LOW LOAD POSITIONING

EQUIPMENT (LLPE)
TURNTABLE
LLT-750

Instruction & Service Manual

LLT750 – For Reference Only (Rev 0)
PLEASE READ CAREFULLY BEFORE USING
ESAB LLT Turntable

INDEX OF INSTRUCTION MANUAL

1. SAFETY FUNCTIONS ......................................................................................................................................................... 1

2. INTRODUCTION ................................................................................................................................................................ 2
2.1 General .............................................................................................................................................................................. 2
2.2 LLT Series Technical Specification ....................................................................................................................................... 3
2.3 Machine Plate .................................................................................................................................................................... 4
2.4 Warning Information Sticker ................................................................................................................................................ 5

3. Construction .................................................................................................................................................................... 6
3.1 General .............................................................................................................................................................................. 6
3.2 Body Frame ........................................................................................................................................................................ 6
3.3 Table Top........................................................................................................................................................................... 6
3.4 Rotation Drive System ......................................................................................................................................................... 6
3.5 Control Devices .................................................................................................................................................................. 6

4. Operation ........................................................................................................................................................................ 7
4.1 Safety Consideration ........................................................................................................................................................... 7
4.2 Daily Checks ....................................................................................................................................................................... 7

5. Troubleshooting & Remedial .......................................................................................................................................... 8

6. Maintenance .................................................................................................................................................................... 8

7. PARTS LIST ....................................................................................................................................................................... 9

7.1 GA Drawing ........................................................................................................................................................................ 9
7.2 Electrical Diagrams ........................................................................................................................................................... 10
7.3 Mechanical Part List .......................................................................................................................................................... 11

The Original text of this manual was written in English and in case of doubts in interpretation,
reference must be made to it.
ESAB LLT Turntable

WARNING
Arc welding and cutting can be injurious to yourself and others. Take
precautions when welding. Ask for your employer’s safety practices which
should be based on manufacturer’s hazard data.

ELECTRIC SHOCK can kill.

• Install and earth the welding unit in accordance with applicable standards.
• Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.
• Insulate yourself from earth and the work piece.
• Ensure your working stance is safe.

FUMES AND GASES can be dangerous to health.

• Keep your head out of the fumes.
• Use ventilation, extraction at the arc, or both, to keep fumes and gases from your
breathing zone and the general area.

ARC RAYS can injure eyes and burn skin.

• Protect your eyes and body. Use the correct welding screen and filter lens and wear
protective clothing.
• Protect bystanders with suitable screens or curtains.

FIRE HAZARD
• Sparks (spatter) can cause fire. Make sure therefore that there are no inflammable
materials nearby.

NOISE can damage hearing.

• Protect your ears. Use earmuffs or other hearing protection.
• Warn bystanders of the risk.

MALFUNCTION
• Call for expert assistance in the event of malfunction.

READ AND UNDERSTAND THE INSTRUCTION & SERVICE MANUAL BEFORE INSTALLING
AND OPERATING.

PROTECT YOURSELF AND OTHERS!

ESAB LLT Turntable

INSTRUCTION MANUAL

1. SAFETY FUNCTIONS
Users of Turntable have ultimate responsibility for ensuring that anyone who works with or near the equipment observes all
the relevant safety precautions.

The following recommendations should be observed in addition to the standard regulations that apply to the work place.

All work must be carried out by trained personnel who are familiar with the operation of the Turntable. Incorrect operation of
the equipment may lead to a hazardous situation which can result in injury to the operator and damage to the equipment.

Staying under the work piece during the working cycle is absolutely forbidden! Staying on top of the workpiece during the
working cycle is forbidden without the safety equipment!

1. Anyone who uses the Turntable must be familiar with

• its operation
• the location of the emergency stop
• its function
• relevant safety precautions

To make this easier each switch, pushbutton or potentiometer is marked with a symbol that indicates its function when
activated.

2. The operator must ensure that

• no unauthorized person is stationed within the working area of the machine when it is started up
• no-one is unprotected when the arc is struck

3. The work place must

• be suitable for the purpose
• be free from loose objects
• be clean, because dust and welding flux can make the frictional force of the roller

4. Personal safety equipment

• always wear recommended personal safety equipment, such as safety glasses, flame-proof clothing, safety gloves
• do not wear loose-fitting items, such as scarves, bracelets, rings etc., which could become trapped or cause burns

5. General precautions
• make sure the welding return cable is connected securely to the workpiece.
• work on high voltage equipment may only be carried out by a qualified electrician
• appropriate fire extinguishing equipment must be clearly marked and close at hand
• lubrication and maintenance must not be carried out on the equipment during its operation; follow the lubrication
instructions
• check the tightness of the hydraulics, repair all possible leaks immediately. In other problem cases please contact
to the producer or his representative
• these products should not be lubricated or serviced during operation.

NOTE! THE FUNCTION IS PHASE SENSITIVE!

CONDUCT DAILY INSPECT ON DEVICE BEFORE START.

WARNING INSTRUCTION ON OPERATOR’S MANUAL TO REMIND OPERATOR DURING OPERATION.

Instruction Manual 1
ESAB LLT Turntable

2. INTRODUCTION

2.1 General
The LLT series turntable offers easy solution in angular indexing of Lightweight workpieces on a horizontal plane. The LLT
Turntable has no spindle and uses slewing ring bearings for its rotation motion. The slewing ring and the machined base
provide uniform support of the load, which eliminate the problem of spindle and table deflection. The driving gear engages the
slewing bearing on the outer race and is machined to provide good gear matching, ensuring a smooth rotation of the tabletop.
The tables top are machined flat with table bolt slots that permit easy fixturing of workpieces for welding process.

With the usage of slewing ring bearing, the height profile of the tabletop is maintained low. The drive motor assembly requires
minimum maintenance and ensures minimum backlash. All LLT series turntable come with adjustable speed drives.

All models meet or exceed the EN occupational safety requirements.

1 Table Top
2 Base
3 Motor
4 Electric Cabinet
5 Gearbox

Instruction Manual 2
ESAB LLT Turntable

2.2 LLT Series Technical Specifications

LLT Model**
Model LLT-750

Turning Capacity 0.75MT at 100mm

Loading Capacity 0.75MT at 100mm

Rotation Speed RPM 0 to 0.8

50Hz/3PH 380/400/415V
Incoming Supply
60Hz/3PH 440/460/480V

Incoming Fuses Amp 4

Control Voltage VAC 24

IP Rating IP 54

Rotation Drive KW 0.75

Earthing Amp 600

Table Plate Diameter mm 620

Weight Kg 242

Dimensions LxHxW 716x537x810

Cable Foot Pedal m 3

Cable Pedant m 6

* Technical Specification as accurate from (Latest Update GA Drawing).

Instruction Manual 3
ESAB LLT Turntable

2.3 Machine Plate

Machine plate is attached to the control cabinet.

It has important information:

Product Name Equipment Name
Model The type of machine
GIN. No. The ESAB article number for the machine
Capacity The capacity of machine
Serial No. The serial number of machine
MFG Date The manufacturing year of the machine.
Voltage/HZ/Ampere/IP Voltage Supply Requirement
Weight The weight of the machine.

NOTE! THE WEIGHT IS WITHOUT ACCESSORIES!

The machine plate has electrical information:

Hz Mains supply connection Hz
V Mains supply connection V
KW Mains supply connection KW

NOTE! WHEN ORDERING SPARE PARTS, PLEASE STATE ALL THE INFORMATION IN MACHINE PLATE!

Instruction Manual 4
ESAB LLT Turntable

2.4 Warning Information Stickers

S/N Information Text Picture of sticker

1 General Warnings
a] electric shock warning
b] moving parts warning
c] falling equipment warning

2 DO NOT OVERLOAD!
CHECK CAPACITY ON
DATAPLATE!

3 FACTORY DEFAULT SETTINGS

FOR 400V-3P-50HZ

Instruction Manual 5
ESAB LLT Turntable

3. CONSTRUCTION
3.1 General
The machine consists of the following main items, namely: -
1) Body Frame
2) Table Top
3) Rotation Drive System

3.2 Body Frame

3.2.1 The Body Frame is constructed of steel, welded in a enclosed structure to provide maximum sturdiness with minimal
structure mass.

3.2.2 The turntable must be bolted down to the foundation during operation.

3.3 Table Top

3.3.1 The Table Top is fully machined to ensure a uniform true flat surface.

3.3.2 A centre opening is incorporated for easy access to the Slip-Ring.

3.3.3 There is 4 bolt slots equally spaced at 90 degree apart, which allow standard bolt to be use for fastening of work piece or
auxiliary chucks etc.

3.4 Rotation Drive System

3.4.1 This employs a 0.75kW AC motor.

3.4.2 This setup allows the minimal backlash and ensure precise positioning.

3.5 Control Devices

3.5.1 Control Panel

1. Emergency Stop
2. Alarm Light
3. Power On Light
4. Remote/Footswitch Selector Switch
5. Selector
6. Power Off Switch
7. Reverse/Forward Selector Switch

Instruction Manual 6
ESAB LLT Turntable

3.5.2 Pendant Controller

No. Symbols Description

1 E.Stop2 Emergency Stop
2 PL3 Power On
3 VR1 Rotation Drive Speed Setting
4 PB2 Rotation Forward
5 PB1 Rotation Stop
6 PB3 Rotate Reverse

4. OPERATION

4.1 Safety Consideration

• This machine is to be operated by authorized and trained operator only.

• Do not attempt to service the machine in the event of breakdown. Contact your Service / Maintenance Department.

• Do not wear loose clothing, to avoid trapping of loose clothing on to moving part.

• Safety practices on electrical hazard must be observed such as no wet hands, clothing and properly insulated shoe.

4.2 Daily Checks

• Ensure that work piece that is leftover from the previous shift is still securely fastened to the Table Top.

• Check that Emergency button is functioning.

IMPORTANT! READ ALL RELEVANT MANUALS AND SAFETY PRECAUTIONS CAREFULLY BEFORE STARTING TO UNPACK
AND INSTALL THE EQUIPMENT!

PLEASE CHECK ALL OIL AND GREASE BEFORE OPERATING EQUIPMENT!

NOTE! MAKE SURE INSTALLATION IS CARRIED OUT BY SUITABLY TRAINED PERSONNEL.

Instruction Manual 7
ESAB LLT Turntable

5. TROUBLESHOOTING & REMEDIAL

Table 5.1
REASON ACTION
PROBLEM
1) Table Top bolts broken 1) Replace
NO TURNING 2) Broken Bearing 2) Replace
3) Broken Motor Cable 3) Replace cable.
4) Broken Gearbox/ Motor 4) Replace spare gear / motor.
5) Defective Controller 5) Replace controller.
6) Defective Control system 6) Check for loose cabling / parts.
7) No Incoming supply 7) Turn on isolator and release E-Stop

Loose Table Top 1) Table Top bolts loose 1) Tighten

2) Broken Bearing 2) Replace
3) Worn output shaft 3) Replace

Vibration in 1) Bearing Assembly damage 1) Change

Turning 2) Bearing Housing Seizure 2) Lubricate via nipple
3) Worn output shaft 3) Change
4) Damaged motor or gearbox 4) Replace motor / spare gear.
5) Control system intermittent 5) Change cable.

Difficulty in 1) Defective Earthing 1) Replace

Welding 2) Earth cable damaged 2) Change

6. MAINTENANCE

Table 6.1 Maintenance Plan

Inspection & Lubricant & Detergent Duration of
S/N Component Qty
Action Code Operation
Application see
1 Gear Train Shell EP Grease 1128 N.A.
note (1) As required
Every 3
2 Grease Nipple See note (3) Shell EP Grease 1128 N.A.
months

Refer to Table 6.2 0.35L + 0.4L

As Necessary/
3 Primary Gearbox Oil change 2,000 Hrs or
18 Month
Shell EP Grease 1128 2 Kg

Note:

1) Use white spirit to clean Gear Train during replacement of Grease

2) All Grease nipples to charged every 3 months

Temperature
ISO VG Mobil Shell
(°C)
-30 ~ -15 VG 150 Mobilgear 629 Omala 150

-15 ~ -3 VG 220 Mobilgear 630 Omala 220

-3 ~ 23 VG 320 Mobilgear 632 Omala 320

23 ~ 40 VG 460 Mobilgear 634 Omala 460

40 ~ 80 VG 680 Mobilgear 636 Omala 680

Table 6.2

Instruction Manual 8
ESAB LLT Turntable

7. PARTS LIST
7.1 The General Arrangement is a CAD module illustrating the general set-up of the equipment. The main specifications of
the equipment are also listed in the GA. The General Arrangement for the LLT Turntable Series is presented in the
succeeding pages.

Instruction Manual 9
ESAB LLT Turntable

7.2 Electrical Drawings are compiled in this section to give the user a detailed graphical illustration of the electrical
components and circuit diagrams associated with the equipment. For more information regarding the electrical and
electronic system of this LLT Turntable Series model, please visit the respective manufacturer’s website.

Instruction Manual 10
ESAB LLT Turntable

7.3 Parts List Drawings are included in this manual for ease of reference when ordering spare parts. Please indicate the Item
Number, Part Number, Description, and Quantity of the spare parts when making any purchase.

The Parts List Drawings for the LLT Turntable Series are found in the succeeding pages.

Instruction Manual 11
Recommended Spare Part List
for Low Load Range
Model: LLT750

No.    Gin Number                                          Discription                                                                      Recommended Qty
Gin Number Discription Recommended Qty
1 0370251205 PT1 Transformer IP:380V OP:220/110/24/0V (100VA) 5
2 0370251218 VF1 Invertor ATV312HU075N4 1
3 0370251206 Control Relay MY4NJ DPCO AC24V 5
4 0370251207 F1 Domestic Cartridge Fuse RT14‐20
F1 Domestic Cartridge Fuse RT14 20 (10x38) 4A
(10x38) 4A 5
5 0370251208 F2 Domestic Cartridge Fuse RT14‐20 (10x38) 2A 5
6 0370251209 VR1 Potentionmeter RV24NY 20S B502 5
7 0370250319 Knob RW100C 5
8 0370251220 Motor 0.75KW/380V‐3P‐50HZ/1.97A/1375RPM
Motor 0.75KW/380V 3P 50HZ/1.97A/1375RPM 1
9 0370251226 Gearbox 10/30B+60/60B 1

Revision: 00 14/10/2011
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Rev: 0 Release Date: 22 January 2015