PROBASE Soil Road Technology

Presented by

Probase Groups of Companies

1. Introduction. 2. General Brief On Unpaved Road 3. Key Factors Effect Roads Performance. 4. What Is Probase Road System 5. Comparison On Performance. 6. Feasibility Study 7. Future Up-keep Technology. 8. Suitable/Potential Area To Apply. 9. Conclusion. 10. Q & A

Introduction

14 YEARS EXPERIECE IN
SOIL ROAD TECHNOLOGY

MALAYSIA TRADEMARK. ISO 9001 SINCE 2005 ON MANUFACTURING

MAIN BUSINESS : - SELLING SOIL STABILIZER & SOIL SEALANT ( SOIL ROAD TECH.) CO - BUSINESS : - CONTRACTOR FOR UPGRADING SOIL/GRAVEL ROAD .

OTHER S SERVICE : - KNOW HOW TRANFER. - TECHNICAL TRAINING.

Collaboration with local university for technology breakthrough and improvement.

Best Malaysian Innovative Product Award = Probase Road System Malaysian Innovative Product Award- Gold Medal = Promix Cold Mix Asphalt

Extensive Quality Control * Before Product Deliver To Customer

Soil Road

Gravel Road

* Generally perform during dry season

DRY SEASON :

a) Dusty

High Plastic Index results water easily penetrate into road base. Water will act like a lubricant to soil particles.

Muddy

Slippery

In 3 months, unpaved road will eroded from 50mm 75mm

Unpaved Road

As a result

Others Problems :

d) Unsafe & Risky!

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e) Accessibility Not Guaranty.

f) High Vehicle Maintenance Cost

a) Drainage System

b) Road surface Waterproof Layer (Surface Treatment)

Under ground and rain water are the enemy for soil road foundation . Road base/foundation destroyed easily due to absorb too much water. .
Soil Road Surface

Soil Road Foundation

*Depression Cause Accessibility Not Guaranteed *Weaken existing foundation

Maintenance on Drainage is required !!!

Without surface protective layer; Strong Foundation Soil Road NOT SUSTAINABLE & DURABLE.

Important

RAINY & DRY SEASON

Raining Water

Water Penetrated : soften and damage the soil foundation

Surface protective layer avoid : . Rain water direct penetration. . Dust

SOIL ROAD TECHNOLOGY

. Cost Effective .Faster & Easy To Install .Easy To Maintain

DUST & MUD FREE ALL SEASON ROAD

STEP 1 : Site Preparation

STEP 2 : Sealing

STEP 3 : Maintenance

To ensure free flow of water

ADM-99 Soil Sealant

* Special formulated for soil road surface. * Environmental friendly product. FUNCTION : a) Protect soil surface from erosion. b) Prevent water penetration. c) Prevent slippery on hilly area.

Waterproof Layer By ADM-99 Soil Sealant

Side Drain

Side Drain

Soil Road with ADM-99 Soil Sealant

1.Apply chipped stone and compact

2. Apply ADM-99 Soil Sealant

Small Scale Project

3. Apply chipped stone and roll.

ADM-99 Soil Sealant Sealing Process Big Scale Project

Chip Spreader

Completed Sealed Soil Road

Jalan Kampung Pasir Salam. (JKR Federal)

Surface Finish

ADM-99 did not peal off even after emergency break by truck

PART 4: MAINTENANCE
Machinery and Equipment Required 3 Ton Truck Spray Pump Plate Compactor Labour Required 1 Truck Driver 3 General Workers

One team can take care of 60km 100km. Yearly pothole maintenance is around 5%.

Defect : Potholes

1. 2. 3. 4. 5. 6.

Used road shoulder soil Clean the pothole Patch the pothole Apply compaction Seal the pothole (ADM-99) Dress with chipped stone.

Defect : Depression

1. 2. 3. 4. 5. 6.

Used side shoulder soil. Remove the un-suitable soil Patch the defect area. Apply proper compaction Seal the defect area.(ADM-99) Dress with chipped stone on coated area

Defect : Drain Blockage

Damages Course By Water Interlock!

* Clear all the blockage point to ensure water free flow at all time.

1999

2000

2001

AFTER 13 YEARS!!
(with maintenance) 2012

2005

2004

CONVENTIONAL VS PROBASE ROAD ROAD

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BETTER LIVING ENVIRONMENT IN RURAL AREA

GRAVEL ROAD

PROBASE ROAD
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GRAVEL / SOIL ROAD

PROBASE ROAD

SLIPPERY ROAD CAUSE DOWN TIME

ABLE TO SOLVE HILLY ROAD PROBLEM.

Accessibility Guaranty
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DUSTY ROAD CAUSE HEALTH PROBLEM

DUST FREE PROBASE ROAD SEGAMAT PALONG COCO ROAD 26KM ROAD CONDITION BEFORE & AFTER

DUSTY SOIL ROAD

IMPROVE LIVING STANDARD IN RURAL AREA.

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Time Saving
BEFORE 4-WHEEL DRIVE

AFTER SALOON CAR

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SAFETY

!!!

SOIL ROAD

PROBASE ROAD

MUDDY ROAD ISUNSAVE ESPECIALLY FOR MOTORCYCLE

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Initial construction Cost for Probase Road - (1kmx6m or 6000m) Peninsular Malaysia
1. ADM-99 materials by client, Including transport, 75 drums RM527 per drum RM39,525

2.

Chipping stone (27kg/m2) 162 tons RM49 per ton Labor & Machinery, Trimming, Curing & compact. (by sub con) 0.92M2 x 6000M2 = RM5520 Labor & Machinery, curing, Sealing & compact (by sub con) RM1.90/M2 x 6000M2 =RM11,400
Total cost per/km or 6000M2 Cost per M2

RM7938

3.

RM5520

4.

RM11,400

RM64,383 RM10,73

Initial construction cost for Resurfacing of gravel road (1kmx6m or 6000m) Peninsular Malaysia
1. Materials: RM35-60 per ton Thickness 100mm Density:2 ton/M3 RM47.50x1200 tons =RM57,000 RM57,000

Labor & Machinery (by sub con) for re-surfacing of gravel RM7.50/M length x 1000M

RM7,500

Total cost per/km or 6000M2 Cost per M2

RM64500 RM10.75

Summary of Comparison initial construction cost for Probase road and Resurfacing of gravel road. Peninsular Malaysia
Probase road Gravel road

RM64,383 per 6000M2

RM64,500 per 6000M2

RM10,73 per M2

RM10,75 per M2

Maintenance cost per year (1kmx6m or 6000m)

1. Material of ADM-99 Soil Sealant (5% defect=300M2, 4 drums) (4 drumsxRM527=RM2108) Material of Chipping stone (5% defect = 300M2, 27kg x 300M2=8.1 tons 8.1 tons x RM49 = RM396.90)

For Probase road Peninsular Malaysia

RM2108

2.

RM396.90

Labor & machinery (by sub con) RM6240 (Lorry:RM350, labor 4 x RM60 = RM240, Spray pump=RM100, Total cost=RM690 RM690/4000M2= RM0.17/M2 RM0.17 x 150% = RM0.26/M2 RM0.26 x 4 rounds x 6000M2 = RM 6240/KM or 6000M2 Total cost per 6000M2 Cost per M2 RM8744.90 RM1.46

Maintenance cost per year (1kmx6m or 6000m2)

1. Annually depression 20% or 1200m2 a. Gravel cost (240 tons of gravel required) RM47.50 x 240 tons = RM 11400 b. Labor & Machinery (by sub con) Cost for patching, RM6/m2 x 1200m2 =RM 7200

For Gravel road Peninsular Malaysia

RM11,400

2.

RM7200

3.

Normal grading (by sub con) (RM700/KM x 3 rounds = RM2100)

Normal Compaction (by sub con) (RM700/KM x 3 rounds = RM2100) Total cost per 6000M2 Cost per M2

RM2100

4.

RM2100

RM22,800 RM3.80

Summary of maintenance cost comparison per year of Probase road and Gravel road Peninsular Malaysia (1km x 6m or 6000m2)
Probase road Gravel road

RM8744.90 per 6000M2

(Price difference is RM14,055.10) RM1.46 per M2

RM22,800 per 6000M2

RM3.80 per M2

Initial construction Cost for Probase road : SABAH (1km x 6m or 6000m2)

1. ADM-99 materials by client, Including transport, 75 drums RM584 per drum Chipping stone (27kg/m2) 162 tons RM70 per ton Labor & Machinery, for Trimming, Curing & compact. (by sub con) 1.319/M2 x 6000M2=RM7914 Labor & Machinery, curing, Sealing & compact. (by sub con) 2.503/M2 x 6000M2 =RM15,018 Total cost per 6000M2 Cost per M2 RM43,800

2.

RM11,340

3.

RM7,914

4.

RM15,018

RM78,072 RM13.01

Initial construction cost for Resurfacing of gravel road (1km x 6m or 6000m2) SABAH
1. Materials required : 1200 tons RM45-80 per ton Thickness 100mm Density:2 ton/M3 RM62.50x1200 tons =RM75,000 RM75,000

Labor & Machinery (by sub con)

RM9.50/M length x 1000M

RM9,500

Total cost per 6000M2 Cost per M2

RM84,500 RM14.08

Summary of Comparison initial construction cost for Probase road and Resurfacing of gravel road. (1KM X 6M or 6000M2) SABAH
Probase road Gravel road

RM78,072 per 6000M2

RM84,500 per 6000M2

RM13.01 per M2

RM14.08 per M2

Maintenance cost per year of Probase road - (1km x 6m or 6000m2)

1. Material of ADM-99 Soil Sealant (5% defect=300M2, 4 drums) (4 drums x RM584 = RM2336) Material of Chipping Stones (5% defect=300M2, 27kg x 300M2 = 8.1 tons 8.1 tons x RM70 = RM567)

For Probase road SABAH

RM2336

2.

RM567

Labor & machinery (by sub con) (Lorry :RM350, labor 4 x 60 = RM240, Spray pump=RM100, Total cost=RM690 RM690/4000M2 = RM0.17/m2 RM 0.17 x 170% = RM0.29/m2 RM0.29/m2 x 4 rounds x 6000m2 =RM 6,960)
Total cost per 6000M2

RM6960

RM9,863

Cost per M2

RM1.64

Maintenance cost per year for Gravel Road .(1km x 6m or 6000m2)

1.

For Gravel road SABAH

Annually depression 20% RM15,000 a. Material required : 240 tons of gravel Cost =RM62.50 x 240 tons = RM15000 b. Labor & Machinery (by sub con) (Cost for patching, RM8/m2 x 1200 tons= RM9600) Normal grading (by sub con) RM900/km x 3 rounds = RM2700 Normal Compaction (by sub con) (after grading, RM900/m2 x 3 rounds = RM2700) Total cost per 6000M2 Cost per M2 RM9,600

2.

3.

RM2700

4.

RM2700

RM30,000 RM5.00

Summary comparison on yearly maintenance cost for Probase road and Gravel road. SABAH
(1km x 6m or 6000m2)

Probase road

Gravel road

RM9863.00 per 6000M2 (Price difference is RM 20,137) RM1.64 per M2

RM30,000 per 6000M2

RM5.00 per M2

1. Less vehicle/truck maintenance cost. 2. Less FFB transportation cost. 3. Better fruit quality due to 0 down time. 4. Better working/living environment.

Up-grade To Soil Stabilized Asphalt Road

Apply a layer of Tack Coat

Compact the Asphalt layer

Lay 50mm thick Asphalt

Location : Ladang Basir Ismail Ulu Tiram. (10 years old PROBASE Road)

After 3 year

. Main Road To Estate And Office. . Main Road To Palm Oil Mill

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. Housing Area . Office Compound. . Car Park.

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 Hilly Area In Estate

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SOIL ROAD

Adding Clayey Soil

Cost Effective & Easy Maintenance All Season Road. (PROBASE ROAD SYSTEM)
LADANG BASIR ISMAIL, ULU TIRAM, JOHOR

GEAVEL ROAD
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10: Q & A

THANK YOU
CONTACT US : PROBASE MANUFACTURING SDN BHD (498742-K)
NO. 70 & 72, JALAN PINANG 23, TAMAN DAYA, 81100 JOHOR BAHRU, JOHOR DARUL TAKZIM, MALAYSIA TEL: +607-355 6122 FAX: +607-351 2591

Email: marketing@probase.com.my www.probase.com.my

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