Engineering Capability

Presentation

02-Feb-2015
About Pyramid E&C
Est. 1995, professionally managed Company

Over 500 projects executed till date

Employs over 600 Engineers and Construction Staff

Main operations in UK, Middle East and India

Certified to ISO 9001:2008 and Achilles JQS for North Sea

Complete value chain for Oil & Gas Production,

Transportation, Storage and Refining facilities

PLAN DESIGN BUILD MANAGE

02-Feb-2015
INDUSTRIES SERVED
Pyramid E&C has core competence in following
industry segments

Oil & Gas

Refining and Petrochemicals

Hydrocarbon Storage & Distribution

Bi f l
Biofuels

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HSE & QUALITY

Pyramid E&C’s Policy is to provide Competitive, Safe

and Innovative engineering solutions in a Productive,

Lawful, Ethical and Socially responsible manner.

ISO:9001-2008 Achilles JQS for North Sea

Certificate No. 3605-2007-AQ-IND-RvA Company Reg.no:11-120253

02-Feb-2015
Business Units

Pyramid E&C is organized into following business units

supported by group engineering and manufacturing assets.
assets The
project delivery models include Lumpsum, Reimbursable, Cost
Plus Rentals,
Plus, Rentals Build own operate

ENGINEERING Production Solutions

PRODUCTION SERVICES EPC
EPC PROJECTS
• Conceptual Studies • Well Testing Systems • Central Production Facilities
• FEED • Early Production Facilities • Gas Plants
• Detailed Engineering • Field Diesel Units • Diesel Refineries
• Project Management • Topping Units • Gasoline Refineries
• Rentals & BOOT • Hydrocarbon Storage
• Operation Management • Pipelines

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Locations

Studies Engineering
Pyramid Engineering & Pyramid Consulting
C
Consulting, London, UK Engineers, Thane, India

PYRAMID
ENGINEERING::SOLUTIONS

FEED/ EPC Process Modules

Pyramid E&C Avesta Engineering,
D b i UAE
Dubai, M d India
Mundra, I di

Other Offices: Singapore, Norway, Iraq, Saudi Arabia, Oman,

Houston, Kuwait

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Pyramid E&C Dubai

Office setup in 2008 as Middle East regional Headquarters. The

office is designed for 50 personnel providing following services:

• Sales
S l
• Proposals
• Front End Engineering
• Project Management
• Banking & Finance
• Human Resources
• Procurement

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Pyramid E&C India

Office setup in 1995 as Engineering Centre, grown to 700

personnel Capacity.
Capacity Activities carried out are following:

• Proposals
P l
• Detailed Engineering
• Procurement
• Human Resources
• Quality Management
• IT and Back End Support

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Pyramid E&C London

Office setup in 2006 to develop business in Europe and

Scandinavia The office provides technical expertise and
Scandinavia.
specialist services for Oil & Gas Offshore business. The main
business areas handled are:

• Floating
Fl ti Production
P d ti
• Subsea Engineering
• Human Resources
• Business Development
• Strategic Alignments

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Engineering Capability
Comprehensive engineering team with track record of
delivering more than 500 global assignments successfully.

– Feasibility and Conceptual Studies

– Front End Engineering & Design
– HSE Studies
– Tendering and Bid Evaluation
– Detailed Engineering
– Vendor Document Approval
– Construction Engineering
– Field Engineering Support

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ENGINEERING RESOURCES

Base Staff :
150 4 6
15 35
17
19
28
14 15

12

Plant Design Process Electrical

Instrumentation Mechanical Civil/Structural
Project HSE & Q Documentation
S
Support t Staff
St ff

Base man hours: 300,000 Annum

Total Capacity: 1.3 Million Man
Man-hours
hours per annum
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ENGINEERING DISCIPLINES
Pyramid E&C has all the major disciplines in-house e.g.
– Process Engineering
– Mechanical Engineering
– Piping Engineering
– Civil & Structural Engineering
– Electrical Engineering
– Instrumentation Engineering
– Safety Engineering
– Risk Management
– Asset Integrity
– Environmental Studies

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Process Engineering
Process Simulation
Basic engineering
PFD & P&ID Development
HAZOP & Safety Studies
Design of Process equipment
Plant hydraulics design
S
Specification
ifi ti forf package
k systems
t
Instrument Specifications
Loss prevention system design
Operation & Maintenance Manual preparation
Commissioning & Troubleshooting

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Mechanical Engineering
Static equipment e.g. distillation Columns, Vessels, Tanks, Heat
exchangers and Reactors as per International codes & Practices
(ASME , API, BS, EN, TEMA etc.)

Design by Finite Element analysis, Stress, Thermal analysis & Fatigue

life evaluation

Specification of Pumps and Compressors

Specifications for Package bought outs

Technical and commercial bid analysis

Vendor Document Approvals

Factory acceptance test witness

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Piping Engineering
Development of Plot Plans and Equipment layouts
Strength Calculations
Flexibility analysis
Plant 3-D Modeling and clash detection
Piping Material Specification
Support specifications
Isometrics and Bill of Materials
Advanced dynamic analysis

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Civil & Structural Engineering
Development of infrastructure and facilities
Subsurface related civil work
Foundation Design
Structural analysis
Structural design
Offshore Design of Platform top sides
Engineering of Skids and Modular Structures
Structural 3-D Modelling
Automated fabrication drawing and MTO generation

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Electrical Engineering
Electrical System Study
System reliability and stability study
Substation Design
Hazardous Area Classification
Load Calculation and System design
Specifications for Electrical Equipment

Calculation of Electrical Bulk materials

General Arrangement & Interface inputs

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Instrumentation Engineering
Development of Control Logic

Preparation
p of Cause & Effect diagrams
g

Safety studies

Specifications of controls system

s stem

DCS/PLC engineering

Preparation of Field Instrument specifications

Layout
y and 3D modelling
g of Instrument system
y

Mounting and hook up drawings

C
Communication
i ti Network
N t kDDesign
i

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Safety Engineering
Study Facilitation (HAZOP, HAZID, ENVID, BOWTIE etc)
Active Fire Protection Design
Passive Fire Protection Design
Firewater System Design
Blowdown/ Flare Studies
Fire
e & Gas Mapping
app g
Site Hazard Assessment

02-Feb-2015
Risk Management
Fire & Explosion Studies
QRA Studies
Risk Assessment Studies
TR Impairment
p Studies
EERA Studies
ESSA Studies
HSEIA Studies
ALARP Demonstration
Cost Benefit Analysis

02-Feb-2015
Specialist Studies
Finite Element Stress Analysis
Computational Fluid Dynamic Studies
Gas Dispersion & Explosion Analysis
Noise & Vibration Studies
Fire & Gas Mapping (3D)
Flow Assurance Studies
Residual Life Assessment

Separator
p CFD Model Pressure Vessel Nozzle FEA

02-Feb-2015
Asset Integrity
Reliability Availability Maintainability (RAM)
Reliability Centred Maintenance (RCM)
Risk Based Inspection (RBI)
Safety
y Integrity
g y Level ((SIL)) Assessments
Logistics & Transportation studies
Failure Modes Effects & Criticality Analysis (FMECA)
Life Cycle Costing

02-Feb-2015
Environmental Studies
Baseline Environmental Studies

E i
Environmental
t l Risk
Ri k Studies
St di

Legislative Compliance Reviews

Preparation of Registers

02-Feb-2015
Engineering Collaboration

Document Management using Kronodoc®

PDS/ PDMS Based collaboration for 3D environment

Secure FTP based document delivery

File Server with Active Directory Access control

Lotus Redliner for 2D Drawings and Documents

Multimedia Presentations

Citrix® based application Virtualisation

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Engineering Tools
Process Engineering Mechanical Engineering
HYSYS Process Simulation PDS/ PDMS Plant 3 D Modeling
HTFS Thermal Design Isogen Piping isometric
Pipe Net Hydraulic analysis Caesar II Piping Stress Analysis
Flare net Flare System Design ANSYS Finite Element Analysis
Smart plant P&ID Generation PV Elite Pressure Vessel Design
Instrumentation Electrical Engineering
IN Tools Instrument Specs ETAP Electrical Systems Design
Instru Calc Instrument Sizing CABsys Electrical System Detailing
Structural Engineering Project Management
SACS
S CS Offshore
O s oeS Structural
uc u a Analysis
a ys s Primavera
a ea Project
ojec Planning
a g & Co
Control
o
STAAD Structural Analysis Kronodoc Document Management
X-Steel Structural detailing Redliner Drawing Collaboration
SAP ERP

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Engineering Coordination

02-Feb-2015
Engineering Quality Management

Level 1 : Self Check

Level 2: Review by Superior

Level 3: Approval by Head of Group

Level
e e 4: Co
Collaborative
abo at e Review
e e ((PDS/
S/ PDMS)
S)

Level 5: Interdisciplinary Check (IDC: Lotus Redliner)

Level 6: Approval by Project Manager

Level 7: Submission to Customer

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Information System

02-Feb-2015
Communication Systems

Lotus Notes: E-mail

E mail

Avaya IPBX Solution

Polycomm Audio Conferencing

Polycomm
y Video Conferencing
g ((4 Channels))

Internet Website

I t t Portal
Intranet P t l

Secure FTP Server

Facsimile Machines

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Documentation

C
Comprehensive
h i documentation
d t ti center
t

Kronodoc® Document Management System

Secure file server for work in progress

Archive
c e SeServer
e for
o co
completed
p eted p
projects
ojects

Printers and Plotters upto A0 size

L
Large f
format i
scanners upto A0 size

Compactor based Storage

02-Feb-2015
HSE & Quality Management System

Quality Management System are certified to ISO-9001-2008

HSE Systems conform to OSHAS-18001 & ISO-14000

Qualified by Achilles JQS- Largest Supplier database for

UK/USA and
d European
E Oil & Gas
G Sector
S t

Key policy factors are Safety, Quality and Customer

Satisfaction.

ISO 9001:2008

Certificate No. 3605-2007-AQ-IND-RvA

02-Feb-2015
 PLAN DESIGN BUILD MANAGE

02-Feb-2015