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.Contract No ALSHARIF GROUP HOLDING Contractor
.Sheet No
Transformer Protection Site Test
Page 1 of 8 Relay Record

1. GENERAL DATA AND INFORMATION:

Bay Name : Rated Voltage (Vn) : 40-160 V 50/60 Hz

Serial No. : Rated Current (In) : 1 /5 A

Manufacturer : Rated Aux. Voltage (Vx) : 110-250 VDC

Rly designation. : 87T Frequency : 60 HZ

Model No. : 7SR2422-2NA87-0BA0-Z No. Of B/I & B/O : 9-I/P & 6-O/P

2. MECHANICAL CHECKS AND VISUAL INSPECTION:

ITEM DESCRIPTION CHECKED

1 Inspect for physical damage or defects.
2 Verify connections as per approved drawings.
3 Check tightness of all connections.
4 Check Ferrules
5 Check apparatus lists

3- ELECTRICAL TESTS
a) FUNCTION TEST:

ITEM DESCRIPTION CHECKED

1 Test switch / plug checked for correct function.
2 Alarm / Trip contacts checked.
3 All output contacts resistance measured <0.2Ω
4 Battery Fail Alarm Check
5 Date and Time Check

b) TRANSFORMER DATA:

Manufacturer :
Rated Power: 85/60 MVA Vector Group:
HV Rated Voltage 110 KV LV Rated Voltage 13.8 KV
HV Rated Current 314.91 A LV Rated Current 2510.21 A

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.Sheet No
Transformer Protection Site Test
Page 2 of 8 Relay Record

c) GLOBAL PROTECTION SETTINGS:

Transformer rating 60 MVA
winding “HV” Voltage 110 kV
winding “LV”Voltage 13.8 kV
CT Ratio winding “HV”: 400 /1
CT Ratio winding “LV” : 3000 /1
Neutral CT Ratio winding “HV”: 400/1 (HV REF)
Neutral CT Ratio winding “LV”: (LV REF)
Neutral CT Ratio winding “LV”: (LV SBEF)
VT Nominal secondary : 100 V
% Impedance

d) BURDEN TEST:

Calculated Burden (VA) Measured Current (mA) Supply Voltage (VDC) Relay status
125 Not operated
125 Operated

e) SECONDARY INJECTION TESTS:

1.1- Current Measurement Check:

Injection
Winding Phase Expected Value (A) Measured Value (A)
Value
L1 1.0 A 400
HV Side L2 1.0 A 400
L3 1.0 A 400
L1 1.0 A 3000
LV Side L2 1.0 A 3000
L3 1.0 A 3000
HV Neutral LN1 1.0 A 400
LV Neutral LN2
LV SBEF LN3

1.2- Voltage Measurement Check:

Injection Expected Value Measured Value
Winding Phase
Value in Volts (kV) (kV)
R-N 57.73 7.967
Y-N 57.73 7.967
B-N 57.73 7.967
HV Side
R-Y 100 13.8
Y-B 100 13.8
B-R 100 13.8

Test Performed by: Test Witnessed by: Date of Test

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.Contract No ALSHARIF GROUP HOLDING Contractor
.Sheet No
Transformer Protection Site Test
Page 3 of 8 Relay Record

2- INPUTS, OUTPUTS & LEDS CHECKS:

OUTPUT RELAY CHECKS

Outpu
Terminal No. Type Function Assigned sheet Result
t No.
RL1 NO

RL2 NO

RL3 NO

RL4 NO

RL5 NO

RL6 NO

RL7

RL8

RL9

RL10

RL11

RL12

RL13

RL14

RL15

RL16

BINARY INPUT CHECKS

Opto Input No. Terminal No. Function Assigned Sheet No. Result

OPTO1

OPTO2

OPTO3

OPTO4

OPTO5

OPTO6 SPARE

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Transformer Protection Site Test
Page 4 of 8 Relay Record

OPTO7

OPTO8

OPTO9

LED CHECK
LED No. Allocation (Function Assigned) Result
LED1 DIFF OPTD
LED2 HV REF OPTD
LED3 LV REF OPTD
LED4 HV O/C OPTD
LED5 HV E/F OPTD
LED6 LV O/C OPTD
LED7 LV E/F OPTD
LED8
LED9
LED10
LED11
LED12
LED13
LED14
LED15
LED16

3- DIFFERENTIAL PROTECTION : [ 87BD ]

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Transformer Protection Site Test
Page 5 of 8 Relay Record

I ref = Transformer MVA / (√3 * KV).

HV Load Current = 314.9 A
LV Load Current =2510.2 A.
CT Secondary Current = Load Current / CT Ratio.
HV Secondary Current (IN) =314.9/400=0.787
LV Secondary Current (IN) =2510.2/3000=0.8367
ICT (Multiplier) = 1/ (IN)
HV ICT = 1/0.7872=1.27
LV ICT = 1/0.8367=1.195

Differential Protection Settings:

W1 ICT Multiplier – ICT,HV 1.27
W1 ICT Connection
W2 ICT Multiplier– ICT,LV 1.195
W2 ICT Connection
Gn Differential Enabled
Gn Inrush Detector Enabled
Gn 87BD Initial Setting 0.3 x In
Gn 87BD Ist Bias Slope 0.3x
Gn 87BD Ist Bias Slope limit 4 x In
Gn 87BD 2nd Bias Slope Type Line
Gn 87BD 2nd Bias Slope 1.5x
Gn 87BD Delay 0S
Gn 87HS Element Enabled
Gn 87HS Setting 5xIN
Gn 87HS Delay 0S
Gn 81HBL2 Element Enabled
Gn 81HBL2 Bias Cross
Gn 81HBL2 Setting 0.2 x I

*Refer to 7SR242_Duobias_Complete_Technical_Manual page no: 310.

3.1 Checking the first section of tripping characteristics HV Side :

Test method: (Inject the current at HV side, LV=0).
Expected Operating Current (3-Phase) = 87BD Initial setting *W1 Full load Ct secondary Current
=0.3*0.787=0.236 A
Expected Operating Current (1-Phase) = 87BD Initial setting *W1 Full load Ct secondary Current*1.5
=0.3*0.787*√3 =0.408 A
Pick Up Drop off
Test Winding Expected operating current (A)
current (A) current (A)
1-phase (L1 phase) HV 0.408
1-phase (L2 phase) HV 0.408
1-phase (L3 phase) HV 0.408
1-phase (L1-L2-L3 phase) HV 0.236
* Pick-up: formula ±10% Iop or ± 0.1In
* Reset Level : ≥ 90% of Iop (See 7SR242_Duobias_Complete_Technical_Manual page no: 139)
3.2) Checking the first section of tripping characteristics LV Side:

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Test method: (Inject the current at LV side, HV=0).

Expected Operating Current (3-Phase) = 87BD Initial setting *W1 Full load Ct secondary Current
=0.3*0.8367=0.251 A
Expected Operating Current (1-Phase) = 87BD Initial setting *W1 Full load Ct secondary Current*1.5
=0.3*0.8367*√3 =0.435 A
Pick Up Drop off
Test Winding Expected operating current (A)
current (A) current (A)
1-phase (L1 phase) LV 0.435
1-phase (L2 phase) LV 0.435
1-phase (L3 phase) LV 0.435
1-phase (L1-L2-L3 phase) LV 0.251
* Pick-up: formula ±10% Iop or ± 0.1In
* Reset Level : ≥ 90% of Iop (See 7SR242_Duobias_Complete_Technical_Manual page no: 139)

3.3) Checking of tripping Time: Expected Op Time:< 35±10 msec (for 3x Iop )
(See 7SR242_Duobias_Complete_Technical_Manual page no: 139)

Injected Current (3xIop) Operating time(msec) LED

Fault Type
HV (L1-E) 1.22
HV (L2-E) 1.22
HV (L3-E) 1.22
HV (L1-L2-L3) 0.708
LV (L1-E) 1.30
LV (L2-E) 1.30
LV (L3-E) 1.30
LV (L1-L2-L3) 0.753

3.4) High Set-87HS @ HV Side

Expected Operating Current = 5 x IN
=5*0.787*√3 = 6.81@HV side

Expected operating Time(msec) at 2*

HV Side - Phase Pickup (Amps) LED
current I set
L1-E 6.81
L2-E 6.81
L3-E 6.81

3.5) High Set-87HS @ LV Side

Expected Operating Current = 5 x IN
=5*0.836*√3 = 7.24@LV side

Expected operating Time(msec) at 2*

LV Side - Phase Pickup (Amps) LED
current I set
L1-E 7.24
L2-E 7.24
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Transformer Protection Site Test
Page 7 of 8 Relay Record

L3-E 7.24
* Pick-up: ± 5% of setting ,or ±0.01 IN
* Drop-off: ≥ 95% of Iop
* Expected Op Time:< 30±10 msec (for 3x Iop )
(See 7SR242_Duobias_Complete_Technical_Manual page no: 140)

3.3) Checking of second/third section of tripping characteristic:

Calculations:
IRESTRAIN= (Iw1* HV IN +Iw2* LV IN) /2.
Id measured= Iw1* HV IN - Iw2* LV IN
Second section of characteristics : Id calculated = M1* IRESTRAIN
Third Section of characteristics (IRESTRAIN>B): Id calculated = M2* IRESTRAIN
M1: Ist Bias Slope
M2: Ist Bias Slope
B : Ist Bias Slope Limit
A- Lower Slope Test:

- IS1: Basic Diff Current Setting.

- K1: Lower Percentage Bias Setting.
- Id Calculated = K1* (Ib-Is1/k1)+Is1
@ Stable case Ib =1A, Id will be =0A
@ Unstable case Ib =1A, Id will be =0.4A
I2=Ib-Id/2 I1=2Ib-I2
I2=1- 0=1A I1=2*1- 1=1A
Winding “HV”Injected Current = I1*KamA=1*0.364=0.364A
Winding “LV”Injected Current = I2*KamB=1.0*0.581=0.581A
Note: varied the phase angle of HV or LV current. Keep current magnitude constant for fix the bias constant.

B- Upper Slope Test:

- IS2: Basic Diff Current Threshold Setting.

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- K2: High Percentage Bias Setting.

- Id Calculated = K1*(Is2-Is1/k1)+Is1+K2*(Ib-Is2)
@ Stable case Ib =3A, Id will be =0A
@ Unstable case Ib =3A, Id will be =1.6A
I2=Ib-Id/2 I1=2Ib-I2
I2=3-0/2=3.0A I1=2*3-3=3.0A
Winding “HV”Injected Current = I1*KamA=3.0*0.364 = 1.092A
Winding “LV”Injected Current = I2*KamB=3.0*0.581= 1.743A
Note: varied the phase angle of HV or LV current. Keep current magnitude constant for fix the bias constant.

L1-Phase
Section of Winding “HV” Winding “LV” Restrain current Differential current
tripping Injected Injected ( with respect to Iref) ( with respect to Iref)
char. Under Current Current
test A A Calculated Measured Calculated Measured
Second 0.364 0.581 1.0 0.998 0.4 0.398
Third 1.092 1.743 3.0 3.003 1.6 1.603

L2-Phase
Winding
Section of Winding “HV” Restrain current Differential current
“LV”
tripping Injected ( with respect to Iref) ( with respect to Iref)
Injected
char. Under Current
Current
test A Calculated Measured Calculated Measured
A
Second 0.364 0.581 1.0 0.999 0.4 0.397
Third 1.092 1.743 3.0 3.003 1.6 1.603

L3-Phase
Section of Winding “HV” Winding “LV” Restrain current Differential current
tripping Injected Injected ( with respect to Iref) ( with respect to Iref)
char. Under Current Current
test A A Calculated Measured Calculated Measured
Second 0.364 0.581 1.0 0.998 0.4 0.398
Third 1.092 1.743 3.0 3.004 1.6 1.604

3.5) Magnetizing Inrush Restraint (2nd Harmonic)

HV Side: I2h setting=20%

Applied Phase Injected (I1) Current Injected 2nd 2nd Harmonic %

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Transformer Protection Site Test
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Harmonic Current
L1-Phase 1.0 0.198 19.8
L2-Phase 1.0 0.198 19.8
L3-Phase 1.0 0.199 19.8

LV Side: I2h setting=20%

Injected 2nd
Applied Phase Injected (I1) Current 2nd Harmonic %
Harmonic Current
L1-Phase 1.0 0.195 19.5
L2-Phase 1.0 0.196 19.6
L3-Phase 1.0 0.197 19.7
Note: Cross blocking verified: OK

3.6 Over fluxing 5th Harmonic Blocking:

HV Side: 35%
Injected 5th
Applied Phase Injected (I1) Current 5th Harmonic %
Harmonic Current
L1-Phase 1.0 0.350 35.0
L2-Phase 1.0 0.349 34.9
L3-Phase 1.0 0.350 35.0

LV Side: 35%
Injected 5th
Applied Phase Injected (I1) Current 5th Harmonic %
Harmonic Current
L1-Phase 1.0 0.348 34.8
L2-Phase 1.0 0.349 34.9
L3-Phase 1.0 0.350 35.0

4. HV OVERCURRENT & EARTH FAULT

5.1) Winding-1 OVERCURRENT (51)

- Pick-Up: ±5% of 1.05 I set or ± 20 mA.
- Drop-Off: ±5% of 0.95 I set or ± 20 mA.

Pick-Up and Drop-Off Test:

Pick-Up (Amps) Drop-Off (Amps) Limit
I Setting Limit
A B C A B C
0.5A 0.498 0.498 0.499 0.498 – 0.551 0.476 0.476 0.475 0.498-0.451

Test Performed by: Test Witnessed by: Date of Test

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Transformer Protection Site Test
Page 10 of 8 Relay Record

Timing Test:
Current Time meas. in sec.
IEC TMS/TIME Time cal. in sec.
multiple Rph Yph Bph 3ph
2 2.507 2.525 2.529 2.523 2.520
NORMAL
5 0.25 1.069 1.088 1.089 1.091 1.088
INV.
8 0.824 0.835 0.839 0.838 0.839
2 3.375 3.390 3.389 3.389 3.392
VERY INV. 5 0.25 0.843 0.857 0.862 0.856 0.857
8 0.482 0.501 0.496 0.502 0.495
2 6.666 6.655 6.661 6.654 6.651
EXT.INV. 5 0.25 0.833 0.845 0.846 0.847 0.848
8 0.317 0.336 0.333 0.333 0.332
2 30.00 29.901 29.929 29.890 29.883
LT.INV. 5 0.25 7.500 7.493 7.493 7.490 7.492
8 4.285 4.293 4.294 4.287 4.286
2 0.500 0.526 0.527 0.531 0.528
DFT 5 0.5 0.500 0.523 0.519 0514 0.524
8 0.500 0.524 0.519 0.527 0.522
Time Deviation: DT = ±2% or 50ms IDMT = ±5% or 40ms (Technical Manual sh.: 40)
T = (K*Tm) / ((I/I s) ^ α – 1)) sec.
For SI: K=0.14, α=0.02 For VI: K=13.5, α=1 For EI: K=80, α=2 For LTI: K=120, α=1
(Technical Manual sh.:)

5.2) Winding-1 OVERCURRENT (50)

Pick-Up and Drop-Off Test:

Pick-Up (Amps) Drop-Off (Amps) Limit
I Setting Limit
A B C A B C
2.0 1.993 1.995 1.994 1.900- 2.100 1.896 1.898 1.896 1.995-1.805

Timing Test:
Current Time meas. in sec.
IEC TIME Time cal. in sec.
multiple Rph Yph Bph 3ph
DT 2 0.0 0.00 0.018 0.018 0.020 0.022
Time Deviation: DT = ±2% or 50ms IDMT = ±5% or 40ms (Technical Manual sh.: 40)

5.3 Winding-1 Earth fault (51N)

Pick-Up and Drop-Off Test:

Test Performed by: Test Witnessed by: Date of Test

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Page 11 of 8 Relay Record

Pick-Up (Amps) Drop-Off (Amps)

I Setting Limit Limit
N N
0.25A 0.249 0.249 - 0.275 0.228 0.249 - 0.225

Timing Test
Current
IEC TMS/TIME Time cal. in sec. Time meas. in sec.
multiple
2 2.507 2.533
NORMAL
5 0.25 1.069 1.092
INV.
8 0.824 0.839
2 3.375 3.399
VERY INV. 5 0.25 0.843 0.855
8 0.482 0.499
2 6.666 6.670
EXT.INV. 5 0.25 0.833 0.846
8 0.317 0.330
2 30.00 29.953
LT.INV. 5 0.25 7.500 7.500
8 4.285 4.288
2 1.0 1.034
DFT 5 1.0 1.0 1.024
8 1.0 1.025
Time Deviation: DT = ±2% or 50ms IDMT = ±5% or 40ms (Technical Manual sh.: 40)
T = (K*Tm) / ((I/I s) ^ α – 1)) sec.
For SI: K=0.14, α=0.02 For VI: K=13.5, α=1 For EI: K=80, α=2 For LTI: K=120, α=1
(Technical Manual sh.:)

5.4) Winding-1 Earth fault (50N)

Pick-Up and Drop-Off Test:

Pick-Up (Amps) Drop-Off (Amps)
I Setting Limit Limit
A A
2.0A 1.993 1.990 – 2.100 1.797 1.995 – 1.805

Timing test
Current
IEC TIME Time cal. in sec. Time meas. in sec.
multiple
DT 2 0.0 0.00 0.021
Time Deviation: DT = ±2% or 50ms IDMT = ±5% or 40ms (Technical Manual sh.: 40)

5. LV OVERCURRENT & EARTH FAULT

6.1) Winding-2 OVERCURRENT (51)

Test Performed by: Test Witnessed by: Date of Test

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Transformer Protection Site Test
Page 12 of 8 Relay Record

Pick-Up and Drop-Off Test:

Pick-Up (Amps) Drop-Off (Amps) Limit
I Setting Limit
A B C A B C
0.5A 0.498 0.497 0.498 0.498 – 0.551 0.477 0.478 0.478 0.498 – 0.451
Timing Test :

Current Time meas. in sec.

IEC TMS/TIME Time cal. in sec.
multiple Rph Yph Bph 3ph
2 2.507 2.534 2.530 2.522 2.522
NORMAL
5 0.25 1.069 1.091 1.092 1.092 1.088
INV.
8 0.824 0.838 0.840 0.839 0.835
2 3.375 3.392 3.386 3.393 3.387
VERY INV. 5 0.25 0.843 0.861 0.857 0.858 0.862
8 0.482 0.495 0.494 0.500 0.493
2 6.666 6.674 6.665 6.657 6.655
EXT.INV. 5 0.25 0.833 0.849 0.844 0.850 0.846
8 0.317 0.330 0.337 0.336 0.334
2 30.00 29.964 29.922 29.906 29.891
LT.INV. 5 0.25 7.500 7.503 7.496 7.497 7.794
8 4.285 4.296 4.291 4.291 4.285
2 0.500 0.532 0.528 0.532 0.532
DFT 5 0.5 0.500 0.519 0.520 0.526 0.519
8 0.500 0.518 0.524 0.528 0.517
Time Deviation: DT = ±2% or 50ms IDMT = ±5% or 40ms (Technical Manual sh.: 40)
T = (K*Tm) / ((I/I s) ^ α – 1)) sec.
For SI: K=0.14, α=0.02 For VI: K=13.5, α=1 For EI: K=80, α=2 For LTI: K=120, α=1
(Technical Manual sh.:)

6.2) Winding-2 OVERCURRENT (50)

Pick-Up and Drop-Off Test:

Pick-Up (Amps) Drop-Off (Amps) Limit
I Setting Limit
A B C A B C
2.0 1.993 1.993 1.993 1.990 – 2.100 1.898 1.898 1.897 1.995 – 1.805

Timing test
Current Time meas. in sec.
IEC TIME Time cal. in sec.
multiple R ph Y ph B ph 3ph
DT 2 0.0 0.00 0.021 0.021 0.027 0.022
Time Deviation: DT = ±2% or 50ms IDMT = ±5% or 40ms (Technical Manual sh.: 40)

6.3) Winding-2 Earth fault (51N)

Pick-Up and Drop-Off Test:

Test Performed by: Test Witnessed by: Date of Test
Name:
Signature:
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Page 13 of 8 Relay Record

Pick-Up (Amps) Drop-Off (Amps)

I Setting Limit Limit
N N
0.25A 0.245 0.249 – 0.275 0.233 0.249 – 0.225

Timing test
Current
IEC TMS/TIME Time cal. in sec. Time meas. in sec.
multiple
2 2.507 2.542
NORMAL
5 0.25 1.069 1.087
INV.
8 0.824 0.842
2 3.375 3.407
VERY INV. 5 0.25 0.843 0.860
8 0.482 0.497
2 6.666 6.690
EXT.INV. 5 0.25 0.833 0.849
8 0.317 0.337
2 30.00 30.03
LT.INV. 5 0.25 7.500 7.509
8 4.285 4.295
2 1.000 1.029
DFT 5 1.0 1.000 1.024
8 1.000 1.026
Time Deviation: DT = ±2% or 50ms IDMT = ±5% or 40ms (Technical Manual sh.: 40)
T = (K*Tm) / ((I/I s) ^ α – 1)) sec.
For SI: K=0.14, α=0.02 For VI: K=13.5, α=1 For EI: K=80, α=2 For LTI: K=120, α=1
(Technical Manual sh.:)

6.4) Winding-2 Earth fault (50N)

Pick-Up and Drop-Off Test:

Pick-Up (Amps) Drop-Off (Amps)
I Setting Limit Limit
A A
2.0 1.991 1.990 – 2.100 1.805 1.995 – 1.805

Timing test
Current
IEC TIME Time cal. in sec. Time meas. in sec.
multiple
DT 2 0.0 0.00 0.019
Time Deviation: DT = ±2% or 50ms IDMT = ±5% or 40ms (Technical Manual sh.: 40)

Test Performed by: Test Witnessed by: Date of Test

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Signature:
 SWCC Customer

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Page 14 of 8 Relay Record

6. LV Stand By Earth Fault (51NS):

Pick-Up and Drop-Off Test:

Pick-Up (Amps) Drop-Off (Amps)
I Setting Limit Limit
A A
0.4 0.397 0.380 – 0.420 0.381 0.399 – 0.361

Timing test
Current
IEC TIME Time cal. in sec. Time meas. in sec.
multiple
DT 2 5.0 5.00 5.027
Time Deviation: DT = ±2% or 40ms IDMT = ±5% +10 to 25ms (Technical Manual sh.: )

7.2) LV Stand By Earth Fault (50NS):

Pick-Up and Drop-Off Test:

Pick-Up (Amps) Drop-Off (Amps)
I Setting Limit Limit
A A
2.0 1.992 1.990 – 2.100 1.894 1.995 – 1.805

Timing test
Current
IEC TIME Time cal. in sec. Time meas. in sec.
multiple
DT 2 0.00 0.00 0.024
Time Deviation: DT = ±1% +20ms to 40ms IDMT = ±5% +10 to 25ms (Technical Manual sh.: )

7. Neutral Current Alarm :

Pick-Up and Drop-Off Test:

Pick-Up (Amps) Drop-Off (Amps)
I Setting Limit Limit
A A
0.1 0.100 0.995 – 1.005 0.097 0.099 – 0.090

Timing test

Test Performed by: Test Witnessed by: Date of Test

Name:
Signature:
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.Sheet No
Transformer Protection Site Test
Page 15 of 8 Relay Record

Current
IEC TIME Time cal. in sec. Time meas. in sec.
multiple
DT 2 5.00 5.00 5.029
Time Deviation: DT = ±1% +20ms to 40ms IDMT = ±5% +10 to 25ms (Technical Manual sh.: )

TEST EQUIPMENT USED

- FREJA 300, Serial No.: 1102381, Calibration Due Date: 21 Nov 2017

- FLUKE METER, Serial No.: 23210213, Calibration Due Date: 05 Oct 2017

Test Performed by: Test Witnessed by: Date of Test

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