Representing Vapor-Liquid Equilibrium For An Aqueous MEA-CO System Using The Electrolyte Nonrandom-Two-Liquid Model
Representing Vapor-Liquid Equilibrium For An Aqueous MEA-CO System Using The Electrolyte Nonrandom-Two-Liquid Model
Representing Vapor-Liquid Equilibrium For An Aqueous MEA-CO System Using The Electrolyte Nonrandom-Two-Liquid Model
Following the work of Austgen et al., the electrolyte nonrandom-two-liquid (NRTL) model was
applied in a thermodynamically consistent manner to represent the vapor-liquid equilibrium
(VLE) of the aqueous monoethanolamine (MEA)-CO2 system with rigorous chemical equilibrium
consideration. Special attention was given to the accurate VLE description of the system at
both absorbing and stripping conditions relevant to most aqueous MEA absorption/stripping
processes for CO2 removal. The influence from chemical equilibrium constants, Henry’s constant,
experimental data, and data regression on the representation of the VLE of the system was
discussed in detail. The equilibrium constant of the carbamate reversion reaction as well as
important interaction parameters of the electrolyte NRTL model were carefully fitted to
experimental data. A good agreement between the calculated values and the experimental data
was achieved. Moreover, the model with newly fitted parameters was successfully applied to
simulate three industrial cases for CO2 removal using a rate-based approach. The results from
this work were compared with those using the model by Austgen et al.
wide range of conditions. Later, a similar model was tion forces among all species. The electrolyte NRTL
proposed by Li and Mather.8 The Guggenheim-Stokes expression was developed based on the NRTL local-
expression was replaced by the well-known Pitzer model composition concept (Renon and Prausnitz12), the like-
to calculate the activity coefficients. The Pitzer interac- ion repulsion assumption, and the local electroneutrality
tion parameters were determined from experimental assumption. The like-ion repulsion assumption stipu-
data for the MEA-CO2-H2O and methyldiethanol- lates that in the first coordination shell of a cation
amine (MDEA)-CO2-H2O systems. On the basis of (anion) the local composition of all other cations (anions)
these parameters, good VLE prediction for the MEA- is zero. The local electroneutrality assumption imposes
MDEA-CO2-H2O system was achieved. a condition that in the first coordination shell of a
Probably the most sophisticated and thermodynami- molecular species the composition of cations and anions
cally rigorous model available at this time was proposed is such that the local electric charge is zero.
by Austgen et al.1 This model was based on the The Pitzer-Debye-Hückel expression for excess Gibbs
electrolyte nonrandom-two-liquid (NRTL) model of Chen energy, normalized to a mole fraction of unity for the
and co-workers.9,10 Not only water but also alkanol- solvent and zero mole fraction for ions, is given as
amines were regarded as solvents. So, the solution was follows:
treated as a mixed-solvent system. The model accounted
for the rigorous chemical equilibria and mass balance
( )( )
and thus provided the insight of various ionic and gex*,PDH 1000 1/2 4AΦIx
molecular species in the liquid phase. The activity
coefficients in the liquid phase were represented with RT
) -( ∑k xk) Ms F
ln(1 + FIx1/2) (1)
the electrolyte NRTL model treating both long-range
ion-ion interactions and short-range interactions be-
tween all true species in the liquid phase. The fugacity where
coefficients in the vapor phase were represented using
( )( )( )
the Redlich-Kwong equation of state modified by
Soave.11 Under the absorber column condition of the 1 2πN0d 1/2
e2 2/3
( ) (∑ )
The simulation result of the absorber column was good.
However, the result of the stripper column was not gex*,Born e2 1 1
1/2
xiZi2
satisfactory; especially the reboiler duty was overpre- ) - × 10-2 (2)
dicted. Further improvement is, therefore, necessary. RT 2kT D Dw i ri
The objective of this work is to investigate the cause
which makes the model by Austgen et al.1 predict a high
reboiler heat duty of the stripper column and to improve where D stands for the dielectric constant of the solvent
the model so it is capable of accurately describing the mixture with the same solvent ratio as that in the
VLE of the system at both absorbing and stripping electrolyte solution. Dw is the dielectric constant of
conditions relevant to the common aqueous MEA ab- water.
sorption/stripping processes for CO2 removal. The local-composition electrolyte NRTL expression for
excess Gibbs energy is given as follows:
Electrolyte NRTL Model
The electrolyte NRTL model used by Austgen and co-
workers1 and in this work consists of three contribu- gex,lc
∑j XjGjmτjm
tions. The first contribution is the long-range contribu- ) ∑ Xm +
∑k XkGkm
tion represented by the Pitzer-Debye-Hückel RT m
expression, which accounts for the contribution due to
( )
the electrostatic forces among all ions. The second
contribution is an ion-reference-state-transfer contribu-
Xa′
∑j XjGjc,a′cτjc,a′c
∑c Xc∑
tion represented by the Born expression. In the elec-
trolyte NRTL model, the reference state for ionic species +
is always infinitely dilute state in water even when
a′
∑ Xa′′ ∑XkGkc,a′c
there are mixed solvents. The Born expression accounts
( )
a′′ k
for the change of the Gibbs energy associated with
moving ionic species from a mixed-solvent infinitely Xc′
∑j XjGja,c′aτja,c′a
dilute state to an aqueous infinitely dilute state. The ∑a Xa∑ (3)
Born expression drops out if water is the sole solvent
in the electrolyte system. The third contribution is a
c′
∑ c′′
Xc′′ ∑XkGka,c′a
k
short-range contribution represented by the local-
composition electrolyte NRTL expression, which ac-
counts for the contribution due to short-range interac- where
2082 Ind. Eng. Chem. Res., Vol. 38, No. 5, 1999
[ ]
ex* of heat consumed for each purpose based on the simula-
1 ∂(nt g ) tion result in the stripper condition using the model by
ln γi ) (5)
RT ∂ni T,P,nj*i Austgen et al.1 We found that the quantities of heat
consumed for the first two purposes were reasonable.
However, the heat consumed for the third purpose was
where nt is the total mole number for all species in the
too high because too much water was being vaporized.
system.
This indicates that the model does not accurately
describe the VLE under the stripper condition. As
Basic Solution Chemistry pointed out by Kohl and Nielsen,13 the inability to make
an accurate VLE description for the stripper column is
MEA is a primary amine that has two hydrogen a common problem for many models proposed for
atoms directly attached to a nitrogen atom. Following designing and simulating the amine acid-gas processes.
the work of Austgen and co-workers,1 the principal Although the following analysis is aimed at the model
reactions occurring in the aqueous MEA-CO2 system by Austgen et al.,1 it might be beneficial to other models
are written as as well.
Ind. Eng. Chem. Res., Vol. 38, No. 5, 1999 2083
Now we can rephrase the objective of this work more sis and ionization of dissolved CO2), and 6c (dissociation
precisely as improving the VLE representation for the of bicarbonate) are well-grounded because these equi-
MEA-CO2-H2O system in the stripper condition using librium constants were fitted based on extensive ex-
the model by Austgen et al.1 In the work by Austgen et perimental data and had been used successfully in VLE
al., both water and MEA are regarded as solvents. So, representation of many other aqueous electrolyte sys-
the MEA-CO2-H2O system was treated as a mixed- tems containing CO2. We continue using these equilib-
solvent electrolyte system. The vapor-liquid equilibria rium constants without change.
for the solvent species are given by
For reaction 6d (dissociation of protonated MEA),
( )
vs(P - P0s ) Austgen and co-workers obtained the equilibrium con-
ysφvs P ) xsγsφ0s P0s exp (7) stant based on the experimental data of Bates and
RT Pinching.14 The temperature range of the Bates-Pinch-
ing data is only from 0 to 50 °C. The common temper-
The vapor-liquid equilibria for the supercritical com-
ature range in the stripper column is around 120 °C.
ponents are given by
The temperature extrapolation might cause improper
( ) ( )
∞ dissociation of protonated MEA at the stripper column
Hm
i vj i-m (P - P0m)
yiφvi P ) xiγi exp (8) which ultimately affects the accuracy of VLE calcula-
γ∞i RT tion. To ascertain whether the temperature extrapola-
tion by Austgen et al. is proper, we perturbed the
where equilibrium constant at the stripper condition around
() ( )
the extrapolation value of Austgen et al. and used the
Hm Hi-s perturbed value for the simulation of three industrial
∑s ws ln
i
ln ) (8a) cases. The simulation results suggested that the tem-
γ∞i ∞
γi-s perature extrapolation by Austgen et al. was in the
reasonable range. Because the equilibrium constant at
Hi-s is Henry’s constant for solute i, in the pure solvent the stripper condition is still unknown, we accepted the
s, at the system temperature and saturation pressure temperature extrapolation by Austgen et al. However,
∞
of the solvent s; γi-s is the infinite dilution activity we point out that there are many uncertain factors
coefficient for solute i, in the pure solvent s, at the impeding the accurate VLE description for the MEA-
system temperature; ws is the weight fraction for the CO2-H2O system. It would be well worth the effort to
solvent s, based on the true solvent composition ratio eliminate this uncertainty by directly measuring the
in the MEA-CO2-H2O system; vs is the molar volume equilibrium constant at the stripper condition.
of the pure solvent at the system temperature and As for reaction 6e (carbamate reversion to bicarbon-
∞
saturation pressure P0s ; vj i-m is the partial molar vol- ate), one section in the paper by Austgen and co-
ume for solute i, at infinite dilution in the solvent workers1 has been specifically dedicated to the discus-
mixture at the system temperature and saturation sion of the reaction. The discussion basically states that
pressure of the solvent mixture P0m; x is the true mole the experimental equilibrium constant reported in the
fraction in the liquid phase which is based on all species, literature was very limited for the carbamate reaction.
molecular and ionic, after consideration of solution
Furthermore, the quality of the literature data was not
chemistry.
well justified for the direct use. Therefore, Austgen and
It should be noted that, in the work by Austgen et
al., a simplification was made that Henry’s constants co-workers chose to treat the carbamate equilibrium
in pure MEA are replaced by those in pure water. The constant as an adjustable parameter. It was fitted,
Poynting correction of eq 8, i.e., the exponential term, simultaneously with the appropriate interaction param-
was changed accordingly. eters of the electrolyte NRTL model, on the VLE data
After closely examining the vapor-liquid equilibria of the MEA-CO2-H2O system. On the basis of our
of the MEA-CO2-H2O system at the stripper condition experiences, the simultaneous fit of both the equilibrium
combining the all-around analysis of eqs 7 and 8, we constant and the interaction parameters might result
decided to pursue the improvement by considering (1) in overfitting of the data. It has been noticed that the
equilibrium constants for the reactions in the liquid VLE measurement for the MEA-CO2-H2O system may
phase, (2) Henry’s constant of CO2 in the MEA-H2O have errors up to and even beyond 40% (detail can be
solvent mixture, (3) evaluation of experimental data, seen in the subsequent section entitled Evaluation of
and (4) equilibrium constant and interaction parameters Experimental Data). Overfitting of these data is likely
from data regression. to have a negative effect on the actual process simula-
It is worth mentioning that, because the pressure of tion calculation. Weiland and co-workers7 proposed a
the stripper column is low, the Poynting correction in two-stage procedure for fitting the VLE data for the
eqs 7 and 8 is not a key influential factor on VLE of the alkanolamine (including MEA)-CO2-H2O systems. First,
system under the stripper condition. the equilibrium constants were fitted based on the VLE
Equilibrium Constants for the Reactions in the data. Second, based on the same VLE data, the interac-
Liquid Phase. Equilibrium constants govern the extent tion parameters were adjusted to achieve the best
of reactions 6a-e and determine the true composition
possible results. In this work, we adopted the two-stage
in the liquid phase, thereby greatly influencing the VLE
procedure by Weiland et al. Therefore, the equilibrium
of the MEA-CO2-H2O system.
The equilibrium constants of reactions 6a-e in the constant for reaction 6e was obtained from the first-
model by Austgen et al.1 were carefully examined. We stage fitting.
found that the equilibrium constants used by Austgen In the model by Austgen et al.1 and in this work, the
et al. for reactions 6a (ionization of water), 6b (hydroly- temperature function of equilibrium constants for reac-
2084 Ind. Eng. Chem. Res., Vol. 38, No. 5, 1999
Table 1. Temperature Dependence of the Equilibrium Table 2. Temperature Dependence of Henry’s Constants
Constants for Reactions 6a-e for Carbon Dioxide
Ck2
ln K ) Ck1 + + Ck3 ln T + Ck4T (9)
T
Figure 2. Partial pressure and relative deviation of CO2 in a MEA Figure 3. Comparison of the sum of partial pressures for MEA
(30 wt %)-H2O system at 120 °C with normal CO2 loading as well and H2O in a MEA (30 wt %)-H2O system with the CO2 loading
as those perturbed -0.04. The model with the fitted parameter from 0 to 1 at the temperature of 120 °C.
from this work was used in the calculation. The relative deviation
is calculated by (Pptb - Pnormal)/Pnormal %.
standard for comparison, the lower part in Figure 2
illustrates that an error of -0.04 CO2 loading can
of CO2 in MEA obtained from the two independent produce around and beyond 40% deviation on the partial
methods match so closely with each other. The relative pressure of CO2. We also found one factor that may be
differences are smaller than 0.8%. The verification overlooked when measuring the VLE data for the
indicates that Henry’s constants of CO2 in MEA ob- MEA-CO2-H2O system. Using a common static ap-
tained from eq 10 can be used with confidence. paratus to measure the solubility of CO2 in a MEA-
Evaluation of Experimental Data. Because MEA H2O system, Jou et al.24 used Raoult’s law to calculate
is one of the first alkanolamines commercially used for the sum of partial pressures for MEA and H2O and then
treating acid gas and is still widely used, a large amount subtracted the value from the total pressure to obtain
of experimental VLE data for the MEA-CO2-H2O the sum of partial pressures for CO2 and an inert gas,
system have been published. A detailed list for the most which was added to maintain the apparatus pressure.
published papers presenting the experimental data on The nonideality in the MEA-H2O system was neglected
the subject can be found in the book by Kohl and and so was the effect of the dissolved CO2 on the partial
Nielsen.13 pressures of MEA and water. These negligences might
Austgen and co-workers used experimental VLE data cause noticeable errors in the final results, especially
of the MEA-CO2-H2O system from five different in the high-temperature region. Figure 3 shows a
sources in the data regression to determine the adjust- comparison of the sum of partial pressures for MEA and
able parameters of the model. The five data sources are H2O in a MEA (30 wt %)-H2O system with a CO2
Lee et al.,19 Isaacs et al.,20 Lawson and Garst,21 Jones loading from 0 to 1 at the temperature of 120 °C using
et al.,22 and Muhlbauer and Monaghan.23 There is three different models. The dashed line was calculated
significant inconsistency of the experimental data among using the model of Austgen et al.1 The dot-dashed line
the five sources. Because of lack of the information was obtained based on Raoult’s law, which was used
regarding the data quality of these sources, Austgen and by Jou et al.24 to deduce the partial pressure of CO2 from
co-workers thought that the best approach was to treat the raw measuring data. The solid line was calculated
the five data sources equally with a weighting factor of using the model with a fitted parameter from this work.
1 for each of them. It is clear that over 0.5 CO2 loading the nonideality of
In this work, we studied the quality of the experi- the MEA-H2O system as well as the effect of the
mental VLE data for the MEA-CO2-H2O system. We dissolved CO2 should not be neglected. What we found
found that a key factor that is critical to the data quality explains, in part, why there is significant inconsistency
is the accuracy of the measured CO2 concentration in of the experimental VLE data for the MEA-CO2-H2O
the liquid phase. In the normal CO2 loading (moles of system among various sources. A quality evaluation of
CO2 per moles of MEA) range, the partial pressure of the various data sources is highly necessary. The
CO2 arises so fast that it spans about 8 orders of accurate and reliable VLE measurement on the MEA-
magnitude. Therefore, any small measurement error of CO2-H2O system still remains as one of the most
the CO2 concentration will cause a large deviation in challenging tasks for the chemical engineering experi-
the partial pressure of CO2. For example, Jou et al.24 mentalists.
pointed out that there was a systematic error of about In this work, we followed the work of Weiland and
-0.04 mol of CO2/mol of MEA in the VLE measurement co-workers7 in a quality evaluation of the various data
for the MEA-CO2-H2O system by Lee et al.25 The sources. The electrolyte NRTL model was used to do a
upper part in Figure 2 shows a partial pressure of CO2 preliminary two-stage fit of the VLE data for the MEA-
in a MEA (30 wt %)-H2O system at 120 °C with normal CO2-H2O system from six sources: five used by Aust-
CO2 loading as well as with the CO2 loading shifted gen et al.1 and one from Jou et al.24 The fitting error of
-0.04. The model with a fitted parameter from this each data source was analyzed, and the data sources
work was used in the calculation. Suppose the calcu- that appeared to deviate significantly were excluded in
lated partial pressure of CO2 corresponding to the the final data regression. The excluded data sources
normal CO2 loading is correct and is used as the were those from Isaacs et al.,20 Jones et al.,22 and
2086 Ind. Eng. Chem. Res., Vol. 38, No. 5, 1999
Table 3. Fitted Interaction Parameter Values for the Table 3a,b were regarded as unimportant, which include
MEA-CO2-H2O and CO2-H2O Systems Using the two molecule-molecule, most of the molecule-ion pair
Electrolyte NRTL Modela (ion pair-molecule), and all of the ion pair-ion pair
a. MEA-CO2-H2O System interaction parameters. These unimportant parameters
molecule-molecule were assigned a default value of zero. From the theo-
parameter Amm′ Bmm′ ref retical point of view, the default value of zero essentially
reduces the electrolyte NRTL model to the Pitzer-
MEA-H2O -1.609 693 -265.1962 b
H2O-MEA 1.648 945 125.0832 b Debye-Hückel equation for the relevant ionic species
with an insignificant amount and to Raoult’s law for
molecule-ion pair the relevant molecular species. Note that there is a
(ion pair-molecule) difference in the parameter defaulting (except the
parameter τm,ca(τca,m) parameters listed in Table 3b) between this work and
H2 O-(MEA+,HCO3 -) 0.129 079 6 c the work by Austgen et al.1 Austgen and co-workers
(MEA+, HCO3-)-H2O -0.424 708 7 c used 8 and -4 as default values for the water-ion pair
H2O-(MEA , MEACOO-)
+ 4.352 250 c and ion pair-water interaction parameters, respec-
(MEA+, MEACOO-)-H2O -3.340 842 c
tively. They used 15 and -8 as default values for MEA-
b. CO2-H2O Systemd ion pair and ion pair-MEA as well as CO2-ion pair and
molecule-molecule ion pair-CO2 interaction parameters, respectively.
parameter Amm′ Bmm′ Rmm′ In this work, the temperature dependence of the
molecule-molecule interaction parameters is given as
CO2-H2O 10.064 -3268.135 0.20
H2O-CO2 10.064 -3268.135 0.20
τmm′ ) Amm′ + Bmm′/T (11)
molecule-ion pair
(ion pair-molecule) The molecule-ion pair (ion pair-molecule) interaction
parameter τm,ca(τca,m) Rm,ca(Rca,m) parameters are assumed to be temperature indepen-
H2O-(H3O+, HCO3-) 8.0 0.2 dent. The NRTL nonrandomness factor is fixed at 0.2
(H3O+, HCO3-)-H2O -4.0 0.2 for molecule-molecule, water-ion pair, and ion pair-
H2O-(H3O+, OH-) 8.0 0.2 water interaction parameters.
(H3O+, OH-)-H2O -4.0 0.2
H2O-(H3O+, CO32-) 8.0 0.2
Data regression for determining the parameter values
(H3O+, CO32-)-H2O -4.0 0.2 was carried out using an algorithm derived by Britt and
CO2-(H3O+, HCO3-) 15.0 0.1 Luecke.26 The objective function is formulated based on
(H3O+, HCO3-)-CO2 -8.0 0.1 the maximum likelihood principle and is given as
CO2-(H3O+, OH-)
[ ]
15.0 0.1
(H3O+, OH-)-CO2 -8.0 0.1 ND NV
(Zcal - Zexp) 2
∑l ∑l′
CO2-(H3O+, CO32-) 15.0 0.1
(H3O+, CO32-)-CO2 -8.0 0.1 F) (12)
σ l,l′
a NRTL nonrandomness factors for these fitted parameters were
fixed at 0.2 except CO2-ion pair (ion pair-CO2) parameters. where the summation is over all of the measured
b Nath and Bender,27 Touhara et al.,28 and Kohl and Nielsen.13
c Lee et al.,19 Lawson and Garst,21 and Jou et al.24 d The parameter variables, NV, for all of the data points, ND. Zcal and Zexp
values were obtained from Austgen et al.1 are calculated and experimental values, respectively. σ
is the standard deviation of measurement for the lth
Muhlbauer and Monaghan.23 Weiland and co-workers7 data point of the l′th measured variable. To make the
also observed that these three data sources were less comparison easier between the data regression results
accurate. For the data source of Jou et al.,24 we from the work of Austgen et al.1 and those from this
eliminated the data points over 0.5 CO2 loading for the work, we used the same standard deviation values
reason mentioned in the above paragraph. assigned by Austgen et al.1
Equilibrium Constant and Interaction Param- The MEA-H2O and H2O-MEA interaction param-
eters from Data Regression. Equilibrium constant eters were fitted based on the experimental data for the
of carbamate reversion reaction (reaction 6e) and some MEA-H2O system. The experimental data used by
of the interaction parameters of the electrolyte NRTL Austgen et al.1 were the VLE data only. Posey18 used
model were obtained from the regression of the relevant the VLE data, the heat-mixing data, and the freezing-
experimental data. point data altogether for the fitting and obtained more
In the MEA-CO2-H2O system, there are three mo- reliable parameter values. In this work, the VLE data,
lecular species and six ionic species created by reactions the heat-mixing data, the heat capacity data, and the
6a-e. The corresponding interaction parameters in the pH data were fitted simultaneously and the fitted values
electrolyte NRTL model will be 6 molecule-molecule, of the MEA-H2O and H2O-MEA interaction param-
24 molecule-ion pair (ion pair-molecule), and 54 ion eters are given in Table 3a.
pair-ion pair. Because about half of the species are In the work of Austgen et al.,1 the equilibrium
present in the liquid phase at a low or negligible constant of the carbamate reversion reaction (reaction
amount, the parameters associated with them do not 6e) and the four important water-ion pair (ion pair-
significantly affect the VLE representation for the water) interaction parameters of the electrolyte NRTL
system. In this work, only the interaction parameters model were simultaneously fitted based on the VLE data
that significantly affect the VLE representation were for the MEA-CO2-H2O system. As discussed in the
fitted to the experimental data. They are listed in Table section Equilibrium Constants for the Reactions in the
3a. Table 3b shows the interaction parameters related Liquid Phase, we adopted the two-stage procedure
to the binary CO2-H2O system. The values of those proposed by Weiland et al.7 in the data regression. In
parameters were obtained directly from the work of the first stage, the equilibrium constant of reaction 6e
Austgen et al.1 All other parameters not reported in was fitted with the values of the four important water-
Ind. Eng. Chem. Res., Vol. 38, No. 5, 1999 2087
Table 4. Comparison between the Model of Austgen et al.1 and Its Improved Version of This Work on the
Root-Mean-Square Relative Deviation of Partial Pressure for CO2, σP,CO2, as Well as That of the Liquid-Phase Mole
Fraction for CO2, σx,CO2, at the Temperature Range of 25-120 °C and the MEA Concentration Range of 1.0-5.0 Ma
temp, MEA concn 1.0 M MEA concn 2.5 M MEA concn 3.75 M MEA concn 5.0 M
°C σP,CO2 σx,CO2 σP,CO2 σx,CO2 σP,CO2 σx,CO2 σP,CO2 σx,CO2
This Work
25 0.0545 0.0616 0.0178 0.0280 0.0071 0.0197 0.0163 0.0260
40 0.0546 0.0762 0.1020 0.0489 0.0189 0.0384 0.0113 0.0223
60 0.0314 0.0477 0.0139 0.0237 0.0082 0.0145 0.0088 0.0154
80 0.0551 0.0642 0.0355 0.0306 0.0318 0.0293 0.0354 0.0403
100 0.0886 0.0482 0.0422 0.0318 0.0160 0.0191 0.0257 0.0379
120 0.0531 0.0427 0.0964 0.0728 0.1050 0.0839 0.1130 0.0987
average 0.0588 0.0584 0.0610 0.0415 0.0429 0.0394 0.0468 0.0463
Austgen et al.
25 0.0407 0.0768 0.0255 0.0641 0.0283 0.0694 0.0312 0.0661
40 0.0677 0.1080 0.1730 0.1100 0.0688 0.1217 0.0645 0.1120
60 0.0586 0.0821 0.0642 0.0858 0.0668 0.0889 0.0561 0.0778
80 0.0692 0.0720 0.0642 0.0740 0.0660 0.0704 0.0764 0.0686
100 0.1070 0.0699 0.1170 0.0874 0.1260 0.0842 0.1490 0.0920
120 0.0977 0.0833 0.1220 0.1020 0.1160 0.1040 0.0975 0.1020
average 0.0762 0.0831 0.1050 0.0882 0.0842 0.0912 0.0871 0.0875
a The results were based on the experimental data from Lee et al.19
Table 5. Comparison against Plant Data between the Model of Austgen et al.1 and This Work on the Simulation of
Three Industrial Cases for CO2 Removal Using the Aqueous MEA Absorption/Stripping Processesa
case 1 case 2 case 3
Austgen et al. this work Austgen et al. this work Austgen et al. this work
Absorber
gas inlet temp, F 0.00 0.00 0.00 0.00 0.00 0.00
gas inlet pressure, psi 0.00 0.00 0.00 0.00 0.00 0.00
gas outlet temp, F 0.02 0.02 b b b b
gas outlet pressure, psi -0.46 -0.46 0.00 0.00 -0.02 -0.02
gas outlet CO2, ppmv 211.11 0.00 206.67 26.67 -70.37 -14.81
lean inlet temp, F 0.02 0.02 0.48 0.48 0.03 0.03
rich outlet temp, F -3.76 -3.43 b b 0.58 -0.51
Stripper
rich inlet temp, F 0.25 0.11 b b b b
lean outlet temp, F b b -0.16 0.12 0.07 0.26
lean outlet pressure, psi b b 0.00 0.00 0.00 0.00
reboiler duty, mmbtu/h 58.43 8.99 13.73 -5.49 35.11 4.58
condenser temp, F 0.00 0.00 b b b b
loading, mol/mol
lean solution 0.00 0.00 0.00 0.00 0.00 0.00
rich solution -9.85c -9.85c b b 0.00 0.00
a The results are in percent and expressed as (Zpred - Zplant)/Zplant %. b Plant data are not available. c Plant data does not satisfy mass
balance.
column for CO2 removal using mass- and heat-transfer considers (1) material and energy balance, (2) mass and
rate-based simulation models. energy transfer rate, (3) vapor-liquid equilibrium, and
(4) liquid-phase reactions and reaction rate on each
Process Simulation actual tray (or section of packing). Generally speaking,
this approach describes what actually occurs on a tray
The ultimate test of the capability and accuracy of (or section of packing) rather than the phase equilibrium
the model improved in this work was to apply it in the that does not exist anywhere in the column. Therefore,
simulation of the aqueous MEA absorption/stripping the concept of the tray (or section of packing) efficiency
processes for CO2 removal. The availability of the is avoided entirely. It is worth mentioning that the
operating data of the process, obtained under stable state-of-the-art rate-based approach with accurate ther-
conditions, as well as the relevant equipment data was modynamic and transport property models is a very
indispensable for such simulations. Although the com- useful tool to develop and operate more energy-efficient
plete and consistent sets of the operating and equipment alkanolamine acid-gas absorption/stripping processes
data for the industrial processes using aqueous MEA and to achieve competitive edges in the sophisticated
for CO2 removal were not so easy to find, we had the column design, especially in the design of the acid-gas
opportunity to obtain the plant data for three industrial selective absorption where too many trays (or sections
cases. of packing) can destroy the selectivity while too few can
All three cases used the basic process flow scheme in cause outlet gas off specification.
conventional alkanolamine acid-gas absorption/strip- For simulation of the stripping column, the traditional
ping processes. Gas to be purified is passed upward phase-equilibrium approach is applied. According to the
through the absorber column, countercurrent to the discussion on stripping by Kohl and Riesenfeld,29 we
CO2-lean aqueous MEA solution. The CO2-rich aqueous specified about 10 theoretical trays below the CO2-rich
MEA solution from the bottom of the absorber column solution feeding point as the stripping section of the
is heated by the heat exchange with the CO2-lean column and two theoretical trays above the point as the
aqueous MEA solution from the bottom of the stripping MEA recovering section.
column and is then fed to the stripping column at some Table 5 shows the simulation results for the three
point near the top. After CO2 is stripped, the CO2-lean industrial cases using the model improved in this work.
aqueous MEA solution from the bottom of the stripping For comparison, the model of Austgen et al.1 was also
column is first partially cooled in the lean-to-rich applied to simulate the three industrial cases, and the
solution exchanger and is then further cooled by heat results are included in Table 5. Both simulation results
exchange with water or air and thereafter is fed to the were expressed as
top of the absorber column to complete the cycle. Despite
the fact that all three cases use a similar process flow
(Zpred - Zplant)
scheme, the operating conditions and equipment data %
of the three cases vary widely. The absorber pressure Zplant
ranges from about 180 to 950 psi. The lean CO2 loading
(mole of CO2 per mole of MEA) ranges from about 0.1 where Zpred is the predicted values and Zplant is the
to 0.2 and the rich CO2 loading from about 0.3 to 0.55. corresponding plant data. In case 1, the reaction rate
The MEA concentration ranges from about 20 to 30 wt (kinetics) provided by the Aspen Plus process simulator
%. The column type can be tray column or packed was applied without modification in the absorber simu-
column, and the column diameter ranges from about 1 lation using the rate-based approach, and the simula-
to 2 m. tion result was very satisfactory. However, when we
The rate-based approach (RATEFRAC) in Aspen Plus applied the same reaction rate in case 2, we found that
process simulator was used to simulate the aqueous some modification on the reaction rate was necessary.
MEA absorber column for CO2 removal. This approach Note that the reaction rate is one of the key issues for
Ind. Eng. Chem. Res., Vol. 38, No. 5, 1999 2089
The authors are very grateful to Dr. Navin Patel for Subscripts
helpful discussions and to Dr. Pao-Chen Wu for his a, a′, a′′ ) anion
input on building one of the simulation files and for his c, c′, c′′ ) cation
help on the evaluation of the MEA data package in the i, j, k ) any species
Aspen Plus process simulator. i-m ) solute i in solvent mixture
i-s ) solute i in solvent s
Nomenclature l ) lth data point
l′ ) l′th measured variable
A, B ) constants in eq 11 m, m′ ) molecular species
C ) temperature coefficient P ) pressure
D ) dielectric constant s ) solvent
F ) objective function w ) water
H ) Henry’s constant x ) true mole fraction
K ) equilibrium constant
M ) molarity Literature Cited
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