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    METALCLAD CeramAlloy CPAC PDF

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    METALCLAD CeramAlloy CPAC PDF

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    METALCLAD_CeramAlloy_CPAC.pdf

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    METALCLAD CeramAlloy CPAC PDF

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    • Trowelable

    • Requires No Heat METALCLAD® CeramAlloy® CP+AC is a two component, 100% solids, polymer
    • Unlimited Shelf Life composite specifically formulated to effectively repair and rebuild all types of
    • 100% Solids fluid flow equipment.
    • Safe & Simple To Use CeramAlloy® CP+AC is a paste when mixed, so it is easily applied. When cured,
    however, CeramAlloy® CP+AC becomes a metal-hard, ceramic-like compound.
    CeramAlloy® CP+AC is the best material to use when making repairs to areas
    deeply damaged by erosion/corrosion environments on all types of fluid flow
    Repairs & Protects... equipment.
    • Heat Exchanger
    Tube Sheets &
    Water Boxes
    • Pump Impellers &
    Casings
    • Valves & Pipework
    • Housings & Tanks
    • Cooling Towers
    • Propeller Blades 1 2
    ...and more

    3 4
    ®

    The Fluid Flow


    Systems Specialists.
    ®
    www.enecon.com
    Toll Free: 888-4-ENECON (888-436-3266)
    Tel: 516 349 0022 · Fax: 516 349 5522
    info@enecon.com
    6 Platinum Court · Medford, NY 11763-2251
    Volume capacity per kg. 36 in3 / 592 cc
    Mixed density 0.061 lbs per in3 / 1.69 gm per cc Surface Preparation - METALCLAD® CeramAlloy® CP+AC
    Coverage rate per kg. should only be applied to clean, dry and well-roughened
    @ 0.25 in / 6mm 144 in2 / 0.092 m2 surfaces.
    Shelf life Indefinite 1. Remove all loose material and surface contamination and
    Volume solids 100% clean with a suitable solvent which leaves no residue on the
    surface after evaporation such as acetone, MEK, isopropyl
    Mixing ratio Base Activator alcohol, etc.
    By volume 5 2 2. Clean/roughen surface by abrasive blasting.
    By weight 3.6 1 3. If necessary, apply moderate heat and/or allow the
    component(s) to ‘leach’ to remove ingrained contaminants.
    4. Thoroughly roughen surfaces by abrasive blasting to achieve
    Ambient Working Machining Full Chemical a ‘white metal’ degree of cleanliness and an anchor pattern of 3
    Temperature Life Light Load Mechanical Immersion mils.
    41oF 5 oC 4 hrs 48 hrs 96 hrs 8 days Note: In situations where adhesion is not desired, such as
    o
    59 F 15oC 2 hrs 24 hrs 48 hrs 5 days when making molds and patterns or to ease future
    o
    77 F 25oC 1 hr 12 hrs 24 hrs 3 days disassembly, apply a suitable release agent (mold release
    o
    86 F 30oC 40 min 8 hrs 20 hrs 2 days compound, paste wax, etc.) to the appropriate surfaces.

    Mixing & Application - For your convenience, the


    Typical Values Test Method CeramAlloy® CP+AC Base and Activator have been supplied
    Compressive strength 13,500 psi 945 kg/cm2 ASTM D-695 in precisely measured quantities to simplify mixing of full
    Flexural strength 8,500 psi 595 kg/cm2 ASTM D-790 units. Should a small amount of material be required,
    Izod impact strength 1.3 ft lbs/in 0.69 j/cm ASTM D-256 measure out 5 parts Base and 2 parts Activator by volume
    Hardness - Shore D 86 ASTM D-2240 (5:2, v/v) on a clean mixing surface. Keep Base and Activator
    Tensile Shear Adhesion separated until ready to mix and apply.
    Steel 4000 psi 280 kg/cm2 ASTM D-1002 Using a spatula, putty knife or other appropriate tool, mix
    Aluminum 2800 psi 196 kg/cm2 ASTM D-1002 thoroughly until all streaks disappear, resulting in a uniform
    Copper 2500 psi 175 kg/cm2 ASTM D-1002 color and consistency. Spread material out in a thin layer over
    Stainless steel 4100 psi 287 kg/cm2 the mixing surface to force out any trapped air. This
    ASTM D-1002
    procedure will also maximize working time.
    Surface resistivity 1 x 1015 ohms ASTM D-257
    Some deeply eroded areas, e.g. cut-waters, impeller leading
    Volume resistivity 1 x 1015 ohm/cm ASTM D-257
    edges, diffuser vanes, etc. may require the use of
    Dielectric constant 7.5 ASTM D-150
    reinforcement tape or other suitable means to bridge the
    Dielectric strength 500 volts / mil ASTM D-115
    damaged area(s) followed by the application of additional
    Breakdown voltage 18.6 Kv ASTM D-115
    material.

    Acetic acid (0-10%) . . . . . . . . EX Methyl alcohol . . . . . . . . . . . G Health & Safety - Every effort is made to ensure that
    Acetic acid (10-20%) . . . . . . . G Methyl ethyl ketone . . . . . . . . G ENECON® products are as simple and safe to use as
    Acetone . . . . . . . . . . . . . . G Nitric acid (0-10%). . . . . . . . . EX possible. Normal industry standards and practices for
    Aviation fuel . . . . . . . . . . . . EX Nitric acid (10-20%) . . . . . . . . G
    housekeeping, cleanliness and personal protection should be
    Butyl alcohol . . . . . . . . . . . . EX Phosphoric acid (0-5%) . . . . . . EX
    Calcium chloride. . . . . . . . . . EX Phosphoric acid (5-10%) . . . . . G observed.Please refer to the detailed SAFETY DATA
    Crude oil . . . . . . . . . . . . . . EX Potassium chloride . . . . . . . . EX SHEETS (SDS) supplied with the material (also available on
    Diesel fuel . . . . . . . . . . . . . EX Propyl alcohol . . . . . . . . . . . EX request) for more information.
    Ethyl alcohol . . . . . . . . . . . . G Sodium chloride . . . . . . . . . . EX
    Gasoline . . . . . . . . . . . . . . EX Sodium hydroxide . . . . . . . . . EX
    Heptane . . . . . . . . . . . . . . EX Sulfuric acid (0-10%) . . . . . . . EX Cleaning Equipment - Wipe excess material from tools
    Hydrochloric acid (0-10%) . . . . . EX Sulfuric acid (10-20%) . . . . . . . G immediately. Use acetone, MEK, isopropyl alcohol or similar
    Hydrochloric acid (10-20%) . . . . G Toluene . . . . . . . . . . . . . . G
    solvent as needed.
    Kerosene . . . . . . . . . . . . . EX Xylene . . . . . . . . . . . . . . . EX
    EX - Suitable for most applications including immersion.
    G - Suitable for intermittent contact, splashes, etc. Technical Support - The ENECON® engineering team is
    always available to provide technical support and assistance.
    For guidance on difficult application procedures or for
    answers to simple questions, call your local ENECON® Fluid
    Flow Systems Specialist or the ENECON® Engineering
    Center.
    ® All information contained herein is based on long term
    testing in our laboratories as well as practical field
    experience and is believed to be reliable and accurate.
    No condition or warranty is given covering the results
    from use of our products in any particular case, whether
    the purpose is disclosed or not, and we cannot accept
    liability if the desired results are not obtained.

    Copyright © 2015 by ENECON® Corporation. All rights reserved. No part of this work may be
    reproduced or used in any form or by any means - graphic, electronic or mechanical
    including photocopying, recording, taping or information storage and retrieval systems -
    without written permission of ENECON® Corporation.
    Printed in the USA
    November, 2015

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