Feasibility Report of Oil Mill Firm PDF
Feasibility Report of Oil Mill Firm PDF
Feasibility Report of Oil Mill Firm PDF
FEASIBILITY REPORT OF OIL MILL FIRM
By
AMADI, TONY
Dwrighttonero2k3@yahoo.com
&
DAN, UNWANA
danunwana@yahoo.com
2
EXECUTIVE BRIEF
This feasibility report is carried out to show the feasibility and viability of
would be sited at Ikot Atasung in Ikot Ekpene L.G.A of Akwa Ibom State.
period for both principal and interest would be 5 years.
Base on this projection for cost, the survey has shown that the
investment to it promoters.
3
CHAPTER ONE
PROJECT BACKGROUND
1.1 INTRODUCTION
The main activity of palm oil mills is to process fresh fruit bunch into
several products. The main products consist of crude palm oil, palm karnel and
palm karnel oil. Besides, fertilizer, empty bunch ash (soda) and shells are the
byproducts of the process.
For the purpose of this study, we would be more concern with palm oil
extraction, which the other would be considered as byproducts. It is generally
agreed that the product oil palm (Elacis Guinness) originated in the tropical rain
forest region of West Africa. The palm bears it fruit in bunches varying in
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central nut consisting of a shall and the karnel which itself contains, an oil,
quite different to palm oil, resembling coconut oil. Palm oil mills will buy
fresh fruit bunch from various suppliers. These are usually conveyed to the
processing site in baskets, push carts and trucks etc, where they are processed.
The feasibility report on oil seed processing mill “palm oil extraction”
project is presented.
1.2 PURPOSE OF THE STUDY
The study is to determine the economic and commercial viability of the
proposed palm oil mill factory, Pela oil mill (Nig.) Enterprise. It is also intended
that the outcome will guide planning and decision making process.
1.3 OBJECTIVE OF THE STUDY
1. To determine the required capital outlay.
2. To determine the economic and commercial viability of the project.
3. To ascertain the feasibility and performance of the project in term of
return on investment (ROI).
4. To ascertain the economic justification for the proposed palm oil mill.
1.4 BUSINESS DESCRIPTION
5
The proposed firm, Pela Oil Mill (Nig) Enterprise is an oil mill where
palm oil will be process for sell, the firm shall also process palm products for
the general public for service charge. The product, palm oil is rich in
carotonids ( pigment found in plants and animals) from which it drive its deep
red colour and the major component of its glyeerides is the saturated fatty
acid palliative, hence it is a viscous semi solid. Because of its econotric
industries in Nigeria. Africa and most part of the world. The product
categories shall be package in 20 liters and drums.
1.5 PAST HISTORY OF PALM OIL INDUSTRY
International trade in palm oil began at the turn of the 19 th century, while
that of palm karnel developed only after 1832. Palm oil became the principal
cargo for slave ship after abolition of the industrial revolution in Europe. As
people in Europe began to take sanitation and hygiene seriously, demand for
soap increased, resulting in the demand for vegetable oil suitable for soap
manufacturing and other technical uses. In the early 1980s, exports of palm oil
6
1911, the British West Africa territories exported 87,000 tonnes.
Nigeria. Nigeria was the largest exporter until 1934 when Malaysia
surpassed the country.
1.6 REASON FOR THE CHOICE OF THE PROJECT
There has been increasing demand for palm oil in Nigeria, given the fact
hotels industries and the various uses derive from the byproducts,
hence large market. This is couple with the easy access of raw
material, relative small amount of capital required to standard extensive
employment opportunities available in this line of business.
7
1.7 CURRENT INDUSTRY STRUCTURE
The extensive development of oil palm industries in Nigeria has been
gives higher yield of return on investment. Also, palm oil produce contributes
more than 15% of the nonoil revenue of Nigeria ( Federal ministry of
statistics report, 2005). It is also worthy of mention that there is increasing
demand in Nigeria of this commodity both direct consumption and as raw
material for the production of other goods.
CHAPTER TWO
MARKET STRATEGY/ANALYSIS
Swot analysis would be used to determine the mode of market strategy
to adopt.
S Strength
W Weakness
O Opportunity
T Threat
STRENGTHS
8
The company shall take advantage of the following:
Sufficient capital outlay
Availability of raw material
Managerial efficiency
Unsaturated market.
WEAKNESSES
Inexperience in the industry
Inadequate skilled workforce
Inadequate takeoff capital
OPPORTUNITIES
Easy access to the firm
Population density
Availability of infrastructure in the community
Minimum competition within the proposed project location.
THREATS
Competitors
Government polities and regulation
Weather/ climate condition (Shortage of raw material during rainy
season
9
Incessant power failure
Fluctuation in foreign exchange rate/interest rate.
2.1 ESTIMATED DEMAND
especially in Akwa Ibom and other Southern States of the country where the
supply of these products is low. The byproducts are used for palm karnel oil,
cake and soap making and feed production.
TABLE 2.1 CURRENT MARKET PRICE OF PALM OIL
2.2 LIKELY COMPETITORS
Some of the companies that will be competing with Pela oil mill will
be existing companies like
10
1. Uko oil – Etim Ekpo
2. Pamac oil Ibesikpo Asutan
3. Okomu oil Edo State.
2.3 PROPOSED MARKET PENETRATION
Pela Oil Mill (Nig.) Enterprise will announce its presence in the palm
oil/ mill market by using price and quality, as its relative affordable price
will make our product popular.
2.4 FACTORS THAT ARE LIKELY TO AFFECT THE BUSINESS.
ECONOMIC FACTORS
Huge capital outlay requirement
Cost of capital fund
Size of income
Existence of demand for the product
POLITICAL FACTORS
Political instability
11
Government policies and regulation.
SOCIAL FACTORS
Cost of living
Standard of living
Kidnapping and other social vices
ENVIRONMENTAL FACTORS
Availability of raw materials
Availability of work force
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CHAPTER THREE
TECHNICAL ANALYSIS
3.1 PROPOSED PLANT ANALYSIS
Pela Oil Mill (Nig.) enterprises is expected to produced 40004500 litres
of palm oil, during the dry season which is the peak period for palm oil fruit
and about 30003500 litres of palm oil during the rainy season, monthly. This
feasibility assume production of 100 number of 20 litres and 10 number of
drums of palm oil every month.
3.2 MAXIMUM PRODUCTION LEVEL
This may happen in cases where factors of production are not enough
as in rainy season or other unforeseen circumstances, the production level is
not expected to be below 10001500 litres of palm oil.
3.3 PRODUCTION INPUT
Palm fruit bunches
Deolied cake boiler (DOC)
13
Oil mill plant
Storage tank
Plastic cags
Borehole
Motor van
Labour
Generating plant
Empty drums
3.4 SOURCES OF INPUTS
Most of the inputs are to be fabricated right there in the factory. The
generating plant would be bought form Port Harcourt, palm fruit bunches
will be bought in Ukanafun Local government area in Akwa Ibom State, while
plastic cags and drums will be bought from Abia in Abia state.
3.5 GEOGRAPHICAL LOCATION
The factory is to be located at Ikot Atasung in Ikot Ekpene Local
Government Area of Akwa Ibom State. The area has two seasons, which are
the rainy and dry season. The rainy season last for about 8 months, thus, it is
ideal for oil palm.
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3.6 A FLOW CHART OF PLAM OIL PROCESSING
Bunch Reception
Bunch Sterilization
Bunch Threshing
Empty bunches
Fruit Digestion
Pulp pressing
Nut fibre
Oil clarification
Oil packing
15
A diagram showing the flow of palm oil processing.
BUNCH RECEPTION
Fresh fruit arrives from the field as bunches or loose fruit. The fresh
scale so that quantities of fruit arriving at the processing site may be checked.
The quality standard achieved depend on the quality of bunches.
BUNCH STERILIZATION
Sterilization or cooking means the use of high temperature netheat
treatment of loose fruit. Cooking normally uses hot water, sterilization uses
autoxidation.
16
BUNCH THREASHING
bunch stem with an axe or machetes and then separating the fruit from the
spikest by hand, or a rotating drum or fixed equipped with rotary beater
bars detaching the fruit from the bunch, leaving the spikelets on the stem.
DIGESTION OF FRUIT
Digestion is the process of releasing the palm oil in the fruit through
the rupture or breaking down of the oil bearing cells. The digester
central relating shaft carrying a number of beaters stirring aims. Through
the action of rotating beater arms, the fruit is pounded, or digesting the fruit
outer covering (exocarp), and completes the disruption of the oil cells already
began in the sterilization phase.
PROCESSING (EXTRACTING THE PALM OIL)
method. The other called the ‘wet’ method uses hot water to leach out the oil.
In the “dry” methods the objective of the extraction stage is to squeeze
the oil out of a mixture of oil, moisture, fibre and nuts by applying mechanical
pressure on the digested mash.
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CLARIFICATION AND DRYING OF OIL
The main point of clarification is to separate the oil from its entrained
impurities. The fluid coming out of the press is a mixture of palm oil, water,
cell debries fribrous material and ‘nonoily solids.
Because of the nonoily solids, the mixture is very thick (viscous). Hot
water is therefore added to the press output mixture to thin it. The dilution
(addition of water) provides a barrier causing the heavy solids to fall to the
bottom of the container while the higher oil droplet flow through the watery
mixture to the top when heat is applied to break the emulsion.
OIL STORAGE
The dried oil is simply packed into a storage tanks, used petroleum
drums, plastic drums, or plastic cags, and store at ambient temperature.
3.7 ENVIRONMENT IMPACT
will cause both noise and air pollution. The final byproducts of the palm oil
processing process are all used as fuel, fertilizer and plam karnel etc. Also
the factory shall provide job opportunity to the people of its host
community. Thereby giving them a means of livelihood.
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CHAPTER FOUR
4.0 PROJECT COST ESTIMATE
The project cost estimate is put at, One Million Five Hundred
assets and material required for the firm’s operation (working capital). The
analysis is stated below.
Plants and machinery N
345,000
19
Building rent 200,000
Fixtures and fitting 80,000
Motor van (fairly used pick up) 400,000
Business levies 10,000
Material consumed: raw material 70,000
plastic cags 24,000
Drums 15,000
Working capital & other operating 356,000
expenses
Capital structure 1,500,000
4.2.5 PERSONNEL
4.2.6 MATERIAL PROJECTION/ESTATES
4.2.3 MOTOR VAN
up)
Total 400,000 400,000
21
4.2.4: FIXTURES AND FITTING
4.1 SOURCES OF FUNDS
4.2 BASIS OF PROJECT COST ESTIMATE
The current market price for fixed asset to be provided by Pela Oil Mill
(Nig) Enterprise is obtained through a market survey carried out by our
analysis.
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4.2:1 OFFICE RENT
A 2 bedroom flat will be rented for two years at the cost of N100,000
each year while a temporal tent will be constructed beside the building which
will be use for the oil mill plant.
4. 2:2 PLANT/ MACHINATES
market
N value
N
DOC’ Boilder/Storage Fabricated 1 90,000 90,000
tank
Borehole Constructed 1 60,000 60,000
Oil mill plant Fabricated 1 120,000 120,000
Generating plant Leaster 1 75,000 75,000
Total 345,000 345,000
CHAPTER FIVE
5.6 PELA OIL MILL (NIG) ENTERPRISE PROJECTED BALANCE SHEET FOR
FIVE YEARS (2012-2015)
Items Year 1 Year 2 Year 3 Year 4 Year 5
2012 2013 2014 2015 2016
(A) Fixed
Assets
Plant & 345,000 362,250 380,362.5 399,380.6 404,349.6
machinery
Fixture & 180,000 84,000 88,200 92,610 97,240.5
fitting
Insurance 20,000 21,000 22,050 23,152.50 24,310.1
Debt 90,000 90,000 90,000 90,000 90,000
repayment
Interest 162,000 162,000 162,000 162,000 162,000
change
Serving 40,000 42,000 44,100 46,305 48,620.3
Medical 60,000 63,000 66,150 69,457.5 72,930.4
welfare cost
Rent 200,00 21,000 220,500 231,525 243,101.3
Levies 10,000 10,500 11,025 11,576.3 12,155.1
Carriage 6,700 7,035 7,386.6 7,755.9 8,143.7
outward
Depreciation 34,500 36,225 38,036.3 39,938.1 41,935
(D) Total 1,176,900 1,222,1916 1,270,70.5 1,321,636.1 1,375,118
E: (C-B) 7,481,000 7,877,658. 8,284,140. 10,094,310.4 9,159,095.9
26
profit before 4 5
tax
Taxation 149,620 157.101 164,956.6 173,204.4 181,864.6
rate (2%)
Profit After 7,331,380 7,720,5574 8,119,183. 10,094,310.4 81977,231.3
Tax 9
5.5 PELA OIL MILL (NIG) ENTERPRISE PROJECTED CASH FLOW FOR FIVE
YEARS (2012-2016)
Items Year 1 Year 2 Year 3 Year 4 2015 Year 5 2016
2012 2013 2014
(A) CASH INFLOW
Capital
Equity (70%) 1,050,000 1,102,500 1,157,625 1,215,506.3 1,276,259
Borrowing (30%) 450,000 472,500 496,125 520,931.3 546,977.9
Sales 9,852,000 10354,600 10,872,330 10,872,330 11,415,946.5
TOTAL INFLOW 11,352,000 11,929,600 12,526,080 12,608,767.3 13,239,183.9
(B) CASH OUT
FLOW
5.4 PELA OIL MILL (NIG) ENTERPRISE PROJECTED TRADING PROFIT AND
LOSS ACCOUNT FOR FIVE YEARS (2012-2015)
Items Year 1 Year 2 Year 3 Year 4 Year 5
2012 2013 2014 2015 2016
N N N N N
TURN OVER:
Sales 20 litters palm 6,000,000 6,300,000 6,615,000 6,945.750 7,293,037.5
oil
Sales of 230 litres 3,600,000 3,790,000 3,979,500 4,,178,475 4,387,398.8
(Drum) palm oil
Sales of by products 252,000 264.6000 277.830 291.721.5 306,307.6
(A) Total sales 9,852, 10,354, 10,872, 11,415, 11,986,7439
(seeappendixB) 000 600 330 946.5
(see appendixB)
Less: Cost of sales
Opening stock
Purchase 1,200,000 1,260,000 1,323,000 1,389,150 1,458,607.5
Add: carriage inward 30,000 31,500 33,075 34,728.8 36,464.2
1,230.000 1,291,500 1,356,075 1,423,878. 1495,0727
8
Less: closing stock 35,000 36,750 38,587.5 40,516.9 42542.7
(B) Total 1,195,000 1,254,750 1,317,385. 1,383,361. 10,534,213.9
27
5 9
(C) (A-B) Gross profit
Less: operating
Expenses
Salaries 344,000 361,191.6 379,251.9 398,213.7 418,124.4
Electricity 208,800 219,240 230,202 241,712.1 253,797.1
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5.3 PELA OIL MILL (NIG) ENTERPRISE LOAN AND INTEREST RATE
REPAMENT PLAN
Details Year 1 Year 2 Year 3 Year 4 Year 5
2012 2013 2014 2015 2016
N N N N N
Principal 450,000 1,008,000 756,000 504,000 252,000
Annual interest X 5 810,000
years (36% x 5) 1,260,000
Less: 90,000 90,000 90,000 90,000 90,000
Repayment principle
yearly interest yearly 162,000 162,000 162,000 162,000 162,000
Yearly repayment 252,000 252,000 252,000 252,000 252,000
Years End Balance 1,008,000 756,000 504,000 252,000 0
29
e) Depreciation N34,500
f) Firms product price would be N5.00 less than current market for price drum
000
o) It is assume that 30% trade creditor is on purchase; it is N780, 000 in the first
respectively.
CHAPTER SIX
6.0 Ratio analysi
1) Liquidity Ratio; Current ratio
= Current Asssets = 8,911,000
Current Liabilities 780,000
30
=11.4:1
= 8,657,000
9852,000
= 0.88 = 88%
4) Debtors Turnover
= Sales
_______________
Trade Debtors
= 9,852,000 = 10 times
985,200
5) Creditors Turnover
Sales
_____________
Trade Creditors
=
= 9852,000
_________ = 12.6 times
780,000
6) Net Profit Margin
31
= Net Profit
_______
= Sales
7) Debtors Collection period (Activity ratio)
= Trade debtors
Sales
8) Creditor collection period (Activity Ratio)
= Trade Creditors x 360
Sales
9) Fixed Assets Turnover (Activity ratio)
= Sales
Net fixed Asset
= 9,852,000
850,000 = 11.5 times
10) Total Assets Turnover (Activity Ratio)
32
= Sales
Total Assets
= 9,852,000
9,761,000 = 1. Times
11) Return on Asset (ROA) (Profitability Ratio)
12) Gearing Ratio
= Current debt 780,000 = 0.52 = 52%
Net worth 1500,000
13) Sovlevency Ratio
Debt Equity = Total debt
Shareholders Equity
= 450,000
1,050,000
= 0.43 x 100
= 43%
6.1 SUMMARY OF RATION
33
RATIO
1 Current Ratio 2:5 11.4:1 Good
1 Acid Test Ratio 1.4 8.9:1 Good
3 Gross Profit 41% 88% Good
Margin
4 Debt (Account 15 times 10 times Good
Receivable)
5 Creditor 10 times 12.6 Good
(Account
Payable
6 Net Profit 11% 74% Good
Margin
7 Average 25days 36days Not good
Debtor
8 Creditor 30days 28.8days Not good
9 Fixed Asset 3 times 11.5 Good
Turnover
10 Total Asset 1.0 times 1 time Good
Turnover
11 Return on 12% 75% Good
Asset
12 Gearing 30% 52% Good
13 Debt/Equity 50% 43% Good
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CHAPTER SEVEN
7.0 PROJECT EVALUATION
35
The purpose of evaluating project is to determine their profitability.
present to predict the future.
7.1 METHOD OF PROJECT EVALUATION
1) Pay back period (PBP)
2) Accounting rate of return (ARR)
3) Discounted cash flow (DCF)
a) Net present value (NPV)
b) Internal rate of return (IRR)
4) Profitability analysis
7.2 PAY BACK PERIOD (PBP)
The pay back period is an investment appraisal technique enables
an investor to determine the number of year it will take
recoup (recover) the initial capital outlay.
36
PELA OIL MILL (NG) ENTERPRISE
YEAR CASH FLOW
0 1,500,000
1 9,351,000
2 9.841,158.4
3 10,345,815.7
4 10,352,090.2
5 10,897,291.9
N9,351,000 – N1,500,000 = N7,851,000
The sum of first year less the initial investment
7,851,000 x 12=10 months.
9,351,000
This signifies that the project will take 10 months to recover its
initial capital outlay. The shorter the recovery time the more favourable it
is to the firm. 10 months is absolutely okey.
ACCOUNTING RATE OF RETURN
37
1
ARR = 7,331,380
1,500,000 = 4.89
7.4 DISCOUNTED CASH FLOW (DCF)
Net present value
The NPV concept is closely related to time value of money. The
NPV is the value obtained by discounting future cash flow from a capital
investment of project chosen interest rate or discounted rate of cost of
capital and then subtracting the initial cost of the project.
N 36% N
0 1500,000 1,500,000
NPV = 21,613, 139.91 – 1,500,000 = 20,113,139.91
CONCLUSION
Based on the total analysis of marketing, technical, financial and
economic feasibility and viability, it is obvious that the proposed project
is not only feasible, but also viable.
RECOMMENDATION
We recommend that the project be adopted for funding and
execution.
39
APPENDIX
SCHEDULE A
TRADE DEBTOR ANALYSIS
N
Year 1 20 litres palm oil 5000 197 985,000
Year 2 5% increase in year 1 1,034,460
amount
Year 3 5% increase in year 2 10,86,183
amount
Year 4 5% increase in year 3 1,140,492.5
amount
Year 5 5% increase in year 4 1,197,517.1
amount
40
APPENDIC
SCHEDULE B
SALES ANALYSIS
PRICE SOLD
N
Year 1 20 litres palm oil 5000 1,200 6,00,000
(2011)
Drum palm oil 30,000 120 3,600,000
By product 252,000
TOTAL 9,852,000
(2013( year
264,600
TOTAL 10,354,600
on amount of previous Unit
year Price
20 Litres Palm Oil Drum 1,323 6,615,000
By product 277,830
TOTAL 10,872,330
41
By product 291,721.5
TOTAL 11,415,946.5
By product 306,307.6
TOTAL 11,986,743.9