REPAIR PARTS SCALE

02158
2320 66 112 8977

TRUCK, DUMP MDM MC2,

W/WINCH
MERCEDES UNIMOG

(SUPPLEMENT)
(TO BE READ IN CONJUNCTION WITH RPS 02155)

RPS can be viewed by accessing the TDC website at

http://leaweb.lsd.defence.gov.au/techdata
replacement RPS can also be requested via this website

ISSUE 2 MAY 06
AUTHORISED FOR USE WITHIN THE
AUSTRALIAN DEFENCE FORCE

Prepared and Issued by Defence Materiel Organisation (DMO), Technical Data Centre (TDC)
and printed by the Defence Publishing Services (DPS), Laverton, Victoria
INTENTIONALLY

LEFT

BLANK
 AMENDMENT CERTIFICATE

AL/NO GROUP (S) AFFECTED ACTION AUTHORITY

ISSUE NO: AL: 0 REPAIR PARTS SCALE: PAGE NO: 1

INTENTIONALLY

LEFT

BLANK
 CONTENTS
SUBJECT
TITLE PAGE
AMENDMENT CERTIFICATE
CONTENTS
PREFACE
REPAIR PARTS SCALES REQUEST
SCALES CHANGE REQUEST
DISTRIBUTION LIST

CHAPTER 1 – INDEXES
SECTION TITLE
1 REPAIR PARTS SCALES NIIN INDEX

2 REPAIR PARTS SCALES GROUP INDEX

3 IDENTIFICATION PLATE

CHAPTER 2 – TEXT
1 REPAIR PARTS SCALES – TEXT AND
ILLUSTRATIONS
 PREFACE

Purpose of the Repair Parts Scale

1. This Repair Parts Scale (RPS) is an entitlement document prepared within Defence Materiel
Organisation (DMO). The RPS authorises organisations that have the responsibility, the trade qualified
personnel and the facilities, to draw repair parts for the repair and maintenance of the equipment detailed
within the RPS.
Basis of Scale
2. The RPS is assessed on the premise that a repair part is any essential component or accessory which,
through deterioration, breakage, normal wear and tear or loss, is likely to require replacement during the
expected life of the equipment, and is an item which could not be economically repaired or fabricated in
workshops.
3. The range and breadth of repair parts listed in the RPS is based on the grades of repair authorised for
the equipment as detailed in the supporting Integrated Logistic Support Instruction.
Recommended Stocking Quantities
4. The scale or depth of repair parts (also known as stocking quantities) are not listed in the RPS.
5. A Recommended Stocking Quantities report for units or force scaling for deployments and exercises
may be obtained from the RPS/CES Manager using the same web, e-mail, fax and mail addresses as listed
under General Enquiries.
6. The following information is to be supplied with each Stocking Quantity Report request:
a. Asset Identifier (RPS Number, Designation or NSN);
b. number of equipment to be supported;
c. duration of the support in months;
d. grade of repair at which the support is to be provided ie Light (L), Medium (M) and Heavy (H);
e. type of forecast required if more than one equipment is involved (ie a single forecast per equipment
or a consolidated report listing all equipment in one report); and
f. date the report is required by.
Access to RPS On-line
7. RPS can be accessed for viewing and printing on-line at http://leaweb.lsd.defence.gov.au/techdata.
Additional Copies of RPS or RPS Index

8. Personnel authorised by their unit to request additional copies of RPS or the RPS Index can do so
using the same web, e-mail, fax and mail addresses as listed under General Enquiries.
New Issues and Distribution
9. New RPS and replacement issues of RPS are distributed automatically to authorised recipients.
10. When a new (replacement) issue of a RPS is released it supersedes all previous issues.
11. Previous issues should be destroyed in accordance with current instructions.
Delivery Address for RPS
12. Unless special circumstances exist, RPS or Indexes will not be addressed or sent to individuals. RPS
will be delivered to the Unit or Sub Unit address (eg. 1 CSR or 3 RAR Tech Spt) of the requestor. Personnel
requesting RPS or Indexes are to ensure they are authorised to submit the request and that the receiving Unit
or Sub Unit will complete the internal delivery.
General Enquiries
13. For general enquiries in respect of any RPS contact the RPS/CES Manager via one of the following
means:
a. TDC website at http://leaweb.lsd.defence.gov.au/Techdata ;
b. TDC e-mail LeaTechnicalData@drnex.defence.gov.au;
c. telephone (03) 9282 7812
d. facsimile (03) 9282 7618 or
e. mail to:

RPS/CES Manager
Technical Publications Section
Technical Data Centre
DPM-3
661 Bourke Street
MELBOURNE VIC 3000

Changes to RPS and Scales Change Requests

14. Users may suggest changes to RPS by submitting Scales Change Requests (SCR) using the same web,
e-mail, fax and mail addresses as listed under General Enquiries.
15. Hardcopy of the SCR proforma is contained in the front of each RPS. Electronic copies can be
submitted through the TDC website address as listed under General Enquiries.
16. Scales Change Requests may be raised by organisations or personnel who have identified or
considered:
a. through user experience, the scale is inadequate either by range or quantity of repair parts;
b. previously non-scaled items could become a recurring requirement; or
c. errors or omissions in the text or illustrations.
Amendments
17. Amendments to RPS will be made in the form of Amendment Lists (AL). Each RPS AL will be
distributed with the following change pages:
a. Covering Minute,
b. Front Cover,
c. Amendment Certificate,
d. Table of Contents,
e. Group Index,
f. NIIN Sequence,
g. Preface (AL1 only), and
h. Text and Graphics
18. The covering minute will provide direction on the actions required by the user. As general rule the
process will involve the removal of a number of pages and insertion of replacement pages.
How to Use the RPS
19. Locate the subject heading from the Group Index in the Contents page of the RPS. Turn to the subject
group within the RPS.
20. Refer to the Group Illustration and identify the item required by its callout number.
21. Refer to the corresponding text page, the callout number of the item required is listed in the column
titled Item No. Information for each item is listed in the columns titled:
· Designation,
· NSN,
· Manufacturer Code / Part No Supplier Code / Part No,
· No Off (per assembly),
· UOI (Unit of Issue),
· Exp (Stock Type), and
· L* M* H* (Grade of Repair details).
22. The RPS NIIN Index also allows users to locate the position of parts for which the NSN or NATO
Item Identification Number (NIIN) is known. Refer to the NIIN sequence index to locate the group and
callout number of the item.
Illustrated Items
23. All illustrated items have an accompanying Item Number in column 1 of the group's text page; eg
AAB 007 indicates callout number 7 on the illustration for group AAB.
Non-illustrated Items
24. The non-illustrated item numbering system was changed from 9000 series to 901 series to comply
with the requirements of the Standard Defence Supply System (SDSS). All non-illustrated items within the
group text are identified by having an Item Number of 901 or 9001 or greater;
25. AAB 901 or AAB 9001 indicates the first unillustrated item within group AAB, AAB 902, AAB 9002
the second and so on.
Scaled Items
26. Scaled items are indicated as such by having the letters "L", "M" or "H" in the grade of repair column,
and a NSN in the NSN column.
27. In some instances, particularly for first issue RPS, items intended to be scaled may not have a NSN
listed but will be identified for repair by "L", "M" or "H" in the grade of repair column. When cataloguing
action is completed for these items, an amendment to the RPS will be released.
Non-scaled Items
28. Non-scaled items do not have an NSN and the grade of repair column is blank, and therefore do not
appear in the NIIN Index.
29. Requests for procurement of non-scaled items should be directed to the ADFLM for the equipment as
identified on SDSS or in the RPS Index.
Manufacturers' and Suppliers' Codes and Part Numbers
30. Manufacturers' and Suppliers' Codes and Part Numbers are provided to enable maintenance
organisations to procure repair parts when access to SDSS or the ADFLM is unavailable.
31. Prime manufacturers' codes and part numbers, if available, will appear directly below the NSN field
(regardless of whether an NSN is available).
32. If the field is blank or reads "NIL" the item is not available and the next higher assembly should be
requested.
33. Suppliers' codes and part numbers, if available, will appear directly below the prime manufacturers'
code and part number field. If not available, the field will be a duplicate of the manufacturer’s code and part
number.
 REPAIR PARTS SCALES REQUEST
UNIT TITLE AND ADDRESS: YOUR REFERENCE NO:

UNIT CONTACT TELEPHONE NO:

STD: DNATS:

PLEASE SUPPLY THE FOLLOWING REPAIR PARTS SCALES

RPS NO. ISSUE NO. REPLACEMENT AUTOMATIC

COPIES DISTRIBUTION REMARKS
QTY (1) QTY (2)

RAISED BY:

...................................................................................................................................................................................
NAME (PRINT) SIGNATURE RANK APPOINTMENT DATE

Notes: 1. In this column, indicate the number of copies you require now (this does not affect
automatic distribution).
2. In this column, indicate the number of copies required for automatic distribution of future
issues of this RPS.

TECHNICAL DATA CENTRE, PUBLICATIONS SECTION USE ONLY

DATE RECEIVED: ....................................... DATE ACTIONED: ...........................................

OP21-F09 Issue 1
 PLEASE STAPLE OR TAPE BEFORE MAILING

OHMS

DEPARTMENT OF DEFENCE (ARMY)

If not delivered, return to:

------------------------------------------------------------
------------------------------------------------------------
------------------------------------------------------------
------------------------------------------------------------

RPS/CES MANAGER
PUBLICATIONS SECTION
TECHNICAL DATA CENTRE
DPM-3
661 Bourke Street
MELBOURNE VIC 3001

--------------------------------------------------------------------------------------------------------------------------------------------------------------
FOLD HERE
 SCALES CHANGE REQUEST
UNIT TITLE AND ADDRESS: YOUR REFERENCE NO:

UNIT CONTACT TELEPHONE NO:

STD: DNATS:

RPS NO: ISSUE NO: ISSUE DATE:

GROUP ILLUS NO. DETAILS

RAISED BY:

.............................................................................................................................................................................................
NAME (PRINT) SIGNATURE RANK APPOINTMENT DATE

TECHNICAL DATA CENTRE, PUBLICATIONS SECTION USE ONLY

ENTERED DATABASE [ ____ ]

UNIT SERIAL NO [ __________ ] DATE RECEIVED ____/____/____ USER ID [ ________ ]

OP21-F10 Issue 1
 PLEASE STAPLE OR TAPE BEFORE MAILING

OHMS

DEPARTMENT OF DEFENCE (ARMY)

If not delivered, return to:

------------------------------------------------------------
------------------------------------------------------------
------------------------------------------------------------
------------------------------------------------------------

RPS/CES MANAGER
PUBLICATIONS SECTION
TECHNICAL DATA CENTRE
DPM-3
661 Bourke Street
MELBOURNE VIC 3001

--------------------------------------------------------------------------------------------------------------------------------------------------------------
FOLD HERE
 CHAPTER 1

SECTION 1

REPAIR PARTS SCALES

NIIN INDEX
INTENTIONALLY

LEFT

BLANK
INTENTIONALLY

LEFT

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 CHAPTER 1

SECTION 2

REPAIR PARTS SCALES

GROUP INDEX
INTENTIONALLY

LEFT

BLANK
 CHAPTER 1

SECTION 3

IDENTIFICATION PLATE
INTENTIONALLY

LEFT

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IDENTIFICATION 02158

TRUCK, DUMP, MEDIUM, MC 2, W/WINCH

INTENTIONALLY

LEFT

BLANK
 CHAPTER 2

SECTION 1

REPAIR PARTS SCALE

TEXT AND ILLUSTRATIONS
GROUP AF 02158

1 2 3

19

18 4

2
1

5 5

6
12

7 6 6
13

7 7

17
14
8
15
9
10

16 11

ENGINE SUPPORT BRACKETS AND

MOUNTS
GROUP AF 02158

1 2 3

19

18 4

2
1

5 5

6
12

7 6 6
13

7 7

17
14
8
15
9
10

16 11

ENGINE SUPPORT BRACKETS AND

MOUNTS
 GROUP EC 02158

1
2

26 3

25
5
24
6
23

9
13
12
11
10

15
16
18 17
19
20
14
22 21

CLUTCH SLAVE CYLINDER AND PIPES

 GROUP EC 02158

1
2

26 3

25
5
24
6
23

9
13
12
11
10

15
16
18 17
19
20
14
22 21

CLUTCH SLAVE CYLINDER AND PIPES

 GROUP EC 02158

1
2

26 3

25
5
24
6
23

9
13
12
11
10

15
16
18 17
19
20
14
22 21

CLUTCH SLAVE CYLINDER AND PIPES

GROUP ED 02158

4
3
2
1

10
9

8
7
6
5

19
18
3
17

15

6 11

13 12
15 14
16

CLUTCH ASSEMBLY, THROWOUT

MECHANISM AND ADAPTOR
HOUSING FOR P.T.O.
GROUP ED 02158

4
3
2
1

10
9

8
7
6
5

19
18
3
17

15

6 11

13 12
15 14
16

CLUTCH ASSEMBLY, THROWOUT

MECHANISM AND ADAPTOR
HOUSING FOR P.T.O.
GROUP G 02158

P.T.O. TRANSMISSION ASSEMBLY

GROUP GA 02158

1 2 3 4 5 6 7

9
8

10 16
6
15
14
13
6
12
11

6 16
18

17

P.T.O. HOUSING AND GASKETS

GROUP GA 02158

1 2 3 4 5 6 7

9
8

10 16
6
15
14
13
6
12
11

6 16
18

17

P.T.O. HOUSING AND GASKETS

GROUP GB SHEET 1 02158

2 3
1

5
4

13
11 12
10
8 9
7
6 5

P.T.O. GEAR TRAIN, SELECTOR SHAFT

AND FORK
GROUP GB SHEET 1 02158

2 3
1

5
4

13
11 12
10
8 9
7
6 5

P.T.O. GEAR TRAIN, SELECTOR SHAFT

AND FORK
GROUP GB SHEET 2 02158

15

20
14

19
18
17
16

21
22
23
24
25
26
27
4

36
34 35
42 33
43
44 32
45
46 31
29 30
28

37
38
39
40
41

P.T.O. GEAR TRAIN, SELECTOR SHAFT

AND FORK
GROUP GB SHEET 2 02158

15

20
14

19
18
17
16

21
22
23
24
25
26
27
4

36
34 35
42 33
43
44 32
45
46 31
29 30
28

37
38
39
40
41

P.T.O. GEAR TRAIN, SELECTOR SHAFT

AND FORK
GROUP GB SHEET 2 02158

15

20
14

19
18
17
16

21
22
23
24
25
26
27
4

36
34 35
42 33
43
44 32
45
46 31
29 30
28

37
38
39
40
41

P.T.O. GEAR TRAIN, SELECTOR SHAFT

AND FORK
GROUP GC 02158

FRONT OF TRUCK
6

13 11
11
11 12
10
7 8 9

14

P.T.O. SHIFT CONTROL

GROUP GC 02158

FRONT OF TRUCK
6

13 11
11
11 12
10
7 8 9

14

P.T.O. SHIFT CONTROL

GROUP HAA 02158

2
3
7
6
5

4
8

22
21
20
10 19
18
17
16

15
14
13
12
11
23
24

WINCH PROPELLER SHAFT AND

BEARING SUPPORT ASSEMBLY
GROUP HAA 02158

2
3
7
6
5

4
8

22
21
20
10 19
18
17
16

15
14
13
12
11
23
24

WINCH PROPELLER SHAFT AND

BEARING SUPPORT ASSEMBLY
GROUP HAA 02158

2
3
7
6
5

4
8

22
21
20
10 19
18
17
16

15
14
13
12
11
23
24

WINCH PROPELLER SHAFT AND

BEARING SUPPORT ASSEMBLY
GROUP R SHEET 1 02158
1

3 4

9 10 11
17

16 12
13
14
15
9

18

CHASSIS FRAME ASSEMBLY

GROUP R SHEET 1 02158
1

3 4

9 10 11
17

16 12
13
14
15
9

18

CHASSIS FRAME ASSEMBLY

GROUP R SHEET 2 02158
1

32

29

19
27 28 20
31 25 21
25

22
30
23

26

25 24

CHASSIS FRAME ASSEMBLY

GROUP R SHEET 2 02158
1

32

29

19
27 28 20
31 25 21
25

22
30
23

26

25 24

CHASSIS FRAME ASSEMBLY

GROUP RA 02158

1
2
3

4
5
6
7

8
15

14 9

10

13

12
11

WINCH MOUNTINGS, CHASSIS

GROUP RA 02158

1
2
3

4
5
6
7

8
15

14 9

10

13

12
11

WINCH MOUNTINGS, CHASSIS

GROUP RC 02158

1
9

8 3

7
4

5
6

SPARE WHEEL CARRIER

GROUP RE 02158

1 2
3

8
4

12

13
15 14
7 10
6 3
5 11
2 10
11

2
3

17
16
18
2
3
19

19
20

21

TOOL LOCKERS, JERRICAN AND TOOL

HOLDERS
GROUP RE 02158

1 2
3

8
4

12

13
15 14
7 10
6 3
5 11
2 10
11

2
3

17
16
18
2
3
19

19
20

21

TOOL LOCKERS, JERRICAN AND TOOL

HOLDERS
GROUP SGD 02158

1 2

1. TAILGATE
OPEN - ENGAGE CABIN AIR CONTROL
WARNING
IF THE RUPTURE VALVE HAS CLOSED DURING
CLOSE - DISENGAGE CABIN AIR CONTROL TIPPING OPERATIONS NO PERSONNEL ARE TO
STAND BENEATH THE BODY SO THERE IS NO RISK
AND LOWER MANUAL LEVER
OF INJURY TO PERSONNEL. FAILURE TO CARRY
AT REAR OF BODY. OUT THE CORRECT PROCEDURE COULD RESULT
IN DEATH OR SERIOUSE INJURY. YA 435 584 00 21
2. HOIST
RAISE BODY - ENGAGE CABIN AIR CONTROL
LOWER BODY - DISENGAGE CABIN AIR CONTROL.

3. LOAD INDICATOR
RAISE BODY 100mm
READ LOAD INDICATOR GAUGE
LOWER BODY BEFORE MOVING OFF.
YA 435 584 06 21

WARNING
IF THE RUPTURE VALVE HAS CLOSED DURING TIPPING OPERATIONS NO
PERSONNEL ARE TO STAND BENEATH THE BODY SO THERE IS NO RISK
OF INJURY TO PERSONNEL. FAILURE TO CARRY OUT THE CORRECT
PROCEDURE COULD RESULT IN DEATH OR SERIOUS INJURY.

WARNING THE EMERGENCY LOWERING PROCEDURE MUST

RUPTURE VALVE EMERGENCY LOWERING PROCEDURE
1. PLACE A SUITABLE CONTAINER BENEATH THE RUPTURE POINT TO
ONLY BE CARRIED OUT BY AUTHORISED PERSONNEL. THE PROCEDURE MUST
BE PERFORMED FROM BENEATH THE CHASSIS OF THE VEHICLE, SO THERE IS CONTAIN OIL SPILLAGE.
NO RISK OF INJURY TO PERSONNEL. FAILURE TO CARRY OUT THE PROCEDURE 2. LOCATE THE LOWERING SCREW SITUATED ON THE LEFT HAND END OF
AS DESCRIBED OPPOSITE COULD RESULT IN DEATH OR SERIOUS INJURY. THE RUPTURE VALVE MOUNTED AT THE BASE OF THE HOIST CYLINDER.
3. FROM BENEATH THE VEHICLE WITH A 3MM ALLEN KEY TURN THE
WARNING AVOID HOT HYDRAULIC OIL. OIL WILL BLEED FROM LOWERING SCREW ANTI-CLOCKWISE TO LOWER THE VEHICLE BODY. THE
A RUPTURED HOSE WHEN CARRYING OUT THE EMERGENCY LOWERING LOWERING SPEED IS GOVERNED BY AN INTERNAL RESTRICTION ORIFICE.
PROCEDURE. ENSURE THE OIL HAS COOLED SUFFICIENTLY TO AVOID BURNS. 4. ONCE THE VEHICLE BODY IS FULLY LOWERED RETIGHTEN THE LOWERING
SCREW.
WARNING DO NOT START THE ENGINE WHILST THE EMERGENCY 5. AFTER REPAIR RAISE THE VEHICLE BODY TO RESET THE RUPTURE VALVE.
LOWERING PROCEDURE IS BEING CARRIED OUT
YA 435 584 01 21

4 5

RAISING / LOWERING SAFETY BAR

BODY PROP
RAISING THE SAFETY BAR LOWERING THE SAFETY BAR
BODY PROP BODY PROP
1. RAISE THE VEHICLE BODY. 1. RAISE THE BODY FULLY.
2. DISENGAGE THE LYNCH PIN AND THE SAFETY BAR 2. LOWER THE SAFETY BAR BODY PROP AND ENGAGE
OPERATING HANDLE FROM THE STOWAGE PIN. THE HANDLE ONTO THE STOWAGE PIN AND LOCK
3. RAISE THE SAFETY BAR BODY PROPS TO THE WITH THE LYNCH PIN.
VERTICAL POSITION. 3. FULLY LOWER THE BODY.
4. GENTLY LOWER THE BODY ONTO THE SAFETY BAR
BODY PROPS ENSURING THE ENDS OF THE PROPS
ENGAGE IN THE BODY CROSS MEMBER CHANNEL.
YA 435 584 04 21
A

IDENTIFICATION AND INSTRUCTION

LABELS
 GROUP SQA 02158
1

4 5 6 10 11

9
8
7
12

3
13
17
14
2 16 15

18

48 49

47
19
22
46
38
43 38
45 42
44

37 23 22 21 20
41 36 24
40
35
34 25
39 29
26
27

33 30 28
31
32

DUMP BODY ATTACHMENTS

 GROUP SQA 02158
1

4 5 6 10 11

9
8
7
12

3
13
17
14
2 16 15

18

48 49

47
19
22
46
38
43 38
45 42
44

37 23 22 21 20
41 36 24
40
35
34 25
39 29
26
27

33 30 28
31
32

DUMP BODY ATTACHMENTS

 GROUP SQA 02158
1

4 5 6 10 11

9
8
7
12

3
13
17
14
2 16 15

18

48 49

47
19
22
46
38
43 38
45 42
44

37 23 22 21 20
41 36 24
40
35
34 25
39 29
26
27

33 30 28
31
32

DUMP BODY ATTACHMENTS

 GROUP SQA 02158
1

4 5 6 10 11

9
8
7
12

3
13
17
14
2 16 15

18

48 49

47
19
22
46
38
43 38
45 42
44

37 23 22 21 20
41 36 24
40
35
34 25
39 29
26
27

33 30 28
31
32

DUMP BODY ATTACHMENTS

 GROUP SQA 02158
1

4 5 6 10 11

9
8
7
12

3
13
17
14
2 16 15

18

48 49

47
19
22
46
38
43 38
45 42
44

37 23 22 21 20
41 36 24
40
35
34 25
39 29
26
27

33 30 28
31
32

DUMP BODY ATTACHMENTS

 GROUP SQC 02158

6
7 8
3

4
5
13

10

11
12 15
14

TAILGATE
 GROUP SQC 02158

6
7 8
3

4
5
13

10

11
12 15
14

TAILGATE
GROUP SQD 02158

6 7 8
5
4

3 9 10

11
2
13
14

12

37

36

34 35

38
15
16

27
17

26
33 32 31 30 29
18
25
19
24

20

21

28 19

22
23
B

DUMP BODY SUBFRAME AND MOUNTINGS

GROUP SQD 02158

6 7 8
5
4

3 9 10

11
2
13
14

12

37

36

34 35

38
15
16

27
17

26
33 32 31 30 29
18
25
19
24

20

21

28 19

22
23
B

DUMP BODY SUBFRAME AND MOUNTINGS

GROUP SQD 02158

6 7 8
5
4

3 9 10

11
2
13
14

12

37

36

34 35

38
15
16

27
17

26
33 32 31 30 29
18
25
19
24

20

21

28 19

22
23
B

DUMP BODY SUBFRAME AND MOUNTINGS

GROUP SR 02158

4
8
7 9
6 10
5 11

12

13

14

15

CANOPY AND BOWS

GROUP SR 02158

4
8
7 9
6 10
5 11

12

13

14

15

CANOPY AND BOWS

GROUP SS 02158

2
3
3
3

5
6 4

11
9
10
13

12

18

18 14
18 15

5
5 16
17

17

REAR SEATS
GROUP SS 02158

2
3
3
3

5
6 4

11
9
10
13

12

18

18 14
18 15

5
5 16
17

17

REAR SEATS
GROUP U 02158

WINCH ASSEMBLY AND ROPE

GROUP UA 02158
1 2 3 4 5 6 2 7 8 9 10 11 12

25 24 23

22 21 201918
13 13
1 2
14 14
13 13
35 15
26 27 28 29 21 30 31 32 33 34 16
17
36

21 37 38 39

11 61 60 10 60

59 58
41
40

55 56 57 56 55

42 43 44 45 44

46 47 46
48 48

49

50 54 52 53 52 51 50 49

WINCH, MAIN HOUSING,

DRUM AND FAIRLEADS
GROUP UA 02158
1 2 3 4 5 6 2 7 8 9 10 11 12

25 24 23

22 21 201918
13 13
1 2
14 14
13 13
35 15
26 27 28 29 21 30 31 32 33 34 16
17
36

21 37 38 39

11 61 60 10 60

59 58
41
40

55 56 57 56 55

42 43 44 45 44

46 47 46
48 48

49

50 54 52 53 52 51 50 49

WINCH, MAIN HOUSING,

DRUM AND FAIRLEADS
GROUP UA 02158
1 2 3 4 5 6 2 7 8 9 10 11 12

25 24 23

22 21 201918
13 13
1 2
14 14
13 13
35 15
26 27 28 29 21 30 31 32 33 34 16
17
36

21 37 38 39

11 61 60 10 60

59 58
41
40

55 56 57 56 55

42 43 44 45 44

46 47 46
48 48

49

50 54 52 53 52 51 50 49

WINCH, MAIN HOUSING,

DRUM AND FAIRLEADS
GROUP UA 02158
1 2 3 4 5 6 2 7 8 9 10 11 12

25 24 23

22 21 201918
13 13
1 2
14 14
13 13
35 15
26 27 28 29 21 30 31 32 33 34 16
17
36

21 37 38 39

11 61 60 10 60

59 58
41
40

55 56 57 56 55

42 43 44 45 44

46 47 46
48 48

49

50 54 52 53 52 51 50 49

WINCH, MAIN HOUSING,

DRUM AND FAIRLEADS
GROUP UA 02158
1 2 3 4 5 6 2 7 8 9 10 11 12

25 24 23

22 21 201918
13 13
1 2
14 14
13 13
35 15
26 27 28 29 21 30 31 32 33 34 16
17
36

21 37 38 39

11 61 60 10 60

59 58
41
40

55 56 57 56 55

42 43 44 45 44

46 47 46
48 48

49

50 54 52 53 52 51 50 49

WINCH, MAIN HOUSING,

DRUM AND FAIRLEADS
GROUP UC SHEET 1 02158

11 23
9 10 22
21
19 20 24
18
17
12 15 16
25

8 26
7
6 13
4 5 14
3
1 2

27
30 28
29
28
29
31
32
33
34
35
36
37
38
39

WINCH, WORM DRIVE, HOUSING

AND OVERLOAD SAFETY CLUTCH
GROUP UC SHEET 1 02158

11 23
9 10 22
21
19 20 24
18
17
12 15 16
25

8 26
7
6 13
4 5 14
3
1 2

27
30 28
29
28
29
31
32
33
34
35
36
37
38
39

WINCH, WORM DRIVE, HOUSING

AND OVERLOAD SAFETY CLUTCH
GROUP UC SHEET 1 02158

11 23
9 10 22
21
19 20 24
18
17
12 15 16
25

8 26
7
6 13
4 5 14
3
1 2

27
30 28
29
28
29
31
32
33
34
35
36
37
38
39

WINCH, WORM DRIVE, HOUSING

AND OVERLOAD SAFETY CLUTCH
GROUP UC SHEET 2 02158

40

41
42 43
44
45
46
47
48
49
50
51
52
53
54
55
56

57

58
59
60

61

WINCH, WORM DRIVE, HOUSING

AND OVERLOAD SAFETY CLUTCH
GROUP UC SHEET 2 02158

40

41
42 43
44
45
46
47
48
49
50
51
52
53
54
55
56

57

58
59
60

61

WINCH, WORM DRIVE, HOUSING

AND OVERLOAD SAFETY CLUTCH
GROUP WA SHEET 1 02158

9
8
7
6
5

4
3
2

10
11

19

18
18 17
17 15 25
20
16
14 21

27
5
26

13 24
8
12
23
22

HYDRAULIC PUMP AND ATTACHMENTS

GROUP WA SHEET 1 02158

9
8
7
6
5

4
3
2

10
11

19

18
18 17
17 15 25
20
16
14 21

27
5
26

13 24
8
12
23
22

HYDRAULIC PUMP AND ATTACHMENTS

GROUP WA SHEET 1 02158

9
8
7
6
5

4
3
2

10
11

19

18
18 17
17 15 25
20
16
14 21

27
5
26

13 24
8
12
23
22

HYDRAULIC PUMP AND ATTACHMENTS

 GROUP WA SHEET 2 02158

44
28
43 45 29
42
30

31

41 32
40

39
38

35
36
34
29
33
28
37

HYDRAULIC PUMP AND ATTACHMENTS

 GROUP WA SHEET 2 02158

44
28
43 45 29
42
30

31

41 32
40

39
38

35
36
34
29
33
28
37

HYDRAULIC PUMP AND ATTACHMENTS

GROUP WB 02158
1

4 6
5

22 21
23
24

8
20

9
10

11
12
13
25

14
31
32
26
30
19
27
29 18 13
17

15
28

16

OIL RESERVOIR
GROUP WB 02158
1

4 6
5

22 21
23
24

8
20

9
10

11
12
13
25

14
31
32
26
30
19
27
29 18 13
17

15
28

16

OIL RESERVOIR
GROUP WB 02158
1

4 6
5

22 21
23
24

8
20

9
10

11
12
13
25

14
31
32
26
30
19
27
29 18 13
17

15
28

16

OIL RESERVOIR
GROUP WC SHEET 1 02158

2
3 4 5 6 7 8
9

13
14
13 12 11
10

15

16

28
17 18 19 20
21 22
27

26

25

24
23
A

CONTROL VALVES, LINES AND FITTINGS

GROUP WC SHEET 1 02158

2
3 4 5 6 7 8
9

13
14
13 12 11
10

15

16

28
17 18 19 20
21 22
27

26

25

24
23
A

CONTROL VALVES, LINES AND FITTINGS

GROUP WC SHEET 1 02158

2
3 4 5 6 7 8
9

13
14
13 12 11
10

15

16

28
17 18 19 20
21 22
27

26

25

24
23
A

CONTROL VALVES, LINES AND FITTINGS

GROUP WC SHEET 2 02158
32
31
30

29

33

37
34
36
38 39 40

35

42

43
41
52 44
51 45
45
46 46
50

49
47
FROM
PUMP

48

CONTROL VALVES, LINES AND FITTINGS

GROUP WC SHEET 2 02158
32
31
30

29

33

37
34
36
38 39 40

35

42

43
41
52 44
51 45
45
46 46
50

49
47
FROM
PUMP

48

CONTROL VALVES, LINES AND FITTINGS

GROUP WCSHEET
SHEET2 3 02158
53
FROM
AIR SWITCH 54

71

FROM
AIR SWITCH

70

69

68

67 TO OIL
RESERVOIR

66
65
64

63

62

46
45
61
60

59

58

57
55
56 A

CONTROL VALVES, LINES AND FITTINGS

GROUP WCSHEET
SHEET2 3 02158
53
FROM
AIR SWITCH 54

71

FROM
AIR SWITCH

70

69

68

67 TO OIL
RESERVOIR

66
65
64

63

62

46
45
61
60

59

58

57
55
56 A

CONTROL VALVES, LINES AND FITTINGS

GROUP WC SHEET 4 02158
72

73 75
74
73 76

78
77
95

94 79

80
73
81
82

83
73
84
78
85

86

93

92

91

90

89 87
A
88

CONTROL VALVES, LINES AND FITTINGS

GROUP WC SHEET 4 02158
72

73 75
74
73 76

78
77
95

94 79

80
73
81
82

83
73
84
78
85

86

93

92

91

90

89 87
A
88

CONTROL VALVES, LINES AND FITTINGS

GROUP WC SHEET 4 02158
72

73 75
74
73 76

78
77
95

94 79

80
73
81
82

83
73
84
78
85

86

93

92

91

90

89 87
A
88

CONTROL VALVES, LINES AND FITTINGS

GROUP WD 02158

2
3 4 5

8
7
6 5

10
9
4
5

11

12 13 17
14 15 16

20 19 18

AIR SWITCH
GROUP WD 02158

2
3 4 5

8
7
6 5

10
9
4
5

11

12 13 17
14 15 16

20 19 18

AIR SWITCH
GROUP WE SHEET
SHEET 11 02158
1

28
2
27 3
9 4

26 2

25 5
9

7
24
8
9
10

11
9
23

22
12
21
9

20
19

13

18

17

16

15
14 A

DUMP CYLINDER
GROUP WE SHEET
SHEET 11 02158
1

28
2
27 3
9 4

26 2

25 5
9

7
24
8
9
10

11
9
23

22
12
21
9

20
19

13

18

17

16

15
14 A

DUMP CYLINDER
GROUP WE SHEET
SHEET 11 02158
1

28
2
27 3
9 4

26 2

25 5
9

7
24
8
9
10

11
9
23

22
12
21
9

20
19

13

18

17

16

15
14 A

DUMP CYLINDER
GROUP WE SHEET 2 02158

29

30

31
32

33

37

33

36

35

34
A

DUMP CYLINDER
GROUP WEA SHEET 1 02158

20

2
19
12

18
11 3

17 4

6
16
10

7
14 13

15 9

14

RUPTURE VALVE AND FITTINGS

GROUP WEA SHEET 1 02158

20

2
19
12

18
11 3

17 4

6
16
10

7
14 13

15 9

14

RUPTURE VALVE AND FITTINGS

GROUP WEA SHEET 2 02158

21

23

24
25
26 22
27

27
26
29
28

RUPTURE VALVE AND FITTINGS

GROUP WF 02158

2 7
3
4 8
5
6 9
11
10

12
13

14
28 27

13

15
16
17
18

19 1

20

7
25
8
9
12 3
2

24

23 22
21

26
29
30
32 29
A
31 28 27

TAILGATE CYLINDER
GROUP WF 02158

2 7
3
4 8
5
6 9
11
10

12
13

14
28 27

13

15
16
17
18

19 1

20

7
25
8
9
12 3
2

24

23 22
21

26
29
30
32 29
A
31 28 27

TAILGATE CYLINDER
GROUP WF 02158

2 7
3
4 8
5
6 9
11
10

12
13

14
28 27

13

15
16
17
18

19 1

20

7
25
8
9
12 3
2

24

23 22
21

26
29
30
32 29
A
31 28 27

TAILGATE CYLINDER
INTENTIONALLY

LEFT

BLANK