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    Ogpe OGPE Oil Fields: Calculation Sheet

    Uploaded by

    Faber Trujillo
    The document provides calculations to determine the settle-out pressure and conditions for a compressor system after trip. It calculates the volume, mass, pressure, temperature, and density of the gases on the suction and discharge sides. For systems with multiple compressor stages on a common casing, it also calculates the overall settle-out pressure accounting for leakage between stages. The purpose is to ensure the suction side piping and protection devices are designed to withstand the settle-out conditions including margins, to avoid issues like protective safety valves lifting and becoming damaged.

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    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd

    Ogpe OGPE Oil Fields: Calculation Sheet

    Uploaded by

    Faber Trujillo
    162 views4 pages
    The document provides calculations to determine the settle-out pressure and conditions for a compressor system after trip. It calculates the volume, mass, pressure, temperature, and density of the gases on the suction and discharge sides. For systems with multiple compressor stages on a common casing, it also calculates the overall settle-out pressure accounting for leakage between stages. The purpose is to ensure the suction side piping and protection devices are designed to withstand the settle-out conditions including margins, to avoid issues like protective safety valves lifting and becoming damaged.

    Original Description:

    Compressor Settle Out Calc

    Original Title

    Compressor Settle Out Calc 2014 Ver A

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    © © All Rights Reserved

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    The document provides calculations to determine the settle-out pressure and conditions for a compressor system after trip. It calculates the volume, mass, pressure, temperature, and density of the gases on the suction and discharge sides. For systems with multiple compressor stages on a common casing, it also calculates the overall settle-out pressure accounting for leakage between stages. The purpose is to ensure the suction side piping and protection devices are designed to withstand the settle-out conditions including margins, to avoid issues like protective safety valves lifting and becoming damaged.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    162 views4 pages

    Ogpe OGPE Oil Fields: Calculation Sheet

    Uploaded by

    Faber Trujillo
    The document provides calculations to determine the settle-out pressure and conditions for a compressor system after trip. It calculates the volume, mass, pressure, temperature, and density of the gases on the suction and discharge sides. For systems with multiple compressor stages on a common casing, it also calculates the overall settle-out pressure accounting for leakage between stages. The purpose is to ensure the suction side piping and protection devices are designed to withstand the settle-out conditions including margins, to avoid issues like protective safety valves lifting and becoming damaged.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    of 4

    E3 Calculation Sheet

    Rev Client: OGPE Calculation No:


    Project: OGPE Oil Fields Rev : Date:
    Subject: By: Chk'd: App'd:

    Units = 2
    1
    System Sketch

    Input Suction/Discharge Details


    Component Line No ID, in L/H,m Vol,m³
    Suction Side
    KOD Inlet Pipe 27 16 5.91
    KOD Inlet Pipe 23.2 27 7.36
    Recycle Line Outlet 23.2 35 9.55
    KOD Height above NLL 54 2.65 4.25
    KOD Outlet Pipe 27 44 16.25
    Other Piping 0 0 0.00
    Compressor Casing Half the Volume 0.25
    KOD Height above NLL 0.00
    Subtotal 43.58
    Discharge Side Hot
    Compressor Casing Half the Volume 0.25
    Compressor Outlet 19 37 6.77
    Other Piping 0 0 0.00
    Cooler Inlets 0 0 0.00
    Cooler Volume Half the Volume 3.00
    Subtotal 10.02
    Discharge Side Cold
    Cooler Volume Half the Volume 3.00
    Cooler Outlets 0 0 0.00
    Cooler Outlet Pipe 16 9.6 1.25
    Recycle Inlet Pipe 14.3 9.8 1.02
    Cooler Outlet Pipe 0 0 0.00
    KOD Height above NLL 0.00
    Subtotal 5.26

    Settle-out Calculation
    Enter Suction/Discharge Pressure, Temperature and Density from Hysys
    Discharge Side
    Suction Side Before Cooler After Cooler Combined
    Gas Mol Weight = 18.48 18.48 18.48 18.48
    Pressure, P bar a = 15 51.1 50.41 24.46
    Temperature, T °C = 65 178.0 26.5 88.29
    Gas Density, ρ kg/m³ = 10.52 25.68 38.15 15.57
    Gas Enthalpy, H kJ/kg =
    Estimated Compressibility z= 0.94 0.98 0.98 0.97

    Volume, V m³ = 43.58 10.02 5.26 58.85


    Mass, M kg = 458.42 257.26 200.70 916.38

    Settleout Pressure bar a = 24.50


    Note: Input from Hysys based on Enthalpy/Density by trial and error if accurate results are required

    Section below is to calculate overall settle-out of 2 or more stages


    Combined Settle-Out Stages Stage A Stage B Stage C Combined
    Pressure bar a = 24.50 56.52 38.90
    Temperature °C = 88.29 43.2 57.27
    Volume m³ = 58.85 44.11 102.96
    Mass kg = 916.38 2,020.43 2,936.81
    Gas Mol Weight = 18.48 18.42 18.45
    Average Density kg/m³ = 15.57 45.80 28.52
    Estimated Compressibility z = 0.97 0.86 0.00 0.92
    Settleout Pressure bar a = 24.50
    SMKumar Energy Envi Rev A Nov 2010

    FPS Units
    SI P bar a kPag
    t °C Datum 15.6
    T Absolute °K 273.15
    Mass kg R 0.08314
    L m Volume m³
    Density kg/m³ Enthalpy kJ/kg
    Calculation Purpose
    As soon as a compressor is tripped, its inlet and outlet SDV close and anti-surge recycle valve
    opens. High pressure/High temperature hot gases reach the suction side. Both the suction and
    discharge side reach a common pressure and temperature called settle-out. In case of a common
    casing for two or more number of stages, after an intial settle-out of individual stages, all the
    stages on the common casing reach a common or overall settle-out pressure due to leak thru
    labrinth seals.

    Suction side should be designed for the settle-out condition + a suitable margin. Otherwise Suction
    KOD PSV will pop and close quickly - chatter and damge PSV seat and eventual PSV leaks. Suction
    PAHH has no remedy in this cases. In the early stages of the project, piping run length may not be
    known to determine settle-out pressure correctly. It is suggested a good margin is made in
    settle-out estimate, to avoid PSV lift + damage, a problem known to operators. Some clients
    require shutdown and investigation if a PSV lifts, addded cost. [Note: Leaking discharge check
    valve can add more HP gas in the time taken for the discharge SDV closes!!, another known
    headache.]

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