Servo Motor Motor Manual

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BSH

Servo motor
Motor manual
V2.03, 10.2012
0198441113837, V2.03, 10.2012

www.schneider-electric.com
Important information BSH

Important information

This manual is part of the product.


Carefully read this manual and observe all instructions.
Keep this manual for future reference.
Hand this manual and all other pertinent product documentation over
to all users of the product.
Carefully read and observe all safety instructions as well as chapter
"2 Before you begin - safety information".

Some products are not available in all countries.


Please consult the latest catalog for information on the availability of
products.
Subject to technical modifications without notice.
All details provided are technical data which do not constitute warran-
0198441113837, V2.03, 10.2012

ted qualities.
Most of the product designations are registered trademarks of their
respective owners, even if this is not explicitly indicated.

2 Servo motor
BSH Table of contents

Table of contents

Important information 2

Table of contents 3

About this manual 7


1 Introduction 9
1.1 Motor family 9

1.2 Options and accessories 10

1.3 Nameplate 11

1.4 Type code 12

2 Before you begin - safety information 13


2.1 Qualification of personnel 13

2.2 Intended use 13

2.3 Hazard categories 14

2.4 Basic information 15

2.5 Standards and terminology 17

3 Technical Data 19
3.1 General features 19

3.2 Motor-specific data 22


3.2.1 BSH055 22
3.2.2 BSH070 24
3.2.3 BSH100 26
3.2.4 BSH140 30
3.2.5 BSH205 34

3.3 Dimensions 36

3.4 Shaft-specific data 46


3.4.1 Force for pressing on 46
3.4.2 Shaft load 47

3.5 Options 49
0198441113837, V2.03, 10.2012

3.5.1 Holding brake 49


3.5.2 Encoder 50

3.6 Conditions for UL 1004 50

3.7 Certifications 51

3.8 Declaration of conformity 52

4 Installation 53

Servo motor 3
Table of contents BSH

4.1 Overview of procedure 55

4.2 Electromagnetic compatibility, EMC 55


4.3 Before mounting 57

4.4 Mounting the motor 62


4.4.1 Installation and connection of IP67 kit (accessory) 64

4.5 Electrical installation 65


4.5.1 Connectors and connector assignments 65
4.5.2 Power and encoder connection 69
4.5.3 Holding brake connection 75

5 Commissioning 77

6 Diagnostics and troubleshooting 79


6.1 Mechanical problems 79

6.2 Electrical problems 79

7 Accessories and spare parts 81


7.1 IP67 Kit 81

7.2 Connectors 81

7.3 Motor cables 82


7.3.1 Motor cables 1.5 mm2 82
7.3.2 Motor cables 2.5 mm2 83
7.3.3 Motor cables 4 mm2 84
7.3.4 Motor cables 6 mm2 85

7.4 Encoder cables 86

8 Service, maintenance and disposal 87


8.1 Service address 87

8.2 Storage 87

8.3 Maintenance 87

8.4 Changing the motor 89

8.5 Shipping, storage, disposal 89

9 Glossary 91
9.1 Units and conversion tables 91
9.1.1 Length 91
9.1.2 Mass 91
9.1.3 Force 91
0198441113837, V2.03, 10.2012

9.1.4 Power 91
9.1.5 Rotation 92
9.1.6 Torque 92
9.1.7 Moment of inertia 92
9.1.8 Temperature 92
9.1.9 Conductor cross section 92

9.2 Terms and Abbreviations 93

4 Servo motor
BSH Table of contents

10 Table of figures 95

11 Index 97
0198441113837, V2.03, 10.2012

Servo motor 5
6
Servo motor
BSH

0198441113837, V2.03, 10.2012


BSH About this manual

About this manual

This manual is valid for BSH standard products. Chapter


"1 Introduction" lists the type code for this product. The type code
allows you to identify whether your product is a standard product or a
customized version.
Source manuals The latest versions of the manuals can be downloaded from the Inter-
net at:
http://www.schneider-electric.com
Corrections and suggestions We always try to further optimize our manuals. We welcome your sug-
gestions and corrections.
Please get in touch with us by e-mail:
techcomm@schneider-electric.com.
Work steps If work steps must be performed consecutively, this sequence of steps
is represented as follows:
■ Special prerequisites for the following work steps
▶ Step 1
◁ Specific response to this work step
▶ Step 2
If a response to a work step is indicated, this allows you to verify that
the work step has been performed correctly.
Unless otherwise stated, the individual steps must be performed in the
specified sequence.
Making work easier Information on making work easier is highlighted by this symbol:
Sections highlighted this way provide supplementary information on
making work easier.

SI units SI units are the original values. Converted units are shown in brackets
behind the original value; they may be rounded.
Example:
Minimum conductor cross section: 1.5 mm2 (AWG 14)
Glossary Explanations of special technical terms and abbreviations.
Index List of keywords with references to the corresponding page numbers.
0198441113837, V2.03, 10.2012

Servo motor 7
About this manual BSH

0198441113837, V2.03, 10.2012

8 Servo motor
BSH 1 Introduction

1 Introduction

1.1 Motor family


The series BSH motors are low-inertia AC synchronous servo motors
designed for highly dynamic positioning tasks.
A drive system consists of the servo motor and the appropriate drive.
Maximum performance requires the motor and drive to be adapted to
each other.
Features The motors excel with the following features:
• Overload protection by integrated temperature sensor (external
evaluation required)
• Low moment of inertia
• High power density
• Excellent dynamics
• High overload capability
• Broad torque range
• Special winding for low phase currents
• Motor connections via circular connectors or terminal box
• Easy commissioning via electronic nameplate in SinCos encoder
• Low maintenance
0198441113837, V2.03, 10.2012

Servo motor 9
1 Introduction BSH

1.2 Options and accessories


The motors are available with various options such as:
• Various encoder systems
• Holding brake
• Various shaft versions
• Various degrees of protection
• Various lengths
• Various sizes
• Various winding versions
The options can be found in the type code section on page 12.
For accessories see chapter "7 Accessories and spare parts", page
81.
Gearboxes adapted to the BSH motor can be found in the Lexium 32
product catalog.

0198441113837, V2.03, 10.2012

10 Servo motor
BSH 1 Introduction

1.3 Nameplate
The nameplate contains the following data:

10
11
1
12
2
BSH000000000000 SN 0000000000 13
3 ID-No 0000000000000 DOM dd.mm.yyyy
RS02
14
M0 0.00Nm Imax 0.00Arms
4 I0 0.00Arms Nmax 0000rpm Thermo PTC 15
nN 0000rpm IPxx(xx)
5 UN 000Vrms Made in Germany Ubr 0Vdc
16
6 PN 0.00kW Pbr 0W 17
7 Th-CI F DT-F2 C US E208613 Mbr 0Nm
18
8 19
9 20
21
Figure 1: Nameplate

(1) Motor type, see type code


(2) Identification number
(3) Continuous stall torque
(4) Continuous stall current
(5) Nominal speed of rotation
(6) Maximum nominal value of supply voltage
(7) Nominal power
(8) Thermal class
(9) UL marking and assigned UL number
(10) Maximum current
(11) Maximum speed of rotation
(12) Serial number
(13) Date of manufacture
(14) Hardware version
(15) Temperature sensor
(16) Degree of protection (housing without shaft bushing)
(17) Nominal voltage holding brake
(18) Nominal power (electrical pull-in power) holding brake
(19) Holding torque holding brake
(20) CE marking
(21) Barcode
0198441113837, V2.03, 10.2012

Servo motor 11
1 Introduction BSH

1.4 Type code

BSH 070 1 P 0 0 A 1 A
Product family
BSH: Synchronous motor - low moment of inertia

Size (housing)
055 = 55 mm flange
070 = 70 mm flange
100 = 100 mm flange
140 = 140 mm flange
205 = 205 mm flange

Length
1 = 1 stack
2 = 2 stacks
3 = 3 stacks
4 = 4 stacks

Winding
M = Optimized in terms of torque
P = Optimized in terms of torque and speed of rotation
T = Optimized in terms of high speed of rotation

Shaft and degree of protection


0 = Smooth shaft; degree of protection: shaft IP54 1), housing IP65
1 = Parallel key; degree of protection: shaft IP 54 1), housing IP 65
2 = Smooth shaft; degree of protection: shaft and housing IP65 1) 2)
3 = Parallel key; degree of protection: shaft and housing IP 65 1) 2)

Encoder system
1 = Absolute singleturn 128 Sin/Cos periods per revolution (SKS36)
2 = Absolute multiturn 128 Sin/Cos periods per revolution (SKM36)

Holding brake
A = Without holding brake
F = With holding brake

Connection version
1 = Straight connector
2 = Angular connector 90°, can be rotated
3 = Terminal box for power and holding brake, 90° angle connector
for encoder, can be rotated

Mechanical interface - mounting


A = International IEC Standard (at motor flange)
P = International IEC standard (at motor flange), BSH1402T, BSH1403T and BSH1404P with power connector M40
1) In the case of mounting position IM V3 (drive shaft vertical, shaft end up), the motor only has degree of protection IP50.
2) The maximum permissible speed of rotation is limited to 6000 min-1 by the shaft sealing ring.

If you have questions concerning the type code, contact your


Schneider Electric sales office.
Designation customized version In the case of a customized version, position 8 of the type code is an
"S". The subsequent number defines the customized version. Exam-
ple: B∙∙∙∙∙∙S1234
0198441113837, V2.03, 10.2012

Contact your machine vendor if you have questions concerning cus-


tomized versions.

12 Servo motor
BSH 2 Before you begin - safety information

2 Before you begin - safety information

2.1 Qualification of personnel


Only appropriately trained persons who are familiar with and under-
stand the contents of this manual and all other pertinent product docu-
mentation are authorized to work on and with this product. In addition,
these persons must have received safety training to recognize and
avoid hazards involved. These persons must have sufficient technical
training, knowledge and experience and be able to foresee and detect
potential hazards that may be caused by using the product, by chang-
ing the settings and by the mechanical, electrical and electronic equip-
ment of the entire system in which the product is used.
All persons working on and with the product must be fully familiar with
all applicable standards, directives, and accident prevention regula-
tions when performing such work.

2.2 Intended use


This product is a motor and intended for industrial use according to
this manual.
This product is not intended for use in cranes, elevators, vertical axes,
applications with high moment of inertia or continuous regeneration
conditions.
The product may only be used in compliance with all applicable safety
regulations and directives, the specified requirements and the techni-
cal data.
Prior to using the product, you must perform a risk assessment in view
of the planned application. Based on the results, the appropriate
safety measures must be implemented.
Since the product is used as a component in an entire system, you
must ensure the safety of persons by means of the design of this
entire system (for example, machine design).
Operate the product only with the specified cables and accessories.
Use only genuine accessories and spare parts.
The product must NEVER be operated in explosive atmospheres
(hazardous locations, Ex areas).
0198441113837, V2.03, 10.2012

Any use other than the use explicitly permitted is prohibited and can
result in hazards.
Electrical equipment should be installed, operated, serviced, and
maintained only by qualified personnel.

Servo motor 13
2 Before you begin - safety information BSH

2.3 Hazard categories


Safety instructions to the user are highlighted by safety alert symbols
in the manual. In addition, labels with symbols and/or instructions are
attached to the product that alert you to potential hazards.
Depending on the seriousness of the hazard, the safety instructions
are divided into 4 hazard categories.

DANGER
DANGER indicates an imminently hazardous situation, which, if not
avoided, will result in death or serious injury.

WARNING
WARNING indicates a potentially hazardous situation, which, if not
avoided, can result in death, serious injury, or equipment damage.

CAUTION
CAUTION indicates a potentially hazardous situation, which, if not
avoided, can result in injury or equipment damage.

NOTICE
NOTICE indicates a potentially hazardous situation, which, if not
avoided, can result in equipment damage.

0198441113837, V2.03, 10.2012

14 Servo motor
BSH 2 Before you begin - safety information

2.4 Basic information

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
• Only appropriately trained persons who are familiar with and
understand the contents of this manual and all other pertinent
product documentation and who have received safety training to
recognize and avoid hazards involved are authorized to work on
and with this drive system. Installation, adjustment, repair and
maintenance must be performed by qualified personnel.
• The system integrator is responsible for compliance with all local
and national electrical code requirements as well as all other
applicable regulations with respect to grounding of all equipment.
• Supplement the motor cable grounding conductor with an addi-
tional protective ground conductor to the motor housing.
• Do not touch unshielded components or terminals with voltage
present. Use only electrically insulated tools.
• The motor generates voltage when the shaft is rotated. Prior to
performing any type of work on the drive system, block the motor
shaft to prevent rotation.
• AC voltage can couple voltage to unused conductors in the motor
cable. Insulate both ends of unused conductors in the motor
cable.
• Do not short across the DC bus terminals or the DC bus capaci-
tors.
• Before performing work on the drive system:
- Disconnect all power, including external control power that
may be present.
- Place a "Do Not Turn On" label on all power switches.
- Lock all power switches in the open position.
- Wait for the DC bus capacitors to discharge (see the product
manual for the power stage). Then measure the DC bus volt-
age and verify it is less than < 42 Vdc (see the product manual
for the power stage).
• Install and close all covers before applying voltage.
Failure to follow these instructions will result in death or seri-
ous injury.
0198441113837, V2.03, 10.2012

Servo motor 15
2 Before you begin - safety information BSH

WARNING
MOVEMENT WITHOUT BRAKING EFFECT

If power outage, functions or errors cause the power stage to be


switched off, the motor is no longer decelerated in a controlled way.
Overload or errors can cause hazards due to the failure of the hold-
ing brake. Incorrect use of the holding brake results in premature
wear and failure.
• Secure the hazardous area so it cannot be accessed.
• Verify the function of the holding brake at regular intervals.
• Do not use the holding brake as a service brake.
• If necessary, use a cushioned mechanical stop or a suitable
brake.
Failure to follow these instructions can result in death, serious
injury or equipment damage.

WARNING
LOSS OF CONTROL
• The designer of any control scheme must consider the potential
failure modes of control paths and, for certain critical functions,
provide a means to achieve a safe state during and after a path
failure. Examples of critical control functions are emergency stop,
overtravel stop, power outage and restart.
• Separate or redundant control paths must be provided for critical
functions.
• System control paths may include communication links. Consider-
ation must be given to the implication of unanticipated transmis-
sion delays or failures of the link.
• Observe all accident prevention regulations and local safety
guidelines. 1)
• Each implementation of the product must be individually and thor-
oughly tested for proper operation before being placed into serv-
ice.
Failure to follow these instructions can result in death or seri-
ous injury.

1) For USA: Additional information, refer to NEMA ICS 1.1 (latest edition), “Safety
Guidelines for the Application, Installation, and Maintenance of Solid State Control”
and to NEMA ICS 7.1 (latest edition), “Safety Standards for Construction and Guide
for Selection, Installation and Operation of Adjustable-Speed Drive Systems”.
0198441113837, V2.03, 10.2012

16 Servo motor
BSH 2 Before you begin - safety information

2.5 Standards and terminology


Technical terms, terminology and the corresponding descriptions in
this manual are intended to use the terms or definitions of the perti-
nent standards.
In the area of drive systems, this includes, but is not limited to, terms
such as "safety function", "safe state", "fault", "fault reset", "failure",
"error", "error message", "warning", "warning message", etc.
Among others, these standards include:
• IEC 61800: "Adjustable speed electrical power drive systems"
• IEC 61158: "Digital data communications for measurement and
control – Fieldbus for use in industrial control systems"
• IEC 61784: "Industrial communication networks – Profiles"
• IEC 61508: "Functional safety of electrical/electronic/programma-
ble electronic safety-related systems"
Also see the glossary at the end of this manual.
0198441113837, V2.03, 10.2012

Servo motor 17
2 Before you begin - safety information BSH

0198441113837, V2.03, 10.2012

18 Servo motor
BSH 3 Technical Data

3 Technical Data

3
This chapter contains information on the ambient conditions and on
the mechanical and electrical properties of the product family and the
accessories.

3.1 General features

Motor type AC synchronous servo motor


Degree of protection motor housing IP65 As per IEC 60034-5
Degree of protection shaft bushing IP54 2) As per IEC 60034-5
without shaft sealing ring
Degree of protection shaft bushing IP65 1) 2) As per IEC 60034-5
with shaft sealing ring
Degree of protection with IP67 kit IP67 2) As per IEC 60034-5
Thermal class F (155 C°) As per IEC 60034-1
Vibration grade A As per IEC 60034-14
Test voltage > 2400 Vac As per IEC 60034-1
Perpendicularity normal class As per IEC 60072-1, DIN 42955
Housing color Black RAL 9005
Overvoltage category III As per IEC 61800-5-1
Protection class 3) I As per IEC 61140, EN 50178
1) With shaft sealing ring: the maximum speed of rotation is limited to 6000 min-1; shaft sealing ring with initial lubrication, if the seal
runs dry, this increases friction and reduces service life.
2) In the case of mounting position IM V3 (drive shaft vertical, shaft end up), the motor only has degree of protection IP50. The degree
of protection only relates to the motor itself, not to mounted components such as, for example, a gearbox.
3) The signals of the holding brake at CN1 and the signals at CN2 meet the PELV requirements.

The motor has been tested for compatibility with external substances
according to the latest knowledge. However, it is impossible to follow
up on all further developments of all substances such as lubricants or
cleaning agents. Therefore, you must perform a compatibility test prior
to using new substances.
Climatic environmental conditions The environment during transportation and storage must be dry and
transportation and storage free from dust.
The storage time is primarily limited by the service life of the lubricants
in the bearings; do not store the product for more than 36 months. It is
recommended to periodically operate the motor. Long storage periods
may reduce the holding torque of the holding brake. See
0198441113837, V2.03, 10.2012

"Checking/running in the holding brake" in chapter


"8 Service, maintenance and disposal".

Servo motor 19
3 Technical Data BSH

Temperature [°C] -40 ... 70


Relative humidity (non-condens- [%] ≤75
ing)
Set of class combinations as per IE 21
IEC 60721-3-2

Climatic environmental conditions


operation Ambient temperature 1) (no icing, [°C] -20 ... 40
non-condensing)
Ambient temperature with current [°C] 40 ... 60
reduction of 1% per °C 1)
Relative humidity (non-condens- [%] 5 ... 85
ing)
Class as per IEC 60721-3-3 3K3, 3Z12, 3Z2, 3B2, 3C1, 3M6
Installation altitude 2) [m] ≤1000
Installation altitude with current [m] 1000 ... 3000
reduction of 1% per 100 m at alti-
tudes of more than 1000 m 2)
1) Limit values with flanged motor (steel plate, height and width = 2.5 * motor flange,
10 mm thickness, centered hole.).
2) The installation altitude is defined as altitude above mean sea level.

Vibration and shock


BSH055 ... 140 Vibration, sinusoidal Type test with 10 runs as per
IEC 60068-2-6
0.15 mm (von 10 Hz ... 60 Hz)
20 m/s2 (from 60 Hz ... 500 Hz)
Shock, semi-sinusoidal Type test with 3 shocks in each direction
as per IEC 60068-2-27
150 m/s2 (11 ms)

Vibration and shock BSH205


Vibration, sinusoidal Type test with 10 runs as per
IEC 60068-2-6
0.35 mm (von 10 Hz ... 60 Hz)
50 m/s2 (from 60 Hz ... 150 Hz)
Continuous shock Type test with 3 shocks in each direction
as per IEC 60068-2-29
200 m/s2 (6 ms)

Service life
Nominal bearing service life L10h 1) h 20000
1) Operating hours at a probability of failure of 10%

The service life of the motors when operated correctly is limited pri-
marily by the service life of the rolling bearing.
0198441113837, V2.03, 10.2012

The following operating conditions significantly reduce the service life:


• Installation altitude >1000 m above m.s.l.
• Rotary movements exclusively within a fixed angle of <100°
• Operation under vibration load >20 m/s2
• Allowing sealing rings to run dry
• Contact of the seals with aggressive media

20 Servo motor
BSH 3 Technical Data
Shaft sealing ring / degree of pro- The motors can be equipped with an optional shaft sealing ring. With
tection a shaft sealing ring, they have degree of protection IP65. The shaft
sealing ring limits the maximum speed of rotation to 6000 min-1.
Note the following:
• The shaft sealing ring is factory-pre-lubricated.
• If the seals run dry, this increases friction and greatly reduces the
service life of the sealing rings.

Compressed air connection Compressed air must also be available when the system is switched
off, for example to maintain the required degree of protection during
cleaning work. When the compressed air is switched off, the degree of
protection is lost. The degree of protection only relates to the motor
itself, not to mounted components such as, for example, a gearbox.
Special compressed air must be used:
Nominal pressure [bar] 0.1 ... 0.3
[PSI] (1.45 ... 4.35)
Maximum air pressure [bar] 0.4
[PSI] (5.8)
Permissible humidity [%] 20 ... 30
Other properties of the com- Free from dust, free from oil
pressed air

Tightening torque and property


class of screws used Tightening torque of housing screws M3 [Nm] (lb∙in) 1 (8.85)
Tightening torque of housing screws M4 [Nm] (lb∙in) 1.5 (13.28)
Tightening torque of housing screws M5 [Nm] (lb∙in) 5 (44.3)
Tightening torque protective ground conductor [Nm] (lb∙in) 2.9 (25.7)
M4 (BSH055 ... 100)
Tightening torque protective ground conductor 9.9 (87.3)
M6 (BSH140 ... 205)
Property class of the screws H 8.8

Table 1: Tightening torques and property classes

Approved drives You may use drives that are approved for the BSH motor family (for
example, LXM05, LXM15 or LXM32). When selecting, consider the
type and amount of the mains voltage. Inquire for additional drives
that can be used to operate BSH motors.
0198441113837, V2.03, 10.2012

Servo motor 21
3 Technical Data BSH

3.2 Motor-specific data

3.2.1 BSH055

Motor type BSH0551 BSH0552 BSH0553


Winding - P T M P T M P T
Technical data - general
Continuous stall torque 1) M0 2) [Nm] 0.5 0.8 1.2
Peak torque Mmax [Nm] 1.5 2.5 3.5
Number of pole pairs 3
With supply voltage Un = 115 Vac 1)
Nominal speed of rotation nN [min-1] - 2000 4000 1000 2000 4000 1000 2000 4000
Nominal torque MN [Nm] - 0.50 0.50 0.77 0.77 0.75 1.14 1.13 1.10
Nominal current IN [Arms] - 0.70 1.24 0.60 1.18 2.10 0.84 1.60 2.80
Nominal power PN [kW] - 0.10 0.21 0.08 0.16 0.31 0.12 0.24 0.46
With supply voltage Un = 230 Vac 1)
Nominal speed of rotation nN [min-1] - 8000 8000 2000 4000 8000 2000 4000 8000
Nominal torque MN [Nm] - 0.50 0.48 0.77 0.75 0.72 1.13 1.10 1.05
Nominal current IN [Arms] - 0.68 1.1 0.60 1.15 2.00 0.79 1.52 2.50
Nominal power PN [kW] - 0.21 0.40 0.16 0.31 0.60 0.24 0.46 0.88
With supply voltage Un = 400 Vac 1)
Nominal speed of rotation nN [min-1] - 8000 8000 4000 8000 8000 4000 8000 8000
Nominal torque MN [Nm] - 0.48 0.48 0.75 0.72 0.72 1.10 1.05 1.05
Nominal current IN [Arms] - 0.62 1.10 0.60 1.10 2.00 0.70 1.35 2.50
Nominal power PN [kW] - 0.40 0.40 0.31 0.60 0.60 0.46 0.88 0.88
With supply voltage Un = 480 Vac 1)

Nominal speed of rotation nN [min-1] - 9000 9000 4800 9000 9000 4800 9000 9000
Nominal torque MN [Nm] - 0.47 0.47 0.75 0.71 0.71 1.1 1.03 1.03
Nominal current IN [Arms] - 0.60 1.07 0.60 1.09 1.98 0.67 1.31 2.45
Nominal power PN [kW] - 0.44 0.44 0.38 0.67 0.67 0.55 0.97 0.97
1) Conditions for performance data: Mounted to steel plate 175 mm * 175 mm * 10 mm
2) M0=Continuous stall torque at low speed of rotation and 100% duty cycle; at speeds of rotation of < 20 min-1 the continuous stall
torque is reduced to 87%
0198441113837, V2.03, 10.2012

22 Servo motor
BSH 3 Technical Data

Motor type BSH0551 BSH0552 BSH0553


Winding - P T M P T M P T
Technical data - electrical
Maximum winding voltage Umax [Vac] - 480 480 480 480 480 480 480 480
Maximum winding voltage Umax [Vdc] - 680 680 680 680 680 680 680 680
Maximum voltage to ground [Vac] - 280 280 280 280 280 280 280 280
Maximum current Imax [Arms] - 2.90 5.40 2.60 4.80 8.80 3.40 6.50 11.90
Continuous stall current I0 [Arms] - 0.73 1.40 0.60 1.20 2.20 0.90 1.70 3.10
Voltage constant 1) kEu-v [Vrms] - 40.00 22.00 74.00 40.00 22.00 79.00 41.00 22.00
Torque constant kt [Nm/A] - 0.68 0.36 1.33 0.70 0.36 1.33 0.70 0.39
Winding resistance R20u-v [Ω] - 41.80 12.20 55.50 17.40 4.60 38.40 10.40 3.10
Winding inductance Lqu-v [mH] - 74.3 21.70 125.80 36.40 10.90 96.10 26.00 7.80
Winding inductance Ldu-v [mH] - 68.84 20.10 118.50 34.28 10.30 88.50 23.96 7.10
Technical data - mechanical - with hardware version ≥RS02
Maximum permissible nmax [min-1] 9000
speed of rotation
Rotor inertia without holding JM [kgcm2] 0.057 0.093 0.13
brake
Rotor inertia with holding JM [kgcm2] 0.079 0.115 0.152
brake
Mass without holding brake m [kg] 1.20 1.50 1.70
Mass with holding brake m [kg] 1.30 1.60 1.80
Technical data - mechanical - with hardware version <RS02
Maximum permissible nmax [min-1] 9000
speed of rotation
Rotor inertia without holding JM [kgcm2] 0.057 0.093 0.13
brake
Rotor inertia with holding JM [kgcm2] 0.080 0.117 0.155
brake
Mass without holding brake m [kg] 1.20 1.30 1.80
Mass with holding brake m [kg] 1.30 1.60 2.10
Technical data - thermal
Thermal time constant tth [min] 21 26 33
Response threshold temper- TTK [°C] 130
ature sensor (PTC)
1) RMS value at 1000 min-1 and 20 °C
0198441113837, V2.03, 10.2012

Servo motor 23
3 Technical Data BSH
3.2.2 BSH070

Motor type BSH0701 BSH0702 BSH0703


Winding M P T M P T M P T
Technical data - general
Continuous stall torque 1) M0 2) [Nm] 1.4 2.2 3.1
Peak torque Mmax [Nm] 3.5 7.6 11.3
Number of pole pairs 3
With supply voltage Un = 115 Vac 1)

Nominal speed of rotation nN [min-1] 750 1500 3000 750 1500 3000 750 1500 3000
Nominal torque MN [Nm] 1.40 1.40 1.40 2.20 2.15 2.10 3.05 2.95 2.80
Nominal current IN [Arms] 0.98 1.76 3.00 1.50 2.90 4.80 2.10 3.90 6.30
Nominal power PN [kW] 0.11 0.22 0.44 0.17 0.34 0.66 0.24 0.46 0.88
With supply voltage Un = 230 Vac 1)

Nominal speed of rotation nN [min-1] 1500 3000 6000 1500 3000 6000 1500 3000 6000
Nominal torque MN [Nm] 1.40 1.40 1.30 2.15 2.10 1.90 2.95 2.80 2.30
Nominal current IN [Arms] 0.95 1.72 2.80 1.50 2.80 4.40 2.00 3.70 5.20
Nominal power PN [kW] 0.22 0.44 0.82 0.34 0.66 1.19 0.46 0.88 1.45
With supply voltage Un = 400 Vac 1)

Nominal speed of rotation nN [min-1] 3000 6000 6000 3000 6000 6000 3000 6000 6000
Nominal torque MN [Nm] 1.40 1.30 1.30 2.10 1.90 1.90 2.80 2.30 2.30
Nominal current IN [Arms] 0.90 1.60 2.80 1.50 2.60 4.40 1.90 3.00 5.20
Nominal power PN [kW] 0.44 0.82 0.82 0.66 1.19 1.19 0.88 1.45 1.45
With supply voltage Un = 480 Vac 1)

Nominal speed of rotation nN [min-1] 3600 7200 7200 3600 7200 7200 3600 7200 7200
Nominal torque MN [Nm] 1.35 1.26 1.26 2.07 1.80 1.80 2.72 2.05 2.05
Nominal current IN [Arms] 0.88 1.54 2.70 1.50 2.50 4.20 1.85 2.65 4.60
Nominal power PN [kW] 0.50 0.95 0.95 0.78 1.36 1.36 1.03 1.55 1.55
1) Conditions for performance data: Mounted to steel plate, (2.5 * flange dimensions)2 area, 10 mm thickness, centered hole.
2) M0=Continuous stall torque at low speed of rotation and 100% duty cycle; at speeds of rotation of < 20 min-1 the continuous stall
torque is reduced to 87%
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24 Servo motor
BSH 3 Technical Data

Motor type BSH0701 BSH0702 BSH0703


Winding M P T M P T M P T
Technical data - electrical
Maximum winding voltage Umax [Vac] 480 480 480 480 480 480 480 480 480
Maximum winding voltage Umax [Vdc] 680 680 680 680 680 680 680 680 680
Maximum voltage to ground [Vac] 280 280 280 280 280 280 280 280 280
Maximum current Imax [Arms] 3.10 5.70 10.10 6.00 11.80 19.90 8.70 17.00 29.20
Continuous stall current I0 [Arms] 1.00 1.80 3.20 1.50 2.90 4.90 2.10 4.10 7.00
Voltage constant 1) kEu-v [Vrms] 85.00 46.00 26.00 95.90 48.00 28.00 95.00 49.00 29.00
Torque constant kt [Nm/A] 1.40 0.80 0.44 1.47 0.77 0.45 1.48 0.78 0.44
Winding resistance R20u-v [Ω] 35.40 10.40 3.30 16.40 4.20 1.50 10.70 2.70 0.97
Winding inductance Lqu-v [mH] 144.80 42.60 13.50 83.10 21.30 7.50 55.30 14.60 4.90
Winding inductance Ldu-v [mH] 120.00 35.30 11.20 65.20 16.70 5.90 43.10 11.40 3.90
Technical data - mechanical - with hardware version ≥RS02
Maximum permissible nmax [min-1] 8000
speed of rotation
Rotor inertia without holding JM [kgcm2] 0.205 0.351 0.503
brake
Rotor inertia with holding JM [kgcm2] 0.318 0.464 0.616
brake
Mass without holding brake m [kg] 1.90 2.80 3.40
Mass with holding brake m [kg] 2.10 3.00 3.50
Technical data - mechanical - with hardware version <RS02
Maximum permissible nmax [min-1] 8000
speed of rotation
Rotor inertia without holding JM [kgcm2] 0.205 0.351 0.503
brake
Rotor inertia with holding JM [kgcm2] 0.322 0.482 0.807
brake
Mass without holding brake m [kg] 2.20 2.90 3.50
Mass with holding brake m [kg] 2.40 3.00 4.10
Technical data - thermal
Thermal time constant tth [min] 35 38 51
Response threshold temper- TTK [°C] 130
ature sensor (PTC)
1) RMS value at 1000 min-1 and 20 °C
0198441113837, V2.03, 10.2012

Servo motor 25
3 Technical Data BSH
3.2.3 BSH100

Motor type BSH1001 BSH1002


Winding M P T M P T
Technical data - general
Continuous stall torque 1) M0 2) [Nm] 3.3 5.8
Peak torque Mmax [Nm] 9.6 18.3
Number of pole pairs 4
With supply voltage Un = 115 Vac 1)

Nominal speed of rotation nN [min-1] 625 1250 2500 500 1000 2000
Nominal torque MN [Nm] 3.20 3.15 3.00 5.70 5.50 5.20
Nominal current IN [Arms] 1.75 3.50 6.60 2.45 4.55 8.85
Nominal power PN [kW] 0.21 0.41 0.79 0.30 0.58 1.09
With supply voltage Un = 230 Vac 1)

Nominal speed of rotation nN [min-1] 1250 2500 5000 1000 2000 4000
Nominal torque MN [Nm] 3.15 3.00 2.70 5.50 5.20 4.60
Nominal current IN [Arms] 1.70 3.20 5.90 2.40 4.30 7.90
Nominal power PN [kW] 0.41 0.79 1.41 0.58 1.09 1.93
With supply voltage Un = 400 Vac 1)

Nominal speed of rotation nN [min-1] 2500 5000 5000 2000 4000 4000
Nominal torque MN [Nm] 3.00 2.70 2.70 5.20 4.60 4.60
Nominal current IN [Arms] 1.60 2.80 5.90 2.30 3.80 7.90
Nominal power PN [kW] 0.79 1.41 1.41 1.09 1.93 1.93
With supply voltage Un = 480 Vac 1)

Nominal speed of rotation nN [min-1] 3000 6000 6000 2400 4800 4800
Nominal torque MN [Nm] 2.95 2.60 2.60 5.10 4.40 4.40
Nominal current IN [Arms] 1.60 2.60 5.60 2.25 3.60 7.50
Nominal power PN [kW] 0.93 1.63 1.63 1.28 2.21 2.21
1) Conditions for performance data: Mounted to steel plate, (2.5 * flange dimensions)2 area, 10 mm thickness, centered hole.
2) M0=Continuous stall torque at low speed of rotation and 100% duty cycle; at speeds of rotation of < 20 min-1 the continuous stall
torque is reduced to 87%
0198441113837, V2.03, 10.2012

26 Servo motor
BSH 3 Technical Data

Motor type BSH1001 BSH1002


Winding M P T M P T
Technical data - electrical
Maximum winding voltage Umax [Vac] 480 480 480 480 480 480
Maximum winding voltage Umax [Vdc] 680 680 680 680 680 680
Maximum voltage to ground [Vac] 280 280 280 280 280 280
Maximum current Imax [Arms] 6.30 12.00 25.10 9.00 17.10 35.40
Continuous stall current I0 [Arms] 1.80 3.50 7.30 2.50 4.80 9.90
Voltage constant 1) kEu-v [Vrms] 115.00 60.00 29.00 146.00 77.00 37.00
Torque constant kt [Nm/A] 1.83 0.89 0.45 2.32 1.21 0.59
Winding resistance R20u-v [Ω] 13.90 3.80 0.87 8.60 2.40 0.56
Winding inductance Lqu-v [mH] 69.40 19.00 4.30 48.60 13.50 3.10
Winding inductance Ldu-v [mH] 59.50 16.30 3.70 43.20 12.00 2.80
Technical data - mechanical - with hardware version ≥RS02
Maximum permissible speed nmax [min-1] 6000
of rotation
Rotor inertia without holding JM [kgcm2] 1.10 1.909
brake
Rotor inertia with holding JM [kgcm2] 1.613 2.422
brake
Mass without holding brake m [kg] 4.40 6.00
Mass with holding brake m [kg] 4.90 6.50
Technical data - mechanical - with hardware version <RS02
Maximum permissible speed nmax [min-1] 6000
of rotation
Rotor inertia without holding JM [kgcm2] 1.10 1.909
brake
Rotor inertia with holding JM [kgcm2] 2.018 2.928
brake
Mass without holding brake m [kg] 4.30 5.90
Mass with holding brake m [kg] 5.00 6.60
Technical data - thermal
Thermal time constant tth [min] 44 48
Response threshold temper- TTK [°C] 130
ature sensor (PTC)
1) RMS value at 1000 min-1 and 20 °C
0198441113837, V2.03, 10.2012

Servo motor 27
3 Technical Data BSH

Motor type BSH1003 BSH1004


Winding M P - M P T
Technical data - general
Continuous stall torque 1) M0 2) [Nm] 8 10
Peak torque Mmax [Nm] 28.3 40.5
Number of pole pairs 4
With supply voltage Un = 115 Vac 1)

Nominal speed of rotation nN [min-1] 500 1000 375 750 1500


Nominal torque MN [Nm] 7.80 7.50 - 10.00 9.90 9.50
Nominal current IN [Arms] 3.34 6.30 - 3.20 6.25 12.60
Nominal power PN [kW] 0.41 0.79 - 0.39 0.78 2.48
With supply voltage Un = 230 Vac 1)

Nominal speed of rotation nN [min-1] 1000 2000 - 750 1500 3000


Nominal torque MN [Nm] 7.50 7.00 - 9.90 9.50 7.90
Nominal current IN [Arms] 3.27 5.90 - 3.20 6.10 10.90
Nominal power PN [kW] 0.79 1.47 - 0.78 1.49 2.48
With supply voltage Un = 400 Vac 1)
Nominal speed of rotation nN [min-1] 2000 4000 - 1500 3000 3000
Nominal torque MN [Nm] 7.00 5.70 - 9.50 7.90 7.90
Nominal current IN [Arms] 3.10 4.90 - 3.20 5.30 10.90
Nominal power PN [kW] 1.47 2.39 - 1.49 2.48 2.48
With supply voltage Un = 480 Vac 1)
Nominal speed of rotation nN [min-1] 2400 4800 - 1800 3600 3600
Nominal torque MN [Nm] 6.76 5.10 - 9.30 6.90 6.90
Nominal current IN [Arms] 3.00 4.40 - 3.15 4.80 9.80
Nominal power PN [kW] 1.70 2.56 - 1.75 2.60 2.60
1) Conditions for performance data: Mounted to steel plate, (2.5 * flange dimensions)2 area, 10 mm thickness, centered hole.
2) M0=Continuous stall torque at low speed of rotation and 100% duty cycle; at speeds of rotation of < 20 min-1 the continuous stall
torque is reduced to 87%

0198441113837, V2.03, 10.2012

28 Servo motor
BSH 3 Technical Data

Motor type BSH1003 BSH1004


Winding M P - M P T
Technical data - electrical
Maximum winding voltage Umax [Vac] 480 480 - 480 480 480
Maximum winding voltage Umax [Vdc] 680 680 - 680 680 680
Maximum voltage to ground [Vac] 280 280 - 280 280 280
Maximum current Imax [Arms] 14.70 28.30 - 16.80 32.30 66.30
Continuous stall current I0 [Arms] 3.40 6.60 - 3.20 6.20 12.70
Voltage constant 1) kEu-v [Vrms] 148.00 77.00 - 198.00 103.00 50.00
Torque constant kt [Nm/A] 2.35 1.22 - 3.13 1.62 0.79
Winding resistance R20u-v [Ω] 5.30 1.43 - 6.70 1.81 0.45
Winding inductance Lqu-v [mH] 34.80 9.40 - 48.10 13.00 3.10
Winding inductance Ldu-v [mH] 30.00 8.10 - 39.60 10.70 2.50
Technical data - mechanical - with hardware version ≥RS02
Maximum permissible speed nmax [min-1] 6000
of rotation
Rotor inertia without holding JM [kgcm2] 2.718 3.613
brake
Rotor inertia with holding JM [kgcm2] 3.521 4.416
brake
Mass without holding brake m [kg] 7.70 9.40
Mass with holding brake m [kg] 8.40 10.30
Technical data - mechanical - with hardware version <RS02
Maximum permissible speed nmax [min-1] 6000
of rotation
Rotor inertia without holding JM [kgcm2] 2.718 3.613
brake
Rotor inertia with holding JM [kgcm2] 3.838 5.245
brake
Mass without holding brake m [kg] 7.50 9.10
Mass with holding brake m [kg] 8.20 9.80
Technical data - thermal
Thermal time constant tth [min] 56 58
Response threshold temper- TTK [°C] 130
ature sensor (PTC)
1) RMS value at 1000 min-1 and 20 °C
0198441113837, V2.03, 10.2012

Servo motor 29
3 Technical Data BSH
3.2.4 BSH140

Motor type BSH1401 BSH1402


Winding M P T M P T
Technical data - general
Continuous stall torque 1) M0 2) [Nm] 11.1 19.5
Peak torque Mmax [Nm] 27 60.1
Number of pole pairs 5
With supply voltage Un = 115 Vac 1)

Nominal speed of rotation nN [min-1] 375 750 1500 375 750 1500
Nominal torque MN [Nm] 11.00 10.95 10.60 19.10 18.60 17.10
Nominal current IN [Arms] 4.00 7.80 13.60 6.70 12.80 20.40
Nominal power PN [kW] 0.43 0.86 1.67 0.75 1.46 2.69
With supply voltage Un = 230 Vac 1)

Nominal speed of rotation nN [min-1] 750 1500 3000 750 1500 3000
Nominal torque MN [Nm] 10.95 10.60 9.20 18.60 17.10 12.30
Nominal current IN [Arms] 4.00 7.60 12.10 6.60 12.00 15.20
Nominal power PN [kW] 0.86 1.67 2.89 1.46 2.69 3.86
With supply voltage Un = 400 Vac 1)

Nominal speed of rotation nN [min-1] 1500 3000 3000 1500 3000 3000
Nominal torque MN [Nm] 10.60 9.20 9.20 17.10 12.30 12.30
Nominal current IN [Arms] 4.00 6.80 12.10 6.30 8.90 15.20
Nominal power PN [kW] 1.67 2.89 2.89 2.69 3.86 3.86
With supply voltage Un = 480 Vac 1)

Nominal speed of rotation nN [min-1] 1800 3600 3600 1800 3600 3600
Nominal torque MN [Nm] 10.40 8.40 8.40 16.30 9.70 9.70
Nominal current IN [Arms] 4.00 6.30 11.15 6.10 7.10 12.20
Nominal power PN [kW] 1.96 3.17 3.17 3.07 3.66 3.66
1) Conditions for performance data: Mounted to steel plate, (2.5 * flange dimensions)2 area, 10 mm thickness, centered hole.
2) M0=Continuous stall torque at low speed of rotation and 100% duty cycle; at speeds of rotation of < 20 min-1 the continuous stall
torque is reduced to 87%
0198441113837, V2.03, 10.2012

30 Servo motor
BSH 3 Technical Data

Motor type BSH1401 BSH1402


Winding M P T M P T
Technical data - electrical
Maximum winding voltage Umax [Vac] 480 480 480 480 480 480
Maximum winding voltage Umax [Vdc] 680 680 680 680 680 680
Maximum voltage to ground [Vac] 280 280 280 280 280 280
Maximum current Imax [Arms] 10.80 20.80 37.10 22.40 44.10 75.20
Continuous stall current I0 [Arms] 4.00 7.80 13.90 6.70 13.20 22.50
Voltage constant 1) kEu-v [Vrms] 193.00 100.00 56.00 199.00 101.00 59.00
Torque constant kt [Nm/A] 2.78 1.43 0.80 2.91 1.47 0.87
Winding resistance R20u-v [Ω] 5.30 1.41 0.44 2.32 0.60 0.21
Winding inductance Lqu-v [mH] 60.90 16.30 5.10 29.80 7.70 2.70
Winding inductance Ldu-v [mH] 55.30 14.84 4.70 27.20 7.05 2.42
Technical data - mechanical - with hardware version ≥RS02
Maximum permissible speed nmax [min-1] 4000
of rotation
Rotor inertia without holding JM [kgcm2] 6.941 12.162
brake
Rotor inertia with holding JM [kgcm2] 8.542 14.824
brake
Mass without holding brake m [kg] 11.50 16.50
Mass with holding brake m [kg] 12.90 18.10
Technical data - mechanical - with hardware version <RS02
Maximum permissible speed nmax [min-1] 4000
of rotation
Rotor inertia without holding JM [kgcm2] 6.941 12.162
brake
Rotor inertia with holding JM [kgcm2] 9.21 14.48
brake
Mass without holding brake m [kg] 11.20 16.10
Mass with holding brake m [kg] 12.60 17.40
Technical data - thermal
Thermal time constant tth [min] 64 74
Response threshold temper- TTK [°C] 130
ature sensor (PTC)
1) RMS value at 1000 min-1 and 20 °C
0198441113837, V2.03, 10.2012

Servo motor 31
3 Technical Data BSH

Motor type BSH1403 BSH1404


Winding M P T M P -
Technical data - general
Continuous stall torque 1) M0 2) [Nm] 27.8 33.4
Peak torque Mmax [Nm] 90.2 131.9
Number of pole pairs 5
With supply voltage Un = 115 Vac 1)

Nominal speed of rotation nN [min-1] 375 750 1500 375 750 -


Nominal torque MN [Nm] 26.30 24.70 21.20 31.90 30.20 -
Nominal current IN [Arms] 8.70 15.90 17.00 10.40 19.60 -
Nominal power PN [kW] 1.03 1.94 3.33 1.25 2.37 -
With supply voltage Un = 230 Vac 1)

Nominal speed of rotation nN [min-1] 750 1500 3000 750 1500 -


Nominal torque MN [Nm] 24.70 21.20 12.90 30.20 26.30 -
Nominal current IN [Arms] 8.30 13.90 10.30 10.00 17.40 -
Nominal power PN [kW] 1.94 3.33 4.05 2.37 4.13 -
With supply voltage Un = 400 Vac 1)
Nominal speed of rotation nN [min-1] 1500 3000 3000 1500 3000 -
Nominal torque MN [Nm] 21.20 12.90 12.90 26.30 16.10 -
Nominal current IN [Arms] 7.30 8.70 10.30 9.00 11.00 -
Nominal power PN [kW] 3.33 4.05 4.05 4.13 5.06 -
With supply voltage Un = 480 Vac 1)
Nominal speed of rotation nN [min-1] 1800 3600 3600 1800 3600 -
Nominal torque MN [Nm] 19.70 9.10 9.10 24.50 11.10 -
Nominal current IN [Arms] 6.90 6.20 7.30 8.50 7.70 -
Nominal power PN [kW] 3.71 3.43 3.43 4.62 4.19 -
1) Conditions for performance data: Mounted to steel plate, (2.5 * flange dimensions)2 area, 10 mm thickness, centered hole.
2) M0=Continuous stall torque at low speed of rotation and 100% duty cycle; at speeds of rotation of < 20 min-1 the continuous stall
torque is reduced to 87%

0198441113837, V2.03, 10.2012

32 Servo motor
BSH 3 Technical Data

Motor type BSH1403 BSH1404


Winding M P T M P -
Technical data - electrical
Maximum winding voltage Umax [Vac] 480 480 480 480 480 -
Maximum winding voltage Umax [Vdc] 680 680 680 680 680 -
Maximum voltage to ground [Vac] 280 280 280 280 280 -
Maximum current Imax [Arms] 31.30 61.00 81.30 47.80 95.60 -
Continuous stall current I0 [Arms] 9.00 17.60 22.30 10.70 21.30 -
Voltage constant 1) kEu-v [Vrms] 205.00 105.00 78.00 208.00 104.00 -
Torque constant kt [Nm/A] 3.09 1.58 1.25 3.12 1.57 -
Winding resistance R20u-v [Ω] 1.52 0.40 0.22 1.12 0.28 -
Winding inductance Lqu-v [mH] 20.20 5.30 2.70 16.30 4.10 -
Winding inductance Ldu-v [mH] 18.40 4.84 3.00 14.80 3.69 -
Technical data - mechanical - with hardware version ≥RS02
Maximum permissible speed nmax [min-1] 4000
of rotation
Rotor inertia without holding JM [kgcm2] 17.383 22.604
brake
Rotor inertia with holding JM [kgcm2] 21.559 26.794
brake
Mass without holding brake m [kg] 21.90 27.00
Mass with holding brake m [kg] 24.00 29.30
Technical data - mechanical - with hardware version <RS02
Maximum permissible speed nmax [min-1] 4000
of rotation
Rotor inertia without holding JM [kgcm2] 17.383 22.604
brake
Rotor inertia with holding JM [kgcm2] 23.44 29.20
brake
Mass without holding brake m [kg] 21.30 26.30
Mass with holding brake m [kg] 23.20 28.40
Technical data - thermal
Thermal time constant tth [min] 79 83
Response threshold temper- TTK [°C] 130
ature sensor (PTC)
1) RMS value at 1000 min-1 and 20 °C
0198441113837, V2.03, 10.2012

Servo motor 33
3 Technical Data BSH
3.2.5 BSH205

Motor type BSH2051 BSH2052 BSH2053


Winding M P M P M P
Technical data - general
Continuous stall torque 1) M0 2) [Nm] 36.90 64.90 94.40
Peak torque Mmax [Nm] 110 220 330
Number of pole pairs 5
With supply voltage Un = 115 Vac 1)

Nominal speed of rotation nN [min-1] 375 750 250 500 250 500
Nominal torque MN [Nm] 34.40 31.90 63.50 61.60 89.90 84.90
Nominal current IN [Arms] 10.50 18.80 13.00 25.40 16.30 30.80
Nominal power PN [kW] 1.35 2.51 1.66 3.23 2.35 4.45
With supply voltage Un = 230 Vac 1)

Nominal speed of rotation nN [min-1] 750 1500 500 1000 500 1000
Nominal torque MN [Nm] 31.90 27.00 61.60 56.00 84.90 74.40
Nominal current IN [Arms] 10.10 16.50 12.60 24.00 16.00 27.90
Nominal power PN [kW] 2.51 4.24 3.23 5.86 4.45 7.79
With supply voltage Un = 400 Vac 1)

Nominal speed of rotation nN [min-1] 1500 3000 1000 2000 1000 2000
Nominal torque MN [Nm] 27.00 17.50 56.00 38.10 74.40 50.70
Nominal current IN [Arms] 9.20 11.50 11.50 17.80 15.00 20.40
Nominal power PN [kW] 4.24 5.50 5.86 7.98 7.79 10.62
With supply voltage Un = 480 Vac 1)

Nominal speed of rotation nN [min-1] 1800 3600 1200 2400 1200 2400
Nominal torque MN [Nm] 25.10 13.80 53.10 28.40 70.00 40.20
Nominal current IN [Arms] 8.80 9.40 10.90 13.80 14.50 16.70
Nominal power PN [kW] 4.73 5.20 6.67 7.14 8.80 10.10
1) Conditions for performance data: Mounted to steel plate, (2.5 * flange dimensions)2 area, 10 mm thickness, centered hole.
2) M0=Continuous stall torque at low speed of rotation and 100% duty cycle; at speeds of rotation of < 20 min-1 the continuous stall
torque is reduced to 87%
0198441113837, V2.03, 10.2012

34 Servo motor
BSH 3 Technical Data

Motor type BSH2051 BSH2052 BSH2053


Winding M P M P M P
Technical data - electrical
Maximum winding voltage Umax [Vac] 480 480 480 480 480 480
Maximum winding voltage Umax [Vdc] 680 680 680 680 680 680
Maximum voltage to ground [Vac] 280 280 280 280 280 280
Maximum current Imax [Arms] 45.20 87.20 49.60 96.80 68.00 136.10
Continuous stall current I0 [Arms] 10.90 21.00 13.20 25.70 16.60 33.20
Voltage constant 1) kEu-v [Vrms] 200.00 104.00 314.00 161.00 344.00 172.00
Torque constant kt [Nm/A] 3.10 1.60 5.04 2.58 5.50 2.76
Winding resistance R20u-v [Ω] 1.10 0.30 1.10 0.30 0.80 0.20
Winding inductance Lqu-v [mH] 21.90 5.90 21.20 5.60 17.10 4.30
Winding inductance Ldu-v [mH] 20.80 5.60 20.00 5.20 16.10 4.00
Technical data - mechanical - with hardware version <RS02
Maximum permissible speed nmax [min-1] 3800
of rotation
Rotor inertia without holding JM [kgcm2] 71.40 129 190
brake
Rotor inertia with holding JM [kgcm2] 87.40 145 206
brake
Mass without holding brake m [kg] 35.00 50.00 67.00
Mass with holding brake m [kg] 38.60 53.60 70.60
Technical data - thermal
Thermal time constant tth [min] 73 88 101
Response threshold temper- TTK [°C] 130
ature sensor (PTC)
1) RMS value at 1000 min-1 and 20 °C
0198441113837, V2.03, 10.2012

Servo motor 35
3 Technical Data BSH

3.3 Dimensions
Dimensions BSH055

29.6 23.5
39.4

22.3
94.4

Ø5.5

ØCk6
Ø40j6
Ø63

2
±1 9
55 L B
39.4
16.5

DIN 6885 A
ØCk6
B
E
A
180˚

180˚

H
A
F G Dh9
A-A

Figure 2: Dimensions BSH055

BSH0551 BSH0552 BSH0553


L Length without holding brake [mm] 132.5 154.4 176.5
L Length with holding brake [mm] 159 181 203
B Shaft length [mm] 20 20 20
C Shaft diameter [mm] 9 9 9
D Width of parallel key [mm] 3 3 3
E Shaft width with parallel key [mm] 10.2 10.2 10.2
F Length of parallel key [mm] 12 12 12
0198441113837, V2.03, 10.2012

G Distance parallel key to shaft end [mm] 4 4 4


H Female thread of shaft DIN 332-D M3 DIN 332-D M3 DIN 332-D M3
Parallel key DIN 6885-A3x3x12 DIN 6885-A3x3x12 DIN 6885-A3x3x12

36 Servo motor
BSH 3 Technical Data
Dimensions BSH070

29.5 21.5

22.3
39.4
111.4

5.5

ØCk6
Ø82

Ø60j6
Ø7
5

2.5
±1 8.5
70 L B
39.4
18.5

ØCk6
DIN 6885 A
B
E
A
180˚

180˚

Dh9
A
F G A-A

Figure 3: Dimensions BSH070

BSH0701 BSH0702 BSH0703


L Length without holding brake [mm] 154 187 220
L Length with holding brake [mm] 179.5 212.5 254
B Shaft length [mm] 23 23 30
C Shaft diameter [mm] 11 11 14
D Width of parallel key [mm] 4 4 5
E Shaft width with parallel key [mm] 12.5 12.5 12.5
F Length of parallel key [mm] 18 18 20
G Distance parallel key to shaft end [mm] 2.5 2.5 5
H Female thread of shaft DIN 332-D M4 DIN 332-D M4 DIN 332-D M5
Parallel key DIN 6885-A4x4x18 DIN 6885-A4x4x18 DIN 6885-A4x4x20
0198441113837, V2.03, 10.2012

Servo motor 37
3 Technical Data BSH
Dimensions BSH100 Hardware version ≥RS02:

27.3
13.6 32.6 J M4

22.8
8.5
39.4

Ck6
115

95 j6
100

3.5
100 12
L ±0.7 B
39.4

39.9

(4.4) DIN 6885 A


3.7

C k6
4.4

D h9
˚
270

A H
˚
270

F G A-A

Figure 4: Dimensions BSH100

BSH1001 BSH1002 BSH1003 BSH1004


L Length without holding [mm] 168.5 204.5 240.5 276.5
brake
L Length with holding [mm] 199.5 235.5 271.5 307.5
brake
B Shaft length [mm] 40 40 40 50
C Shaft diameter [mm] 19 19 19 24
D Width of parallel key [mm] 6 6 6 8
E Shaft width with parallel [mm] 21.5 21.5 21.5 28
key
F Length of parallel key [mm] 30 30 30 40
G Distance parallel key to [mm] 5 5 5 5
shaft end
H Female thread of shaft DIN 332-D M6 DIN 332-D M6 DIN 332-D M6 DIN 332-D M8
Parallel key DIN 6885-A6x6x30 DIN 6885-A6x6x30 DIN 6885-A6x6x30 DIN 6885-A8x7x40
0198441113837, V2.03, 10.2012

38 Servo motor
BSH 3 Technical Data
Dimensions BSH100 Hardware version <RS02:

27.4 32.5 34

22.3
39.4

Ø9

ØCk6
138.4

5
Ø11

Ø95j6
3.5
100 14
L ±1 B
39.4

4.7
4.5

270˚

ØCk6
DIN 6885 A
B
E
A

Dh9
A
F G A-A
270˚

Figure 5: Dimensions BSH100

BSH1001 BSH1002 BSH1003 BSH1004


L Length without holding [mm] 168.5 204.5 240.5 276.5
brake
L Length with holding [mm] 199.5 235.5 271.5 307.5
brake
B Shaft length [mm] 40 40 40 50
C Shaft diameter [mm] 19 19 19 24
D Width of parallel key [mm] 6 6 6 8
E Shaft width with parallel [mm] 21.5 21.5 21.5 28
key
F Length of parallel key [mm] 30 30 30 40
0198441113837, V2.03, 10.2012

G Distance parallel key to [mm] 5 5 5 5


shaft end
H Female thread of shaft DIN 332-D M6 DIN 332-D M6 DIN 332-D M6 DIN 332-D M8
Parallel key DIN 6885-A6x6x30 DIN 6885-A6x6x30 DIN 6885-A6x6x30 DIN 6885-A8x7x40

Servo motor 39
3 Technical Data BSH
Dimensions BSH140 Hardware version ≥RS02:

K
22.5 M6
38.2 J 11.5

22.4
39.4

11

C k6
165

130 j6
140

3,5
140 12
L ±0.7 B
39.4

39.5

DIN 6885 A

C k6
E

D h9
A
27

A H
F G
A-A

270˚
Figure 6: Dimensions BSH1401 (M, P, T); BSH1402 (M, P); BSH1403 (M, P); BSH1404 (M)

BSH1401 BSH1402 BSH1403 BSH1404


L Length without holding brake [mm] 217.5 272.5 327.5 382.5
L Length with holding brake [mm] 255.5 310.5 365.5 420.5
B Shaft length [mm] 50 50 50 50
C Shaft diameter [mm] 24 24 24 24
D Width of parallel key [mm] 8 8 8 8
E Shaft width with parallel key [mm] 28 28 28 28
F Length of parallel key [mm] 40 40 40 40
G Distance parallel key to shaft [mm] 5 5 5 5
end
H Female thread of shaft DIN 332-D M8 DIN 332-D M8 DIN 332-D M8 DIN 332-D M8
J Connector distance 1 without [mm] 38 38 38 38
holding brake
J Connector distance 1 with [mm] 35 35 35 35
holding brake
K Connector distance 2 without [mm] 45 45 45 45
holding brake
K Connector distance 2 with [mm] 38 38 38 38
holding brake
0198441113837, V2.03, 10.2012

Parallel key DIN 6885- DIN 6885- DIN 6885- DIN 6885-
A8x7x40 A8x7x40 A8x7x40 A8x7x40

40 Servo motor
BSH 3 Technical Data

38
22.5 38.2 J M6
11.5

22,4
53.7

11

Ck6
165

130 j6
140

3.5
140 12
L ±0,7 B
62

39.5

DIN 6885 A

C k6
270˚ E

D h9
A

A H
F G
A-A
270˚
Figure 7: Dimensions BSH1402 (T); BSH1403 (T); BSH1404 (P)

BSH1401 BSH1402 BSH1403 BSH1404


L Length without holding brake [mm] 217.5 272.5 327.5 382.5
L Length with holding brake [mm] 255.5 310.5 365.5 420.5
B Shaft length [mm] 50 50 50 50
C Shaft diameter [mm] 24 24 24 24
D Width of parallel key [mm] 8 8 8 8
E Shaft width with parallel key [mm] 28 28 28 28
F Length of parallel key [mm] 40 40 40 40
G Distance parallel key to shaft [mm] 5 5 5 5
end
H Female thread of shaft DIN 332-D M8 DIN 332-D M8 DIN 332-D M8 DIN 332-D M8
J Connector distance without [mm] 44 44 44 44
holding brake
J Connector distance with hold- [mm] 35 35 35 35
ing brake
Parallel key DIN 6885- DIN 6885- DIN 6885- DIN 6885-
0198441113837, V2.03, 10.2012

A8x7x40 A8x7x40 A8x7x40 A8x7x40

Servo motor 41
3 Technical Data BSH
Dimensions BSH140 Hardware version <RS02:

45 38 42

22.3
39.4

Ø11

ØCk6
5
177.9

Ø 16

Ø95j6
12 3.5
140 L ±1 B
39.4

270˚

ØCk6
DIN 6885 A
B
E
A

Dh9
A
F G A-A
270˚

Figure 8: Dimensions BSH1401 (M, P, T); BSH1402 (M, P); BSH1403 (M, P); BSH1404 (M)

0198441113837, V2.03, 10.2012

42 Servo motor
BSH 3 Technical Data

38 38 44

22.3
54

Ø 11
192.5

ØCk6
5
Ø16

Ø130j6
12 3.5
140 L ±1 B
60

39.4

270˚

ØCk6
DIN 6885 A
B
E
A

Dh9
A
F G A-A
270˚

Figure 9: Dimensions BSH1402 (T); BSH1403 (T); BSH1404 (P)

BSH1401 BSH1402 BSH1403 BSH1404


L Length without holding [mm] 217.5 272.5 327.5 382.5
brake
L Length with holding [mm] 255.5 310.5 365.5 420.5
brake
B Shaft length [mm] 50 50 50 50
C Shaft diameter [mm] 24 24 24 24
D Width of parallel key [mm] 8 8 8 8
E Shaft width with parallel [mm] 28 28 28 28
key
F Length of parallel key [mm] 40 40 40 40
0198441113837, V2.03, 10.2012

G Distance parallel key to [mm] 5 5 5 5


shaft end
H Female thread of shaft DIN 332-D M8 DIN 332-D M8 DIN 332-D M8 DIN 332-D M8
Parallel key DIN 6885-A8x7x40 DIN 6885-A8x7x40 DIN 6885-A8x7x40 DIN 6885-A8x7x40

Servo motor 43
3 Technical Data BSH
Dimensions BSH205

42 78 46

22.4
54

Ø14

ØCk6
5
Ø21

Ø180j6
259

17 4
205 L ±1 B
60

39.4

ØCk6
DIN 6885 A
B
270˚

E
A
270˚

Dh9
A
F G A-A

Figure 10: Dimensions BSH205 with connector

0198441113837, V2.03, 10.2012

44 Servo motor
BSH 3 Technical Data

78 63

80

39.4
Ø14

ØCk6
5
Ø21

Ø180j6
285

17 4
±1
205 L B

ØCk6
DIN 6885 A
B
E
A

Dh9
A
F G A-A

Figure 11: Dimensions BSH205 with terminal box

BSH2051 BSH2052 BSH2053


L Length without holding brake [mm] 321 405 489
L Length with holding brake [mm] 370.5 454.5 538.5
B Shaft length [mm] 80 80 80
C Shaft diameter [mm] 38 38 38
D Width of parallel key [mm] 10 10 10
E Shaft width with parallel key [mm] 43 43 43
F Length of parallel key [mm] 70 70 70
G Distance parallel key to shaft end [mm] 5 5 5
H Female thread of shaft DIN 332-D M12 DIN 332-D M12 DIN 332-D M12
Parallel key DIN 6885- DIN 6885- DIN 6885-
A10x8x70 A10x8x70 A10x8x70
0198441113837, V2.03, 10.2012

Servo motor 45
3 Technical Data BSH

3.4 Shaft-specific data

WARNING
UNINTENDED BEHAVIOR CAUSED BY MECHANICAL DAMAGE TO THE
MOTOR

If the maximum permissible forces at the shaft are exceeded, this will
result in premature wear of the bearing or shaft breakage.
• Do not exceed the maximum permissible axial and radial forces.
• Protect the shaft from impact.
• Do not exceed the maximum permissible axial force when press-
ing on components.
Failure to follow these instructions can result in death, serious
injury or equipment damage.

3.4.1 Force for pressing on


Maximum force during pressing on The force applied during pressing on must not exceed the maximum
permissible axial force, see chapter "3.4.2 Shaft load". Applying
assembly paste (such as Klüberpaste 46 MR 401) to the shaft and the
component to be mounted reduces friction and mechanical impact on
the surfaces.
If the shaft has a thread, it is recommend to use it to press on the
component to be mounted. This way there is no axial force acting on
the rolling bearing.
It is also possible to shrink-fit, clamp or glue the component to be
mounted.
The following table shows the maximum permissible axial force FA at
standstill.

BSH... 055 070 100 140 205


[N] 40 80 160 300 740
(lb) (9) (18) (36) (65) (165)
0198441113837, V2.03, 10.2012

46 Servo motor
BSH 3 Technical Data
3.4.2 Shaft load
The following conditions apply:
• The permissible force applied during pressing on must not be
exceed.
• Radial and axial limit loads must not be applied simultaneously
• Nominal bearing service life in operating hours at a probability of
failure of 10% (L10h = 20000 hours)
• Mean speed of rotation n = 4000 min-1
• Ambient temperature = 40 °C
• Peak torque = Duty types S3 - S8, 10% duty cycle
• Nominal torque = Duty type S1, 100% duty cycle

FR

FA

Figure 12: Shaft load

The point of application of the forces depends on the motor size:


Motor version Values for "X"
BSH055 [mm] 10
BSH0701 and BSH0702 [mm] 11.5
BSH0703 [mm] 15
BSH100 1 ... 3 [mm] 20
BSH1004 [mm] 25
BSH140 [mm] 25
BSH205 [mm] 40
0198441113837, V2.03, 10.2012

Servo motor 47
3 Technical Data BSH
The following table shows the maximum radial shaft load FR.
BSH... 055 1 055 2 055 3 070 1 070 2 070 3 100 1 100 2 100 3
1000 min-1 [N] 340 370 390 660 710 730 900 990 1050
2000 min-1 [N] 270 290 310 520 560 580 720 790 830
3000 min-1 [N] 240 260 270 460 490 510 630 690 730
4000 min-1 [N] 220 230 240 410 450 460 570 620 660
5000 min-1 [N] 200 220 230 380 410 430 530 - -
6000 min-1 [N] 190 200 210 360 390 400 - - -
7000 min-1 [N] 180 190 200 - - - - - -
8000 min-1 [N] 170 190 190 - - - - - -

BSH... 100 4 140 1 140 2 140 3 140 4 205 1 205 2 205 3 -


1000 min-1 [N] 1070 1930 2240 2420 2660 3730 4200 4500 -
2000 min-1 [N] 850 1530 1780 1920 2110 2960 3330 3570 -
3000 min-1 [N] 740 1340 1550 1670 1840 2580 2910 3120 -
4000 min-1 [N] - - - - - - - -
5000 min-1 [N] - - - - - - - -
6000 min-1 [N] - - - - - - - -
7000 min-1 [N] - - - - - - - -
8000 min-1 [N] - - - - - - - -

The following table shows the maximum axial shaft load FA.
BSH... 055 1 055 2 055 3 070 1 070 2 070 3 100 1 100 2 100 3
1000 min-1 [N] 68 74 78 132 142 146 180 198 210
2000 min-1 [N] 54 58 62 104 112 116 144 158 166
3000 min-1 [N] 48 52 54 92 98 102 126 138 146
4000 min-1 [N] 44 46 48 82 90 92 114 124 132
5000 min-1 [N] 40 44 46 76 82 86 106 - -
6000 min-1 [N] 38 40 42 72 78 80 - - -
7000 min-1 [N] 36 38 40 - - - - - -
8000 min-1 [N] 34 38 38 - - - - - -

BSH... 100 4 140 1 140 2 140 3 140 4 205 1 205 2 205 3 -


1000 min-1 [N] 214 386 448 484 532 746 840 900 -
2000 min-1 [N] 170 306 356 384 422 592 666 714 -
3000 min-1 [N] 148 268 310 334 368 516 582 624 -
4000 min-1 [N] - - - - - - - -
5000 min-1 [N] - - - - - - - -
0198441113837, V2.03, 10.2012

6000 min-1 [N] - - - - - - - -


7000 min-1 [N] - - - - - - - -
8000 min-1 [N] - - - - - - - -

48 Servo motor
BSH 3 Technical Data

3.5 Options

3.5.1 Holding brake


Holding brake The holding brake in the motor has the task of holding the current
motor position when the power stage is disabled, even if external
forces act (for example, in the case of a vertical axis). The holding
brake is not a safety function.
For a description of the controller, see chapter
"4.5.3 Holding brake connection".
Hardware version ≥RS02:

Motor type BSH BSH BSH BSH BSH BSH BSH BSH
055 070 1001, 2 1003, 4 1401 1402 1403, 4 205
Holding torque 1) [Nm] 0.8 3.0 5.5 10 18 23 33 80
Holding brake release time [ms] 12 80 70 90 100 100 200 200
Holding brake application time [ms] 6 10 30 25 50 40 60 50
Nominal voltage [Vdc] 24 24 +5/-15% 24
+6/-10 +6/-10
% %
Nominal power [W] 10 7 12 18 18 19 22.5 40
(electrical pull-in power)
Maximum speed of rotation during brak- - 3000
ing of moving loads
Maximum number of decelerations dur- - 500
ing braking of moving loads and 3000
min-1
Maximum number of decelerations dur- - 20
ing braking of moving loads per hour (at
even distribution)
Maximum kinetic energy that can be [J] - 130 150 150 550 550 850 21000
transformed into heat per deceleration
during braking of moving loads
1) The holding brake is factory run in. After longer storage periods, parts of the holding brake may corrode. See
"Checking/running in the holding brake" in chapter "8 Service, maintenance and disposal".

Table 2: Technical data holding brake

Hardware version <RS02:

Motor type BSH055 BSH070 BSH070 BSH100 BSH100 BSH140 BSH140 BSH205
1, 2 3 1, 2, 3 4 1, 2 3, 4
Holding torque 1) [Nm] 0.8 2 3 9 12 23 36 80
Holding brake release [ms] 12 12 35 40 45 50 100 200
time
Holding brake applica- [ms] 6 6 15 20 20 40 45 50
0198441113837, V2.03, 10.2012

tion time
Nominal voltage [Vdc] 24 +6/-10%
Nominal power (electrical [W] 10 10 12 18 17 24 26 40
pull-in power)
1) The holding brake is factory run in. After longer storage periods, parts of the holding brake may corrode. See
"Checking/running in the holding brake" in chapter "8 Service, maintenance and disposal".

Table 3: Technical data holding brake

Servo motor 49
3 Technical Data BSH
3.5.2 Encoder
The standard motor is equipped with a SinCos encoder. The drive can
access the electronic nameplate via the Hiperface interface for easy
commissioning.
The signals meet the PELV requirements.
SKS36 Singleturn This motor encoder measures an absolute value within one revolution
during switching on and continues to count incrementally from this
point.
Resolution in increments Depending on evaluation
Resolution per revolution 128 sin/cos periods
Measuring range absolute 1 revolution
Accuracy of the digital absolute ±0.0889°
value 1)
Accuracy of the incremental posi- ±0.0222°
tion
Signal shape Sinusoidal
Supply voltage 7 ... 12 Vdc
Maximum supply current 60 mA (without load)
Maximum angular acceleration 200,000 rad/s2
1) Depending on the evaluation through the drive, the accuracy may be increased by
including the incremental position in the calculation of the absolute value. In this
case, the accuracy corresponds to the incremental position.

SKM36 Multiturn This motor encoder measures an absolute value within 4096 revolu-
tions during switching on and continues to count incrementally from
this point.
Resolution in increments Depending on evaluation
Resolution per revolution 128 sin/cos periods
Measuring range absolute 4096 revolutions
Accuracy of the digital absolute ±0.0889°
value 1)
Accuracy of the incremental posi- ±0.0222°
tion
Signal shape Sinusoidal
Supply voltage 7 ... 12 Vdc
Maximum supply current 60 mA (without load)
Maximum angular acceleration 200,000 rad/s2
1) Depending on the evaluation through the drive, the accuracy may be increased by
including the incremental position in the calculation of the absolute value. In this
case, the accuracy corresponds to the incremental position.
0198441113837, V2.03, 10.2012

3.6 Conditions for UL 1004


PELV power supply Use only power supply units that are approved for overvoltage cate-
gory III.
Wiring Use at least 60/75 °C copper conductors.

50 Servo motor
BSH 3 Technical Data

3.7 Certifications
Product certifications:
Certified by Assigned number Validity
UL File E 208613 -
0198441113837, V2.03, 10.2012

Servo motor 51
3 Technical Data BSH

3.8 Declaration of conformity

SCHNEIDER ELECTRIC MOTION DEUTSCHLAND GmbH


Breslauer Str. 7 D-77933 Lahr

EC DECLARATION OF CONFORMITY
YEAR 2010

according to EC Directive on Machinery 2006/42/EC


according to EC Directive EMC 2004/108/EC
according to EC Directive Low Voltage 2006/95/EC

We hereby declare that the products listed below meet the requirements of the EC
Directives indicated with respect to design, construction and version distributed by us. This
declaration becomes invalid in the case of any modification to the products not authorized
by us.

Designation: AC Servo motor

Type: BSH055, BSH070, BSH100, BSH140, BSH205

Applied EN 60034-1:2005 Thermal class 155


harmonized EN 60034-5:2001 Degree of protection according product
standards, documentation
especially: EN 61800-5-1:2007

Applied UL 1004
national standards Product documentation
and technical
specifications,
especially:

Company stamp:

Date/Signature: 17 February 2009


0198441113837, V2.03, 10.2012

Name/Department: Wolfgang Brandstätter/Development

52 Servo motor
BSH 4 Installation

4 Installation

4
WARNING
GREAT MASS OR FALLING PARTS

The motor can have an unexpectedly great mass.


• Consider the mass of the motor when mounting it. It may be nec-
essary to use a suitable crane.
• Use personal protective equipment (for example, safety shoes
and protective gloves).
• Mount the motor in such a way (tightening torque, securing
screws) that it cannot come loose even in the case of fast accel-
eration or continuous vibration.
Failure to follow these instructions can result in death, serious
injury or equipment damage.

WARNING
STRONG ELECTROMAGNETIC FIELDS

Motors can generate strong local electrical and magnetic fields. This
can cause interference in sensitive devices.
• Keep persons with implants such as pacemakers away from the
motor.
• Do not place any sensitive devices close to the motor.
Failure to follow these instructions can result in death, serious
injury or equipment damage.

WARNING
UNEXPECTED BEHAVIOR CAUSED BY DAMAGE OR FOREIGN
OBJECTS

Damage to the product as well as foreign objects, deposits or humid-


ity can cause unexpected behavior.
• Do not use damaged products.
• Keep foreign objects from getting into the product.
• Verify correct seat of seals and cable entries.
Failure to follow these instructions can result in death, serious
injury or equipment damage.
0198441113837, V2.03, 10.2012

Servo motor 53
4 Installation BSH

WARNING
HOT SURFACES

The heat sink at the product may heat up to over 100°C (212°F) dur-
ing operation.
• Avoid contact with the hot heat sink.
• Do not allow flammable or heat-sensitive parts in the immediate
vicinity.
• Consider the measures for heat dissipation described.
Failure to follow these instructions can result in death or seri-
ous injury.

CAUTION
DAMAGE CAUSED BY IMPROPER APPLICATION OF FORCES

If the motor is improperly subjected to loads, it can be damaged or


fall down.
• Do not step onto the motor.
• Avoid improper use by means of safeguards at the machine or
safety instructions.
Failure to follow these instructions can result in injury or equip-
ment damage.

0198441113837, V2.03, 10.2012

54 Servo motor
BSH 4 Installation

4.1 Overview of procedure

Chapter Page
"4.2 Electromagnetic compatibility, EMC" 55
"4.3 Before mounting" 57
"4.4 Mounting the motor " 62
"4.5.2 Power and encoder connection" 69
"4.5.3 Holding brake connection" 75

▶ Finally, verify proper installation.

4.2 Electromagnetic compatibility, EMC

WARNING
SIGNAL AND DEVICE INTERFERENCE

Signal interference can cause unexpected responses of the device.


• Install the wiring in accordance with the EMC requirements.
• Verify compliance with the EMC requirements.
Failure to follow these instructions can result in death, serious
injury or equipment damage.

Pre-assembled motor cables and encoder cables in many different


lengths are available for the drive solutions. Contact your local sales
office.

EMC requirement: Route motor When planning the wiring, take into account the fact that the motor
cable separately cable must be routed separately. The motor cable must be separate
from the mains cable or the signal wires.
0198441113837, V2.03, 10.2012

Servo motor 55
4 Installation BSH
Motor and encoder cables Motor and encoder cables are especially critical in terms of EMC. Use
only pre-assembled cables or cables that comply with the specifica-
tions and implement the EMC measures described below.
EMC measures Effect
Keep cables as short as possible. Do not Reduces capacitive and induc-
install unnecessary cable loops, use short tive interference.
cables from the central grounding point in
the control cabinet to the external ground
connection.
Ground the product via the motor flange or Reduces emissions, increases
with a ground strap to the ground connection immunity.
at the cover of the connector housing.
Connect large surface areas of cable Reduces emissions.
shields, use cable clamps and ground
straps.
Do not install switching elements in motor Reduces interference.
cables or encoder cables.
Route the motor cable at a distance of at Reduces mutual interference
least 20 cm from the signal cable or use
shielding plates between the motor cable
and signal cable.
Route the motor cable and encoder cable Reduces emission.
without cutting them. 1)
1) If a cable is cut for the installation, take appropriate measures for uninterrupted
shielding (such as a metal housing) at the point of the cut. Connect a large area of
the cable shield to the metal housing at both ends of the cut.

Pre-assembled connection cables Use pre-assembled cables to reduce the risk of wiring errors, see
(accessories) chapter "7 Accessories and spare parts".
Place the female connector of the motor cable onto the male connec-
tor and tighten the union nut. Proceed in the same manner with the
connection cable of the encoder system. Connect the motor cable and
the encoder cable to the drive according to the wiring diagram of the
drive.
Equipotential bonding conductors Potential differences can result in excessive currents on the cable
shields. Use equipotential bonding conductors to reduce currents on
the cable shields.
The equipotential bonding conductor must be rated for the maximum
current flowing. Practical experience has shown that the following con-
ductor cross sections can be used:
• 16 mm2 (AWG 4) for equipotential bonding conductors up to a
length of 200 m
• 20 mm2 (AWG 4) for equipotential bonding conductors with a
length of more than 200 m
0198441113837, V2.03, 10.2012

56 Servo motor
BSH 4 Installation

4.3 Before mounting


Checking for damage Damaged products must neither be installed nor operated.
▶ Prior to mounting, check the product for visible damage.

Checking the holding brake See chapter "8.3 Maintenance",


(option) "Checking/running in the holding brake".
Cleaning the shaft The shaft extensions are factory-treated with an anti-corrosive. If out-
put components are glued to the shaft, the anti-corrosive must be
removed and the shaft cleaned. If required, use a grease removal
agent as specified by the glue manufacturer. If the glue manufacturer
does not provide information on grease removal, it is recommended to
use acetone.
▶ Remove the anti-corrosive. Avoid direct contact of the skin and the
sealing material with the anti-corrosive or the cleaning agent.

Mounting surface for flange The mounting surface must be stable, clean, deburred and low-vibra-
tion.
▶ Verify that the system side meets all requirements in terms of
dimensions and tolerances.

Conductor cross sections accord- The following sections describe the conductor cross sections for two
ing to method of installation standard methods of installation:
• Method of installation B2:
Cables in conduits or cable trunking systems
• Method of installation E:
Cables on open cable trays
Cross section Current carrying Current-carrying
[mm2] 1) capacity with method of capacity with method of
installation E [A] 2) installation B2 [A] 2)
0.75 10.4 8.5
1 12.4 10.1
1.5 16.1 13.1
2.5 22 17.4
4 30 23
6 37 30
10 52 40
16 70 54
25 88 70
1) See chapter "7 Accessories and spare parts" for available cables.
2) Values as per IEC 60204-1 for continuous operation, copper conductors and ambi-
ent air temperature 40°C; see IEC 60204-1 for additional information.
0198441113837, V2.03, 10.2012

Note the derating factors for grouping of cables and correction factors
for other ambient conditions (IEC 60204-1).
The conductors must have a sufficiently large cross section so that the
upstream fuse can trip.
In the case of longer cables, it may be necessary to use a greater
conductor cross section to reduce the energy losses.

Servo motor 57
4 Installation BSH
Cable specifications Use pre-assembled cables to reduce the risk of wiring errors. See
chapter "7 Accessories and spare parts".
The genuine accessories have the following properties:
Cables with connectors VW3M5101R∙∙∙ VW3M5102R∙∙∙ VW3M5103R∙∙∙
Cable jacket, insulation PUR orange (RAL 2003), polypropylene (PP)
Capacitance [pF/m] Approx. 70 (wire/wire)
Approx. 110 (wire/shield)
Number of contacts (shielded) [(4 x 1.5 mm2) + [(4 x 2.5 mm2) + [(4 x 4 mm2) +
(2 x 1 mm2)] (2 x 1 mm2)] (2 x 1 mm2)]
Connection version Motor end 8-pin circular Motor end 8-pin circular Motor end 8-pin circular
connector M23, other connector M23, other connector M40, other
cable end open cable end open cable end open
Cable diameter [mm] 12 ± 0.2 14 ± 0.3 16.3 ± 0.3
Minimum bend radius [mm] 90 110 125
Nominal voltage [V]
Power wires 600
Signal wires 300
Maximum orderable length [m] 75 1)
Permissible temperature range [°C] -40 ... 90 (fixed)
during operation -20 ... 80 (moving)
Certifications UL, cUL, CE, DESINA
1) Contact your Schneider Electric sales office for longer cables.

Cables without connectors VW3M5301R∙∙∙∙ VW3M5302R∙∙∙∙ VW3M5303R∙∙∙∙


Cable jacket, insulation PUR orange (RAL 2003), polypropylene (PP)
Capacitance [pF/m] Approx. 70 (wire/wire)
Approx. 110 (wire/shield)
Number of contacts (shielded) [(4 x 1.5 mm2) + [(4 x 2.5 mm2) + [(4 x 4 mm2) +
(2 x 1 mm2)] (2 x 1 mm2)] (2 x 1 mm2)]
Connection version Both cable ends open Both cable ends open Both cable ends open
Cable diameter [mm] 12 ± 0.2 14 ± 0.3 16.3 ± 0.3
Minimum bend radius [mm] 90 110 125
Nominal voltage [V]
Power wires 600
Signal wires 300
Maximum orderable length [m] 100
Permissible temperature range [°C] -40 ... 90 (fixed)
during operation -20 ... 80 (moving)
Certifications UL, cUL, CE, DESINA
0198441113837, V2.03, 10.2012

58 Servo motor
BSH 4 Installation

Cables with connectors VW3M8102R∙∙∙


Cable jacket, insulation PUR green (RAL 6018), polypropylene (PP)
Capacitance [pF/m] Approx. 135 (wire/wire)
Number of contacts (shielded) [3 x (2 x 0.14 mm2) + (2 x 0.34 mm2)]
Connection version Motor end 12-pin circular connector M23, device end 10-pin connector RJ45
Cable diameter [mm] 6.8 ± 0.2
Minimum bend radius [mm] 68
Nominal voltage [V] 300
Maximum orderable length [m] 75 1)
Permissible temperature range [°C] -40 ... 90 (fixed)
during operation -20 ... 80 (moving)
Certifications UL, cUL, CE, DESINA
1) Contact your Schneider Electric sales office for longer cables.

Cables without connectors VW3M8222R∙∙∙∙


Cable jacket, insulation PUR green (RAL 6018), polypropylene (PP)
Capacitance [pF/m] Approx. 135 (wire/wire)
Number of contacts (shielded) [3 x (2 x 0.14 mm2) + (2 x 0.34 mm2)]
Connection version Motor end 12-pin circular connector M23, device end 10-pin connector RJ45
Cable diameter [mm] 6.8 ± 0.2
Minimum bend radius [mm] 68
Nominal voltage [V] 300
Maximum orderable length [m] 100
Permissible temperature range [°C] -40 ... 90 (fixed)
during operation -20 ... 80 (moving)
Certifications UL, cUL, CE, DESINA

Cables with connectors VW3M5105R∙∙∙ VW3M5305R∙∙∙


Cable jacket, insulation PUR orange (RAL 2003), polypropylene (PP)
Capacitance [pF/m]
Number of contacts (shielded) [(4 x 6 mm2) + [(4 x 6 mm2) +
(2 x 1 mm2)] (2 x 1 mm2)]
Connection version Motor end 8-pin circular connector Both cable ends open
M40, other cable end open
Cable diameter [mm]
Minimum bend radius [mm] 5 times the cable diameter with permanently installed connection
10 times the cable diameter with flexible installation
Nominal voltage [V]
Power wires 600
Signal wires 300
0198441113837, V2.03, 10.2012

Maximum orderable length [m] 75 1) 100 )


Permissible temperature range [°C] -40 ... 90 (fixed)
during operation -20 ... 80 (moving)
Certifications UL, cUL, CE, DESINA
1) Contact your Schneider Electric sales office for longer cables.

Servo motor 59
4 Installation BSH

Cables with connectors VW3M5104R∙∙∙ VW3M5304R∙∙∙


Cable jacket, insulation PUR orange (RAL 2003), polypropylene (PP)
Capacitance [pF/m]
Number of contacts (shielded) [(4 x 10 mm2) + [(4 x 10 mm2) +
(2 x 1 mm2)] (2 x 1 mm2)]
Connection version Motor end 8-pin circular connector Both cable ends open
M40, other cable end open
Cable diameter [mm]
Minimum bend radius [mm] 5 times the cable diameter with permanently installed connection
10 times the cable diameter with flexible installation
Nominal voltage [V]
Power wires 600
Signal wires 300
Maximum orderable length [m] 75 1) 100 1)
Permissible temperature range [°C] -40 ... 90 (fixed)
during operation -20 ... 80 (moving)
Certifications UL, cUL, CE, DESINA
1) Contact your Schneider Electric sales office for longer cables.

0198441113837, V2.03, 10.2012

60 Servo motor
BSH 4 Installation
Space for connectors

R
m

m
in

in
LC LC
∅D

∅D
LM
∅d ∅d
LS LM LS
LR LR

Figure 13: Connector installation space

Dimen- Motor connec- Motor connec- Encoder connec-


sions tors tors tor
straight straight straight
BSH055 ... 140 BSH205
D [mm] 28 46 26
LS [mm] 76 100 51
LR [mm] 117 155 76
LC [mm] 100 145 60
LM [mm] 40 54 23

Dimen- Motor connec- Motor connec- Encoder connec-


sions tors tors tor
angular angular angular
BSH055 ... 140 BSH205
D [mm] 28 46 26
LS [mm] 76 100 51
LR [mm] 132 191 105
LC [mm] 114 170 89
LM [mm] 55 91 52

Dimen- Motor cables Motor cables Encoder cables


sions BSH055 ... 140 BSH205
d [mm] 18 25 18
Rmin [mm] 90 125 68
0198441113837, V2.03, 10.2012

Servo motor 61
4 Installation BSH

4.4 Mounting the motor

WARNING
UNEXPECTED MOVEMENT CAUSED BY ELECTROSTATIC DIS-
CHARGE

In rare cases, electrostatic discharge to the shaft may cause incor-


rect operation of the encoder system and result in unexpected motor
movements and damage to the bearing.
• Use conductive components (such as antistatic belts) or other
suitable measures to avoid static charge by motion.
Failure to follow these instructions can result in death, serious
injury or equipment damage.

WARNING
UNEXPECTED MOVEMENT

If the permissible ambient conditions are exceeded, external sub-


stances from the environment may penetrate and cause unexpected
movement or equipment damage.
• Verify that the ambient conditions are met.
• Do not allow seals to run dry.
• Keep liquids from getting to the shaft bushing (for example in
mounting position IM V3).
• Do not expose the shaft sealing rings and cable entries to the
direct spray of a pressure washer.
Failure to follow these instructions can result in death, serious
injury or equipment damage.

WARNING
UNINTENDED BEHAVIOR CAUSED BY MECHANICAL DAMAGE TO THE
MOTOR

If the maximum permissible forces at the shaft are exceeded, this will
result in premature wear of the bearing, shaft breakage or damage to
the encoder.
• Do not exceed the maximum permissible axial and radial forces.
• Protect the shaft from impact.
• Do not exceed the maximum permissible axial force when press-
ing on components.
Failure to follow these instructions can result in death, serious
injury or equipment damage.
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62 Servo motor
BSH 4 Installation

WARNING
HOT SURFACES

The heat sink at the product may heat up to over 100°C (212°F) dur-
ing operation.
• Avoid contact with the hot heat sink.
• Do not allow flammable or heat-sensitive parts in the immediate
vicinity.
• Consider the measures for heat dissipation described.
Failure to follow these instructions can result in death or seri-
ous injury.

Mounting position The following mounting positions are defined and approved as per
IEC 60034-7:

IM B5 IM V1 IM V3

Mounting situation
NOTICE
DAMAGE TO THE MOTOR CAUSED BY FORCES ACTING ON THE
REAR SIDE OF THE MOTOR

Motors equipped with eyebolts for transportation purposes are sub-


ject to a high risk of damage caused by forces acting at the rear side
of the motor, caused by the great mass.
• Do not place the motor on the rear side.
• Protect the rear side of the motor from impact.
• Only lift the motor via the eyebolts, not via the rear side.
Failure to follow these instructions can result in equipment
damage.

Mounting When the motor is mounted to the mounting surface, it must be accu-
rately aligned (axially and radially) and evenly contact the surface. All
mounting screws must be tightened with the specified torque. There
must be no tension. See chapter "3 Technical Data" for data, dimen-
sions and degrees of protection.
Mounting output components If output components are not properly mounted, the motor may be
0198441113837, V2.03, 10.2012

damaged. Output components such as pulleys, couplings must be


mounted with suitable equipment and tools. The maximum axial and
radial forces acting on the shaft must not exceed the maximum shaft
load values specified, see "3.4.2 Shaft load".
Observe the mounting instructions provided by the manufacturer of
the output component. Motor and output component must be accu-
rately aligned both axially and radially. Failure to follow the instructions
will cause runout, damage to the rolling bearings and premature wear.

Servo motor 63
4 Installation BSH
4.4.1 Installation and connection of IP67 kit (accessory)
The IP67 kit is used to connect compressed air to the motor. Degree
of protection IP65 is a prerequisite for the use of the IP67 kit. The
compressed air generates a permanent overpressure inside the
motor. This overpressure inside the motor is used to obtain degree of
protection IP67.
Note the special requirements in terms of the compressed air in chap-
ter "3 Technical Data".
Installation procedure When the IP67 kit is installed, the existing cover is replaced by the
cover of the IP67 kit. The O-ring is also replaced (shipped with the
IP67 kit).

Figure 14: Installation IP67 Kit

▶ Loosen the 4 housing screws of the cover.


▶ Remove the cover and the O-ring
▶ Verify proper seat of the O-ring in the cover of the IP67 kit.
To facilitate mounting of the new O-ring, you may slightly grease
the O-ring to hold it in place.
▶ Fasten the cover of the IP67 kit with the 4 housing screws. Use the
required tightening torque. (Table 1)
▶ Verify the tightening torque of the compressed air connection:

Tightening torque compressed air con- [Nm] (lb‧in) 0.6 (5.31)


nection

Compressed air connection The compressed air connection of the L-shaped push-in fitting is
designed for compressed air hoses made of standard plastic with an
outside diameter of 4 mm.
Compressed air monitoring It is recommended to use a compressed air monitor.
0198441113837, V2.03, 10.2012

64 Servo motor
BSH 4 Installation

4.5 Electrical installation

4.5.1 Connectors and connector assignments


Connection overview
CN1
CN2

Figure 15: Connection overview

Depending on the motor size, different connector sizes are used for
the motor connection CN1. BSH055, BSH070, BSH100 and BSH140
have an M23 connection. BSH205 has an M40 connection. The
encoder connection CN2 is identical irrespective of the motor size.
CN1 motor connection M23 Motor connector for connection of the motor phases and the holding
brake.

3 1
D 4 A

C B

Figure 16: Pin assignment motor connection M23

See chapter "7.2 Connectors" for suitable mating connectors.


The signals of the holding brake meet the PELV requirements.
Pin Assignment Meaning
1 U Motor phase
PE Protective ground conductor

3 W Motor phase W
4 V Motor phase V
0198441113837, V2.03, 10.2012

A BR+ Supply voltage holding brake 24 Vdc


B BR- Reference potential holding brake
C Reserved Reserved
D Reserved Reserved
SHLD Shield (to connector housing)

Servo motor 65
4 Installation BSH
CN1 motor connection M40 Motor connector for connection of the motor phases and the holding
brake.

- +
W V U
2 1

Figure 17: Pin assignment motor connection M40

See chapter "7.2 Connectors" for suitable mating connectors.


The signals of the holding brake and the temperature sensor meet the
PELV requirements.
Pin Assignment Meaning
U U Motor phase U
PE Protective ground conductor

W W Motor phase W
V V Motor phase V
+ BR+ Supply voltage holding brake 24 Vdc
- BR- Reference potential holding brake
1 Reserved Reserved
2 Reserved Reserved
SHLD Shield (to connector housing)

0198441113837, V2.03, 10.2012

66 Servo motor
BSH 4 Installation
CN2 encoder connection M23 Encoder connector for connection of the SinCos encoder (singleturn
and multiturn)

1 9 8
2 10 12 7
3 6
4 11 5

Figure 18: Pin assignment encoder connector

See chapter "7.2 Connectors" for suitable mating connectors.


The signals meet the PELV requirements.
Pin Signal Meaning Pair 1)
1 PTC Temperature sensor 6
2 PTC Temperature sensor 5
3 Reserved Reserved 5
4 REFSIN_OUT Reference for sine signal, 2.5 V 1
5 REFCOS_OUT Reference for cosine signal, 2.5V 2
6 DATA Receive data, transmit data 3
7 DATA Receive data and transmit data, 3
inverted
8 SIN_OUT Sine signal 1
9 COS_OUT Cosine signal 2
10 ENC+10V 7...12 V supply voltage 6
11 ENC_0V Reference potential 2) 4
12 Reserved Reserved 4
SHLD Shield (to connector housing)
1) Signal pairs must be twisted
2) The ENC_0V connection of the supply voltage has no connection to the encoder
housing.
0198441113837, V2.03, 10.2012

Servo motor 67
4 Installation BSH
Motor connection terminal box Terminal box for connection of the motor phases and the holding
brake

+ -
1 2 3 4

U V W

PE

Figure 19: Pin assignment terminal box

The signals of the holding brake meet the PELV requirements.


Pin Assignment Meaning
U U Motor phase U
PE Protective ground conductor

W W Motor phase W
V V Motor phase V
1 BR+ Supply voltage holding brake 24 Vdc
2 BR- Reference potential holding brake
3 Reserved Reserved
4 Reserved Reserved
SHLD Shield (on housing)

0198441113837, V2.03, 10.2012

68 Servo motor
BSH 4 Installation
4.5.2 Power and encoder connection

DANGER
ELECTRIC SHOCK

High voltages at the motor connection may occur unexpectedly.


• The motor generates voltage when the shaft is rotated. Prior to
performing any type of work on the drive system, block the motor
shaft to prevent rotation.
• AC voltage can couple voltage to unused conductors in the motor
cable. Insulate both ends of unused conductors in the motor
cable.
• The system integrator is responsible for compliance with all local
and national electrical code requirements as well as all other
applicable regulations with respect to grounding of all equipment.
Supplement the motor cable grounding conductor with an addi-
tional protective ground conductor to the motor housing.
Failure to follow these instructions will result in death or seri-
ous injury.

WARNING
UNEXPECTED MOVEMENT

Drive systems may perform unexpected movements because of


incorrect connection or other errors.
• Operate the motor with approved power stages only. Even if the
connectors of a different power stage match, this does not imply
compatibility.
• Verify proper wiring.
• Only start the system if there are no persons or obstructions in
the hazardous area.
• Perform the first test runs without coupled loads.
• Do not touch the motor shaft or the mounted output components.
Failure to follow these instructions can result in death, serious
injury or equipment damage.

The motors are not suitable for direct connection to mains power. The
motors must be operated with a suitable power stage.
0198441113837, V2.03, 10.2012

Servo motor 69
4 Installation BSH
Protective ground conductor con-
nection

▶ Ground the motor via a grounding screw if grounding via the flange
and the protective ground conductor of the motor cable is not suffi-
cient. Use parts with suitable corrosion protection. Note the
required tightening torque and the property class of the grounding
screw, see Table 1 in chapter 21.

Assembling cables Insulate unused wires individually.


▶ Note the EMC requirements for motor cables and encoder cables,
page 56.
▶ Use equipotential bonding conductors for equipotential bonding.
Follow the procedure and note the dimensions in
" Dimensions for crimping and assembling".
Depending on the motor version, different connector sizes or a termi-
nal box are used for the motor connection CN1. The encoder connec-
tion CN2 is identical irrespective of the motor version.

0198441113837, V2.03, 10.2012

70 Servo motor
BSH 4 Installation

1
B

I II III IV V VI VII

Figure 20: Assembling encoder cables with M23 encoder connector

▶ (1)Strip the cable jacket; length as specified (see Table 4).


▶ Open the shield braiding and slide it back over the outer cable
jacket.
▶ Shorten the inner cable jacket.
▶ (2) Shorten the wires to the specified length (see Table 4) and
crimp them to the connector.
If possible, also connect unused wires. This improves EMC. Wires
that are not connected must be insulated at both ends.
▶ (3) Push part (IV) and part (III) onto the cable. The cable entry con-
tains rubber seals of various sizes for different cable diameters.
Use rubber seals matching the diameter of the cable. Enclose the
shield with part (IV). Snap the contacts into part (II). Open part (III)
at the side and enclose part (II) as well as the rear part of the con-
tacts with it. Slide part (II) into part (I).
0198441113837, V2.03, 10.2012

▶ (4) Slide part (IV) behind the shield braiding. Slide part (VI) over
part (I).
▶ Screw part (IV) onto part (I) all the way to the stop.

Servo motor 71
4 Installation BSH

1
B

BK U1
BK V2
2 BK W3
GN/YE
GY
WH D
C

I II III IV V

Figure 21: Assembling motor cables with M23 motor connector

▶ (1)Strip the cable jacket; length as specified (see Table 4).


▶ Open the shield braiding and slide it back over the outer cable
jacket.
▶ Shorten the inner cable jacket.
▶ (2) Shorten the wires to the specified length (see Table 4) and
crimp them to the connector.
If possible, also connect unused wires. This improves EMC. Wires
that are not connected must be insulated at both ends.
▶ (3) Push part (IV) and part (III) onto the cable. Snap the contacts
into part (II). Open the side of part (III) and enclose the wires using
this part.
▶ (4) Slide part (III) behind the shield braiding and insert part (II) into
part (I). Arrange the shield braiding as shown. Push part (I) and
part (III) together and shorten the shield braiding.
0198441113837, V2.03, 10.2012

▶ Screw part (IV) onto part (I) all the way to the stop.
▶ If your motor is equipped with a holding brake, follow the instruc-
tions in chapter "4.5.3 Holding brake connection".

72 Servo motor
BSH 4 Installation

1
B

BK U1
BK V2
BK W3
2 GN/YE
GY
WH C D

II III IV

Figure 22: Assembling motor cables with M40 motor connector

▶ (1)Strip the cable jacket; length as specified (see Table 4).


▶ Open the shield braiding and slide it back over the outer cable
jacket.
▶ Shorten the inner cable jacket.
▶ (2) Shorten the wires to the specified length (see Table 4) and
crimp them to the connector.
If possible, also connect unused wires. This improves EMC. Wires
that are not connected must be insulated at both ends.
▶ (3) Push part (IV) and part (III) onto the cable. Snap the contacts
laterally into part (II).
▶ (4) Slide part (III) behind the shield braiding and insert part (II) into
part (I).
▶ (5) Arrange the shield braiding as shown. Push part (I) and part (III)
together and shorten the shield braiding.
0198441113837, V2.03, 10.2012

▶ Screw part (IV) onto part (I) all the way to the stop.
▶ If your motor is equipped with a holding brake, follow the instruc-
tions in chapter "4.5.3 Holding brake connection".

Servo motor 73
4 Installation BSH

Signal wires Signal wires Signal wires Power wire Power wire Power wire
encoder encoder holding brake 1.5 mm2 2.5 mm2 4 mm2
0.25 mm2 0.5 mm2 1 mm2
Stripping length A 28 mm 28 mm 40 mm 40 mm 40 mm 40 mm
Stripping length B 28 mm 28 mm - 36 mm 36 mm 36 mm
Stripping length C - - 40 mm - - -
Stripping length D 4.5 mm 4.5 mm 4.5 mm 8 mm 8 mm 10 mm
Crimping tool SF-Z0007 SF-Z0007 SF-Z0007 SF-Z0008 SF-Z0008 SF-Z0008
Positioner type SF-Z2002 SF-Z2002 SF-Z0012 SF-Z0012 SF-Z0012 SF-Z0013
Parameters positioner Fixed Fixed +2 -2 -2 -2
Parameters eccentric 5 6 1 4 6 6

Table 4: Dimensions for crimping and assembling

Connecting the cables


DANGER
ELECTRIC SHOCK AND FIRE CAUSED BY INCORRECT INSTALLATION
OF THE CABLE

Incorrect installation of the cable may destroy the insulation. Broken


conductors in the cable or improperly connected connectors may be
melted by arcs.
• Avoid impermissible movements of the cable.
• Avoid forces or movements of the cable at the cable entry.
• Verify that the connector is properly plugged in and locked.
Failure to follow these instructions will result in death or seri-
ous injury.

Motor and encoder system connectors must not be disconnected or


reconnected as long as voltage is present.
Motor connectors must not be disconnected or reconnected as long
as voltage is present.
▶ Place the female connector of the motor cable onto the motor con-
nector and tighten the union nut. Proceed in the same manner with
the connection cable of the encoder system.
Keep the connection cables from being twisted when tightening the
union nut.
▶ Connect the motor cable and the encoder cable to the drive
according to the wiring diagram of the drive.
▶ Ground the shield to a large surface area. See the product manual
of the drive for information on connecting the shield.
▶ If your motor is equipped with a holding brake, follow the instruc-
tions in chapter "4.5.3 Holding brake connection".
0198441113837, V2.03, 10.2012

74 Servo motor
BSH 4 Installation
4.5.3 Holding brake connection

WARNING
LOSS OF BRAKING FORCE DUE TO WEAR OR HIGH TEMPERATURE

Applying the holding brake while the motor is running will cause
excessive wear and loss of the braking force.
• Do not use the brake as a service brake.
• Note that a emergency stop may also cause wear.
• Note the maximum number of brake applications and the kinetic
energy during braking of moving loads.
Failure to follow these instructions can result in death, serious
injury or equipment damage.

WARNING
UNEXPECTED MOVEMENT

Releasing the holding brake may cause an unexpected movement in


the system, for example if vertical axes are used.
• Take appropriate measures to avoid damage caused by falling or
lowering loads.
• Only run the test if there are no persons or obstacles in the haz-
ardous area.
Failure to follow these instructions can result in death, serious
injury or equipment damage.

CAUTION
MISOPERATION OF THE HOLDING BRAKE CAUSED BY INCORRECT
VOLTAGE

If the voltage is incorrect, the holding brake cannot be released


which causes wear.
• Note that if the voltage is higher than the specified value, the
holding brake may be re-applied.
• Note that if the voltage polarity is incorrect, the holding brake can-
not be released.
• Note the voltage drop in the cable according to the conductor
cross section.
• Verify that the specified voltage is available at the holding brake
connection.
Failure to follow these instructions can result in injury or equip-
ment damage.
0198441113837, V2.03, 10.2012

A motor with a holding brake requires a suitable holding brake control-


ler which releases the brake when the power stage is enabled and
locks the motor shaft when the power stage is disabled.
Cable specifications
• Minimum wire cross section: 2 * 1.0 mm2 (AWG 16)
• Maximum cable length: See product manual of the drive.

Servo motor 75
4 Installation BSH

0198441113837, V2.03, 10.2012

76 Servo motor
BSH 5 Commissioning

5 Commissioning

5
WARNING
UNEXPECTED MOVEMENT

Drive systems may perform unexpected movements because of


incorrect connection or other errors.
• Operate the motor with approved power stages only. Even if the
connectors of a different power stage match, this does not imply
compatibility.
• Verify proper wiring.
• Only start the system if there are no persons or obstructions in
the hazardous area.
• Perform the first test runs without coupled loads.
• Do not touch the motor shaft or the mounted output components.
Failure to follow these instructions can result in death, serious
injury or equipment damage.

WARNING
ROTATING PARTS

Rotating parts may cause injuries and may catch clothing or hair.
Loose parts or parts that are out of balance may be catapulted away.
• Verify correct mounting and installation of all rotating parts.
• Use a suitable cover.
Failure to follow these instructions can result in death, serious
injury or equipment damage.

WARNING
FALLING PARTS

The motor may move, tip and crash down as a result of the reaction
torque.
• Mount the motor securely so it will not break loose during strong
acceleration.
Failure to follow these instructions can result in death, serious
injury or equipment damage.
0198441113837, V2.03, 10.2012

Servo motor 77
5 Commissioning BSH

WARNING
HOT SURFACES

The heat sink at the product may heat up to over 100°C (212°F) dur-
ing operation.
• Avoid contact with the hot heat sink.
• Do not allow flammable or heat-sensitive parts in the immediate
vicinity.
• Consider the measures for heat dissipation described.
Failure to follow these instructions can result in death or seri-
ous injury.

Verifying correct installation The installation must be checked prior to commissioning.


▶ Check the mechanical installation.
▶ Check the electrical installation.
• Did you connect all protective ground conductors?
• Did you properly connect and install all cables and connectors?
• Did you tighten the cable glands properly?
▶ Check the ambient conditions.
• Does the installation meet the ambient conditions specified?
▶ Check the output components.
• Have the installed output components been balanced and accu-
rately aligned?
▶ Check the parallel key at the shaft end of the motor.
If you have a motor with a parallel key groove and parallel key, the
parallel key must not be inserted during commissioning without
output component or it must be appropriately secured.
▶ Verify the function of the holding brake.
• Is the holding brake able to hold the maximum acting load?
• Is the holding brake released prior to the start of a movement?

Observe the information on commissioning in the product manual of


the drive.
0198441113837, V2.03, 10.2012

78 Servo motor
BSH 6 Diagnostics and troubleshooting

6 Diagnostics and troubleshooting

6.1 Mechanical problems

Error Cause Troubleshooting


Excessive heat Overload Reduce load
Holding brake not released Check the holding brake controller
Heavy pollution Clean the motor
Whistling or knocking noise Rolling bearings Contact service
Grinding noise Rotating output component grinds Align output component
Radial oscillation Poor alignment of output component Align output component
Output component out of balance Balance output component
Shaft bent Contact service
Resonance with mounting elements Check the stiffness of the motor mounting
Axial oscillation Poor alignment of output component Align output component
Shocks of the output component Check output component
Resonance with mounting elements Check the stiffness of the motor mounting

6.2 Electrical problems

Error Cause Troubleshooting


Motor does not start or starts Overload Reduce load
with problems
Unsuitable settings for the drive Check drive settings

Cable damaged Check cables and connections


Excessive heat Overload Reduce power
Heat at the connection termi- Connector loose or not tightened Tighten connector
nals
0198441113837, V2.03, 10.2012

Servo motor 79
6 Diagnostics and troubleshooting BSH

0198441113837, V2.03, 10.2012

80 Servo motor
BSH 7 Accessories and spare parts

7 Accessories and spare parts

7.1 IP67 Kit


Degree of protection IP65 is a prerequisite for the use of the IP67 kit
(shaft sealing ring).
Hardware version ≥RS02:

Description Order no.


IP67 kit for size 055, cover with compressed air connection, O-ring, 4 screws VW3M2300
IP67 kit for size 070, cover with compressed air connection, O-ring, 4 screws VW3M2301
IP67 kit for size 100, cover with compressed air connection, O-ring, 4 screws VW3M2302
IP67 kit for size 140, cover with compressed air connection, O-ring, 4 screws VW3M2303
IP67 kit for size 205, cover with compressed air connection, O-ring, 4 screws VW3M2304

Hardware version <RS02:

Description Order no.


IP67 kit for size 055, cover with compressed air connection, O-ring, 4 screws VW3M2305
IP67 kit for size 070, cover with compressed air connection, O-ring, 4 screws VW3M2306
IP67 kit for size 100, cover with compressed air connection, O-ring, 4 screws VW3M2307
IP67 kit for size 140, cover with compressed air connection, O-ring, 4 screws VW3M2308
IP67 kit for size 205, cover with compressed air connection, O-ring, 4 screws VW3M2304

7.2 Connectors

Description Order no.


Encoder connector (cable end) for motor M23, 5 pcs VW3M8214
Encoder connector (cable end) for drive RJ45 (10 pins), 5 pcs VW3M2208
Motor connector (cable end) M23, 1.5 ... 2.5 mm2, 5 pcs VW3M8215
Motor connector (cable end) M40, 4 mm2, 5 pcs VW3M8217
Motor connector (cable end) M40, 6 ... 10 mm2, 5 pcs VW3M8218

Tools The tools required for cable assembly can be ordered directly from the
manufacturer.
0198441113837, V2.03, 10.2012

• Crimping tool for encoder connector M23:


Coninvers SF-Z0007 www.coninvers.com
• Crimping tool for power connector M23/M40:
Coninvers SF-Z0008 www.coninvers.com
• Crimping tools for encoder connector RJ45 10 pins:
Yamaichi Y-ConTool-11, Y-ConTool-20, Y-ConTool-30
www.yamaichi.com

Servo motor 81
7 Accessories and spare parts BSH

7.3 Motor cables

7.3.1 Motor cables 1.5 mm2

Description Order no.


Motor cable 1.5 m, [(4 x 1.5 mm2) + (2 x 1 mm2)] shielded; motor end 8-pin circular connector VW3M5101R15
M23, other cable end open
Motor cable 3 m, [(4 x 1.5 mm2) + (2 x 1 mm2)] shielded; motor end 8-pin circular connector VW3M5101R30
M23, other cable end open
Motor cable 5 m, [(4 x 1.5 mm2) + (2 x 1 mm2)] shielded; motor end 8-pin circular connector VW3M5101R50
M23, other cable end open
Motor cable 10 m, [(4 x 1.5 mm2) + (2 x 1 mm2)] shielded; motor end 8-pin circular connector VW3M5101R100
M23, other cable end open
Motor cable 15 m, [(4 x 1.5 mm2) + (2 x 1 mm2)] shielded; motor end 8-pin circular connector VW3M5101R150
M23, other cable end open
Motor cable 20 m, [(4 x 1.5 mm2) + (2 x 1 mm2)] shielded; motor end 8-pin circular connector VW3M5101R200
M23, other cable end open
Motor cable 25 m, [(4 x 1.5 mm2) + (2 x 1 mm2)] shielded; motor end 8-pin circular connector VW3M5101R250
M23, other cable end open
Motor cable 50 m, [(4 x 1.5 mm2) + (2 x 1 mm2)] shielded; motor end 8-pin circular connector VW3M5101R500
M23, other cable end open
Motor cable 75 m, [(4 x 1.5 mm2) + (2 x 1 mm2)] shielded; motor end 8-pin circular connector VW3M5101R750
M23, other cable end open
Motor cable 25 m, [(4 x 1.5 mm2) + (2 x 1 mm2)] shielded; both cable ends open VW3M5301R250
Motor cable 50 m, [(4 x 1.5 mm2) + (2 x 1 mm2)] shielded; both cable ends open VW3M5301R500
Motor cable 100 m, [(4 x 1.5 mm2) + (2 x 1 mm2)] shielded; both cable ends open VW3M5301R1000

0198441113837, V2.03, 10.2012

82 Servo motor
BSH 7 Accessories and spare parts
7.3.2 Motor cables 2.5 mm2

Description Order no.


Motor cable 3 m, [(4 x 2.5mm2) + (2 x 1 mm2)] shielded; motor end 8-pin circular connector VW3M5102R30
M23, other cable end open
Motor cable 5 m, [(4 x 2.5 mm2) + (2 x 1 mm2)] shielded; motor end 8-pin circular connector VW3M5102R50
M23, other cable end open
Motor cable 10 m, [(4 x 2.5 mm2) + (2 x 1 mm2)] shielded; motor end 8-pin circular connector VW3M5102R100
M23, other cable end open
Motor cable 15 m, [(4 x 2.5 mm2) + (2 x 1 mm2)] shielded; motor end 8-pin circular connector VW3M5102R150
M23, other cable end open
Motor cable 20 m, [(4 x 2.5 mm2) + (2 x 1 mm2)] shielded; motor end 8-pin circular connector VW3M5102R200
M23, other cable end open
Motor cable 25 m, [(4 x 2.5 mm2) + (2 x 1 mm2)] shielded; motor end 8-pin circular connector VW3M5102R250
M23, other cable end open
Motor cable 50 m, [(4 x 2.5 mm2) + (2 x 1 mm2)] shielded; motor end 8-pin circular connector VW3M5102R500
M23, other cable end open
Motor cable 75 m, [(4 x 2.5 mm2) + (2 x 1 mm2)] shielded; motor end 8-pin circular connector VW3M5102R750
M23, other cable end open
Motor cable 25 m, [(4 x 2.5 mm2) + (2 x 1 mm2)] shielded; both cable ends open VW3M5302R250
Motor cable 50 m, [(4 x 2.5 mm2) + (2 x 1 mm2)] shielded; both cable ends open VW3M5302R500
Motor cable 100 m, [(4 x 2.5 mm2) + (2 x 1 mm2)] shielded; both cable ends open VW3M5302R1000
0198441113837, V2.03, 10.2012

Servo motor 83
7 Accessories and spare parts BSH
7.3.3 Motor cables 4 mm2

Description Order no.


Motor cable 3 m, [(4 x 4 mm2) + (2 x 1 mm2)] shielded; motor end 8-pin circular connector M40, VW3M5103R30
other cable end open
Motor cable 5 m, [(4 x 4 mm2) + (2 x 1 mm2)] shielded; motor end 8-pin circular connector M40, VW3M5103R50
other cable end open
Motor cable 10 m, [(4 x 4 mm2) + (2 x 1 mm2)] shielded; motor end 8-pin circular connector VW3M5103R100
M40, other cable end open
Motor cable 15 m, [(4 x 4 mm2) + (2 x 1 mm2)] shielded; motor end 8-pin circular connector VW3M5103R150
M40, other cable end open
Motor cable 20 m, [(4 x 4 mm2) + (2 x 1 mm2)] shielded; motor end 8-pin circular connector VW3M5103R200
M40, other cable end open
Motor cable 25 m, [(4 x 4 mm2) + (2 x 1 mm2)] shielded; motor end 8-pin circular connector VW3M5103R250
M40, other cable end open
Motor cable 50 m, [(4 x 4 mm2) + (2 x 1 mm2)] shielded; motor end 8-pin circular connector VW3M5103R500
M40, other cable end open
Motor cable 75 m, [(4 x 4 mm2) + (2 x 1 mm2)] shielded; motor end 8-pin circular connector VW3M5103R750
M40, other cable end open
Motor cable 25 m, [(4 x 4 mm2) + (2 x 1 mm2)] shielded; both cable ends open VW3M5303R250
Motor cable 50 m, [(4 x 4 mm2) + (2 x 1 mm2)] shielded; both cable ends open VW3M5303R500
Motor cable 100 m, [(4 x 4 mm2) + (2 x 1 mm2)] shielded; both cable ends open VW3M5303R1000

0198441113837, V2.03, 10.2012

84 Servo motor
BSH 7 Accessories and spare parts
7.3.4 Motor cables 6 mm2

Description Order no.


Motor cable 3 m, [(4 x 6 mm2) + (2 x 1 mm2)] shielded; motor end 8-pin circular connector M40, VW3M5105R30
other cable end open
Motor cable 5 m, [(4 x 6 mm2) + (2 x 1 mm2)] shielded; motor end 8-pin circular connector M40, VW3M5105R50
other cable end open
Motor cable 10 m, [(4 x 6 mm2) + (2 x 1 mm2)] shielded; motor end 8-pin circular connector VW3M5105R100
M40, other cable end open
Motor cable 15 m, [(4 x 6 mm2) + (2 x 1 mm2)] shielded; motor end 8-pin circular connector VW3M5105R150
M40, other cable end open
Motor cable 20 m, [(4 x 6 mm2) + (2 x 1 mm2)] shielded; motor end 8-pin circular connector VW3M5105R200
M40, other cable end open
Motor cable 25 m, [(4 x 6 mm2) + (2 x 1 mm2)] shielded; motor end 8-pin circular connector VW3M5105R250
M40, other cable end open
Motor cable 50 m, [(4 x 6 mm2) + (2 x 1 mm2)] shielded; motor end 8-pin circular connector VW3M5105R500
M40, other cable end open
Motor cable 75 m, [(4 x 6 mm2) + (2 x 1 mm2)] shielded; motor end 8-pin circular connector VW3M5105R750
M40, other cable end open
Motor cable 25 m, [(4 x 6 mm2) + (2 x 1 mm2)] shielded; both cable ends open VW3M5305R250
Motor cable 50 m, [(4 x 6 mm2) + (2 x 1 mm2)] shielded; both cable ends open VW3M5305R500
Motor cable 100 m, [(4 x 6 mm2) + (2 x 1 mm2)] shielded; both cable ends open VW3M5305R1000
0198441113837, V2.03, 10.2012

Servo motor 85
7 Accessories and spare parts BSH

7.4 Encoder cables

Description Order no.


Encoder cable 1.5 m, [3 x (2 x 0.14 mm2)
+ (2 x 0.34 mm2)] shielded; motor end 12-pin circular VW3M8102R15
connector M23, device end 10-pin connector RJ45
Encoder cable 3 m, [3 x (2 x 0.14 mm2) + (2 x 0.34 mm2)] shielded; motor end 12-pin circular VW3M8102R30
connector M23, device end 10-pin connector RJ45
Encoder cable 5 m, [3 x (2 x 0.14 mm2) + (2 x 0.34 mm2)] shielded; motor end 12-pin circular VW3M8102R50
connector M23, device end 10-pin connector RJ45
Encoder cable 10 m, [3 x (2 x 0.14 mm2) + (2 x 0.34 mm2)] shielded; motor end 12-pin circular VW3M8102R100
connector M23, device end 10-pin connector RJ45
Encoder cable 15 m, [3 x (2 x 0.14 mm2) + (2 x 0.34 mm2)] shielded; motor end 12-pin circular VW3M8102R150
connector M23, device end 10-pin connector RJ45
Encoder cable 20 m, [3 x (2 x 0.14 mm2) + (2 x 0.34 mm2)] shielded; motor end 12-pin circular VW3M8102R200
connector M23, device end 10-pin connector RJ45
Encoder cable 25 m, [3 x (2 x 0.14 mm2) + (2 x 0.34 mm2)] shielded; motor end 12-pin circular VW3M8102R250
connector M23, device end 10-pin connector RJ45
Encoder cable 50 m, [3 x (2 x 0.14 mm2) + (2 x 0.34 mm2)] shielded; motor end 12-pin circular VW3M8102R500
connector M23, device end 10-pin connector RJ45
Encoder cable 75 m, [3 x (2 x 0.14 mm2) + (2 x 0.34 mm2)] shielded; motor end 12-pin circular VW3M8102R750
connector M23, device end 10-pin connector RJ45
Encoder cable 25 m, [3 x (2 x 0.14 mm2) + (2 x 0.34 mm2)] shielded; both cable ends open VW3M8222R250
Encoder cable 50 m, [3 x (2 x 0.14 mm2) + (2 x 0.34 mm2)] shielded; both cable ends open VW3M8222R500
Encoder cable 100 m, [3 x (2 x 0.14 mm2) + (2 x 0.34 mm2)] shielded; both cable ends open VW3M8222R1000

0198441113837, V2.03, 10.2012

86 Servo motor
BSH 8 Service, maintenance and disposal

8 Service, maintenance and disposal

8.1 Service address


If you have any questions please contact your sales office. Your sales
office staff will be happy to give you the name of a customer service
office in your area.
http://www.schneider-electric.com

8.2 Storage
The motors must be transported and stored in a dry, dust-free and
vibration-free environment. The ambient conditions and application
conditions specified in chapter "3.1 General features" must be met; in
case of doubt you must air-condition the storage location.
The storage time is primarily limited by the service life of the lubri-
cants; do not store the product for more than 36 months. It is recom-
mended to periodically operate the drive solution to maintain its opera-
bility.

8.3 Maintenance
Repairs may only be made by the manufacturer. No warranty or liabil-
ity is accepted for repairs made by unauthorized persons.
Repairs cannot be made with the device installed.
Prior to any type of work on the drive system, consult the chapters on
Installation and Commissioning for information on the precautions and
processes to be observed.

Include the following points in the maintenance plan of your machine.


Connections and fastening
▶ Check all connection cables and connectors regularly for damage.
Replace damaged cables immediately.
▶ Check that all output elements are firmly seated.
▶ Tighten all mechanical and electrical threaded connections to the
specified torque. Check the union nuts at the connection cables.
0198441113837, V2.03, 10.2012

Lubricating the shaft sealing ring In the case of motors with shaft sealing ring, lubricant must be applied
to the space between the sealing lip of the shaft sealing ring and the
shaft with a suitable non-metallic tool. If the shaft sealing rings are
allowed to run dry, the service life of the shaft sealing rings will be sig-
nificantly reduced.

Servo motor 87
8 Service, maintenance and disposal BSH
Cleaning
WARNING
UNEXPECTED MOVEMENT

If the permissible ambient conditions are exceeded, external sub-


stances from the environment may penetrate and cause unexpected
movement or equipment damage.
• Verify that the ambient conditions are met.
• Do not allow seals to run dry.
• Keep liquids from getting to the shaft bushing (for example in
mounting position IM V3).
• Do not expose the shaft sealing rings and cable entries to the
direct spray of a pressure washer.
Failure to follow these instructions can result in death, serious
injury or equipment damage.

Clean dust and dirt off the product at regular intervals. Insufficient heat
dissipation to the ambient air may excessively increase the tempera-
ture.
Motors are not suitable for cleaning with a pressure washer. The high
pressure may force water into the motor.
When using solvents or cleaning agents, verify that the cables, cable
entry seals, O-rings and motor paint are not damaged.
Checking/running in the holding
brake
Occasional braking while the load moves helps to maintain the holding
torque of the holding brake. If the brake does not work mechanically
for an extended period of time, parts of the holding brake may cor-
rode. Corrosion reduces the holding torque.

The holding brake is factory run in. If the holding brake does not work
mechanically for an extended period of time, parts of the holding
brake may corrode. If the holding brake does not have the holding tor-
que indicated in the technical data, it must be run in again.
■ The motor is dismounted. The holding brake is applied.
▶ Check the holding torque of the holding brake using a torque
wrench.
▶ Compare the value to the specified holding torque of the holding
brake when it was delivered. See chapter "3.5.1 Holding brake".
▶ If the holding torque of the holding brake considerably differs from
the specified values, manually rotate the motor shaft by 25 rota-
tions in both directions.
▶ Repeat the process. Contact your sales office if you cannot restore
the original holding torque by repeating the process 3 times.

Replacing the rolling bearing The customer must not replace the rolling bearing. The motor will be
0198441113837, V2.03, 10.2012

partially demagnetized by this procedure and lose power.

88 Servo motor
BSH 8 Service, maintenance and disposal

8.4 Changing the motor

WARNING
UNINTENDED MOVEMENT DUE TO CHANGED ABSOLUTE POSITION

If you replace the motor, the absolute position of the encoder


changes.
• Reset the absolute position of the encoder after having replaced
the motor.
Failure to follow these instructions can result in death, serious
injury or equipment damage.

▶ Switch off all supply voltages. Verify that no voltages are present
(safety instructions).
▶ Label all connections and uninstall the product.
▶ Note the identification number and the serial number shown on the
product nameplate for later identification.
▶ Install the new product as per chapter "4 Installation".
▶ Commission the product as per chapter "5 Commissioning".

8.5 Shipping, storage, disposal


Note the ambient conditions in chapter "3.1 General features".
Shipping The product must be protected against shocks during transportation. If
possible, use the original packaging for shipping.
Storage The product may only be stored in spaces where the specified permis-
sible ambient conditions are met.
Protect the product from dust and dirt.
Disposal The product consists of various materials that can be recycled. Dis-
pose of the product in accordance with local regulations.
Visit http://www.schneider-electric.com for information and documents
on environmental protection as per ISO 14025 such as:
• EoLi (Product End-of-Life Instructions)
• PEP (Product Environmental Profile)
0198441113837, V2.03, 10.2012

Servo motor 89
8 Service, maintenance and disposal BSH

0198441113837, V2.03, 10.2012

90 Servo motor
BSH 9 Glossary

9 Glossary

9.1 Units and conversion tables


The value in the specified unit (left column) is calculated for the
desired unit (top row) with the formula (in the field).
Example: conversion of 5 meters [m] to yards [yd]
5 m / 0.9144 = 5.468 yd

9.1.1 Length

in ft yd m cm mm
in - / 12 / 36 * 0.0254 * 2.54 * 25.4
ft * 12 - /3 * 0.30479 * 30.479 * 304.79
yd * 36 *3 - * 0.9144 * 91.44 * 914.4
m / 0.0254 / 0.30479 / 0.9144 - * 100 * 1000
cm / 2.54 / 30.479 / 91.44 / 100 - * 10
mm / 25.4 / 304.79 / 914.4 / 1000 / 10 -

9.1.2 Mass

lb oz slug kg g
lb - * 16 * 0.03108095 * 0.4535924 * 453.5924
oz / 16 - * 1.942559*10-3 * 0.02834952 * 28.34952
slug / 0.03108095 / 1.942559*10-3 - * 14.5939 * 14593.9
kg / 0.45359237 / 0.02834952 / 14.5939 - * 1000
g / 453.59237 / 28.34952 / 14593.9 / 1000 -

9.1.3 Force

lb oz p N
lb - * 16 * 453.55358 * 4.448222
oz / 16 - * 28.349524 * 0.27801
p / 453.55358 / 28.349524 - * 9.807*10-3
N / 4.448222 / 0.27801 / 9.807*10-3 -
0198441113837, V2.03, 10.2012

9.1.4 Power

HP W
HP - * 746
W / 746 -

Servo motor 91
9 Glossary BSH
9.1.5 Rotation

min-1 (RPM) rad/s deg./s


min-1 (RPM) - * π / 30 *6
rad/s * 30 / π - * 57.295
deg./s /6 / 57.295 -

9.1.6 Torque

lb‧in lb‧ft oz‧in Nm kp‧m kp‧cm dyne‧cm


lb‧in - / 12 * 16 * 0.112985 * 0.011521 * 1.1521 * 1.129*106
lb‧ft * 12 - * 192 * 1.355822 * 0.138255 * 13.8255 * 13.558*106
oz‧in / 16 / 192 - * 7.0616*10-3 * 720.07*10-6 * 72.007*10-3 * 70615.5
Nm / 0.112985 / 1.355822 / 7.0616*10-3 - * 0.101972 * 10.1972 * 10*106
kp‧m / 0.011521 / 0.138255 / 720.07*10-6 / 0.101972 - * 100 * 98.066*106
kp‧cm / 1.1521 / 13.8255 / 72.007*10-3 / 10.1972 / 100 - * 0.9806*106
dyne‧cm / 1.129*106 / 13.558*106 / 70615.5 / 10*106 / 98.066*106 / 0.9806*106 -

9.1.7 Moment of inertia

lb‧in2 lb‧ft2 kg‧m2 kg‧cm2 kp‧cm‧s2 oz‧in2


lb‧in2 - / 144 / 3417.16 / 0.341716 / 335.109 * 16
lb‧ft2 * 144 - * 0.04214 * 421.4 * 0.429711 * 2304
kg‧m2 * 3417.16 / 0.04214 - * 10*103 * 10.1972 * 54674
kg‧cm2 * 0.341716 / 421.4 / 10*103 - / 980.665 * 5.46
kp‧cm‧s2 * 335.109 / 0.429711 / 10.1972 * 980.665 - * 5361.74
oz‧in2 / 16 / 2304 / 54674 / 5.46 / 5361.74 -

9.1.8 Temperature

°F °C K
°F - (°F - 32) * 5/9 (°F - 32) * 5/9 + 273.15
°C °C * 9/5 + 32 - °C + 273.15
K (K - 273.15) * 9/5 + 32 K - 273.15 -

9.1.9 Conductor cross section

AWG 1 2 3 4 5 6 7 8 9 10 11 12 13
mm2 42.4 33.6 26.7 21.2 16.8 13.3 10.5 8.4 6.6 5.3 4.2 3.3 2.6

AWG 14 15 16 17 18 19 20 21 22 23 24 25 26
0198441113837, V2.03, 10.2012

mm2 2.1 1.7 1.3 1.0 0.82 0.65 0.52 0.41 0.33 0.26 0.20 0.16 0.13

92 Servo motor
BSH 9 Glossary

9.2 Terms and Abbreviations


See chapter "2.5 Standards and terminology" for information on the
pertinent standards on which many terms are based. Some terms and
abbreviations may have specific meanings with regard to the stand-
ards.
Axial forces Tension or compression forces acting longitudinally on the shaft
Centering collar Centering device at the motor flange that allows for accurate motor
mounting.
DOM Date of manufacturing: The nameplate of the product shows the date
of manufacture in the format DD.MM.YY or in the format
DD.MM.YYYY. For example:
31.12.11 corresponds to December 31, 2011
31.12.2011 corresponds to December 31, 2011
Degree of protection The degree of protection is a standardized specification for electrical
equipment that describes the protection against the ingress of foreign
objects and water (for example: IP 20).
EMC Electromagnetic compatibility
Encoder Sensor that converts a measured distance or angle into an electrical
signal. This signal is evaluated by the drive to determine the actual
position of a shaft (rotor) or a driving unit.
Error Discrepancy between a detected (computed, measured or signaled)
value or condition and the specified or theoretically correct value or
condition.
Error class Classification of errors into groups. The different error classes allow
for specific responses to errors, for example by severity.
Fatal error In the case of fatal error, the product is no longer able to control the
motor so that the power stage must be immediately disabled.
Fault Fault is a state that can be caused by an error. Further information
can be found in the pertinent standards such as IEC 61800-7, ODVA
Common Industrial Protocol (CIP).
Fault reset A function used to restore the drive to an operational state after a
detected error is cleared by removing the cause of the error so that
the error is no longer active.
Length In the type code, the length is defined in terms of the number of
stacks.
PELV Protective Extra Low Voltage, low voltage with isolation. For more
information: IEC 60364-4-41
PTC Resistor with positive temperature coefficient. Resistance value
increases as the temperature rises.
Radial forces Forces that act radially on the shaft
0198441113837, V2.03, 10.2012

Size In the type code, the size is defined in terms of the flange size.
Warning If the term is used outside the context of safety instructions, a warning
alerts to a potential problem that was detected by a monitoring func-
tion. A warning does not cause a transition of the operating state.

Servo motor 93
94
9 Glossary

Servo motor
BSH

0198441113837, V2.03, 10.2012


BSH 10 Table of figures

10 Table of figures

10

1) Nameplate 11

2) Dimensions BSH055 36

3) Dimensions BSH070 37

4) Dimensions BSH100 38

5) Dimensions BSH100 39

6) Dimensions BSH1401 (M, P, T); BSH1402 (M, P); BSH1403 (M, P); BSH1404 (M) 40

7) Dimensions BSH1402 (T); BSH1403 (T); BSH1404 (P) 41

8) Dimensions BSH1401 (M, P, T); BSH1402 (M, P); BSH1403 (M, P); BSH1404 (M) 42

9) Dimensions BSH1402 (T); BSH1403 (T); BSH1404 (P) 43

10) Dimensions BSH205 with connector 44

11) Dimensions BSH205 with terminal box 45

12) Shaft load 47

13) Connector installation space 61

14) Installation IP67 Kit 64

15) Connection overview 65

16) Pin assignment motor connection M23 65

17) Pin assignment motor connection M40 66

18) Pin assignment encoder connector 67

19) Pin assignment terminal box 68

20) Assembling encoder cables with M23 encoder connector 71

21) Assembling motor cables with M23 motor connector 72

22) Assembling motor cables with M40 motor connector 73


0198441113837, V2.03, 10.2012

Servo motor 95
10 Table of figures BSH

0198441113837, V2.03, 10.2012

96 Servo motor
BSH 11 Index

11 Index

11
A
Dimensions 36

Disposal 87, 89
Abbreviations 93
DOM 93
Accessories and spare parts 81

Approved drives 21 E

B
EMC 55

Motor cable and encoder cable 56


Before you begin
EMC requirement
Safety information 13
Route motor cable separately 55
C
Encoder 50

Cable assembly Connection 69

Power 70 Multiturn 50, 50

Cable specifications 58 Encoder cable

Holding brake 75 EMC requirements 56

Certifications 51 Environmental conditions

Changing the motor 89 Operation 20

Commissioning 77 Equipotential bonding conductors 56

Connecting the motor cable 74 F


Connection

Holding brake 75 Force for pressing on 46

Motor 69 G
Power 69
General features 19
Connector
Glossary 91
Installation 65

Connector assignments 65 H
0198441113837, V2.03, 10.2012

D Hazard categories 14

Holding brake 49
Degree of protection 21
Connection 75
Diagnostics 79

dimensional drawing, see dimensions

Servo motor 97
11 Index BSH
I
Pressing on

Maximum force 46
Installation 53
Property class
Intended use 13
Screws 21
Introduction 9

M Q

Qualification of personnel 13
Maintenance 87

Manuals S
Source 7
Sealing air 64
Maximum force during pressing on 46
Service 87
Motor
Service address 87
Connection 69
Shaft sealing ring 21
Motor cable
Shaft-specific data 46
Assembly 70
Shipping 89
EMC requirements 56
SinCos Multiturn 50, 50
motor connection CN1 65, 66
Source
Motor connection terminal box 68
Manuals 7
Motor-specific data 22
Storage 87, 89
Mounting position 63

Multiturn 50, 50 T

N Technical data 19

Terms 93
Name plate 11
Tightening torques
O
Screws 21

Troubleshooting 79
Options 49
Type code 12
Overview

Procedure for electrical installation 55 U

P
UL, conditions for
0198441113837, V2.03, 10.2012

PELV power supply 50


PELV power supply UL 50
Wiring 50
Power
Units and conversion tables 91
Connection 69

Power connection CN1 65, 66

Power connection terminal box 68

98 Servo motor
BSH 11 Index
W

Wiring UL 50
0198441113837, V2.03, 10.2012

Servo motor 99

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