key refrigeration installations
Easy to integrate into the vast Ensures effective management of

majority of industrial control systems, important operating data and secures
providing seamless transfer of data the production process for best
between systems performance
Unisab Event app available for
both iOS and Android devices
Monitoring, control and diagnostics Does away with the need for multiple
capabilities combined in one compact, systems, resulting in significant
integrated unit equipment savings
Compressor sequencing and load Keeps power consumption to a

sharing are possible without minimum and reduces operating costs
additional equipment
Intuitive, easy-to-use interface, with a Requires fewer operator skills,

consistent “look and feel” resulting in lower training costs
54
Connectivity Functionality
The Unisab III systems controller ervice on demand schedule

S
has normal industry-standard Unisab app for smartphone
communication ports fitted as Configurable for both screw compressors and reciprocating
standard, and therefore does not compressors, with or without variable-speed drive (VSD), and
require additional communication using any refrigerant
gateways. Built-in regulation of suction pressure, water temperature,
discharge pressure, etc.
Data can then be made available L imitations on suction pressure, discharge pressure, motor
via any kind of network, where current, etc.
virtually any computer can be L ogging of operating history and profiles for effective fault-
used to monitor and operate the finding and diagnosis
Unisab III systems controller. Email dispatch in case of alarm or shut down.
Retrofit
A wide range of Unisab III retrofit kits are available to provide all the
advantages of upgrading a wide range of existing compressors to
a modern controls standard for improved performance and control
system integration.
Retrofit kits are available for the full

legacy of SABROE, Frick and Stal
compressors - and most competitor
Control systems
compressors.
Connectivity . . . . . . . . . Multiple communication ports, including Modbus TCP, Profibus DP and Sequence Bus,
as standard
Smartphone app . . . . . . Available for both iOS and Android devices
Sequencing . . . . . . . . . As many as 14 refrigeration compressors (per temperature or pressure system), chillers and
heat pumps of different makes and types can be linked in sequence, to ensure effective load
sharing and capacity optimisation
Diagnostics . . . . . . . . . Detailed operating data documenting 30 shutdown situations
Refrigerants . . . . . . . . . Pre-loaded with the requisite data about all refrigerants normally used
Operating languages . . . . Multiple languages available as standard, with additional languages as options
Enclosure . . . . . . . . . . IP54
Ambient temperature . . . . 0–55 °C
Power supply . . . . . . . . 85–250 volt AC, 50–60 Hz
Dimensions (H x W x D) . . . 380 x 300 x 210 mm
Weight . . . . . . . . . . . . 6.5 kg
All information is
subject to change
without notice.
55
SABROE VSD panel
Electrical panel solution for refrigeration compressor units
with variable-speed drive (VSD)
SABROE VSD (Variable-Speed Drive) panel solutions are the

ideal way to integrate the unique SABROE combination of
refrigeration compressor unit know-how with electrical and
controls experience and technologies. This paves the way to
optimising the operation of refrigeration compressor units,
and thus bring down here-and-now operating costs as well as
longer-perspective life cycle costs for the owner.
SABROE VSD panels are integrated electrical panel solutions

with a built-in frequency inverter and additional control
equipment that together make them very easy to integrate
into your overall power supply and control system.
Adding an optional Unisab III systems controller makes the

VSD panel a complete plug-and-play controls and motor
drive solution, ready to ensure your compressor package
delivers maximum cooling power with minimum life cycle
costs.
Factory-mounted units provide the best value for money,

because delivering complete pre-vetted units ensures trouble-
free operation and an electrical installation in full accordance
with relevant standards and best practice. It also ensures end-
users big savings on the man-hours required for configuring
the overall equipment set-up.
SABROE VSD panel
Benefits of building in SABROE VSD panels
Competitive prices
SABROE VSD panels are competitively priced electrical panel solutions that
contain a frequency inverter and everything needed for easy, compliant
integration into the overall power supply and control system.
Saves you time

Integrating a SABROE VSD panel into any variable-speed compressor unit
will shave off a major part of the man-hours normally allocated to electrical
engineering, design, documentation, installation and commissioning of the
compressor, chiller or heat pump unit.
Low life cycle cost

Combining a SABROE VSD panel with a Unisab III systems controller brings
down the life cycle cost of the compressor unit as a whole.
Improved part load characteristics (higher COP), achieved by a combination
of the unique Unisab III yield control philosophy and the variable speed, along
with the load-based service utility (service on demand) integrated in the
Unisab unit, provide the owner with an extremely flexible compressor package
with the big additional benefits of low life cycle costs.
56
The VSD panels are available for the SABROE SABROE VSD panels are mounted in a standardised painted-steel
compressor, chiller and heat pump units specified cabinet, and include the following equipment:
below. These panels are available as standard for
power configurations up to 450 kW. Configurations Electrical engineering, documentation and parameter settings
up to 1000 kW available on request. list for the frequency inverter
Danfoss FC102 frequency inverter, including RFI filter
Factory-mounted Unisab III controller for panel mounting (optional – must be
selected separately)
ChillPAC chillers Main circuit breaker
PAC chillers Control voltage transformer
HeatPAC heat pumps. Emergency stop and emergency stop safety relay
Motor protection
Separate delivery for site mounting Current signal to Unisab III
Relays for signals to Unisab III
ChillPAC chillers Hour counter
PAC chillers Terminals for interlock with pumps, etc.
HeatPAC heat pumps MCB for control voltage to panel
Screw compressors (all VSD-enabled) MCB for control voltage to Unisab III
Reciprocating compressors (all VSD-enabled). MCB for power to immersion heater in oil separator
Cable inlet/outlet in panel bottom.
Control systems
Technical data Nominal output Dimensions in mm
Power supply: . . . . . . 3 x400 V, 50/60 Hz, kW / amp W H D
+/-10 % 22 kW / 44A 816 1434 624
Earthing/supply system: TN-S 30 kW / 61A 816 1434 624

37 kW / 73A 816 1434 624
Partitioning: . . . . . . . Form 1
45 kW / 90A 816 1434 624
Colour: . . . . . . . . . Light grey 55 kW / 106A 816 1434 624
Ingress protection class: IP54 75 kW / 147A 816 1434 624

90 kW / 177A 816 1434 624
Compliance: . . . . . . . CE
110 kW / 212A 816 1626 624
132 kW / 260A 816 1626 624
160 kW / 315A 816 1818 624
200 kW / 395A 816 1818 624
250 kW / 480A 816 1818 624
315 kW / 600A 816 1818 624
355 kW / 658A 1200 2202 816
400 kW / 745A 1200 2202 816
450 kW / 800A 1200 2202 816
All information is
subject to change
without notice
57
SABROE SABflex VSD panel
Electrical panel solution for refrigeration screw compressors
with variable-speed drive (VSD)
SABROE panel solutions for screw compressor units fitted with

variable-speed drive are the ideal way to integrate the unique SABROE
combination of refrigeration compressor know-how with electrical and
controls experience and technologies. This paves the way to optimising
the operation of refrigeration compressor units, and thus bring down
here-and-now operating costs as well as longer-perspective life cycle
cost for the owner.
The SABROE SABflex VSD solution for screw compressors is a compact

split solution with a separate panel and VSD. The panel includes a
Unisab III systems controller as standard.
The SABflex VSD solution is mainly intended for applications where both
the inverter and panel are mounted directly onto the compressor unit,
or where the inverter is positioned in a different place than the control
panel.
Factory-mounted units provide the best value for money, because

delivering complete pre-vetted units ensures trouble-free operation and
an electrical installation in full accordance with relevant standards and
best practice. It also ensures end-users big savings on the man-hours
required for configuring the overall equipment set-up.
Benefits of building in SABROE SABflex VSD solutions SABROE SABflex VSD panel
Competitive prices
SABROE SABflex VSD solutions are competitively priced and include a
frequency inverter and a separate electrical control panel with a Unisab III
systems controller and everything needed for easy, compliant integration into
the overall plant power supply and control system.
Saves you time

Integrating a SABROE SABflex VSD solution into one of the listed variable-
speed compressor units will shave off a major part of the man-hours normally
allocated to electrical engineering, design, documentation, installation and
commissioning of the compressor unit.
Low life cycle cost

The SABflex VSD solution with a Unisab III systems controller brings down the
life cycle cost of the compressor unit as a whole.
Improved part load characteristics (higher COP), achieved by a combination
of the unique Unisab III yield control philosophy and the variable speed, along
with the load-based service utility (service on demand) integrated in the
Unisab unit, provide the owner with an extremely flexible compressor unit with
the big additional benefits of low life cycle costs.
58
The SABflex VSD solution is available for the SABROE SABflex VSD panel solutions comprise a frequency inverter
SABROE screw compressor units specified and a control panel in a standardised painted-steel cabinet, containing
below. These panels are available as standard for the following equipment:
power configurations from 75 kW to 315 kW.
Electrical engineering, documentation and parameter settings
list for the frequency inverter
Factory-mounted (75-315 kW) Unisab III controller
Main circuit breaker
SABflex Control voltage transformer
SAB 120–151 series Emergency stop and emergency stop safety relay
SAB 193 S Motor protection
ComPAC. Current signal to Unisab III for proactive overload
counteraction
Relays for signals to Unisab III
Separate delivery for site mounting Hour counter
MCB for control voltage to panel
SABflex MCB for control voltage to Unisab III
SAB 120–151 series MCB for power to immersion heater in oil separator
SAB 193 S. Cable inlet/outlet in panel bottom.
Control systems
Technical data - panel Technical data - frequency inverter
Power supply: . . . . . . . . 3x400 V, 50/60 Hz, +/-10 % Type: . . . . . . . . . . Danfoss FC102

Earthing/supply system: . . . TN-S Filter included: . . . . . RFI/EMI
Partitioning: . . . . . . . . . Form 1 Ingress protection class: IP54
Colour: . . . . . . . . . . . Light grey Dimensions in mm . . . W x H x D
Ingress protection class: . . . IP54 75-90 kW: . . . . . . . 370 x 770 x 330
Compliance: . . . . . . . . . CE 110-160 kW: . . . . . . 325 x 901 x 378
Dimensions in mm: . . . . . W 600 x H 950 x D 400 200-315 kW: . . . . . . 420 x 1060 x 378
All information is
subject to change
without notice
59
SABROE softstarter FSD panel
Electrical panel solution for refrigeration compressor units
with fixed-speed drive (FSD)
SABROE panel solutions for compressor units

fitted with fixed-speed motors are the ideal way
to integrate the unique SABROE combination of
refrigeration compressor know-how with electrical
and controls experience and technologies. This
paves the way to optimising the operation of fixed-
speed refrigeration compressor units, and thus bring
down here-and-now operating costs as well as
longer-perspective life cycle costs for the owner.
SABROE softstarter FSD panels are integrated

electrical panel solutions with a built-in softstarter
and additional control equipment that together make
them very easy to integrate into your overall power
supply and control system.
Adding an optional Unisab III systems controller

makes the softstarter FSD panel a complete plug-
and-play controls and motor starter solution, ready
to supply the motor and ensure that the fixed-speed
compressor unit delivers maximum cooling power at
a minimum life cycle cost.
SABROE softstarter FSD panels are an advanced

electronic alternative to conventional Y/D starters,
enabling a smoother start and (in some setups)
making it possible to reduce the starting current
better than a Y/D starter.
SABROE softstarter FSD panel
Benefits of building in SABROE softstarter FSD panels
Competitive prices
SABROE softstarter FSD panels are competitively priced electrical panel
solutions that contain a softstarter FSD and everything needed for easy,
compliant integration into the overall power supply and control system.
Saves you time

Integrating a SABROE softstarter FSD panel into any fixed-speed compressor
unit will shave off a major part of the man-hours normally allocated to
electrical engineering, design, documentation, installation and commissioning
of the compressor, chiller or heat pump unit.
Low life cycle cost

Combining a SABROE softstarter FSD panel with a Unisab III systems controller
brings down the life cycle cost of the compressor unit as a whole. The unique
Unisab III yield control philosophy along with the load-based service utility
(service on demand) integrated in the Unisab unit, provides the owner with an
extremely flexible and low life cycle cost compressor unit.
60
Softstarter FSD panels are available for the SABROE softstarter FSD panels are mounted in a standardised
SABROE compressor, chiller and heat pump units painted-steel cabinet, and include the following equipment:
specified below. These panels are available as
standard for power configurations up to 560 kW. Electrical engineering and documentation
Configurations above this are available on request. ABB softstarter
In-line contactor for breaking power supply in case of
Factory-mounted emergency stop
Unisab III controller for panel mounting (optional – must be
ChillPAC chillers selected separately)
PAC chillers Main circuit breaker
HeatPAC heat pumps Control voltage transformer
ComPAC. Emergency stop and emergency stop safety relay
Motor protection
Separate delivery for site mounting, all Current signal to Unisab III
on request Relays for signals to Unisab III
Hour counter
ChillPAC chillers Terminals for interlock with pumps, etc.
PAC chillers MCB for control voltage to panel
HeatPAC heat pumps MCB for control voltage to Unisab III
All screw compressors MCB for power to immersion heater in oil separator
All reciprocating compressors. Power inlet in panel top.
Factory-mounted units provide the best value by

ensuring trouble-free operation and an electrical
installation in full accordance with relevant
standards and best practice. It also ensures end-
Control systems
users big savings on the man-hours required for
configuring the overall equipment set-up.
Technical data Nominal output Dimensions in mm

Power supply: . . . . . . 3 x400 V, 50/60 Hz, kW W H D
+/-10 % 15 600 600 200
Earthing/supply system: TN-S 22 600 600 200
30 600 600 200
Partitioning: . . . . . . . Form 1
37 600 800 300
Colour: . . . . . . . . . Light grey
45 600 800 300
Ingress protection class: IP54 55 600 800 300
Compliance: . . . . . . . CE 75 800 1000 300

90 800 1000 300
110 800 1000 300
132 800 1000 300
160 800 1200 300
200 1000 1400 300
250 1000 1400 300
315 1000 1400 300
355 1000 1800 400
400 1000 1800 400
450 1000 1800 400
500 1000 1800 400
560 1000 1800 400
All information is
subject to change
without notice
61
SABROE Y/D starter FSD panel
Electrical panel solution for refrigeration compressors
with fixed-speed drive (FSD)
SABROE panel solutions for compressor units fitted with

fixed-speed motors are the ideal way to integrate the unique
SABROE combination of refrigeration compressor know-how
with electrical and controls experience and technologies. This
paves the way to optimising the operation of fixed-speed
refrigeration compressor units and thus bring down here-and-
now operating costs as well as longer-perspective life cycle
cost for the owner.
SABROE Y/D starter panels are integrated electrical panel

solutions with conventional Y/D starters and additional control
equipment that together make them very easy to integrate into
your overall power supply and control system.
Adding the optional Unisab III systems controller to the panel

makes the Y/D starter panel a complete plug-and-play controls
and motor starter solution, ready to supply the motor and
ensure that the fixed-speed compressor package delivers
maximum cooling power at a minimum life cycle cost.
SABROE Y/D starter panel
Benefits of building in SABROE Y/D starter panels
Competitive prices
SABROE Y/D starter FSD panels are competitively priced electrical panel
solutions that contain a Y/D starter and everything needed for easy, compliant
integration into the overall plant power supply and control system.
Saves you time

Integrating a SABROE Y/D starter FSD panel into a fixed-speed compressor
unit will shave off a major part of the man-hours normally allocated to
electrical engineering, design, documentation, installation and commissioning
of the compressor, chiller or heat pump unit.
Low life cycle cost

Combining a SABROE Y/D starter FSD panel with a Unisab III systems
controller brings down the life cycle cost of the compressor unit as a whole.
The unique Unisab III yield control philosophy along with the load-based service
utility (service on demand) integrated in the Unisab unit, provide the owner with
an extremely flexible compressor package with the big additional benefits of low
life cycle costs.
62
Y/D starter FSD panels are available for the SABROE Y/D starter FSD panels are mounted in a standardised
SABROE compressor, chiller and heat pump units painted-steel cabinet, and include the following equipment:
specified below. These panels are available as
standard for power configurations up to 560 kW. Electrical engineering and documentation
Configurations above this are available on request. Y/D starter
Unisab III controller for panel mounting (optional – must be
Factory-mounted selected separately)
Main circuit breaker
ChillPAC chillers Control voltage transformer
PAC chillers Emergency stop and emergency stop safety relay
HeatPAC heat pumps Thermal overload motor protection
ComPAC. Current signal to Unisab III for proactive overload
counteraction
Separate delivery for site mounting, all Relays for signals to Unisab III
on request Hour counter
Terminals for interlock with pumps, etc.
ChillPAC chillers MCB for control voltage to panel
PAC chillers MCB for control voltage to Unisab III
HeatPAC heat pumps MCB for power to immersion heater in oil separator
All screw compressors Power inlet in panel top.
All reciprocating compressors.
Factory-mounted units provide the best value for

money, because delivering complete units ensures
trouble-free operation and an electrical installation
in full accordance with relevant standards and best
Control systems
practice. It also ensures end-users big savings on
the man-hours required for configuring the overall
equipment set-up.
Nominal output Dimensions in mm

kW W H D
15 600 600 200

Technical data
22 600 600 200
Power supply: . . . . . . 3 x400 V, 50/60 Hz,
30 600 600 200
+/-10 %
37 600 800 300
Earthing/supply system: TN-S 45 600 800 300
Partitioning: . . . . . . . Form 1 55 600 800 300
Colour: . . . . . . . . . Light grey 75 800 1000 300

90 800 1000 300
Ingress protection class: IP54
110 800 1000 300
Compliance: . . . . . . . EN60 204-1 132 800 1000 300
160 800 1200 300
200 1000 1400 300
250 1000 1400 300
315 1000 1400 300
355 1000 1800 400
400 1000 1800 400
450 1000 1800 400
500 1000 1800 400
560 1000 1800 400
All information is
subject to change
without notice
63
SABROE chiller plant controller
Integrated solution for managing and monitoring the controls equipment in chiller plants
The SABROE chiller plant controller is a compact, easy-to-install control panel

that contains a pre-programmed PLC system and touch panel for monitoring and
controlling a wide range of external equipment that is not part of the chiller itself, but
that serves the chilled water distribution system as well as other key equipment in
the chiller plant.
Web
Remote access
Complete chiller plant
Advantages and benefits of the SABROE chiller plant controller
Combines advanced technology and operating data to leverage the operational

benefits of modern chillers
Consolidates industrial refrigeration and chilled water plant control know-how

and experience into one single control box
Paves the way to streamlined operation of a wide range of chiller plant

functions
Compact, fully integrated solution, which is easy to link up to the vast majority
of chiller plant set-ups
Saves on engineering time, and makes plant and chiller integration and
commissioning easier
Can be used for remote monitoring and remote operation
64
The chiller plant controller includes Connectivity options
Differential pressure monitoring and control of pumps on the The chiller plant controller is
consumer side of the buffer tanks available with a 3G/4G modem
Buffer tank temperature control function, with remote start/ and VPN router for wireless
stop of chillers internet connection.
Low-temperature protection of condenser circuit
Optimum condensing pressure control of condenser side, to The type and make of drive
match changing outdoor conditions for pumps and for condenser
Control systems
Monitoring of temperatures and pressures, and of the fans are configurable. You can
functioning of switches, motors and valves choose between conventional
Choice of direct or VSD drive control for each motor. VSD starter methods and VSD drive.
control can be by conventional digital/analogue signals or by The VSD drive option means
Profinet data communication with the VSDs you can use Danfoss and ABB
Remote monitoring and plant operation capability, via internet VSD drives featuring Profinet
Remote monitoring of connected Unisab IIIs. connectivity and extended
monitoring.
The SABROE chiller plant controller provides users with straight
forward on-screen configuration of equipment throughout the
chiller plant. You simply select the number and type of chillers, the
type and number of condensers, the condenser control method and
the distribution system design, including buffer tank option.
You also simply click on the number and functions of sensors,

valves, pumps and fans.
Control panel specifications
Cabinet . . . . . . . . . . . 1000 x 800 x 300 mm (HxWxD) painted steel plate, IP44

Connectivity . . . . . . . . . Touch panel: Ethernet interface for remote monitoring and operation
PLC: Ethernet/Profinet interface for software service and connectivity to VSDs
Main components . . . . . . Main switch, 24V DC power supply, relays and terminals, Siemens S7-1500SP PLC
and 12-inch Siemens Comfort touch panel
All information is
subject to change
without notice
65
Control systems
Control systems
SABROE CP Optimiser
Automatic device for balancing R717 condensing pressure against compressor efficiency
Many refrigeration systems that use R717 (ammonia) as refrigerant and feature an
evaporative condenser are operated using a fixed set point to maintain a constant
condensing pressure. This is rarely ideal, as the energy consumption of the
compressors typically increases by 3% for every °C the condensing pressure rises –
shaft power consumption is directly influenced by condensing pressure. This impacts
overall operating costs and plant efficiency.
Reducing condensing pressure improves compressor efficiency, but doing so also

requires energy. Maximum overall efficiency stems from the best possible balance
between compressor energy consumption and the energy required to reduce
condensing pressure. The figure below indicates the sum total displacement of the
energy consumption, if the condensing pressure deviates from optimum.
The CP Optimiser automatically calculates this energy balance, taking into account
changing loads and conditions. This paves the way to considerable savings on energy
bills, which means the CP Optimiser normally pays for itself within a matter of months.
Increased power 12
consumption [%]
10
6
Optimum point
2
The average savings
in energy consumption 0 Deviation from optimum
amount to 8-10% -4 -3 -2 -1 0 1 2 3 4 5 6 7 condensing temperature [ °C]
Advantages Benefits
Automatic operation based on inputs Substantial reduction in compressor

from just two sensors – temperature energy consumption, resulting in
and humidity lower operating costs
Output signal can be connected Easy to integrate with modern

directly to PLCs and frequency monitoring and control systems to
converters ensure maximum efficiency
No time-consuming programming or Easy to commission and operate, and

complicated technical set-up required helps eliminate human error
No manual intervention or special Virtually no maintenance, calibration

operator skills required or attention necessary after
commissioning
No special requirements for Straightforward, inexpensive way to

integration into new or existing R717- boost operating efficiency and reduce
based refrigeration set-ups running costs
66
Where it’s used The CP Optimiser works with Mounting
the following equipment:
The CP Optimiser is highly Evaporative condensers The CP Optimiser unit is a small
recommended for inclusion in all Air-cooled condensers box of electronics that is easy to
new installations. Dry cooler mount in virtually any convenient
Open cooling towers. location. either indoors or out-
Installing the CP Optimiser in doors.
existing installations provides
immediate savings on electricity The unit only requires a 24-volt
costs. DC power supply and data
from appropriate sensors for
measuring temperature and
Integration of the CP Optimiser relative humidity.
Dry outdoor CP Optimiser Relative humidity

temperature
OPTIMAL SETPOINT
Pressure Controller/PLC
Control systems
transmitter
Condenser
Supply voltage . . . . 24-volt DC

Inputs . . . . . . . Temperature 4–20 mA/0–50 °C
Relative humidity . . . 4–20 mA/0–100% RH
Outputs . . . . . . . Setpoint signals configurable to 4–20 mA or 0-10 volt DC
Dimensions (H x W x D) 115 x 90 x 55 mm
Enclosure . . . . . . IP54
Cable connections . . . 4 x PG7
Temperature and relative humidity sensors are not included with the SABROE CP Optimiser,
but are available as optional equipment.
Controller (PLC) not included.
All information is
subject to change
without notice.
67
SABROE Integrated Standard Automation Concept (ISAC)
Monitoring and control interface configuration system
for industrial refrigeration installations
ISAC is a unique SABROE software with a toolbox for designing and configuring
refrigeration control and monitoring set-ups of virtually all kinds. It provides an
effective way to integrate SCADA graphics with PLC functionality in order to
ensure effective, reliable monitoring and control of both large and small industrial
refrigeration installations.
ISAC modules provide standardised, pre-vetted solutions for almost any installation,
based on consistent, industry-standard data inputs and outputs that ensure seamless,
glitch-free exchanges of data between many different kinds of equipment, regardless
of capacity, configuration or manufacturer.
Advantages Benefits
Extensive SABROE practical experience Ensures rapid, cost-effective

is embedded in all ISAC modules application of best practise
All modules are designed as modular Minimises time required for design,
building blocks and based on planning, configuration and service
standardised interfaces and data
exchange configurations
Each module designed and tested Greater safety, greater reliability and
individually to eliminate technical lower operating costs
incompatibilities
Supports a wide range of standard Easy to scale to the exact functionality

configurations, ranging from single touch required
screens to multiple workstations
Based on standardised components with High saving potential on commissioning,

a very high degree of documentation, for running in and system optimisation, as
maximum consistency and efficiency well as on energy consumption
68
Where and how ISAC can be used Standard features
The SABROE ISAC system is easily scalable to meet a broad Defrost queue, automatic
spectrum of refrigeration plant configurations. It provides advanced, temperature-controlled
flexible control functions with intuitive user features designed for defrost time, multiple room
the best match with the performance and technical requirements of temperature control setups, etc.
each installation. Automatic equalisation of
running hours in installations
The ISAC system toolbox is designed to enable controls application with multiple pumps and fans
engineers with only basic PLC and SCADA programming skills to Differential pressure control of
build advanced, structured and error-free program applications. NH3 pumps
Once engineers are familiar with the toolbox and how to use it, Manual control possibility of
ISAC makes it possible to build applications much faster than with all motors, valves and other
conventional programming methods. actuators
Extensive field and factory testing of the ISAC toolbox ensures Hour counters for all motors
error-free modules and paves the way to smooth, effective Historical trending
commissioning without the usual subsequent adjustments and fault Alarm and shutdown monitoring
corrections. And more.
Access to the ISAC toolbox requires membership of the ISAC user
community, and the ISAC community administrators provide new ISAC is based on – and
members with free training courses. completely compatible with –
industry-standard Siemens S7
ISAC is easily applicable to both new and existing refrigeration hardware and GE IFIX Proficy
setups, including extension schemes and retrofits of complete SCADA software.
refrigeration plants.
Control systems
Web PLC/SCADA - ISAC Smartphone/tablet
Process application Compressor application
All information is
subject to change
without notice.
69
Control systems
SABROE Intelligent Remote Information Services (iRIS)

Reporting and documentation system supporting fully-informed decisions on plant optimisation
Intelligent Remote Information Services (iRIS) is a unique SABROE software platform

(managed by Johnson Controls) that registers, captures and collates performance data
from all types of industrial refrigeration and thermal transfer equipment.
The iRIS system processes data such as:

Load distribution and power consumption
Performance patterns and fluctuations over time
Statistics for shutdowns and alarms to reveal any irregularities in operation
Comparisons and benchmarking between the different plants in a company, and
operations in different countries.
The iRIS system is part of a complete service concept, working on the basis of
information collected and structured by the iRIS server to form different reports and
services. These are available by subscription, tailored to the requirements of each
individual installation.
Advantages Benefits
Reliable, comprehensive operating Best possible basis for streamlining

data documenting what is actually and optimising operations based on
happening in the refrigeration documented facts
installation
Performance and energy consumption Greater capacity, reduced energy

benchmarks on a comparative basis consumption and better plant
performance
More cost-effective operations and Solid operating data as the basis for
solid facts for maintenance and decisions about new investment and
extension new equipment configurations
Identifying potential problems and Predictive maintenance and lower

inefficiencies before they give rise to service costs
disruption
Analysis and guidance by refrigeration Access to world-class technical

technology experts assistance and optimisation
knowledge
70
Compatibility/integration
The iRIS software platform can be adapted to a wide range of

refrigeration systems, right from individual compressors to complete
refrigeration plants, and is equally well suited for new installations and
existing plants.
iRIS is designed to interface seamlessly with Unisab III compressor

controllers and plant control systems designed using ISAC toolbox
modules. It is also possible to integrate with other systems where data
are made available.
Advantages of comparative analysis
The ground-breaking iRIS platform enables owners and operators of

refrigeration systems to benefit from solid comparative data, built up
over an extended period. This valuable data is automatically stored,
structured and presented so that it can be interpreted and applied
by Johnson Controls refrigeration technology experts, to tweak and
streamline the plant’s operating profile.
Customers benefit from direct access to all the expertise and

experience available from one of the world’s biggest companies in this
field – and on the basis of documented performance data.
Control systems
Raw process data
iRIS knowledge
platform
Customer application
Interpretation,
analysis and reporting
C pressure
Implementation
The intelligent iRIS loop
All information is
subject to change
without notice.
71
SABROE customised solutions
SABROE has an extremely comprehensive portfolio of standard industrial

refrigeration solutions. Sometimes, however, this just isn’t enough to meet a
customer’s very specific operating requirements or installation opportunities.
In such cases, we partner with our customers to customise one or more SABROE
solutions to comply with the particular requirement.
SABROE customised solutions feature maximum flexibility, in order to support the

engineering of solutions that comply with any special customer requirement. These
are just some of the options normally available – ask SABROE experts about more.
Compliance with special design codes and national technical

requirements
Wide range of refrigerants and gases
Special brines and secondary refrigerants
Special configurations for installation in

Hazardous environments
Explosive environments
Corrosive environments
Low and high ambient temperatures
Multiple configurations,
many options, maximum Special compressor units for gas transfer
capability. You decide Dual compressor packs
Customised chiller and heat pump packages
exactly what best suits
High-temperature heat pumps
your operating priorities. High-capacity chillers and heat pumps
Ultra-low-temperature process cooling
Skid-mounted systems – single or modular
Associated systems, including ventilation, hydraulic solutions, etc.

Special control systems including PLC, and any type of SCADA
control system architecture
Special instrumentation
Special electrical panels
High-voltage motors.
72
In SABROE customised solutions, research and All SABROE customised products are subject to
development go hand in hand with ingenuity and factory acceptance testing (FAT) in the SABROE
experience. Each project is managed by a matrix End-of-Line test centre (EOL). This means
team consisting of the appropriate specialists and we carry out extensive checks on capacity,
other highly skilled staff. performance, vibration and control functions
prior to delivery. Any customer is welcome to
Great flexibility throughout ensures product participate in or supervise these tests.
quality and appropriate technical compliance as
well as on-time, on-spec delivery.
Customised
All information is
subject to change
without notice.
73
74
Long service life saves you money
Tested to ensure reliability
SABROE® products and systems are renowned for exceptional reliability and
technological advantages, backed by our ability to meet even the most demanding
customer requirements.
One of the big advantages of doing business with SABROE® is that our compressor,
chiller and heat pump products are all systematically tested before delivery. This ensures
rapid, glitch-free commissioning and a bare minimum of interruption to your operations.
Industrial Refrigeration Parts Centre
The Industrial Refrigeration Parts Centre provides round-the-clock aftermarket

support services that enable both owners and providers of SABROE® equipment all
over the world to maximise their return on investment, and to ensure the long-term
efficiency and stability of their operations.
Making the most of an effective worldwide logistics infrastructure and rapid-

response inventory management, the Parts Centre dispatches any part to wherever
in the world it may be needed, within just 24 hours (if the part is in stock).
www.sabroe.com/en/parts/
EasyParts – online ordering of Industrial Refrigeration parts
40,000 items, of which 7,000 are in stock

Easy item search and ordering
Integrated enquiry system for technical support and warranty
Shipment tracking and invoice download.
https://easyparts.johnsoncontrols.com
AfterMarket
SMC Long-life
upgrade kit
AfterMarket Solutions (AMS)
The AfterMarket Solutions facility is the overhaul, repair, re-manufacturing and

stock centre for Johnson Controls industrial refrigeration companies throughout the
world.
The AMS centre makes it easy to significantly extend the service life of your
SABROE® equipment, to minimise downtime and to reduce the operating costs of
refrigeration installations by replacing worn compressor blocks, or getting existing
blocks overhauled or repaired – all with a minimum of practical bother and service
interruption.
Attractive retrofit options are also available.
www.sabroe.com/en/aftermarket-solutions/
75
SABROE AP1000 air purger
Improves performance and reduces operating costs for all types of industrial ammonia
refrigeration equipment
The AP1000 Air Purger is specially designed to maintain

the efficiency of an ammonia-based refrigeration setup by
removing any air present in the refrigerant charge. Air is an
un-condensable gas that reduces the effective surface of the
condenser and evaporators, resulting in poorer refrigeration
performance and higher operating costs.
Any air entering the refrigeration equipment also contains

moisture. The mix of water, oxygen and ammonia tends to
break down the compressor oil, resulting in loss of viscosity
and lubricating properties and premature wear of compressor
parts.
Removing air restores any gradual loss of refrigeration

capacity, thus making it possible to either increase any
production related to refrigeration output, or to reduce
energy consumption. Typical performance improvements
average 5–10% of the overall refrigeration capacity, or a
corresponding 5–10% reduction in power consumption.
The AP1000 features an easy-to-connect control box

connected to both the air purger and up to 16 purge points,
via settings entered with the 4-inch touch screen on the front
of the electrical panel. The box is prepared for connecting
additional purge box modules, if more than 16 purge points
are required.
Advantages Benefits
Protects against gradual reductions in Greater cooling capacity

cooling capacity
Constantly purges efficiency-sapping Reduced energy consumption for

air from refrigeration equipment refrigeration equipment (normally
5–10 %)
Uncomplicated design Rapid return on investment (normally

less than 12 months for medium-sized
plants)
No maintenance required Less oil decomposition and fewer

unexplained refrigeration equipment
stoppages
Easy to install More stable operation

Lower refrigeration service and
maintenance costs
76
Installing the AP1000 air How to operate Remote monitoring and control
purger of the air purger:
The control box monitors the G
reen lamp indicates purge
Installation of the air purger, level indicator in the vessel active
as illustrated below, is fairly as well as controlling the Red lamp indicates fuse fault
simple. A solenoid valve must three solenoid valves on the R
emote activation of the air
be fitted in each purge point air purger itself and up to 16 purger (potential-free “HP
line and connected to the solenoid valves mounted in compressor running” signal to
control box. purge lines. digital input)
Settings for the on and off R
emote monitoring of fuse
periods of the purge point fault (potential-free contact).
solenoid valves are entered on
the touch panel.
Technical data for the AP1000 air purger Technical data for the control box
Material . . . . . . . . Carbon steel/stainless steel Power supply . . . . . . . 230VAC 50HZ
Dimensions H x W x D . 1300 x 550 x 370 cm Dimensions H x W x D . . 600 x 400 x 300 mm
Condensing capacity . .10 to 13 kW Encapsulation/
Refrigerant . . . . . . .Mainly suited for R717 Ingress protection . . . . . Painted-steel plate/IP54
Ingress protection . . . IP65 Contents . . . . . . . . . Main switch
AfterMarket
Compliance . . . . . . .CE/PED 97/23/EC Siemens S7-1200 PLC
Siemens KTP400 Basic 4-inch
Lamps indicating operation
and fault
Relays on outputs
Output voltage for solenoids . 230 VAC 50 Hz
Compliance . . . . . . . . CE
All information is
subject to change
without notice.
77
SABROE WDO Water, Dirt and Oil Purifier
For removing any water or oil present in the refrigerant charge
WDO Purifiers maintain refrigeration plant efficiency

by reducing the amounts of water and oil in the
refrigerant. This in turn makes it possible to roll back
operating costs as well as any risk of unscheduled
plant shutdowns.
WDO Purifiers reduce water contamination in

ammonia plants, as well as benefiting refrigeration
capacity, power consumption and operating costs.
Without a WDO unit, any water present in the
refrigerant will almost certainly have a negative
impact on overall plant performance.
For a typical ammonia-based refrigeration setup,

removing unwanted water can help reduce power
consumption by as much as 5–10%. For a medium-
sized plant, a WDO Purifier normally has a payback
time of less than 12 months.
Refrigeration capacity
2% reduction in refrigeration capacity
for each 1% water content
Power consumption
Power consumption
2% increase in power consumption

for each 1% water content
SABROE WDO Purifier

0.5% 1% Water %
Advantages Benefits
Removes oil and dirt from your Reduces operating costs and keeps
refrigeration installation system components operating at
maximum efficiency
Removes any water present in the Less corrosion of mechanical parts,

ammonia refrigerant along with fewer breakdowns and
unscheduled service interruptions
Fewer oil changes needed Prevents any water present in the

refrigerant degrading the lubricating
oil and reducing operating efficiency
and service life
78
Two versions available
WDO-HE with electrical heating element WDO-hot gas for hot gas
   


  

 
g g

 
 
-  -
 

 
 t 
  

 
 



   





 

 
Technical data
Refrigerant charge . . . . . . . . 35 kg Unit dimensions H x W x L . . . . . 2000 x 800 x 1100 mm

Maximum operating pressure . . . 24 bar Weight, empty . . . . . . . . . . 389 kg
Surface of R717 separator . . . . 1.2 m²
Power supply (for WDO-HE version only)
Operating limits Voltage . . . . . . . . . . . . . . 3 x 400 V, 50 Hz
Lowest operating temperature . . -40 °C Consumption . . . . . . . . . . . 6.5 amp
Highest operating temperature . . 50 °C Maximum fuses in supply . . . . . 16 amp
AfterMarket
All information is
subject to change
without notice
79
SABROE End-of-Line test centre
Full satisfaction – no surprises
Not only are SABROE systems at the forefront of industrial refrigeration technology,
they’re also backed by state-of-the-art facilities for pre-delivery, pre-commissioning
testing.
We rigorously test the performance of every unit before it leaves the factory, so
you can be 100% sure it lives up to your expectations in full when it arrives. You’re
entitled to expect full transparency – and we make sure SABROE systems deliver.
All SABROE chiller

units are tested before
dispatch
Testing in the factory – not on site
The unique SABROE End-of-Line (EOL) test centre, located in Denmark, is a

purpose-built facility comprehensively equipped with state-of-the-art monitoring
and testing equipment.
We can conduct a comprehensive range of tests, ranging from full-blown

Factory Acceptance Test (FAT) to any specific test package you may prefer. You and
your staff are, of course, welcome to witness every stage of tests and trial runs to
make sure everything performs as intended, with no unwelcome surprises.
80
Documented capabilities
Rigorous pre-commissioning testing gives you comprehensive, reliable documentation

of the performance and capabilities of the exact equipment you’ll be receiving – not
just generic approximations.
Solid, dependable documentation helps you and your technical staff plan effective
implementation and integration with other equipment. And all the pre-delivery
tests help save you time, money and hassle with commissioning and running in.
With SABROE product deliveries, you get what you ordered – and it works as you
expected.
Test stands in the

End-of-Line test
centre
81
120 years of new ideas and better technology
2017 – DualPAC
2017 - SMC Mk 4 LL
2017 - SAB series 40 bar
2017 - Chiller Plant Controller (CPC)
2016 - ComPAC
2015 - HeatPAC HPX
2015 - ChillPAC Mk 3
2013 - SABflex
2011 - SABlight
2011 - iRIS
2010 - HeatPAC
2007 - Unisab lll
2006 - SABcube
2006 - CAFP
2005 - SABscrew redesign
2004 - ChillPAC
2002 - Variable-speed drive
1995 - Unisab II
1995 - PAC
1994 - SAB 202
1991 - SAB 110
1989 - Unisab l
1989 - HPO, HPC
1988 - Prosab II
1985 - μProsab
1985 - SAB 163
1982 - SAB 128
1967 - First heat pump
1965 - CMO
1955 - SMC
1929 - SA
1897 - First CO2 compressor
1897 - Introduction of natural refrigerants
1897 - SABROE founded
82
We’ve proved we can repeatedly and consistently meet our
customers’ needs – regardless of size and complexity, quirkiness
or challenge.
We listen to where your real difficulties lie, and what you really
want to achieve. And then we focus 120 years of specialist
experience and know-how on how best to help you achieve it all.
© 2017 Johnson Controls. All rights reserved.

JOHNSON CONTROLS and the JOHNSON CONTROLS globe design logo, SABROE, SABROE polar bear design logo, ChillPAC,
SABflex, SABlight, Unisab and related names are marks and/or registered marks. Unauthorised use is strictly prohibited.
83
Your local representative
PUBL-7034ENG 01.2018
Johnson Controls Denmark ApS

SABROE Factory
Christian X’s Vej 201 . 8270 Højbjerg . Denmark
Phone +45 87 36 70 00 . Fax +45 87 36 70 05
www.sabroe.com

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What products does SABROE offer?

What products does SABROE offer?

How does SABROE test its products before delivery?

How does SABROE test its products before delivery?

SABROE® PRODUCTS 2018

Creating customer confidence

With a long history of product innovation, we always move forward with

We drive positive changes in the industries we serve as the world

Part of Johnson Controls

The SABROE® product brand is owned by Johnson Controls, a global

We are part of the Building Technologies & Solutions division of Johnson

SABROE® is a registered trademark of Johnson Controls in the United

SABROE® products – the big difference . . . . . page 6

Breci SAB SAB

ew compressors SABROE heat pumps SABROE heat exchangers

Bheat ntrol SABco tr l

Bhe SABcontr l AfterMarket solutions . . . . . . . . . . . . . . page 75

SABROE controls equipment

The power of example

A few examples of groundbreaking low-impact heating/cooling solutions based on

The equipment you need – now and in the future

We provide the equipment you need to put thermal transfers

SABROE® systems are designed to be versatile and future-

Documented capabilities and performance

When you sign up for SABROE® solutions and equipment, we

Full satisfaction – no surprises

We’re committed to full transparency and helping our customers

Reap the full potential of your equipment purchases

Prevention is better than cure

With over a century of heavyweight practical experience in everything even remotely

Our unique combination of market-leader expertise and first-mover technology

There is no simple answer to this constantly recurring question.

And to do that we can supply state-of-the-art compressors of both types, covering

The criteria you have to

Variable-speed drive - only using what’s needed

SAB 193, 233, 283, 355 HP

HPC 104, 106, 108, 112 S

HPX 704, 706, 708

HPO 24, 26, 28

CMO 34, 36, 38

30 50 100 200 500 1,000 2,000 5,000 10,000

refrigeration installations where reliability is a particular concern, and uninterrupted

They are an economical, low-maintenance solution for smaller-scale, heavy-duty

Six different models are

CMO 24 reciprocating compressor unit

High coefficient of performance Low power consumption, which

Special design ensures low noise Wider range of possible mounting

Variable-speed drive (optional) Power consumption and operating

Easy to access for service, with Easy, inexpensive maintenance, which

 nisab III systems controller

* Other refrigerants available on request Design pressure, HP side: 28 bar

CMO 20 700-1800 rpm

SABROE SMC compressors are world-renowned for their exceptional reliability,

Fifteen different models are available to provide swept volumes

SMC 116 single-

High coefficient of performance Low power consumption, which

Variable-speed drive provides Power consumption and operating

Condition-based service intervals Minimum downtime and low service

nisab III systems controller

High-pressure units designed Makes it possible to undertake ariable-speed drive

Factory-assembled, pre-tested Easy pre-commissioning makes ariable-speed drive (VSD)