XRC Operating Manual 220V - REV 2.0 31-07-2019

PAGEE
XRC SERIES
Operating Manual
Linux Based Systems
Copyrights
This book covers usage information of XRC series X-Ray devices. Device owner or
authorized person can only use a copy of this manual for informative purposes. It is
strictly forbidden to reproduce and sell this manual. PAGEE
Manual Content
Content of this manual is arranged to cover all systems as of the date of printing. Any
amendments and additions made after its date of print may not be included in the
manual. Please contact X-RAYCENTER in order to obtain necessary information on
such matters.
Operating Manual
Preparation: 31/07/2019.
Rev: 2.0
Prepared By: MO/PT
Copyrights ©2015 X- Ray Center Ltd. All rights reserved.

1. INTRODUCTION .................................................................................................................................... 2
1.1 LINUX BASED SOFTWARE NEW FEATURES PROPERTIES ......................................................................................2

1.2 SECURITY PROPERTIES .................................................................................................................................2
1.3 FILMS ......................................................................................................................................................3
1.4 DRUGS AND FOODSTUFF .............................................................................................................................3 PAGEE
1.5 FAILURE IDENTIFICATION .............................................................................................................................3

1.6 DISPLAY PROPERTIES ..................................................................................................................................3
1.7 AUTOMATIC FAILURE IDENTIFICATION ............................................................................................................4
1.8 AUTOMATIC FAILURE CONTROL ....................................................................................................................4
1.9 USER’S LIABILITY ........................................................................................................................................4
1.10 ACCESSORIES...........................................................................................................................................5
1.11 HEALTH STANDARDS .................................................................................................................................6
1.12 SAFETY OF USE ........................................................................................................................................7
2. OPERATING THE X-RAY DEVICE............................................................................................................ 8
2.1 SYSTEM CONTROL ......................................................................................................................................8

2.2 POWER CONNECTION .................................................................................................................................8
2.3 SWITCHING ON THE DEVICE .......................................................................................................................10
2.4 CONTROL PANEL ......................................................................................................................................11
3. USING THE DEVICE ............................................................................................................................. 12
3.1 USER LOGIN ............................................................................................................................................12

3.2 SCREENING MODE ...................................................................................................................................13
USER SCREEN:...............................................................................................................................................13
3.2.1 LUGGAGE SCANNING .............................................................................................................................14
3.2.2 SUBSTANCE GROUPS .............................................................................................................................15
3.2.3 CONTROL CONSOLE ...............................................................................................................................16
3.2.3.1 Picture Analysis Buttons ...........................................................................................................17
3.2.3.2 Passed Luggage Examination...................................................................................................29
3.2.3.3 Programmable Function Keys ..................................................................................................31
3.2.3.4 Magnifying Buttons ..................................................................................................................33
3.2.3.5 Warning Lights .........................................................................................................................36
3.2.3.6 Operational Buttons .................................................................................................................37
3.2.4 SETTINGS MENU ..................................................................................................................................38
3.3 TRAINING MODE .....................................................................................................................................45
3.4 ADMINISTRATION MODE ...........................................................................................................................45
3.4.1 Station Settings Sub-menu ..........................................................................................................47
3.4.2 Station Location Sub-menu .........................................................................................................49
3.4.3 User Management Sub-menu .....................................................................................................55
3.4.4 TIP Management Sub-menu........................................................................................................62
3.4.5 Reports Sub-Menu .......................................................................................................................67
3.4.6 Session Management Sub-Menu.................................................................................................67
PAGEE
3.4.7 Log .........................................................................................................................................71
4.0 INSTALLATION AND CONFIGURATION .............................................................................................. 72
4.1 POWER SUPPLY .......................................................................................................................................73

4.2 ENVIRONMENTAL CONDITIONS ...................................................................................................................74
4.3 ELECTRIC POWER CABLE ............................................................................................................................74
5. PERIODIC MAINTENANCE.............................................................................................................. 75
5.1 PERIODICAL WEEKLY MAINTENANCE............................................................................................................75

5.2 QUARTERLY MAINTENANCE .......................................................................................................................75
5.3 LEAD CURTAINS .......................................................................................................................................76
5.4 CONVEYOR SYSTEM ..................................................................................................................................76
5.5 RADIATION LEAKAGE MEASUREMENT ..........................................................................................................76
6. TROUBLESHOOTING ........................................................................................................................... 77
6.1 DEVICE DOES NOT START UP .......................................................................................................................77

6.2 X-RAY IS NOT GENERATED ........................................................................................................................79
6.3 CONVEYOR MOTOR DOES NOT FUNCTION ....................................................................................................79
6.4 SYSTEM UNINTERRUPTABLE POWER SUPPLY (220 VAC, 50/60 HZ) .................................................................80
6.5 FUSE VALUES ..........................................................................................................................................82
6.6 ERROR DIAGRAM .....................................................................................................................................83
7. TECHNICAL SPECIFICATION, XRC 60-40 ............................................................................................... 84
7.1 PHYSICAL PROPERTIES ...............................................................................................................................84

7.2 X-RAY GENERATOR & IMAGE PERFORMANCE ................................................................................................84
7.3 COMPUTER SPECIFICATIONS .......................................................................................................................85
7.4 OPERATING ENVIRONMENT........................................................................................................................85
7.5 HEALTH AND SAFETY.................................................................................................................................85
7.6 STANDARD FEATURES ...............................................................................................................................85
7.7 OPTIONAL FEATURES ................................................................................................................................86
X-Ray Center XRC Series Operating Manual – 220v
Rev.2.0
Service Departments
X-Ray Guvenlik Sistemleri Merkezi San. Tic. Ltd. Sti.
I.B.O.S.B. Mermerciler Sanayi Sitesi
10. Cadde No: 14
PAGE 1
Beylikduzu / Istanbul/Turkey
Phone: +90 212 422 50 20
Fax: +90 212 665 13 34
info@x-raycenter.com
www.x-raycenter.com
Sales Offices
10. Cadde No: 14
Beylikduzu / Istanbul/Turkey
Phone: +90 212 422 50 20
Fax: +90 212 665 13 34
www.x-raycenter.com
Manufacturing Plant
10. Cadde No: 14
Beylikduzu / Istanbul
Phone: +90 212 422 50 20
Fax: +90 212 665 13 34
www.x-raycenter.com
1
Rev.2.0
1. INTRODUCTION
This manual covers XRC series Linux-based X-ray devices of X-RAY CENTER brand.
1.1 Linux Based Software New Features Properties

PAGE 2
Linux based software features open source coding and may be easily configured if
wished. In addition, the software, along with its superior image processing, enables the
realization of the real time image processing properties with programmable button
synchronously without stopping the belt. The Linux based x-ray device also comprises
the hardware which ensures the operation of the system in it. The present manual
describes the use of all software parameters accessed through the operator console
keyboard.
1.2 Security Properties
 The X-Ray open alarm lights are situated at the control console and at the four
corners of the device and are on when the X-ray beam is active.
 Emergency stop buttons cut the power of the system motor and x-ray generator.
Once the power is cut the operator cannot move the belt. Emergency stop buttons
are placed at the tunnel entrance of device, at the entrance and exit ends, and on
keyboard control panel.
 The circuit breaker controls the power supply of the system.
 When the undercover contacts in the diode cards and generator section are open,
the system is prevented from generating the x-ray beam.
 By means of lead-imbued plastic curtains located at the tunnel entry and exit, it is
ensured that radiation leakage values remain within the required values by
international regulations.
 There are metal covers at the entrance and exit ends that do not allow people to
put their hands into the tunnel.
 The device’s tunnel section and the X-ray generator are covered with a lead
shielding.
 Electrical and radiation warning tags are displayed where needed on the system.
Do not insert hand, arm or any part of the body into the
tunnel while x-ray beams are on.
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Rev.2.0
1.3 Films
Devices of the XRC series do not harm film.
1.4 Drugs and Foodstuff

PAGE 3
The radiation used at very low levels in the XRC series x-ray baggage scanning devices
doesn’t constitute any danger for any consumption of food stuff and drugs in terms of
health.
1.5 Failure Identification
By means of its software properties, XRC series x-ray devices automatically control the
electronic and computer-based functions of the system. The system, when confronted
with any fault, indicates the location of the fault as a warning message on the screen. If
the system has not been confronted with any failure during automatic control, the failure
message will not show up and the system will be ready for use upon entry of the
operator’s identity and password.
1.6 Display Properties
XRC series x-ray baggage control devices display the contents of the luggage on the
screen in a clear, color or black & white manner. The image content is controlled in detail
through the image analysis function buttons on the control keyboard.
These buttons are as follow: High density, image inverting, black & white display, only
inorganic, only organic, pseudo color, edge enhancement, best image, alterable edge
extension, adjustable density, adjustable brightness, adjustable color and nine sectional
enlargement.
XRC series x-ray baggage control devices perform 4-color or 6-color display. This
property can be configured.
Due to its multi-energy detectors, inorganic materials (metals) are viewed in blue color
tones according to the density of the object, whereas organic materials (plastic, textiles,
foodstuff ) is viewed in orange color tones. The device indicates thickness exceeding
penetration power in black color tones.
3
Rev.2.0
Substances with a complex internal structure, i.e. neither organic nor inorganic objects
(leather, glass, salts), are seen in the color green. In general, since all explosives feature
an organic structure, they fall into organic substances group and are imaged in the orange
PAGE 4
color. Metals with low elemental density are displayed in the color blue. Substances to
which X-ray device could not penetrate are displayed in black color.
1.7 Automatic Failure Identification
XRC security x-ray devices are fitted with hardware control features. Hardware control is
automatically activated when the device is switched on.
1.8 Automatic Failure Control
All hardware is constantly under control when using the system. After the system is
switched on, in case there is any fault, the fault message will appear on the screen,
otherwise the system is ready for use.
1.9 User’s Liability
Operating Authorization
All users of x-ray devices, those using them in medical, airport security or industrial area,
have to obtain the user’s authorization from the regulating activities of their respective
countries.
4
Rev.2.0
1.10 Accessories
There are additional hardware and software features which have been developed to
ensure ease of use on XRC x-ray devices. Please call the service and the sales offices to
get information on said accessories.
PAGE 5
MACHINE TAGS
Following symbols are used in XRC devices where necessary.
Attention symbol
Consult the Manual whenever this symbol is encountered on the
machine.
Radiation symbol
This symbol means the unit emits radiation.
High Voltage Symbol
This symbol indicates dangerous high voltage.
Grounding Symbol
Indicates the point at which the system or other units will be
grounded.
Table 1: Machine Labels
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Rev.2.0
1.11 Health Standards
The values shown in Figure 1 are values acknowledged by competent local authorities in
many countries and other international authorities. These doses may be applied during 40
hours/week and 50 weeks/year.
PAGE 6
Figure 1: Maximum Allowed Applicable Dose µSv/h (mRem/h)
Attention
Strictly avoid inserting your arm or other organs of the body into the device tunnel
while the device is generating X-ray beam.
Attention: Do not modify the device by any means.
Attention
Do not touch the device’s electrical wires and connectors with bare hands or
unprotected tools.
6
Rev.2.0
1.12 Safety of Use
The X-ray beams automatically turn on upon entry of the baggage into the tunnel and
automatically turn off upon exit of the bag out of the tunnel. The system checks the
calibration values until the baggage comes to the middle of the tunnel. When the device is
initially switched on, the calibration process is always made automatically. The turning PAGE 7
on and off of the X-ray beams is realized automatically, and while the x-ray beams are
present inside the tunnel, the radiation leakage measured on the device’s trunk is less than
1µSv/h.
NOTE: The value of radiography devices taking chest films is 300 µSv/h
(30mRem/h).
This XRC series X-ray device is designed and produced to be used safely and efficiently.
There is radiation generated by all x-ray devices and safety should be kept on the
foreground while using the devices.
ATTENTION
1. Before switching the device on, there should be no object on the
conveyor's belt and inside the tunnel.
2. Strictly avoid inserting any hand and arm into the tunnel while the
x-ray beams are on. The objects or goods inside the tunnel may be
checked after the X-Ray beams are switched off.
3. Upon determining any dangerous threat items such as explosives, guns or
knives inside the baggage checked, the Institution’s security instructions
should be followed.
4. Hands should be kept away from the conveyor edges.
5. Do not sit or lean on the conveyor.
6. The condition of warning labels and warning lights on the device should be
checked and worn labels replaced.
7. There are high voltage and x-ray beam within the system, protective covers
should not be opened in any way whatsoever during operation.
8. The maintenance functions of the device should be made by experienced
technicians in accordance with x-ray scanning devices laws, and regulations.
9. Strictly avoid switching on the device while the lead curtains at the tunnel
entry and exit are open or broken. Replace as necessary.
10. When any fluid is spilled over the conveyor, the system energy supply
should be cut off and an authorized service technician should be called
immediately.
7
Rev.2.0
2. OPERATING THE X-RAY DEVICE
2.1 System Control
Before switching on the device:

PAGE 8
1. Check whether all covers of the device are closed.
2. Check the condition of the lead curtains.
3. Check whether cable sockets of the control keyboard are connected to machine's
side.
4. Check that all emergency stop buttons are on.
5. Check whether there is any object inside the tunnel.
2.2 Power Connection
There is a label indicating the electrical values in the area where the electrical power
sockets of all XRC devices are located, check whether the city network is in accordance
with these values.
ATTENTION: POWER OUTLET MUST BE GROUNDED PLUG.
1. Set switching on main switch on the machine to 1.

2. Make sure supply and data cable of the monitor is plugged in.
3. From the service panel, check if main circuit breaker is on.
4. From the service panel, check if the UPS inside the device is open.
5. Check that the monitor power switch is on.
6. Check whether the device supply plug is connected.
8
Rev.2.0
PAGE 9
Figure 2: Main Switch and User Service Panel
Check if the cables of the control panel and the monitor are connected to the relevant
cables coming from the device.
Figure 3: Monitor power and data sockets

9
Rev.2.0
2.3 Switching On the Device
Turn the key on the control panel clockwise and wait. The green light on the key is lit and
the system starts power cycle.
PAGE 10
Figure 4: ON/OFF Key

The “System-ready” light on the device will flash until the device conducts its normal
opening action. Once the software of the device is ready, System-ready light is constantly
lit.
Figure 5: System Ready Light
After the system has been started up, the device will begin the calibration process. It is
provided by automatically rotating the belt one round to check whether any object has
been forgotten inside the device’s tunnel during the calibration process.
Should there be no image on the screen despite the fact that the device is on, check the
monitor’s brightness, contrast settings and that the monitor wires are connected.
In the case of no energy light is on, check the network voltage and internal fuse of the
device. (See - Maintenance - Repair Manual)
10
Rev.2.0
2.4 Control Panel
There are push-button keyboard, buttons for conveyor control, touchpad, emergency stop
button and on/off-switch available on the XRC series control panel.
PAGE 11
Figure 6: Control Panel
Picture analysis properties are controlled and access to system setting is provided through
buttons on the keyboard.
Conveyor motor movement is controlled through Next, Back, Stop buttons.
On-Switch on the console turns the machine on and off. Should the emergency stop
button be held down, the system will be set to stand-by.
Menu selection and user login processes can be conducted through the touchpad on the
control panel.
When you wish to fix the control panel to the side control section of the machine or to
operator console mounting screws supplied with the machine should be used.
11
Rev.2.0
3. USING THE DEVICE
3.1 User Login
PAGE 12
Figure 7: User Login Screen

After the calibration and tunnel cleaning process, the user login screen is displayed. One
of the users identified on the left side of the screen must be selected via either mouse or
+VD / -VD buttons. Password of the user must be entered to the password section
through numeric buttons on the control console or virtual keyboard on the screen.
"Display", one of the program mods available on the right side of identification and
password section must be selected either through mouse or by pressing the control button
in the relevant color as seen on the screen.
Attention
ID information and the password should be accurate. Otherwise login to the system
will not be possible. Consult to your administrator in case you forget your user
name and password.
12
Rev.2.0
3.2 Screening Mode
Entering ID and password and having selected the "Screening" mode, the screen below
appears.
PAGE 13
Figure 8: User Screen
User Screen:
The screen properties of the screening mode are as follows:

 At the mid bottom part of the screen, the "ID" of the operator is indicated.
 At the mid bottom part of the screen, “Date”, “Time” and “Baggage Counter"
information is provided.
 At the left bottom part of the screen, there are three programmable button signs.
 Conveyor “Next”, “Back” and “Stop” function signs and warning sign stating x-
ray is on (appears in yellow when it is activated) are displayed on the left bottom
part of the screen.
 Image processing property signs are seen in the left bottom part of the screen
(e.g., edge enhancement, viewing in black and white).
13
Rev.2.0
 Warning for turning emergency states on and off are displayed on right-top of the
screen.
 There are “Interlock”, “Emergency Stop Buttons” and “Main Power State"
alarms displayed on the right side of the screen.
PAGE 14
3.2.1 Luggage Scanning
In order to perform a detailed image scanning, the luggage has to be placed horizontally
onto the conveyor belt.
Next Button
Upon pressing the Next button, the belt starts moving in a forward direction and the light
surrounding the button is lit. At the same time, the sign indicating the belt turning
direction on the monitor screen is lit as well.
Stop Button
Upon pressing this button, the conveyor belt stops and the light surrounding the button is
lit.
NOTE: In the event that automatic belt stop is ticked and no baggage is detected within
the defined period, the belt is automatically stopped without pressing its "Stop" button.
Back Button
Upon pressing the Back button, the belt starts rotating reverse direction and the light
surrounding the button is lit. At the same time, the sign indicating the belt turning
direction on the operator screen is lit as well.
Attention NOTE: In order to enable reverse scanning, the bidirectional

scanning property included in the device's software has to be actived.
14
Rev.2.0
Warning Light Stating X-Ray is on

X-ray on light available on the control keyboard lights together with corner lights on the
device during baggage scanning.
PAGE 15
3.2.2 Substance Groups
Organic materials are a mixture of chemical elements whose atomic numbers are less
than (10). This material group is displayed in the color orange on the screen. Important
elements such as hydrogen, oxygen, carbon, nitrogen and nitrate fall into this group.
Many explosives (such as Dynamites, Nitro-glycerine and Semtex) are made from
mixtures of these elements. Drugs, paper, wood, water and plastics are also displayed in
orange.
Elements of medium weight, (e.g. aluminium), are displayed in green on the screen. If
organic and inorganic materials overlap, the picture is displayed in green on the screen.
This group is called the mixed group.
The inorganic material group comprises metals such as zinc, tin, copper, iron, stainless,
etc. These materials are displayed in blue on the screen.
When the thickness of these materials exceeds the penetration limit, it is displayed in
black on the screen.
Monitor image of the objects scanned are displayed in “Orange”, “Green”, “Blue” tones
and as constant "Black" according to the color, substance group and density such objects
bear.
Figure 9: Substance Group Colors
15
Rev.2.0
3.2.3 Control Console
The following control keyboard is available for control consoles of XRC devices.
PAGE 16
Figure 10: Control Panel with Push-Button Keyboard
16
Rev.2.0
3.2.3.1 Picture Analysis Buttons

Thanks to the system software, selected function keys may be activated together
synchronously, while the conveyor belt is turning, and then might be deactivated upon
stopping the conveyor belt, if desired.
PAGE 17
NOTE: Refer to settings section in order to change the functional state of the buttons.
Upon pressing the buttons, the image changes on the screen are illustrated and explained
in this section.
Figure 11: Push-Button Keyboard and Function Buttons
The explanation of the function keys is given briefly in the following table, whereas
detailed descriptions and modifications of the image are illustrated and explained on the
forthcoming pages.
17
Rev.2.0
PUSH-BUTTON EXPLANATION
KEYBOARD
VG PAGE 18
Variable Gamma
Adjustable Brightness
VE
Variable Edging
Adjustable Edge Extension
VD
Variable Density
Adjustable Density
VC
Variable Color
Adjustable Color Toning
Previous and Next Baggage Call
PV
Perfect View
Best Picture
OM
Organic Material
Only Organic Substances
Table 2: Keyboard Analysis Buttons - 1
18
Rev.2.0
PUSH- EXPLANATION
BUTTON
KEYBOARD
IM
Inorganic Material
PAGE 19
Only Inorganic substances
BW
Black & White Image
IN
Black & White Inversing
HP
High Penetration
EE
Edge Extension
PS
Pseudo Color
TIP Capturing Key
Table 3: Keyboard Analysis Buttons - 2
19
Rev.2.0
Organic Material Button - OM

When pressing the "OM" button, the organic object in the image is displayed and the
colors symbolising the other material groups are deleted from the screen.
PAGE 20
Figure 12: Organic Material Image

Inorganic Material Button - IM
When the "IM" button is pressed, the inorganic objects in the image are displayed and the
colors symbolising the other material groups are deleted from the screen.
Figure 13: Inorganic Material Image
20
Rev.2.0
Perfect View Button- PV

Materials of low and high density are displayed in more detail.
PAGE 21
Figure 14: Perfect View Image
Edge Enhancement Button – EE

Upon pressing this button, the edge lines of the image are displayed more distinctly.
Figure 15: Edging Image
21
Rev.2.0
Pseudo Color Button – PS

Upon pressing this button, the colors of the material groups in view are displayed by
being changed.
PAGE 22
Figure 16: Pseudo Color Image
Black and White Button - BW

Upon pressing this button, the color view on the screen is displayed as black and white.
Figure 17: Black & White Image
22
Rev.2.0
Inversing Button - IN
Upon pressing this button, the image is inversed. The white colors are displayed in black,
the black colors are inversed into white.
PAGE 23
Figure 18: Inversing Image
High Penetration Button - HP

Upon pressing this button, the high density materials in the image are brought to the
foreground and the densities in the view are clarified.
Figure 19: High Penetration Image

23
Rev.2.0
Variable Gamma - (VG)

Variable gamma enables the operator to change the image brightness by using the buttons
"G-"and "G+".
Upon pressing the "G-" button consecutively, the picture brightness is decreased
PAGE 24
gradually.
Figure 20: Variable Gamma Reduced Image

Upon pressing the "G+" button consecutively, the picture brightness is gradually
increased.
Figure 21: Variable Gamma Increased Image

24
Rev.2.0
Variable Edging– (VE)

The alterable edge extension function emphasizes the edge lines of the picture through
the pixels forming the picture.
Upon pressing the "E-" button consecutively, the picture’s edge distinction is decreased.
PAGE 25
Figure 22: Variable Edging Reduced Image
Upon pressing the "E+" button consecutively, the picture’s edge distinction is increased.
Figure 23: Variable Edging Increased Image
25
Rev.2.0
Variable Density– (VD)

Variable density increases or decreases the densities of the materials included within the
image by using the buttons "D+", "D-".
Upon pressing the button "D- "consecutively, the density is decreased gradually.
PAGE 26
Figure 24: Variable Density Reduced Image
Whereas upon pressing the button "D+" consecutively, the density is gradually increased.
Figure 25: Variable Density Increased Image
26
Rev.2.0
Variable Color Toning– (VC)

By using the buttons "C+ and C-", the material groups are displayed in their own color
shades in turn. Orange color indicates organic substances while green stands for semi-
organic and blue for inorganic substances. Upon pressing the button "C-"consecutively,
PAGE 27
only organic materials are displayed on the screen.
Figure 26: Variable Color Toning Group1

Upon pressing the button "C+", only semi-organic materials are displayed in green,
whereas the other group colors are displayed in black and white.

27
Rev.2.0
Upon pressing the button "C+" consecutively, only metal materials are displayed in blue,
whereas the other group colors are displayed in black and white.
PAGE 28
28
Rev.2.0
3.2.3.2 Passed Luggage Examination

This is used to call any scanned luggage back to the screen and examine it. The operator
may use these buttons (in forward or reverse direction) and perform image examination.
Upon activation of the function, the message “RECALL MODE STOP FOR EXIT”
PAGE 29
appears in the left upper corner of the screen.
Figure 29: Passed Image Recall Keys
Previous Baggage
Button is pressed and previous images are called in turn.
Figure 30: Recalling Previous Image
29
Rev.2.0
Next Luggage
Button is pressed consecutively and goes until the last image.
PAGE 30
Figure 31: Recalling Previous Image Buttons
Upon pressing this button, previous images are called. This process can be performed up
to the last image saved in the memory. When the last image is recalled, the message “NO
BAGGAGE” appears. This states that there is no any other image left to be called. In
order to escape this mode, simply press the STOP key.
30
Rev.2.0
3.2.3.3 Programmable Function Keys

The device software enables the user to use many picture analysis functions together.
Thus, operators are able to make the best combination for themselves and use the system
in a fast way.
PAGE 31
The system program enables the senior administrator to adapt three programmable
function buttons as she/he wishes.
Figure 32: Programmable Function Buttons on the Keyboard
NOTE: See “Setting” section in order to program the buttons.
ATTENTION
This programming process might be restricted for the operator. Consult to
your administrator to configure.
Figure 33: Normal Image

31
Rev.2.0
For instance, all four “IM”, “INV”, “EE” and “BW" properties can be activated by a
single button.
PAGE 32
Figure 34: Image with Function Key Used
32
Rev.2.0
3.2.3.4 Magnifying Buttons

Real time magnifying between “2X” and “64X” can be performed on the image available
on the screen.
In the following figure, the image is displayed as a specimen illustration is divided into 9
PAGE 33
parts. The digits on the device’s control keyboard denote the relevant button of each
section. Upon pressing the numbered buttons, the relevant section of the image would be
magnified.
Figure 35: Magnifying Sections
For example, if it is requested to magnify the bottom-left corner of the image on the
screen, the button "1" has to be pressed over the control keyboard. Whereas, if it is
required to magnify the middle part, the button "5" has to be pressed.
Upon pressing the button "5", the relevant part of the image on the screen is displayed on
screen 2 times greater than its size.
33
Rev.2.0
PAGE 34
Figure 36: 2X Magnifying 5 Parts

The image that can be zoomed 2 times can be even enlarged by pressing "(+)" button. By
pressing "(-)" button, zooming coefficient is reduced.
By pressing "(+)" button, zooming is possible up to 64x.
Figure 37: Increasing Magnification of Numbered 5 Part of Image
34
Rev.2.0
In order to return to the normal screen from the magnified image, the button "0" situated
under the sectional magnifying buttons on the control keyboard has to be pressed.
PAGE 35
Figure 38: Normal Screen
35
Rev.2.0
3.2.3.5 Warning Lights

X-Ray Warning Light
There is an x-ray warning light on the control keyboard. This lights up during the x-ray
generation.
PAGE 36
Figure 39: X-Ray Warning Light
In the event that x-ray warning light is continuously ON after the baggage scanning is
finished, inform the Technical Service for this matter.
Network Administrator Connection Warning Light (Optional)

Should XRC devices operate under an Optional XRC Network Program and when
connection to the device is made over the central computer, below warning light is lit.
Figure 40: Network Administrator Connection Warning Light
Network General Alarm Warning Light (Optional)

Should XRC devices operate under an Optional XRC Network Program and when an
alarm is given by a device within the network, network administrator warns all the
operators with this warning light.
Figure 41: Network General Alarm Warning Light
36
Rev.2.0
3.2.3.6 Operational Buttons

Operator is able to carry out operational functions such as signalling the second operator,
easy access to archive, printing-out archive image through a printer (optional) connected
to the device.
PAGE 37
Suspicious Bag Warning Button

The operator using the device can inform the operator waiting at the exit point of the
baggage that there is a suspicious object inside the bag by pressing this button. Upon
pressing the button, warning signal on the device starts to alarm.
Figure 42: Suspicious Bag Warning Buttons
Print-out Archive Image Button (Push-Button Keyboard Optional)

Operator can print-out the archive images on page by pressing this button. This process is
optional and consult your administrator to see if it is available.
Figure 43: Push-Button Keyboard Printer Button
Button for Opening Archive Images

Operator can view archive with this button. Your administrator must grant archive
monitoring authorization to your operator for this process. Consult with your
administrator for menu activation.
Figure 44: Push-Button Keyboard Printer Button
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Rev.2.0
3.2.4 Settings Menu
Upon pressing the settings button through the control keyboard while the system is PAGE 38
operating in the screening mode, the settings menu will appear. The screener has no
access to the settings. Access to the device settings is enabled by entering the settings
menu as the system_admin or screen_supervisor. Different from the system_admin,
screen_supervisor has access to the diode string and the diode bug setting sub-menus.
Screener’s Settings Menu

Screener settings menu is as follows.
Figure 45: Screener’s Settings Menu
Should the screener enter the settings menu, he/she may close the login session or return
to the screening mode by pressing the Back button.
38
Rev.2.0
Administrator Settings Menu

Administrator settings menu is as follows.
PAGE 39
Figure 46: Administrator Settings Menu
When the system _admin enters the settings menu, there are sub-menus displayed on the
screen; Post Processing, Function Keys, Alarms and Hardware Level. Besides, there are
also buttons enabling user to sign off or transition to screening screen available.
39
Rev.2.0
3.2.4.1 Display Settings Sub-menu

As demonstrated below:
PAGE 40
Figure 47: Sub-menu Configuration Settings

Upon entering the display sub-menu settings;
Vertical Flip
When the vertical flip is active, it is seen at the upper part of the screen.
Horizontal Flip
When the horizontal flip is active, the display is seen at the left part of the screen.
Auto
When the automatic mode is on, the system forms the display in the best manner.
Reset on New Scan
When set to zero is activated in new scanning, image processing property on the
previously scanned baggage image is deactivated and baggage scanning is performed in
plain image.
Memory Scrolling
When calling the previous image, the system enables the recall of the previously scanned
baggage by means of the previous image calling keys without entering the archives as
long as the session is open.
40
Rev.2.0
6-Color Mapping
All XRC series x-ray devices may display four colors in normal adjustments. When 6
color mapping adjustment is activated, device displays 6 colors.
PAGE 41
Screen Saver
Upon entering the duration of the screen saver, the screen saver steps in when the system
remains empty as long as the duration entered, and the monitor appears closed.
NOTE: After each change made, Apply button must be pressed. If the Back button is
pressed without having pressed the apply button, the system reminds the user; the
question “Do you want to save the changes made” is displayed on the screen.
3.2.4.2 Post Processing Sub-menu
Figure 48: Post Processing Sub-menu
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Rev.2.0
Upon entering the sub-menu of image processing settings, the efficiency status of the
function keys (active, deactive, real time) is selected, and the maximum zooming and real
time maximum zooming levels may be determined.
Note: After each change made, apply button must be pressed. If the return button is
PAGE 42
3.2.4.3 Function Keys Sub-menu

To assign one function key for a combination of desired functions; functions are selected
in the display mode from the keyboard and then Tools button is pressed to open
Configuration Settings menu. Upon selection of the Function Keys option on this menu,
Function Keys Sub menu is opened. One of the colored key is chosen to be assigned for
the combination of the selected functions. After this programing, selected functions are
activated by using one assigned button in the display screen.
Figure 49: Function Keys Sub Menu

3.2.4.4 Alarms Sub-menu
When the sub-menu of alarms is accessed, it is possible that objects are specified in the
system, according to density level or organic level under a threshold value by check
marking. Organic alarms are specified in red frame while inorganic density alarms are
specified in yellow. Alarms are activated by pressing "Apply" button.
42
Rev.2.0
PAGE 43
Figure 50: Marking Organic Substances
Figure 51: Marking Inorganic Substances
Alarm properties can be selected as desired, by checking “Stop Belt” and “Buzzer”
checkboxes for stopping conveyor belt and for producing an audible warning in case,
respectively. Alarm settings become active upon pressing “Apply” button.
Alarm markings can be disappeared by pressing button on the keyboard, and

appeared back on the image again by pressing the same button second time.
43
Rev.2.0
The threshold value indicates the limit level for both alarms; whereas the “Minimum
Area” setting indicates the area of the section which it is to mark. The “Buzzer Time-
out” enables the indication of the audible warning period in seconds. When “HS” (High
Spot) setting is activated, inorganic substances with high density are detected by the
PAGE 44
system during screening and the image is made more clear by increasing the penetration
of that area in real time.
Figure 52: Alarms Sub Menu

3.2.4.5 Hardware Level Sub-menu
Should the option change the “Swap Belt Direction” be on, the belt moves in the
contrary direction of the belt movement buttons on the control keyboard.
Should the “Bidirectional Scan” be on, the system enables scanning in both directions.
Should “Alarm Bag Insertion” button be active and in the event that one of the sensors
detects any objects inside the tunnel when the belt is not moving, an audible warning is
given to the operator.
Should “Continuous scan mode options” be active, a new sub-menu is activated in the
Settings menu. Sensor control is cancelled if this menu is selected and the apply button is
pressed. X-ray generation becomes active as long as the belt moves.
Should “Belt Idle Time (sec.)” period is selected, the belt stops automatically without
command of the operator, when the system does not detect any object within the
specified period of time while belt is rotating.
44
Rev.2.0
PAGE 45
Figure 53: Hardware Level Sub-menu

There is a help section on the left of the screen in the Settings menu and all the sub-
menus. In the event that the touchpad on the control keyboard encounters a problem,
other touch buttons available on the control keyboard can be used in order to provide
transition among buttons over the menu as well as value changes while troubleshooting.
As it is also specified in the help section, value changes are provided through “8” and “2”
buttons while transition among buttons are provided by “6” and “4” buttons. Login is
made through "0".
3.3 Training Mode
If the system is operated in the training mode after the user’s ID and password, which has
been defined before to the system, is entered, simulated images appear on the screen in
turn, without the turning of the belt upon pressing the belt movement button. All the
functions applied in the display mode are also applicable for this mode.
3.4 Administration Mode
If the system is operated in the administration mode after entering the previously defined
ID and password to the system, the following screen will appear (See Figure 54).
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Rev.2.0
The settings to be made in the administration mode are the following:

 Station Settings
 Station Location
 User Management
PAGE 46
 Tip Management
 Reports
 Session Management
Figure 54: Administration Menu
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Rev.2.0
3.4.1 Station Settings Sub-menu
PAGE 47
Figure 55: Station Settings Sub-Menu

While the device’s serial number is visible on the Login Screen, it is also possible to see
this number upon entering the station settings sub-menu of the administration menu with
the system_admin or screen_supervisor ID. The device’s serial number can only be
changed by the system_admin upon entering the system’s database.
The system’s language setting may again be amended through this sub-menu, the new
language settings become active when the system is restarted after the changing made.
The site and sub-site options enable the selection of those predefined. This choice
facilitates the used device’s being accessible by the main computer on the system. The
information in which site and sub-site the device located, is important for the main
computer in the administrator position to enable access to the device.
47
Rev.2.0
By the training set option, one of the training sets saved to the system before is selected
and activated.
Date and time settings are conducted through this screen.
PAGE 48
Figure 56: Date and Time Settings

After the system’s date and time setting has been made, the apply button has to be
pressed and the system should be restarted.
Figure 57: Power Supply Timing

How long the device will continue to operate in the power supply timing menu when the
power is cut. Should "No Limit" option is activated, it will be operating until the energy
in the power supply has run out.
48
Rev.2.0
3.4.2 Station Location Sub-menu

In the sub-menu station location, it is possible to make changes in the sites, sub-sites
locations, to amend or delete the information of those defined.
PAGE 49
Figure 58: Station Location Sub-Menu

Sites Sub-menu
On this screen, the user may see the sites available. He/she may open site adding screen
using "Add Site" button by using the touchpad on control keyboard or may go site
editing screen using "Modify Site" button after selecting the site desired to be edited or
may delete selected site using "Remove Site" button.
Figure 59: Sites Sub-menu
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Rev.2.0
New site information is entered and new site is added using “Add Site” button on this
screen.
PAGE 50
Figure 60: Add Site Screen
Any site appears to be selected on the sites menu on the screen given below.
Figure 61: Site Selected Screen
The information of the selected site are edited on the screen given below. The changes
made become permanent through the "Edit" button.
50
Rev.2.0
PAGE 51
Figure 62: Arrange Sites Screen
When "Remove Site" button is pressed after selecting any one of the sites, selected site is
deleted and screen after the site has been removed is given below.
Figure 63: Site Removed Screen
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Rev.2.0
Sub-Site Sub-Menu
"Sub-Sites" menu is shown in the below illustration. On this screen, the existing sub-sites
are listed, changes may be made on these sub-sites through the buttons at the bottom, a
new sub-site may be added or the deleting action may be performed.
PAGE 52
Figure 64: Sub-Sites Screen

"Add Sub-Site" process is performed on the screen below. When "Add Sub-Site" button
is pressed, a sub- site is added.
Figure 65: Add Sub-Site Screen
52
Rev.2.0
The image formed as a sub site is selected in the "Sub-Sites" screen and is given on the
screen below.
PAGE 53
Figure 66: Sub-Site Selected Screen
When it is required to select and edit a sub-site, the screen below comes up. The sub-site
is amended upon entering information on this screen and clicking the "Edit Sub-Site"
button.
Figure 67: Arrange Sub-Site Screen
53
Rev.2.0
The sub-site is deleted upon the selection of any of the sub-sites available and pressing
the button "Remove Sub-Site". A screen as shown below appears after the sub-site is
removed.
PAGE 54
Figure 68: Sub-Site Removed Screen
54
Rev.2.0
3.4.3 User Management Sub-menu

The other sub-menus in the user management sub-menu are as in the following:
 Operators
 Access Levels
PAGE 55
 Companies
Figure 69: User Management Sub-menu

Operators Sub-menu
Upon entering the operator’s sub-menu, the user list in the system may be seen. Adding
new users, editing the existing user information, deleting the user and transferring the
user information inside, outside, are transactions that may be performed under the
operator’s sub-menu.
The existing user list is as indicated below.
Figure 70: Operators Sub-menu
55
Rev.2.0
When the button “Add New Operator" is pressed following image appears on this
screen.
PAGE 56
Figure 71: Add Operator Sub-menu
Upon pressing the "Add" button after having entered the necessary information, the new
user is introduced to the system.
Figure 72: New Operator Information Input Screen
56
Rev.2.0
The new user list defined after having pressed the button "Add" is as shown below.
PAGE 57
Figure 73: List of Users after the New Operator is Added
Upon selecting any user from the user list and pressing the button "Edit", the screen
"Edit Operators" is opened as shown below. After the user information has been
arranged and rewritten, it is necessary to press the button "Edit" in order to save the
amended information.
Figure 74: Operator Editing Screen
57
Rev.2.0
Upon selection of any user from the user list and pressing the button "Delete Operator",
the first action to delete the user has been made and the confirmation screen appears.
Upon pressing the button "Yes", the user is deleted.
PAGE 58
Figure 75: Operator Deleting Confirmation Screen
If it is requested to "Import or Export" the user information, it is sufficient to select

from where or where the information will be transferred to by pressing the button
"Search" and the button start.
Figure 76: Operator Information Import/Export Screen
58
Rev.2.0
Access Levels Sub-menu

It is determined from this sub-menu which menu and sub-menus any persons, who have
been assigned as a user, will have access to. Apart from the access levels defined to the
system before, new access levels may be added, deleted or access functions may be
PAGE 59
arranged.
Figure 77: Access Levels Sub-menu
Which functions are comprised by the access level selected are shown below.
Figure 78: Access Levels and Functions

59
Rev.2.0
Adding or removing any functions comprised by the access level is accomplished by

moving the selected function to the right or left part on the screen.
PAGE 60
Figure 79: Functions Edit Screen
Descriptions of Functions:
 Screening
Access to screening mode from Login screen
 Training
Access to training mode from Login screen
 Administration
Access to administration mode from Login screen
 Maintenance
Access to maintenance functions like Diode Diagram, Diode Bug, Diagnostic, X-
ray Power Menu under Hardware Level.
 Hardware Configuration Menu
Access to Display Configuration and Hardware Level Menu under Configuration
 Post Processing Configuration
Access to Post Processing Configuration menu under Configuration
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Rev.2.0
 Operators Configuration
Access to User Management menu under Administration
 TIP Configuration
Access to TIP Configuration menu under Administration
PAGE 61
 TIP Profiling
Access to Reports menu under Administration
 Session Manage
Access to Session Management under Administration
 Alarms Configuration
Access to Alarms menu under Configuration
NOTE: After each change made, apply button must be pressed. If the return button is
61
Rev.2.0
Adding a new access level apart from the access levels which have been defined in the
system before, is accomplished by entering the new level name on the above shown
screen opened after having pressed the button “Add New Level”, and pressing the button
“Add”.
PAGE 62
Whereas the action of deleting the access level is realized by selecting the access level
and pressing the button “Delete Level”.
Figure 80: Add Access Level Screen
3.4.4 TIP Management Sub-menu

Processes to be performed under the TIP (Fictional Threat Item) Management sub-menu:
 TIP Configuration
 TIP Library
Figure 81: TIP Management Sub-menu

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Rev.2.0
TIP Configuration Sub-menu

In the TIP Configuration Menu the mode that the threat object is displayed in may be
selected. In this Menu the Yes button enables the TIP function that allows for insertion of
a TIP image in the bag stream.
PAGE 63
For example, the TIP to bag ratio can set from 100/1 to 1000/1. Using the range function
the frequency of insertion can varied by adjustable percentages to cause unpredictability
in the insertion rate. The random feature introduces even more unpredictability into the
insertion rate.
The “Time Out” feature varies the amount of time a screener has to view a TIP inserted
image. For Example, the 0 setting is implemented for when the belt is moving and the
“Time Out” is 3 seconds whereby the screener has 3 seconds to make an identification of
the threat. Time out 1 is for when the belt stopped and is also for three seconds. In either
case the operator has three seconds to mark the tip image. These Time Out factors can be
varied from 3 to 30 seconds.
If the operator fails to find the fictional threat item within the time allotted the system
alerts the user with a message.
The library setting enables the system to arrange TIP files of the fictional threat items.
Under this menu the “Library Report”, “Timing Report” and “Frequency Report” can be
viewed and archived.
Figure 82: TIP Configuration

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Rev.2.0
PAGE 64
Figure 83: Library Report
Figure 84: Timing Report
64
Rev.2.0
PAGE 65
Figure 85: Frequency Report

TIP Library Sub-menu
The frequency of insertion of the Tip images is arranged here. The “Add” button enables
the addition of new categories of threat objects. The “Remove” button enables the
deletion of any category. The “Init % button enables the ability to calculate detection
category percentages.
The “Save” button allows for the saving of any changes made to the threat objects in the
software. The same functionality is on the right hand side of this screen and governs the
insertion or deletion of the objects themselves.
Figure 86: TIP Library
65
Rev.2.0
PAGE 66
Figure 87: TIP Library Selected Category
Figure 88: TIP Library Selected Fictional Threat Item
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Rev.2.0
3.4.5 Reports Sub-Menu

Upon entering the Reports sub-menu, the following screen is displayed.
PAGE 67
Figure 89: Reports Sub-menu

Under the option “Select interested report”, the authorized user may list the TIP items
and the responses of the user to the fictional threat items in the form of a report and such
reports may be transferred to an external flash memory if wished.
3.4.6 Session Management Sub-Menu

In the session management sub-menu, all images saved in the archives may be seen again
and reviewed. Upon entering the menu, the following image will appear on the screen.
Figure 90: Session Management

67
Rev.2.0
By pressing the button “New DB selection”, the archives information that is required to
be displayed is filtered; the filtering options are as follows.
PAGE 68
Figure 91: Database Selection
Upon selecting the Filter Options, the image list in the archives appears on the screen
upon pressing the button “Query”. Upon selecting any one from the image list on the
left-hand side of the screen, the image of the package displayed before appears on the
screen. The image may be reviewed again by means of the function keys on the right side
of the screen, and from the image information on the underside it may be seen which
operator the package has been displayed to in terms of date and time.
Figure 92: Archive Displaying
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Rev.2.0
The package image selected from the list of images may be transferred to an external
memory. The transfer action is accomplished by pressing the button “Export” through
the window opened upon pressing the button “File” at the upper left corner of the screen.
PAGE 69
Figure 93: Image Export
After the selection of image, target directory and other file settings have been made on
the screen shown above, the image is transferred to the external memory by pressing the
button “Start”.
New TIP image can be created with the archive image from the top menu under the TIP
Creation button, with the mouse, select the area that TIP image is located and press the
Save button. At the new window enter the information about the new TIP and press the
Save button again.
In this way the new TIP object is created in the chosen library and category with the
assigned name and difficulty.
69
Rev.2.0
PAGE 70
Figure 94: Tip Creation – Choose TIP Area
Figure 95: Tip Creation - TIP Information
70
Rev.2.0
To delete a scanned image from database, the erase button (image of eraser) on the lower
right hand side of the screen can be used. After choosing the image press this button, and
answer the question as `Yes` and the selected image will be deleted permanently.
PAGE 71
Figure 96: Delete Scanned Baggage from Database

3.4.7 Log
The system health can be viewed from this sub menu under Administration, the fault
messages that machine had are listed in this menu. With the export button, the pdf file
can be exported created with this list to an USB drive.
Figure 97: Error Log

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Rev.2.0
4.0 INSTALLATION AND CONFIGURATION

X-RAY CENTER does not in any way assume any liability for any accidents, which may
arise during the network connection, for wrong connections and any faults, which may
occur as a result of any configurations to be made by unauthorized persons over the
PAGE 72
system software. System installation must be carried out by Authorized XRC Technical
Service Personnel.
Figure 98: Ventilation Openings
Position the machine so that easy to operate to connect / disconnect device to the power.
Ventilation openings, shown on the Figure-98, shall not be blocked.
LIFTING AND MOVING THE MACHINE

Unpack the machine, and lift-up from the palette using a forklift, capable of carrying a
minimum 600kg (1324lbs). Place the forks underneath the long side of the machine,
between the wheels. Lift-up, and carry the machine where it’ll be installed. Then
carefully put it down on the ground on its wheels. You can make additional adjustments
by moving the machine on its wheels. Finally, adjust the four stability feet, located
underneath the chassis, at the four corners of the machine.
72
Rev.2.0
The ground on which the device will be installed should be level. The space to be left on
the right and left of the device should be left sufficiently wide to allow side covers to be
opened easily. The place where the device will be used shall be opened to allow four
fixing screws, which are located on the sub-chassis of the device, to be placed on the
PAGE 73
ground for fixing purposes, and the sliding of the device on the wheels should be
prevented.
The monitor box should be opened and the monitor taken out, and after the monitor based
has been mounted, put it onto the console. Connect the monitor cable on the device or on
the console cable to the socket behind the monitor. Plug the socket of the energy cable
next to this cable to the energy input socket of the monitor. Place the control panel of the
device on the console. Keyboard can be fixed to the console through fixing screws under
the control keyboard. The keyboard cable ends must be connected to the sockets on the
console cable, and finally the main power inputs of the device are connected to the local
network, if any.
4.1 Power Supply
The following electrical data are standard values of the x-ray devices of the XRC series.
They may vary with mobile systems or special ordered models.
Electrical Values 220V AC +/- 10%, 4 A 50/60Hz

880W
Table 4: Electrical Values
Electrical fluctuations which may occur in the network should not exceed +/- 10%.
73
Rev.2.0
4.2 Environmental Conditions
The following electrical data are standard values of the x-ray devices of the XRC series.
They may vary with mobile systems or special ordered models.
Altitude 2000m maximum
Temperature of use 0ºC to 40ºC PAGE 74
Temperature of Storage -20ºC to 50ºC

Relative Humidity 5% to 95 % Non-condensing
Environment of Use Inside building
Installation Category II
Pollution Degree 2
Table 5: Environmental Conditions
4.3 Electric Power Cable
The electrical supply cable comes is standard and is supplied with the XRC devices.
If a different type of power socket is supposed to be used, the connection status of
the power cable should be as follows.
Phase : Black
Neutral : White
Ground : Green/White (Green/Yellow)
The plug type to be used should provide for minimum 10 Ampere and shall comply with
the safety and quality standards of the country in which it is used.
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Rev.2.0
5. PERIODIC MAINTENANCE
Attention
During cleaning, water or other liquids must be prevented from getting into the PAGE 75
device. Outer surfaces of the device must be wiped by a moist cloth.

If you would like to access inside the device, shut the device down and unplug the power
supply cable. Computer keyboard located inside the device is for the use of only technical
service engineer. This keyboard may not be used by the user. Since some covers of the
device are heavy, they must be lifted by two persons.
5.1 Periodical Weekly Maintenance
Physical condition of the device must be inspected in weekly maintenance and outer
surface must be cleaned.
Preparation:
Read carefully all the warnings in this section. Remove the key from the ON/OFF switch
of the device after shutting down. Disconnect the energy of the device’s power supply
cable.
Visual inspection:
Inspect outer covers, conveyor belts, lead curtains visually. Replace defective
components.
Conveyor Belt and Outer Surface of the Monitor.
Clean outer surface of the monitor and conveyor belt using a moist cloth.
Monitor Screen
Clean the monitor screen by means of anti-static spray or cloth.
5.2 Quarterly Maintenance
Preparation:
Read carefully all the warnings in this section. Remove the key from the ON/OFF switch
of the device after shutting down. Disconnect the device’s power supply cable.
Attention: During cleaning, prevent that water or other liquids enter the device. Outer
surfaces of the device must be wiped by a moist cloth.
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Rev.2.0
Outer Surface of the Device

Wipe outer surface of the device using a soft cloth. A damp soapy cloth may be used
during cleaning, dry all wet parts of the device using a dry cloth after cleaning.
PAGE 76
5.3 Lead Curtains
Inspect lead curtains visually which are located entrance and exit of the device and
remove any luggage tag or other debris stuck to them. Wipe using a moist cloth. If any
curtain is worn or torn, replace a new one.
5.4 Conveyor System
1. Visually inspect conveyor belt and check if there is any debris stuck to the joint
part. Clean it using a wet cloth. If there are any worn or torn parts, replace the belt
with a new one.
2. Check tension cylinders of conveyor belt visually. Replace if worn.
3. Check and make sure there is no oil leakage on conveyor motor side. Should
there be oil, inform the technical service.
Conveyor Movement
1. Press "Next" button of the motor and ensure the conveyor belt moves forward.
2. Check any unusual sound from system tension cylinders. Check whether
conveyor belt is centered. There must be at most 10 mm space from either sides.
3. Stop conveyor belt pressing the "Stop" button.
4. Check condition of the conveyor belt pressing the "Back" button of the motor.
5.5 Radiation Leakage Measurement
Measure the radiation leakage at the devices outer surface while the x-ray is on, by using
a high sensitivity dosimeter, e.g. Victoreen 450p or Victoreen 451p. This value must not
exceed 1 microSv/hour (µSv/hr) for external surface and 2.5 microSv/hour (µSv/hr) for
inner surface.
Measure the radiation leakage after

installation and commissioning; and also after
any repair or modification to make sure that
equipment remains safe.
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Rev.2.0
6. TROUBLESHOOTING
Guarantee
XRC x-ray devices are designed as to require little maintenance. The scope of guarantee
does not cover failures occurring after unauthorized maintenance by others within the
PAGE 77
guarantee period.
The device may be inspected by technical staff of the user company before calling service
engineer for the problems related to the technical issues outlined in this manual. If the
system does not start up, read installation section. If no solution is found in this section,
follow the steps specified below. If the system is energized, please enter the maintenance
mode and first check the system that way.
Attention
 Following actions must be carried out by trained technical staff.
 Side covers must not be removed with the system power up.
 It must be inspected after power connection of the device is cut. The device has
high voltage inside.
6.1 Device does not start up
Check:
 Check that the Power cable is connected to the machine and to the local service.
 Check if package switch is ON which is located on power input socket of the
machine.
 Check if the main circuit breaker (F1) is ON.
 Check if the connector located on the cable termination of the control keyboard is
screwed to the connector from machine.
 Check monitor power cable of the machine is plugged and power On button is
open. Turn opening switch of the device console clockwise.
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Rev.2.0
If the device does not start up after aforementioned check-ups, unplug power cable and
remove protection covers unscrewing screws fixing side covers.
On power distribution board shown in Figure 99.
Open connector type glass fuse holder and check if (F4) glass fuse is reliable.
PAGE 78
Figure 99: Power Distribution Board
NOTE: Pay attention to warning signs inside and outside the machine. In case of any
technical failure, call authorized technical service.
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Rev.2.0
6.2 X-Ray Is Not Generated
Unplug power cable of the device. Open side service covers of the device.
Check:
 Make sure the emergency stop buttons of the system are not pressed.
PAGE 79
 Check "F3" fuse located on power distribution board. (See Figure 99)
 There is an input socket placed on the x-ray supply box in 1712A and 1815A
x-ray generator models.
 Check glass fuse located on this socket. (See Figure 100)
Figure 100: 170KV and 180KV X-Ray Generator Control Card
 Check the diode string section’s covers, fasten the cover screws. There are
protection contacts under these covers and x-ray generator does not start up while
the contact is open.
 Should you have not obtained a favourable result from aforementioned steps,
“Call Technical Service”
6.3 Conveyor Motor Does Not Function
Check:
Unplug the energy cable and open the side covers.
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Rev.2.0
Check:
Check the "F2" fuse. It is located on the main power distribution board.
Some motors have thermal contact and opens the circuit when the motor is too hot and
stops the motor. The motor may start up again after cooling down. If the motor gets too
PAGE 80
hot, technical service must be notified.
6.4 System Uninterruptable Power Supply (220 VAC, 50/60 Hz)
The device contains an uninterruptable power supply feeding 12 V DC, 24 V DC supply

units and the computer. On/Off button must be pressed to start UPS. There are LEDs
showing energy conditions on the front surface of the UPS (Figure 101).
Figure 101: UPS and Alarm Condition
ON / OFF
Press the ON/OFF button to turn on the unit. The green “Power On” indicator confirms
that the Back-UPS is on and ready to provide protection.
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Rev.2.0
Status LED Indicator Audible Alarm Audible Alarm

Terminates
Power On The On Line LED None N/A
The Back-UPS is supplying AC illuminates green. PAGE 81
power to connected equipment.
On Battery The On Line LED Back-UPS beeps 4 The beeping stops
The Back-UPS is supplying illuminates green. times every 30 when AC power is
restored or the
battery power to battery backup The LED is not seconds.
Back-UPS is turned
outlets. illuminated during
off.
the beeps.
Low Battery warning The On Line LED The Back-UPS The beeping stops
The Back-UPS is supplying flashes green. emits rapid when AC power is
restored or the
battery power to the battery beeping. (once
Back-UPS is turned
backup outlets and the battery is every second)
off.
near a total discharge state.
Replace Battery • The Battery LED Constant tone The Back-UPS is
The battery is disconnected. flashes red. turned off.
The battery needs to be • Battery and On Line
charged or replaced. LEDs flash alternately.
Overload Shutdown None Constant tone The Back-UPS is
While operating on battery turned off.
power an overload condition
has occurred in one or more of
the battery backup outlets.
Sleep Mode None The Back-UPS • AC power is restored
While operating on battery beeps once every• AC power is not
power the battery is completely four seconds. restored within 32
discharged. seconds
The Back-UPS will awaken • The Back-UPS is
once AC power is restored. turned off
Overload Alarm The Battery LED Constant tone Alarm stops when
The equipment connected to the illuminates red. nonessential
equipment is
Back-UPS is drawing more
disconnected from the
power than the voltage rating Battery Backup
allows. outlets.
Table 6: UPS Status Indicators
81
Rev.2.0
PAGE 82
Figure 102: UPS and Alarm Condition
6.5 Fuse Values
For all the machines:

F1:220 V, 10 A C Curve (Main circuit breaker)
F2:220 V, 5A fast acting glass (Conveyor Motor Fuse)
F3:220 V, 6,3A fast acting glass (X-Ray Generator Fuse)
F4:220 V, 5A fast acting glass (12 V DC /24 V DC Supply Power Supply Fuse)
FS1 800mA (X-Ray Generator Control Analogue Card Filament Supply)
FS2 5A (X-Ray Generator Control Analogue Card KV Supply)
Glass Fuse Available On the Socket Input of X-Ray Generator's Supply Unit 8 A
82
Rev.2.0
6.6 Error Diagram
PAGE 83
83
Rev.2.0
7. Technical Specification, XRC 60-40
PAGE 84
Figure 103: XRC60-40 dimension
7.1 Physical Properties
Dimensions: Length : 2045 mm (80.51 in)

Height : 1364.5 mm (53.72 in)
Width : 869 mm (34.20 in)
Tunnel Dimensions : 610 mm (W) x 440 mm (H)
Conveyor Speed : 0.20 m/sec.
Conveyor Load Capacity : 165 Kg (364 lb.) Evenly Distributed
Conveyor Height : 806 mm (31.73 in)
Approx. Weight Unpacked : 555 Kg (1222 lbs.)
System Power : 220VAC+/-10%, 50/60 Hz , 4A , 880W
7.2 X-Ray Generator & Image Performance
Steel Penetration1 : 37 mm guaranteed; 39 mm typical

Wire Resolution : 38 AWG guaranteed; 40 AWG typical
84
Rev.2.0
Article Separation : Low Z, Medium Z, High Z to 0.5 Z Accuracy

Generator Cool : Oil and forced air cooling
Anode Voltage : 170kV, operating at 150kV
Tube Current : 0.8 mA
PAGE 85
Direction of X-Ray : Diagonally Upward
7.3 Computer Specifications
Processor : Intel® Core™ i3 (or superior)

Monitor : 21.5” LED Color, Non-flicker (or superior)
Memory : 4 GB RAM (or superior)
Video Card : 2 GB (or superior)
Hard Drive : 500 GB (or superior)
USB Port : 6 port (or superior)
Operating System : Linux
7.4 Operating Environment
Storage Temperature : -20ºC to 60ºC

Operating Temperature : -10ºC to 50ºC
Relative Humidity : 10% to 90% non-condensing
7.5 Health and Safety
All X-Ray Center Ltd products meet all applicable international health and safety
regulations.US FDA Federal Standard 21CFR 1020.40 Health and Safety at Work Act
1974-compliant.Maximum level of radiation the exterior panels come in contact with is
0.1mR/hour.
Film Safety : ISO 1600 / 33 DIN
CE Compliance : Certified
FCC & IEC Compatibility: Available
7.6 Standard Features
Detail Enhancement (PV)

Edge Enhancement (EE)
85
Rev.2.0
Pseudo Coloration (PS)

Organic / Inorganic Separation (OM / IM)
Black & White View (B / W)
Inverse View (IN)
High Penetration (HP)
Variable Edge Enhancement (+E –E) PAGE 86
Variable Density (+D –D)

Variable Contrast Level (+G –G)
Variable Color Separation (+C –C)
Zoom (64x)
Sniper Zoom
Recall Previous Images Mode
Programmable Function Keys
Manual Archive
Automatic Archive
Annotated Archive
Parcel Counter
Date and Time Display
Virtual Threat Image Picture (TIP)
Organic Threat Alarm
Inorganic Threat Alarm
Atomic Number Display (Z Value)
Multi Energy Viewer (4 – 6 Color)
Operator Training Program (OTP)
UPS (For Computer)
Flat Panel LED Monitor
7.7 Optional Features
External UPS
Operator Console
Input – Output Rollers
Barcode Reader System
Test Kit (STP / ASTM)
Remote Access Connection (SERVER)
External Camera Archiving
86
PAGE 3
IBOSB Mermerciler Sanayi sitesi 10.Cadde No:14

İSTANBUL / TURKEY
Tel : +90 212 665 13 28 Pbx Fax: +90 212 665 13 34
web: www.x-raycenter.com e-mail: info@x-raycenter.com

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1.1 LINUX BASED SOFTWARE NEW FEATURES PROPERTIES ......................................................................................2

1.5 FAILURE IDENTIFICATION .............................................................................................................................3

2. OPERATING THE X-RAY DEVICE............................................................................................................ 8

2.1 SYSTEM CONTROL ......................................................................................................................................8

3. USING THE DEVICE ............................................................................................................................. 12

3.1 USER LOGIN ............................................................................................................................................12

4.0 INSTALLATION AND CONFIGURATION .............................................................................................. 72

4.1 POWER SUPPLY .......................................................................................................................................73

5.1 PERIODICAL WEEKLY MAINTENANCE............................................................................................................75

6.1 DEVICE DOES NOT START UP .......................................................................................................................77

7. TECHNICAL SPECIFICATION, XRC 60-40 ............................................................................................... 84

7.1 PHYSICAL PROPERTIES ...............................................................................................................................84

1.1 Linux Based Software New Features Properties

1.2 Security Properties

Devices of the XRC series do not harm film.

1.4 Drugs and Foodstuff

1.5 Failure Identification

1.6 Display Properties

1.7 Automatic Failure Identification

1.8 Automatic Failure Control

1.9 User’s Liability

1.11 Health Standards

Figure 1: Maximum Allowed Applicable Dose µSv/h (mRem/h)

Attention: Do not modify the device by any means.

1.12 Safety of Use

2. OPERATING THE X-RAY DEVICE

2.1 System Control

Before switching on the device:

2.2 Power Connection

ATTENTION: POWER OUTLET MUST BE GROUNDED PLUG.

1. Set switching on main switch on the machine to 1.

Figure 2: Main Switch and User Service Panel

Figure 3: Monitor power and data sockets

2.3 Switching On the Device

Figure 4: ON/OFF Key

Figure 5: System Ready Light

2.4 Control Panel

Figure 6: Control Panel

3. USING THE DEVICE

3.1 User Login

Figure 7: User Login Screen

3.2 Screening Mode

Figure 8: User Screen

The screen properties of the screening mode are as follows:

3.2.1 Luggage Scanning

Attention NOTE: In order to enable reverse scanning, the bidirectional

Warning Light Stating X-Ray is on

3.2.2 Substance Groups

Figure 9: Substance Group Colors

3.2.3 Control Console

Figure 10: Control Panel with Push-Button Keyboard

3.2.3.1 Picture Analysis Buttons

Figure 11: Push-Button Keyboard and Function Buttons

Previous and Next Baggage Call

Table 2: Keyboard Analysis Buttons - 1