Operator's Manual: Part Number: 71-0335 Revision: E Released: 4/14/17

GX-2012
Operator’s Manual
Part Number: 71-0335

Revision: E
Released: 4/14/17
www.rkiinstruments.com
WARNING
Read and understand this instruction manual

before operating instrument. Improper use of the
gas monitor could result in bodily harm or death.
Periodic calibration and maintenance of the gas

monitor is essential for proper operation and
correct readings. Please calibrate and maintain
this instrument regularly! Frequency of
calibration depends upon the type of use you
have and the sensor types. Typical calibration
frequencies for most applications are between 1
and 3 months, but can be required more often or
less often based on your usage.
GX-2012 Operator’s Manual

Warranty
RKI Instruments, Inc. warrants the GX-2012 sold by us to be free from
defects in materials, workmanship, and performance for a period of two years
from the date of shipment from RKI Instruments, Inc. This includes the
instrument and the original sensors. Replacement parts are warranted for 1
year from the date of their shipment from RKI Instruments, Inc. except for
replacement sensors which are warranted for 2 years. Any parts found
defective within their warranty period will be repaired or replaced, at our
option, free of charge. This warranty does not apply to those items which by
their nature are subject to deterioration or consumption in normal service,
and which must be cleaned, repaired, or replaced on a routine basis.
Examples of such items are:
Absorbent cartridges
Filter elements, disks, or sheets
Pump diaphragms and valves
Warranty is voided by abuse including mechanical damage, alteration, rough

handling, or repair procedures not in accordance with the instruction manual.
This warranty indicates the full extent of our liability, and we are not
responsible for removal or replacement costs, local repair costs,
transportation costs, or contingent expenses incurred without our prior
approval.
THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY AND ALL OTHER WARRANTIES
AND REPRESENTATIONS, EXPRESSED OR IMPLIED, AND ALL OTHER OBLIGATIONS
OR LIABILITIES ON THE PART OF RKI INSTRUMENTS, INC. INCLUDING BUT NOT
LIMITED TO THE WARRANTY OF MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE. IN NO EVENT SHALL RKI INSTRUMENTS, INC. BE LIABLE
FOR INDIRECT, INCIDENTAL, OR CONSEQUENTIAL LOSS OR DAMAGE OF ANY KIND
CONNECTED WITH THE USE OF ITS PRODUCTS OR FAILURE OF ITS PRODUCTS TO
FUNCTION OR OPERATE PROPERLY.
This warranty covers instruments and parts sold to users only by authorized
distributors, dealers, and representatives as appointed by RKI Instruments,
Inc.
We do not assume indemnification for any accident or damage caused by the
operation of this gas monitor and our warranty is limited to replacement of
parts or our complete goods.
Warranty GX-2012 Operator’s Manual

Table of Contents
Chapter 1: Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
About the GX-2012 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Chapter 2: Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Instrument Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
LCD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Control Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Printed Circuit Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Alarm LED Arrays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Infrared Communications Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Buzzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Vibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Flow Chamber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Sensors and Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Inlet Filter Holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Standard Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Tapered Rubber Nozzle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Belt Clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Wrist Strap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Sample Hose & 10 Inch Probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Optional Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Charging Stations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Optional Probes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Purge Tee Fitting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
External Dilution Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
GX-2012 Operator’s Manual Table of Contents

Chapter 3: Using the GX-2012 in Normal Mode . . . . . . . . . . . . . 19
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Start Up, Normal Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Turning On the GX-2012, Normal Mode Only . . . . . . . . . . . . . . . . 19
Turning On the GX-2012 in Normal With All Modes Active . . . . . 25
Performing a Fresh Air Adjustment, Normal Mode. . . . . . . . . . . . . 27
Turning Off the GX-2012, Normal Mode. . . . . . . . . . . . . . . . . . . . . 28
Measuring Mode, Normal Operation . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Monitoring an Area. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Using Optional Probes and Fittings . . . . . . . . . . . . . . . . . . . . . . . . . 29
Combustible Gas Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Snap Log Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Measuring Mode, Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Alarm Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Resetting and Silencing Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Responding to Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Inert Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Start Up and Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Display Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
HC Range Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Peak Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
STEL Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
TWA Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Alarm Points Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Operation Time Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Date/Time Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Remaining Log Time Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Clear Data Logger Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Pump Off Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
User ID Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Station ID Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Snap Logging Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Peak Bar Select Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Datalogging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
SDM-2012 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Calibration Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Calibration/Bump Test Supplies and Equipment . . . . . . . . . . . . . . . 57
Table of Contents GX-2012 Operator’s Manual

Preparing for Calibration or Bump Test . . . . . . . . . . . . . . . . . . . . . . 58
Calibrating the GX-2012. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Bump Testing the GX-2012 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Chapter 4: Using the GX-2012 in Bar Hole Mode . . . . . . . . . . . . 72

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Start Up, Bar Hole Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Turning On the GX-2012, Bar Hole Mode. . . . . . . . . . . . . . . . . . . . 72
Performing a Fresh Air Adjustment, Bar Hole Mode . . . . . . . . . . . . 78
Bar Hole Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Performing a Bar Hole Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Turning Off the GX-2012, Bar Hole Mode. . . . . . . . . . . . . . . . . . . . 82
Chapter 5: Using the GX-2012 in Leak Check Mode . . . . . . . . . 83

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Start Up, Leak Check Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Turning on the GX-2012, Leak Check Mode. . . . . . . . . . . . . . . . . . . 83
Performing a Fresh Air Adjustment, Leak Check Mode . . . . . . . . . . 89
Leak Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Setting the Display Range Value . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Locating a Leak . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Overscale Conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Turning the Alarm On and Off in Leak Check Mode . . . . . . . . . . . . 92
Peak Hold Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Snap Log Mode, Leak Check Mode Operation. . . . . . . . . . . . . . . . . . 93
Viewing Snap Log Data in Leak Check Mode Operation . . . . . . . . . 96
Turning Off the GX-2012, Leak Check Mode . . . . . . . . . . . . . . . . . . 99
Chapter 6: Maintenance Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Tips for Using Maintenance Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Using Maintenance Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Updating the Date and Time Settings. . . . . . . . . . . . . . . . . . . . . . . 103
Performing a Fresh Air Adjustment . . . . . . . . . . . . . . . . . . . . . . . . 103
Calibrating Using Auto Calibration . . . . . . . . . . . . . . . . . . . . . . . . 105
Calibration Using Single Calibration . . . . . . . . . . . . . . . . . . . . . . . 108
Performing a Bump Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Turning the Lunch Break Setting On or Off. . . . . . . . . . . . . . . . . . 116

Updating the Alarm Latching Settings. . . . . . . . . . . . . . . . . . . . . . 117
Updating the Alarm Silence Settings . . . . . . . . . . . . . . . . . . . . . . . 118
Updating the Data Logging Interval. . . . . . . . . . . . . . . . . . . . . . . . 119
Updating the Alarm Point Settings . . . . . . . . . . . . . . . . . . . . . . . . 120
Turning the Clear Data Logger Screen On or Off . . . . . . . . . . . . . 124
Turning the Bump Test Function On or Off . . . . . . . . . . . . . . . . . 125
Turning the Pump Off Screen On or Off . . . . . . . . . . . . . . . . . . . . 126
Updating the Bump Test Parameters . . . . . . . . . . . . . . . . . . . . . . . 127
Updating the Confirmation Beep Setting . . . . . . . . . . . . . . . . . . . . 129
Updating the DataLog Overwrite Setting . . . . . . . . . . . . . . . . . . . 129
Updating the Calibration Interval. . . . . . . . . . . . . . . . . . . . . . . . . . 130
Updating the Calibration Reminder Setting . . . . . . . . . . . . . . . . . . 130
Updating the Calibration Expired Action Setting . . . . . . . . . . . . . 131
Updating the Calibration Check Setting . . . . . . . . . . . . . . . . . . . . . 131
Updating the Bump Test Interval . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Updating the Bump Test Reminder Setting . . . . . . . . . . . . . . . . . . 133
Updating the Bump Test Expired Action Setting. . . . . . . . . . . . . . 133
Updating the Bump Test Check Setting . . . . . . . . . . . . . . . . . . . . . 134
Turning the ID Display Function On or Off . . . . . . . . . . . . . . . . . 135
Updating the LCD Backlight Time Setting. . . . . . . . . . . . . . . . . . . 135
Updating the Autozero Function . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Updating the Demand Zero Function. . . . . . . . . . . . . . . . . . . . . . . 136
Updating the Leak Check/Bar Hole Mode Setting. . . . . . . . . . . . . . 137
Updating the Bar Hole Sampling Time. . . . . . . . . . . . . . . . . . . . . . 138
Turning Portuguese On or Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
Updating the Leak Check Mode CO Channel Display Setting . . . . 139
Viewing the ROM/SUM Information. . . . . . . . . . . . . . . . . . . . . . . 140
Turning the Password Function On or Off . . . . . . . . . . . . . . . . . . 140
Performing a Low Flow Setpoint Adjustment . . . . . . . . . . . . . . . . 141
Exiting Maintenance Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
Chapter 7: Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
Replacing or Recharging the Batteries . . . . . . . . . . . . . . . . . . . . . . . . . 146
Replacing Alkaline Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
Replacing the Lithium Ion Battery Pack . . . . . . . . . . . . . . . . . . . . . 147
Recharging the Lithium Ion Battery Pack in the Instrument . . . . . 148
Table of Contents GX-2012 Operator’s Manual

Recharging the Lithium Ion Battery Pack Out of the Instrument . 150
Replacing the LEL and CO Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
Replacing a Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Replacing the Hydrophobic Disk Filter, Cotton Filter,
and Wire Mesh Disk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
Appendix A: Calibrating and Bump Testing

with a Sample Bag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
Calibration/Bump Test Supplies & Equipment . . . . . . . . . . . . . . . . . 161
Preparing for Calibration or Bump Testing . . . . . . . . . . . . . . . . . . . . 162
Calibrating the GX-2012 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
Calibrating with the Auto Calibration Method. . . . . . . . . . . . . . . . 165
Calibrating with the Single Calibration Method. . . . . . . . . . . . . . . 168
Bump Testing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
WARNING: Understand manual before operating. Substitution of

components may impair intrinsic safety. To prevent ignition
of a hazardous atmosphere, batteries must only be changed
or charged in an area known to be nonhazardous. Not tested
in oxygen enriched atmospheres (above 21%).

Chapter 1: Introduction
Overview
This chapter briefly describes the GX-2012. This chapter also describes the
GX-2012 Operator’s Manual (this document). Table 1 at the end of this
chapter lists the specifications for the GX-2012.
About the GX-2012

Using an advanced detection system consisting of up to five gas sensors, the
GX-2012 sample draw gas monitor detects the presence of combustible gas,
oxygen (O2), carbon monoxide (CO), and hydrogen sulfide (H2S)
simultaneously. The GX-2012’s compact size and easy-to-use design makes
it ideally suited for a wide range of applications, including sewage treatment
plants, utility manholes, tunnels, hazardous waste sites, power stations,
petrochemical refineries, mines, paper mills, drilling rigs, and fire fighting
stations. The GX-2012 offers a full range of features, including:
• Simultaneous four-gas monitoring of combustible gases, O2, CO, and H2S
(in Normal Mode)
• Choice of two operating modes: Normal Mode for typical confined space
or area monitoring and Bar Hole Mode for checking of bar holes when
searching for underground gas leaks
• Sample-drawing pump with up to 50-foot range
• Liquid crystal display (LCD) for complete and understandable
information at a glance
• Distinctive audible/vibrating alarms for dangerous gas conditions and
audible alarms for unit malfunction
• Microprocessor control for reliability, ease of use, and advanced
capabilities
• Alarm trend data (when used in Normal Mode)
• Data logging functions (when used in Normal Mode)
• STEL/TWA (when used in Normal Mode) and over range alarm display
• Peak hold and average readouts (when used in Normal Mode)
• Built-in time function
• RF shielded high impact plastic case
GX-2012 Operator’s Manual Overview • 1

• ATEX certification for II1G Ex ia IIC T4 Ga
WARNING: The GX-2012 detects oxygen deficiency, elevated levels of

oxygen, combustible gases, carbon monoxide, and hydrogen
sulfide, all of which can be dangerous or life threatening.
When using the GX-2012, you must follow the instructions
and warnings in this manual to assure proper and safe
operation of the unit and to minimize the risk of personal
injury. Be sure to maintain and periodically calibrate the GX-
2012 as described in this manual.
2 • About the GX-2012 GX-2012 Operator’s Manual

Specifications
Table 1: GX-2012 Specifications
Target Gas %LEL % Volume Oxygen (O2) Hydrogen Carbon

Combustible Combustible Sulfide Monoxide
Gas Gas (H2S) (CO)
(Methane (Methane
Calibration Calibration
Standard)* Standard)
Range 0-100% LEL 0 - 100% vol 0-40.0% vol 0-100 ppm 0-500 ppm
(Increment) (1% LEL) (1% vol) (0.1 vol%) (0.5 ppm) (1 ppm)
Leak Check 0-5,000 ppm N/A N/A N/A N/A
Mode (100 ppm)
Range NOTE: Detection
(Increment) range is 0-5,000
ppm, but displayed
range can be set to
0-500 ppm, 0-1000
ppm, 0-2000 ppm,
or 0-5000 ppm.
Sampling Sample Draw

Method
Response T90 Within 30 Seconds
Time
Accuracy ± 5% of reading ± 5% of ± 0.5% O2 ± 5% of ± 5% of
or ± 2% LEL reading or reading or reading or
(whichever is ± 2% full ± 2 ppm H2S ± 5 ppm
greater) scale (whichever CO
(whichever is greater) (whichever
is greater) is greater)
Display Digital LCD Display
Gas Alarms Alarm 1 None Alarm 1 Alarm 1 Alarm 1
(Factory 10% LEL 19.5 vol% 5 ppm 25 ppm
Settings) (Decreasing)
Alarm 2 Alarm 2 Alarm 2
50% LEL Alarm 2 30 ppm 50 ppm
23.5 vol%
(Increasing) TWA TWA
1 ppm 25 ppm
STEL STEL
5 ppm 200 ppm
Operating -20°C to 50°C/Below 85% RH (Without Condensation)
Temperature
& Humidity
GX-2012 Operator’s Manual Specifications • 3

Safety/ • ATEX: II 1 G Ex ia IIC T4 Ga
Regulatory Certificate Number DEKRA 11ATEX0123
• IECEx: Ex ia IIC T4 Ga
Certificate Number DEK 11.0045
Power • Three AA size alkaline batteries standard
Supply • Lithium Ion Battery Pack (3.7 VDC Nominal) optional, Direct Charging
Continuous • Alkaline Batteries: 15 Hours (Non Alarm Operation, Fully Charged)
Operating • Lithium Ion Battery Pack: 10 Hours (Non alarm Operation, Fully Charged)
Hours
@ 25 °C
Case High-impact Plastic with protective rubber layer, RF Shielded, Dust and
Weather Proof
Standard • 10 foot hose
Accessories • 10 inch probe
• Flexible 4 inch tapered rubber nozzle
Optional • Rechargeable Lithium-Ion Battery Pack
Accessories • 115 VAC Charging Station
• 12 VDC Charging Station
• Product CD, includes Data Logger Management Program
• IrDA/USB Cable for Downloading Data to a Computer With Data Logger
Management Program Software (not needed if computer has an infrared
port)
• SDM-2012 Automatic Calibration Station & Software
• Various Probes (see “Parts List” on page 177)
Dimensions Approximately 171(H) x 65(W) x 39(D) mm (5.6”H x 2.5”W x 1.5”D)
and Weight Approximately 310 g (11 oz.)
*Some versions of the GX-2012 are available with the LEL sensor factory set for HC (general
hydrocarbons) and calibrated to isobutane. Consult RKI Instruments, Inc. for further
information.
About this Manual

The GX-2012 Operator’s Manual uses the following conventions for notes,
cautions, and warnings.
NOTE: Describes additional or critical information.
CAUTION: Describes potential damage to equipment.
WARNING: Describes potential danger that can result in injury or death.
4 • About this Manual GX-2012 Operator’s Manual

Chapter 2: Description
Overview
This chapter describes the GX-2012 instrument and accessories.
Instrument Description
The instrument includes the case, sensors, LCD, control buttons, printed
circuit boards, alarm LED’s, infrared communication port, buzzer, vibrator,
batteries, pump, flow chamber, and inlet filter holder.
Wrist Strap Installation Feature
Inlet Fitting
Tapered
Inlet Filter
Rubber
Holder
Nozzle Exhaust
Buzzer Flow
Opening Chamber
Alarm
LED Battery
Arrays Cover
LCD (alkaline
version)
AIR
DISPLAY POWER RESE T

(ADJ) ENTER SILENCE
(SHIFT) Control Charging

Buttons Contacts
IR Port
(behind
button label)
Figure 1: Components of the GX-2012, Front & Back

Rechargeable Version Alkaline Version
Battery Pack
Battery Cover
Release Knob
Battery Pack
Release Latch
Figure 2: Components of the GX-2012, Bottom
Case
The Model GX-2012’s sturdy, high-impact plastic case is radio frequency
(RF) resistant and is suitable for use in many environmental conditions,
indoors and out. The case is dust proof and weather resistant. A rubber layer
on the outside of the case protects it from scratches and impact damage.
A clear plastic window through which the LCD can be viewed is located on
the front of the case. Four brass charging contacts that are used when the GX-
2012 is placed in the charging station are on the back of the case. Both the
rechargeable and alkaline versions include a removable battery pack. The
battery pack release latch is on the bottom. The alkaline battery version also
includes a battery cover release knob. The battery pack and flow chamber are
located on the back of the GX-2012. The inlet filter holder is located on the
top of the GX-2012 case.
Sensors
The GX-2012 uses up to five sensors to monitor combustible gas, oxygen
(O2), carbon monoxide (CO), and hydrogen sulfide (H2S) simultaneously.
The sensors are located inside the GX-2012 and are held in their sockets by
the flow chamber. The sensors use different detection principles, as described
below.
6 • Instrument Description GX-2012 Operator’s Manual

Combustible Gas Sensors
% LEL/ppm Sensor (NC-6264A)
The % LEL/ppm sensor detects combustible gas in the % LEL and ppm
range. It uses a catalytic element for detection. The reaction of gas with
oxygen on the catalyst causes a change in the resistance of the element which
affects the current flowing through it. The current is amplified by the GX-
2012’s circuitry, converted to a measurement of combustible gas
concentration, and displayed on the LCD.
%Volume Sensor (TE-7561)
The % volume sensor detects combustible gas in the % volume range. It uses
a thermal conductivity (TC) element for detection. The presence of
combustible gas cools the element causing a change in the resistance of the
element which affects the current flowing through it. The current is amplified
by the GX-2012’s circuitry, converted to a measurement of combustible gas
concentration, and displayed on the LCD.
Oxygen Sensor
The O2 sensor is a galvanic type of sensor. A membrane covers the cell and
allows gas to diffuse into the cell at a rate proportional to the partial pressure
of oxygen. The oxygen reacts in the cell and produces a voltage proportional
to the concentration of oxygen. The voltage is measured by the GX-2012’s
circuitry, converted to a measurement of gas concentration, and displayed on
the LCD.
CO and H2S Sensors
The CO and H2S sensors are electrochemical cells that consist of two
precious metal electrodes in a dilute acid electrolyte. A gas permeable
membrane covers the sensor face and allows gas to diffuse into the
electrolyte. The gas reacts in the sensor and produces a current proportional
to the concentration of the target gas. The current is amplified by the GX-
2012’s circuitry, converted to a measurement of gas concentration, and
displayed on the LCD.
GX-2012 Operator’s Manual Instrument Description • 7

Dummy Sensors
Any unit that has less than 5 sensors will have a dummy sensor installed in
one or more sensor positions. Dummy sensors are factory installed. The flat
top of the dummy sensor should face up and the bottom hollow side should
face down. The unit shown below is a standard 4-sensor unit for LEL/O2/
H2S/CO and has a dummy sensor installed in the %volume combustible
sensor position.
Dummy Sensor
Top Flat Bottom

Side Hollow Side
Figure 3: Dummy Sensor

LCD
A digital LCD (liquid crystal display) is visible through a clear plastic
window on the front of the case. The LCD display simultaneously shows the
gas reading for all installed sensors. The display also shows information for
each of the GX-2012’s program modes.

Control Buttons
Five control buttons are located below the LCD. They are arranged around a
central button, the POWER ENTER button. The DISPLAY (ADJ) button is
on the left, the RESET SILENCE button on the right, the AIR button on
the top, and the (SHIFT) is on the bottom.
Table 2: GX-2012 Control Button Functions
Button Function(s)
POWER ENTER • turns the GX-2012 on and off.

• used during setup and calibration.
RESET SILENCE silences and resets audible alarm if the GX-2012 is programmed
for latching alarms and the alarm silence option is on 1
DISPLAY (ADJ) • activates Display Mode
• enters instructions into the GX-2012’s microprocessor
AIR • activates the demand-zero function (automatically adjusts the
GX-2012 in fresh-air conditions)
• scrolls through the display and settings modes
(SHIFT) • scrolls through the display and settings modes
• enters instructions into the GX-2012’s microprocessor
1 The GX-2012’s alarms are user-adjustable. See “Chapter 6: Maintenance Mode” on page 100.
Printed Circuit Boards

The GX-2012 printed circuit boards analyze, record, control, store, and
display the information collected. The circuit boards are located inside the
case. They are not user serviceable.
Alarm LED Arrays
Three red alarm LED (light emitting diode) arrays are visible through frosted
plastic lenses in the case. One is on the top front, one on the left side, and one
on the right side. The alarm LED arrays alert you to gas, low battery, and
failure alarms.
Infrared Communications Port
An infrared (IR) communications port is located just below the RESET
SILENCE button. The signal goes through the control button material. The
data transmitted through the port is in standard IrDA protocol. A computer’s
infrared port or an IrDA/USB cable connected to a computer’s USB port can
be used to download data saved by the GX-2012 to a computer using the GX-
2012 Data Logger Management Program. See the GX-2012 Data Logger
Management Program operator’s manual for data logging and downloading
instructions.

Buzzer
One solid-state electronic buzzer is located inside the case. Holes on the top
front of the case allow the sound to exit the case. The buzzer sounds for gas
alarms, malfunctions, low battery voltage, and as an indicator during use of
the GX-2012’s many display and adjustment options.
Vibrator
A vibrating motor inside the GX-2012 case vibrates for gas alarms, unit
malfunctions, and as an indicator during normal use of the various modes of
the GX-2012.
Batteries
Three AA-size alkaline batteries (standard) or an optional rechargeable
lithium ion battery pack (3.7 VDC) power the GX-2012. Instrument run time
is dependent upon battery type. At 25°C the alkaline batteries last up to 15
hours and the lithium ion battery pack lasts up to 10 hours. The battery icon
in the upper right of the LCD shows remaining battery life.
When the GX-2012 detects a low battery voltage, a low battery warning is
activated. When battery voltage is too low for normal operation, the GX-
2012 sounds a dead battery alarm.
The alkaline batteries can be replaced by removing the battery cover on the
back of the case. The lithium ion pack can be replaced by removing the entire
battery pack. Push the battery pack latch on the bottom of the unit toward the
front of the unit to release the pack.
The lithium ion battery pack can be recharged by placing the GX-2012 in its
optional battery charging station or by placing the battery pack in the
charging station.
WARNING: To prevent ignition of a hazardous atmosphere, batteries

must only be changed or charged in an area known to be
nonhazardous.

Pump
A diaphragm pump inside the GX-2012 draws the sample to the sensors. It
can draw sample from as far as 50 feet from the GX-2012. The pump is not
user serviceable.
CAUTION: Sample hose lengths of more than 50 feet are not recommended
for the GX-2012 because of flow rate reduction.
Flow Chamber
The flow chamber is on the back of the GX-2012 and is held in place by three
phillips screws. The flow chamber seals to the rubber sensor gasket which
seals to the sensor faces inside the GX-2012 and routes flow from the pump
to the sensors and to the exhaust port (also a part of the flow chamber).
Sensors and Filters
The sensors are located underneath the flow chamber and are only accessible
if you remove the flow chamber and the sensor gasket.
An H2S removal filter disk is placed into a recess in the sensor gasket over
the %LEL sensor. It prevents H2S in the ambient air from reaching the unit’s
combustible gas sensor. Removing H2S that is present in the monitored air
prolongs the life of the sensor. The H2S filter disk is dark red in color and
although it may darken over time, its color is not indicative of remaining
filter life. The H2S filter disk can absorb H2S for 33 ppm hours and should be
replaced after that much exposure. With this many ppm hours of absorption,
the H2S filter disk should be replaced after 80 minutes of exposure to 25 ppm
H2S. This equates to replacing the H2S filter disk after 40 2-minute
calibrations with a cylinder containing 25 ppm H2S. If H2S exists in the
monitoring environment, the H2S filter disk will have to be replaced more
frequently.
A charcoal filter is placed into a recess in the sensor gasket over the CO
sensor. The charcoal filter is black, has a woven texture, and is impregnated
with an H2S absorbing material. The CO sensor will respond if exposed to
H2S and certain hydrocarbon gases. The charcoal filter disk scrubs these
gases out of the sample to avoid false CO readings. If false or elevated CO
readings are noticed, especially in the presence of H2S, change the charcoal
filter.
Inlet Filter Holder
The filter holder is a clear plastic dome shaped piece on the top of the case. A
male quick connect fitting is located on the inlet filter holder. This is the GX-

2012’s inlet fitting. A cotton dust filter is inside the filter holder. The filter
holder may be removed by turning it counterclockwise and pulling it away
from the case. Two flat membrane disk hydrophobic filters, a wire mesh disk,
and a rubber filter retaining gasket are held in place by the filter holder and
are located in the bottom of the case chamber where the filter holder is
installed.
Standard Accessories
The standard accessories include the tapered rubber nozzle, belt clip, sample
hose, and 10 inch probe. An optional bar hole probe is also available and is
described at the end of this section.
Tapered Rubber Nozzle
A cone shaped 4 inch long rubber nozzle is included with the GX-2012 as
standard. It can be installed on the inlet fitting by pushing the larger end over
it. The smaller end can be inserted through a hole in a wall or some other
access to an enclosed area to sample the environment.
Belt Clip
A belt clip can be mounted to the back of the case using 3 phillips head
screws. The belt clip allows the GX-2012 to be securely attached to a belt.
Wrist Strap
A wrist strap is included with the GX-2012 and can be attached to the right or
left wrist strap installation feature.
Sample Hose & 10 Inch Probe
A 10 foot sample hose and a 10 inch probe are included as standard with the
GX-2012. When desired, the rubber nozzle may be removed and the sample
hose and 10 inch probe may be connected to the inlet fitting. Sample hose
lengths are available from 10 feet to 50 feet (see “Parts List” on page 158).
The quick connect end of the sample hose connects to the inlet fitting of the
GX-2012 and the probe screws onto the end of the hose with the threaded
fitting.
CAUTION: Sample hose lengths of more than 50 feet are not recommended
for the GX-2012 because of flow rate reduction.
12 • Standard Accessories GX-2012 Operator’s Manual

Sample Hose
Probe
Figure 4: Sample Hose and Probe
Optional Accessories
Several optional accessories are available for the GX-2012. They include a
rechargeable lithium ion battery pack, charging stations, various special
probes, a purge tee fitting, and a dilution fitting. The most commonly used
optional accessories are described below. Detailed instructions regarding the
use of these and other available accessories are included in other parts of this
manual. Data logging accessories are briefly described in “Data Logging” on
page 56.
Rechargeable Lithium Ion Battery Pack
A rechargeable lithium ion battery pack is available for the GX-2012. A fully
charged battery pack will power the GX-2012 for 10 hours. The batteries will
last for a minimum of 500 charge cycles. See the “Parts List” on page 158 for
ordering information.
Charging Stations
The GX-2012 lithium ion battery pack is charged with the GX-2012 charging
station. Two battery charging stations are available for the GX-2012, the
standard AC charging station, and a DC charging station with a vehicle plug
adapter.
GX-2012 Operator’s Manual Optional Accessories • 13

AC Powered Charging Station
The standard AC powered charging station consists of an instrument
charging base and an AC adapter. The AC adapter plugs into a 115 VAC wall
outlet and connects to the charging station with a jack on the end of a five
foot DC output cable. The AC adapter will also work for 100 VAC or 220
VAC if an appropriate plug adapter is provided. The AC charging station is
shown below in Figure 5.
AC Adapter
Charging
Adapter Jack Adapter Jack Contacts
To AC
Outlet
Charge LED
Rear View Top View
Figure 5: GX-2012 AC Powered Charging Station
14 • Optional Accessories GX-2012 Operator’s Manual

DC Powered Charging Station
An optional DC powered charging station is available with a vehicle plug 12
VDC adapter. It uses the same charging base as the AC charging station but
comes with a velcro strap to secure the GX-2012 in the charging base.
Adapter Jack Charging

Adapter Jack Contacts
Vehicle Plug
To Vehicle
12 VDC
Power Socket
Charge LED
Rear View Top View
Figure 6: GX-2012 DC Powered Charging Station

Optional Probes
Various optional probes designed for specific applications are available for
the GX-2012. They include the following:
• 30 inch aluminum probe
Figure 7: 30 Inch Aluminum Probe

This probe is designed for applications where it is necessary to put the
probe tip in areas that are out of reach with the standard probe. A small
breather hole near the end of the probe tube prevents interruption of
sampling and a low flow alarm if the probe tip is blocked.
• 30 inch stainless steel probe
Figure 8: 30 Inch Stainless Steel Probe

This probe is physically the same as the 30 inch aluminum probe and is
intended for applications where a high level of corrosion resistance is
required in the long probe tube.
• Barhole probe
End Plugged
Figure 9: Barhole Probe

An optional bar hole probe is available for the GX-2012. It is designed to
be used when the GX-2012 is operated in Bar Hole Mode to check bar
holes when tracking down underground gas pipe leaks (see “Chapter 4:
Using the GX-2012 in Bar Hole Mode” on page 72). The bar hole probe
has the same handle as the standard probe, but has a 30 inch fiberglass
tube instead of the standard tube. Four holes are drilled through the 30
inch tube’s wall near the end and the end is plugged so that debris from
the barhole cannot be drawn into the tube. The sample is drawn through
the drilled holes in the tube wall.

• 32 inch telescoping probe with dust filter
Figure 10: 32 Inch Telescoping Probe with Dust Filter

This probe is designed for use where it is necessary to put the probe tip in
areas not accessible with the 10 inch probe with dust filter and
applications where the probe tube must be collapsible for storage.
• 7 foot telescoping probe with dust filter
Figure 11: 7 Foot Telescoping Probe with Dust Filter

This probe is designed for use where it is necessary to put the probe tip in
areas not accessible with the 32 inch telescoping probe with dust filter and
applications where the probe tube must be collapsible for storage.
• 8 meter hose with floating head
Figure 12: 8 Meter Hose with Floating Head

This probe is designed to be used in a tank or a well that may have water
or some other liquid at the bottom. As you lower the probe down, if it hits
water, it will float and continue to monitor the area.
See the “Parts List” on page 158 for probe ordering information.

Purge Tee Fitting
The 17-4430RK-01 purge fitting is used to detect gas levels in a pressurized
gas stream from a pipeline or vessel being purged. The sample port of the
purge fitting is inserted into the flowing gas, and the vent port will allow any
excess gas to release to the atmosphere to avoid damage to pump or sensors.
Pressurized Excess
Stream Pressurized
Sample
Sample Port Vent Port
GX-2012 Inlet
Figure 13: Purge Tee Fitting

External Dilution Fitting
An external dilution fitting is available for the GX-2012. It is a 1:1 dilution
fitting and is designed to mate with the inlet fitting and accept a sample hose
or probe. The fittings are made with brass and nickel plated brass and are
appropriate for use with the four standard gases. The dilution fitting is
normally used when it is necessary to introduce air into a sample that has no
oxygen or a very low level of oxygen, such as a nitrogen purged sample. It
can also be used when one of the target gas levels in the sample area will
likely be present in a concentration above the detection range for that gas.
Since the fittings partially consist of unplated brass, they are not appropriate
for detection of elevated levels of H2S.
Figure 14: Dilution Fitting

Chapter 3: Using the GX-2012 in Normal Mode
Overview
This chapter explains how to operate the GX-2012 in Normal Mode. Normal
Mode is used to perform confined space entry monitoring or general area
monitoring. While in Normal Mode, Display Mode and Calibration Mode are
accessible.
If a standard version of the GX-2012 is ordered, it is shipped with Bar Hole
Mode disabled so that the instrument only runs in Normal Mode when turned
on.
Start Up, Normal Mode

This section explains how to start up the GX-2012 in Normal Mode, get it
ready for operation, and turn it off.
NOTE: The screens illustrated in this section are for a 4-gas unit that has the
% LEL range for the combustible gas channel. The screens
displayed by your GX-2012 may be slightly different.
Turning On the GX-2012, Normal Mode Only

The following description of the GX-2012 start up sequence assumes that the
following items in Maintenance Mode are turned on: LNCH BRK, ID DISP,
CL RMNDR, and BP RMNDR. If any of these items is turned off, then the
corresponding screen will not appear. This description also assumes that Bar
Hole Mode is not active.
1. Connect the tapered rubber nozzle or the sample hose to the GX-2012’s
quick connect inlet fitting.
2. If a sample hose is used, screw the probe onto the sample hose’s threaded
fitting.
3. Press and briefly hold down the POWER ENTER button. Release the
button when you hear a beep.

4. If LNCH BRK is turned on, the Resume Datalog Screen displays.
rESU
RESUME
• Press and release the POWER ENTER button to continue
accumulating time-weighted average (TWA), PEAK readings, and
time in operation from the last time the GX-2012 was used. The
short-term exposure limit [STEL] reading is reset each time the GX-
2012 is turned on.
• Press and release the DISPLAY(ADJ) button to reset the
accumulation of these measurements.
If you do not press the POWER ENTER or DISPLAY(ADJ) button
within 5 seconds, the GX-2012 automatically resumes accumulating the
TWA, PEAK readings, and time in operation.
5. If CL RMNDR is turned on (factory setting), the screen that appears next
depends on how CL EXPRD is set in the Maintenance Mode Menu
(page 131).
• If the unit is due for calibration and CL EXPRD is set to CONFIRM
(factory setting), then the following screen displays.
CAL
C--LIMIT
The alarm LED’s and buzzer will pulse several times. After this,
press the RESET SILENCE button until you hear a beep to continue.
20 • Start Up, Normal Mode GX-2012 Operator’s Manual

• If the unit is due for calibration and CL EXPRD is set to NOT USE,
then the following screen displays.
FAIL
C--LIMIT
The GX-2012 cannot be used until a calibration has been performed
either by selecting AUTO CAL or ONE CAL in the Maintenance
Mode menu. See “Calibrating Using Auto Calibration” on page 105
or “Calibrating Using Single Calibration” on page 108 for calibration
instructions.
• If calibration is not due or CL EXPRD is set to NO EFFECT, then
the following screen appears for a few seconds indicating when the
next calibration is due.
2011
9
30
69d
NEXT CAL
6. If BP RMNDR is turned on (factory setting is OFF), the screen that
appears next depends on how BP EXPRD is set in the Maintenance
Mode Menu (page 131).
• If the unit is due for a bump test and BP EXPRD is set to CONFIRM
tESt
B--LIMIT
GX-2012 Operator’s Manual Start Up, Normal Mode • 21

• If the unit is due for a bump test and BP EXPRD is set to NOT USE,
FAIL
B--LIMIT
The GX-2012 cannot be used until a bump test has been performed
by selecting BUMP in the Maintenance Mode menu. See
“Performing a Bump Test” on page 111 for bump testing instructions.
• If a bump test is not due or BP EXPRD is set to NO EFFECT, then
next bump test is due.
2011
9
30
10d
NEXTBUMP
NOTE: If both CL RMNDR and BP RMNDR are turned off, a WARM UP
screen will display before the warm up sequence continues.

7. If ID DISP is turned on (see page 135), the User ID Screen displays for a
few seconds and then the Station ID Screen displays for a few seconds.
U Id
--------
S Id
--------
8. The Date/Time Screen appears for a few seconds.
2011
8
31
22:39
DATE
This screen displays the current year, month, day, and time.

9. The Battery Level and Alarm Pattern Screen appears next.
bAtt
3.7
AL-H V
AL -- H indicates latching (hold) alarms and AL -- A indicates self-
resetting (automatic) alarms. The number shown indicates the voltage of
the batteries. A fully charged lithium ion battery pack will display 3.7 V.
If the unit is powered by alkaline (dry cell) batteries, a “D” will appear in
front of the “V” in the lower right corner.
bAtt
3.7
AL-H D: V
10. The display then indicates the following items for about a second each:
• Full scale values for all channels
• Warning setpoint (low gas alarm) for all channels
• Alarm setpoint (high gas alarm) for all channels
• STEL alarm setpoint for the CO and H2S channels
• TWA alarm setpoint for the CO and H2S channels
NOTE: If the combustible channel is factory set as %volume only, all gas
alarms are turned off. You must press and release the RESET
SILENCE button at the warning, alarm, STEL, and TWA screens to
acknowledge that there are no gas alarms. The warm up will not
proceed until you do so.
If the combustible channel is set up as %volume only using the HC

Range Screen in Display Mode, it will automatically revert to
Autoranging when it is turned off and on again and the no alarm
acknowledgement screen will not appear.

11. If the GX-2012 experiences a sensor failure during start up, a screen
indicating which sensor failed displays. In the example below, the CO
sensor has failed.
FAIL
CO ppm
SENSOR
If you wish to continue, press and release the RESET SILENCE button to
acknowledge the failure. The gas reading for the failed sensor will be
replaced by “---”. Replace the failed sensor as soon as possible.
12. The GX-2012 is now operating in Normal Mode and monitoring for gas
in Measuring Mode. The Normal Operation Screen appears.
CH4 0 %LEL
O2 20.9 %
CO 0 ppm
H2S 0.0 ppm
22:37
The concentrations of the target gases are displayed along with the time and
battery charge level. The heart symbol displayed just to the left of the battery
charge level flashes while the instrument is functioning properly. If it
disappears or is steadily on, the unit is experiencing a microprocessor error.
The fan symbol just to the left of the heart symbol spins while the pump is
operating.
Turning On the GX-2012 in Normal Mode
With All Modes Active
If the L./B. MODE item in Maintenance Mode is set to LC, bH, or LC bH
(see “Updating the Leak Check/Bar Hole Mode Setting” on page 137), then
the user must select Normal Mode during the start up sequence to operate in
Normal Mode. The standard factory setting for L./B. MODE is OFF. See
“Chapter 4: Using the GX-2012 in Bar Hole Mode” on page 72 for a
description of Bar Hole Mode or “Chapter 5: Using the GX-2012 in Leak
Check Mode” on page 83 for a description of Leak Check Mode.
following menu items in Maintenance Mode are turned on: LNCH BRK, ID

DISP, CL RMNDR, and BP RMNDR. If any of these items is turned off,
then the corresponding screen will not appear. It also assumes that the L./B.
MODE menu item in Maintenance Mode is set to LC bH. If L./B. MODE is
set to LC, the Bar Hole Mode Select Screen will not appear. If L./B. MODE
is set to bH, the Leak Check Mode Select Screen will not appear.
1. Connect the tapered rubber nozzle or the sample hose to the
GX-2012’s quick connect inlet fitting.
fitting.
3. Press and briefly hold down the POWER ENTER button. The Normal
Mode Select Screen displays.
vol%
CH4 0 %LEL
O2 20.9 %
CO 0 ppm
H2 S 0.0 ppm
NORMAL ?
4. You can use the AIR button to scroll to the Bar Hole Mode Select
Screen.
BAR HOLE MODE
vol%
CH4 0 %LEL
O2 20.9 %
30 sec
B.H. MODE?
5. Press the AIR button again to display the Leak Check Mode Select
Screen.
LEAK CK MODE LEAK CK MODE
CH4 0 ppm
CH4 0 ppm
CO 0 ppm
5000 ppm 5000 ppm
L.C. MODE? L.C. MODE?

CO DISP OFF CO DISP On

NOTE: If the CO DISP parameter in Maintenance Mode is set to On,
the CO channel will appear in Leak Check Mode. If the CO
DISP parameter is set to OFF (factory setting), the CO
channel will not appear in Leak Check Mode. See “Chapter 5:
Using the GX-2012 in Leak Check Mode” on page 83 for more
information.
You can scroll up or down through these screens using the AIR or
(SHIFT) buttons.
6. With the Normal Mode Select Screen displayed, press and release the
POWER ENTER button and continue with the startup sequence as
described in the previous section, “Turning On the GX-2012, Normal
Mode Only”, from step 4 on page 20 on.
NOTE: If no button is pressed for 20 seconds, the unit will proceed into
whichever mode is displayed.
7. To exit Normal Mode and return to the Mode Select Screen, press and
hold the (SHIFT) button for 5 seconds while in the Normal Operation
Screen.
Performing a Fresh Air Adjustment, Normal Mode
Before using the GX-2012, it is recommended to set the fresh air readings for
the target gases by performing a fresh air adjustment. This will set the
combustible gas, CO, and H2S channels to zero and the OXY channel to
20.9%.
1. Find a fresh-air environment. This is an environment free of toxic or
combustible gases and of normal oxygen content (20.9%).
2. Turn on the unit as described above in “Turning On the GX-2012,
Normal Mode Only” or “Turning On the GX-2012 in Normal Mode With
All Modes Active”.
3. Press and hold the AIR button. The display prompts you to hold the
AIR button.
AIr
CAL
HOLD AIR
4. Continue to hold the AIR button until the display prompts you to
release the AIR button. The GX-2012 will count down from 8 on an

autoranging combustible gas channel as it sets the fresh air reading for all
channels. Once the countdown has finished, start up is complete and the
unit is ready for monitoring.
Turning Off the GX-2012, Normal Mode
1. Press and hold the POWER ENTER button.
2. The buzzer will pulse for about three seconds and TURN OFF will be
displayed along the bottom of the screen.
3. Release the button when TURN OFF disappears.
Measuring Mode, Normal

Operation
The GX-2012 has three operating modes within Normal Mode: Measuring
Mode, Display Mode, and Calibration Mode. This section describes using the
GX-2012 in Measuring Mode during normal operation.
In Measuring Mode the GX-2012 continuously monitors the sampled
atmosphere and displays the gas concentrations present for its target gases. In
a low-light environment, press and release any button to turn on the display
backlight. See “Updating the LCD Back Light Time Setting” on page 135 to
program backlight duration. If the BEEP. SET menu item in Maintenance
Mode is turned on, the GX-2012 beeps once every 5 minutes to confirm that
it’s operating. See “Updating the Confirmation Beep Setting” on page 129 for
instructions to update the setting.
Monitoring an Area
1. Start up the GX-2012 as described above in “Start Up, Normal Mode” on
page 19 or “Turning On the GX-2012 in Normal Mode With All Modes
Active”. It is now in Measuring Mode.
2. Take the GX-2012 to the monitoring area.
If the tapered rubber nozzle is used, put the nozzle tip in the area to be
monitored.
If the hose and probe is used, put the probe tip in the area to be
monitored.
3. Wait 10 - 15 seconds and observe the display for gas readings. If a
reading is observed, allow the reading to stabilize to determine the gas
concentrations present.
28 • Measuring Mode, Normal Operation GX-2012 Operator’s Manual

NOTE: Response time increases with the length of the sample hose. Long
sample hoses will require more time to show a response at the GX-
2012. The maximum sample hose length recommended for the GX-
2012 is 50 feet. Consult RKI Instruments, Inc. for longer sample
hose lengths.
4. If a gas alarm occurs, take appropriate action. See “Responding to

Alarms” on page 39.
Using Optional Probes and Fittings
This section describes how to use the 8 meter hose with floating head and the
purge tee fitting.
Using the 8 Meter Hose with Floating Head
This probe is designed to be used in a tank or a well that may have water or
some other liquid at the bottom. To use the 8 meter hose with floating probe:
1. Start up the GX-2012 as described in “Start Up, Normal Mode” on
page 19.
2. Connect the 8 meter hose with floating probe to the GX-2012’s quick
connect inlet fitting.
3. Slowly lower the probe into the area you wish to monitor. If the probe
hits water, it will float and continue to monitor the area.
Figure 15: 8 Meter Hose with Floating Head

Using the Purge Tee Fitting
The purge fitting is used to detect gas levels in a pressurized gas stream from
a pipeline or vessel being purged.
GX-2012 Operator’s Manual Measuring Mode, Normal Operation • 29

page 19.
2. Connect the purge tee fitting to the GX-2012’s quick connect inlet fitting.
3. Insert the sample port into the flowing gas. The vent port will allow any
excess gas to release to the atmosphere to avoid damage to pump or
sensors.
Pressurized Excess
Stream Pressurized
Sample
Sample Port Vent Port
GX-2012 Inlet
Figure 16: Purge Tee Fitting

Using the Dilution Fitting
The external dilution fitting is a 1:1 dilution fitting. It is normally used when
it is necessary to introduce air into a sample that has no oxygen or a very low
level of oxygen, such as a nitrogen purged sample. It can also be used when
one of the target gas levels in the sample area will likely be present in a
concentration above the detection range for that gas. Since the fittings
partially consist of unplated brass, they are not appropriate for detection of
elevated levels of H2S.
page 19.
2. Install the dilution fitting to the GX-2012’s quick connect inlet fitting.
3. Connect the tapered rubber nozzle or the sample hose to the GX-2012’s
fitting.
5. Monitor the sampling area.

NOTE: The GX-2012 can be calibrated either with or without the dilution
fitting in place. If calibrated without the dilution fitting in place,
then display readings must be doubled to determine the actual gas
concentration. If calibrated with the dilution fitting in place, then a
sample bag must be used during calibration, and the display
readings will be the actual gas concentrations.
CAUTION: If the dilution fitting is in place for calibration, do not use a

demand flow regulator. Use a sample bag. The use of a demand
flow regulator with a dilution fitting when calibrating will
result in an inaccurate calibration.
Figure 17: Dilution Fitting

Combustible Gas Detection
The GX-2012 can support two combustible gas sensors, a TC (thermal
conductivity) sensor for detection in the % volume range, and a catalytic
sensor for detection in the % LEL range. Either or both sensors may be
installed in your unit.
If both the % volume and % LEL sensors are installed, the combustible gas
channel is setup at the factory as % LEL/% volume autoranging. In this case,
the combustible gas channel will display the combustible gas concentration
in % LEL up to 100% LEL. If the combustible gas concentration rises above
100% LEL, then the unit automatically begins displaying the concentration in
% volume.
CAUTION: If both combustible sensors are installed in your instrument,

make sure you follow the recommendations in the next section,
“Applications with High Levels of Combustible Gas” on
page 32, to protect the % LEL sensor. Failure to do so will result
in damage to the % LEL sensor.
WARNING: If the combustible channel is set for % volume only, then

there are no gas alarms for any detection channel. See “HC
Range Screen” on page 44.
There are three important issues to keep in mind when monitoring for
combustible gas.

Applications with High Levels of Combustible Gas
The GX-2012 provides the % LEL sensor with some protection by turning
off the % LEL sensor power temporarily when it determines that a % LEL
over scale (more than 100% LEL) concentration of combustible gas is
present. When this happens, “OVER” is displayed below the gas list and the
display units to the right of the combustible gas channel change to % volume.
However, this protection is not adequate to completely prevent damage to the
sensor when it is exposed to moderate or high levels of % volume gas.
Combustible gas is present at moderate or high % volume levels in many
applications such as purging applications. If your GX-2012 is equipped with
both the % LEL and %volume sensors, you must set up the instrument so that
the combustible channel operates in the %volume only range when you use
the instrument for this type of application to protect the % LEL sensor from
damage. You can set the combustible channel to operate in the % volume
range only in the HC Range Screen of Display Mode. See “HC Range
Screen” on page 44 for instructions to set the combustible channel to operate
in the % volume range only.
CAUTION: Failure to set the combustible channel to % volume only

operation when using the GX-2012 for applications with
moderate to high % volume levels of combustible gas will result
in damage to the % LEL sensor.
The instrument may be set up for combustible channel autoranging operation

when it is used for confined space applications where % volume combustible
gas concentrations are not likely to be found.
Silicone & Other Potentially Damaging Compounds
Silicone vapors and chlorine and fluorine compounds, such as chlorinated
hydrocarbons, can damage the %LEL sensor. These compounds should be
avoided. If exposure to these compounds is suspected, verify the %LEL
response on a known gas sample.
%LEL Sensor Relative Responses
Although the standard factory setup and calibration for the combustible gas
channel is to methane (CH4), the combustible sensors will respond to other
combustible gases as well.
The table below lists the conversion factors for several hydrocarbon gases for
the % LEL combustible sensor if it is calibrated to methane. Conversion
factors are not available for the % volume TC sensor. To use this table,
multiply the display reading on the combustible gas channel by the factor in
the appropriate row to obtain the actual gas concentration. For example, if

you are detecting pentane and the display reads 10% LEL on the combustible
gas channel, you actually have 10% LEL x 1.56 = 15.6% LEL pentane
present.
Table 3: LEL Hydrocarbon Conversions
LEL Conversion LEL Conversion

Gas Factor (Methane Gas Factor (Methane
Calibration) Calibration)
Acetone 1.79 Iso Butane 1.47

Acetylene 1.92 MEK 2.27
Benzene 2.00 Methane 1.00
Ethane 1.09 Methanol 1.92
Ethanol 2.50 Pentane 1.56
Ethylene 1.06 Propane 1.35
Heptane 2.50 Propylene 1.32
Hexane 2.08 Toluene 3.13
Hydrogen 1.25 Xylene 4.27
IPA 2.78
Snap Log Mode

The snap logging function in Snap Log Mode allows the user to record data at
a specific time and have it saved to the data logger. The data is assigned a
snap log ID and is saved with the station ID that was in use when the data
was taken.
To enter Snap Log Mode and record snap log data:
1. Press and hold the (SHIFT) button, then press and hold the AIR
button and hold both until you hear a beep. The unit will cycle through
the following screens.

no
016
REC. DATA
S Id
001
2011
9
27
22:37
YES/ENT.
CH4 34 %LEL
O2 19.2 %
CO 10 ppm
H2S 7.8 ppm
NO /DISP
The first screen displays what snap log ID will be given to this particular
set of data. This ID number increases sequentially with each set of snap
log data taken. The second screen displays what Station ID will be
associated with this snap log. The third screen displays the year, month,

day, and time of the snap log, and that you should press the POWER
ENTER button to save a set of snap log data. The fourth screen displays
the current gas readings, and that you should press the DISPLAY (ADJ)
button to exit Snap Log Mode without saving a set of snap log data.
2. You can change the Station ID to be used with the snap log by pressing
the (SHIFT) button and then pressing the DISPLAY (ADJ) button. The
Station ID Select Screen will appear and the current Station ID will be
flashing.
S Id
SEL
001
3. Use the (SHIFT) and AIR buttons to scroll to the desired station ID,
then press and release the POWER ENTER button to return to the Snap
Logging Screen sequence.
To return to the Snap Logging Screen sequence without changing the
station ID, press and release RESET SILENCE.
4. To take a snap log of the current gas readings, press and release the
POWER ENTER button. The unit will display SAVED along the bottom
of the screen before returning to the Snap Logging Screen sequence.
SAVED
To exit Snap Log Mode without taking a snap log or when you are
finished recording snap logs, press and release the DISPLAY (ADJ)
button. The unit will immediately return to the Normal Operation Screen.
5. The data recorded in Snap Log Mode can be viewed in Display Mode.
See “Snap Logging Screen” on page 53 for more information.

Measuring Mode, Alarms
This section covers alarm indications in Measuring Mode. It also tells you
how to reset the GX-2012 after an alarm has occurred and how to respond to
an alarm condition.
NOTE: False alarms may be caused by radio frequency (RF) or

electromagnetic (EMI) interference. Keep the GX-2012 away from
RF and EMI sources such as radio transmitters or large motors.
Alarm Indications
CAUTION: If the combustible channel is set for %volume only, then there
are no gas alarms for any detection channel. See “HC Range
Screen” on page 44.
The GX-2012 will sound an alarm, the unit will vibrate, and the LED arrays
will flash when one of the target gas concentrations rises above the Warning
level, or in the case of oxygen, falls below the Low Alarm setting for that gas.
The GX-2012 also sounds an alarm, vibrates, and flashes the LED arrays
when the Alarm level is reached for combustible gas, CO, and H2S, when the
concentration of oxygen rises above the High Alarm level, and when the
STEL and TWA alarm points are reached for CO and H2S.
When a failure condition occurs, such as a sensor failure, low flow, or dead
battery condition, the unit will also sound an alarm, flash the LED arrays, and
vibrate.
The table below summarizes the types of alarms produced by the
GX-2012.
Table 4: Alarm Types and Indications
Alarm Type Visual Indications Other Indications
Low Alarm • WARNING appears • Buzzer sounds

below the gas list. alternating between a
Concentration of gas low and high pitch
rises above the Warning • Reading for the gas in
level, or falls below the alarm flashes • Vibrator pulses
Low Alarm level for O2. • Alarm LED arrays
flash
• Backlight turns on
36 • Measuring Mode, Alarms GX-2012 Operator’s Manual

High Alarm • ALARM appears • Buzzer sounds

below the gas list. alternating between
Concentration of gas low and high pitch
rises above the Alarm • Reading for the gas in
alarm flashes faster than warning
level, or rises above the indication
High Alarm level for O2. • Alarm LEDs flash
faster than warning • Vibrator pulses faster
indication than warning
indication
• Backlight turns on
TWA or STEL • TWA or STEL appears • Buzzer sounds
below the gas list. alternating between a
Concentration of CO or low and high pitch at
H2S rises above the • Alarm LEDs flash
the same rate as
TWA or STEL alarm • Back light turns on warning indication
point setting. • Vibrator pulses at
same rate as warning
indication
Over Range* • Gas reading replaced • Buzzer sounds
by brackets flashing at alternating between a
same rate as alarm low and high pitch at
indication same rate as alarm
indication
• Alarm LEDs flash at • Vibrator pulses at
same rate as alarm same rate as alarm
indication indication
• Back light turns on.
• OVER appears below
the gas list.
Low Flow* • The display indicates • Buzzer sounds a
FAIL LOW FLOW double pulsing tone
• The Alarm LED’s flash (two pulses in quick
succession)
Low Battery • Battery icon blinks • None
Warning*
Dead Battery Alarm* • Gas readings Buzzer sounds a double
replaced by FAIL pulsing tone (two pulses
• Fan symbol in quick succession)
disappears
• BATTERY displayed
along bottom of
screen
• Alarm LED arrays
flash
GX-2012 Operator’s Manual Measuring Mode, Alarms • 37

Sensor Failure* • FAIL appears at the Buzzer sounds a double

bottom of the display pulsing tone (two pulses
and the failed in quick succession)
sensor(s) are
indicated
• Alarm LED arrays
flash
Clock Failure* • FAIL CLOCK appears Buzzer sounds a double
on the display pulsing tone (two pulses
• Alarm LED arrays in quick succession)
flash
System Failure* • FAIL SYSTEM • Buzzer sounds a
appears on the double pulsing tone
display (two pulses in quick
• Alarm LED arrays succession)
flash • A failure code appears
Microprocessor • Heart indicator is • None
Failure* steadily on or not on
• NOTE: The unit will at all
not operate if this
alarm occurs.
*This alarm can also occur in Bar Hole Mode
Resetting and Silencing Alarms

You can set the GX-2012’s gas alarms as latching or self-resetting alarms (see
“Updating the Alarm Latching Setting” on page 117) and the buzzer
operation as silenceable or not silenceable (see “Updating the Alarm Silence
Setting” on page 118).
• Self-resetting alarms (LATCHING set to OFF)
Self-resetting alarms automatically shut off and reset when the gas
reading falls below (or rises above for an oxygen low alarm) the alarm
setting. You cannot silence or reset self-resetting alarms.
• Latching alarms (LATCHING set to ON)
You can set latching alarms with or without Alarm Silence (see “Updating
the Alarm Silence Setting” on page 118).
With ALRM SLNC On and LATCHING On:
When the GX-2012 goes into a gas alarm, press the RESET SILENCE button
to silence the buzzer. If the gas concentration was still above the alarm level
when the button was pressed, the LEDs continue to flash, and the GX-2012

continues to display the current alarm level.
The gas reading must fall below (or rise above for an oxygen low alarm) the
low alarm setting before you can reset the alarm. Press the RESET SILENCE
button to reset the alarm. The LEDs turn off and the GX-2012 alarm
indications on the display turn off.
With ALRM SLNC OFF and LATCHING ON:
The gas reading must fall below (or rise above for an oxygen low alarm) the
low alarm setting before you can reset the alarm. Press the RESET SILENCE
button to reset the alarm. The LEDs and buzzer turn off and the GX-2012
alarm indications on the display turn off.
NOTE: With ALRM SLNC set to OFF in Maintenance Mode, you cannot
silence the buzzer while the gas reading is above (below for an
oxygen Low Alarm) the low alarm setting.
Responding to Alarms
This section describes response to gas, over range, battery, and sensor failure
alarms.
Responding to Gas Alarms
1. Determine which gas alarm has been activated.
2. Follow your established procedure for an increasing gas condition or a
decreasing oxygen condition.
3. If necessary, reset the alarm using the RESET SILENCE button once the
alarm condition has been cleared.
Responding to Over Range Alarms
WARNING: An over range alarm may indicate an extreme combustible

gas, toxic gas, or oxygen concentration. Confirm a normal
condition with a different GX-2012 or with another gas
detecting device.
1. Determine which gas alarm has been activated.

2. Follow your established procedure for an increasing gas condition.
3. Reset the alarm using the RESET SILENCE button once the alarm
condition has cleared.
4. Calibrate the GX-2012 as described in the calibration section of this
manual.

5. If the over range condition continues, you may need to replace the sensor
that has triggered the over range alarm.
6. If the over range condition continues after you have replaced the sensor,
contact RKI Instruments, Inc. for further instructions.
Responding to Battery Alarms
WARNING: The GX-2012 is not operational as a gas monitoring device

during a dead battery alarm. Take the GX-2012 to a non-
hazardous area and replace or recharge the batteries as
described in “Replacing or Recharging the Batteries” on
page 146.
The GX-2012 is fully functional during a low battery warning. However,

only a limited amount of operating time remains, approximately 1 - 2 hours.
The amount of time depends on how often the LCD backlight is used and
how often the unit is responding to alarm conditions. Recharge the battery
pack or replace the alkaline batteries as soon as possible as described in
“Replacing or Recharging the Batteries” on page 146.
NOTE: Alarms and the back light feature consume battery power and
reduce the amount of operating time remaining.
Responding to Sensor Failure Alarms
1. Determine which sensor has triggered the sensor failure alarm.
2. Try calibrating the sensor first, as described in “Calibration Mode” on
page 57 before replacing it.
3. If the sensor failure continues, replace the sensor as described in
“Replacing a Sensor” on page 155.
4. If the sensor failure condition continues after you have replaced the
sensor, contact RKI Instruments, Inc. for further instructions.
Responding to Clock Failure Alarm
This alarm occurs if the internal unit date has been changed to something
unreasonable like 15/34 (month/day).
1. Press and release the RESET SILENCE button to continue into normal
operation.
CAUTION: There will be no datalogging function if you operate the

instrument after a clock failure.

2. Attempt to change the date using the DATE menu time in Maintenance
Mode. See “Updating the Date and Time Settings” on page 103.
3. If the date cannot be set correctly, contact RKI Instruments, Inc. as soon
as possible.
Responding to System Failure Alarms
1. If a system failure occurs, the system failure screen will display an error
code as shown below:
FAIL
031
SYSTEM
2. The error code meanings are shown below:
Table 5: Error Code Explanation
Error Code Explanation
000 MPU failure

010 RAM failure
021 EEPROM failure
031 FLASH memory failure
3. If the error code is anything but 031 as shown above, the instrument
cannot be used. Contact RKI Instruments, Inc. as soon as possible.
If the error code is 031, you may press and release the RESET SILENCE
button to continue to normal operation if the instrument must be used
temporarily.
CAUTION: There will be no datalogging function if you operate the

instrument after a 031 system failure. Contact RKI Instruments,
Inc. as soon as possible.
Responding to Microprocessor Failure
If your unit experiences a microprocessor failure, the heart symbol at the top
of the screen will be steadily on or steadily off. The unit cannot be used in
this case. Contact RKI Instruments, Inc. as soon as possible.

Inert Mode
Inert Mode is used to measure the combustible gas and/or oxygen
level in a purged environment. In order for the instrument to operate
in Inert Mode, the oxygen alarm must be set to H-HH operation in
which both alarms are increasing. The oxygen Warning and Alarm
points are factory set at 5.0% and 10.0%.
It is recommended that the %volume sensor be installed in a unit that
is used to monitor combustible gas during Inert Mode operation since
it does not require oxygen to work properly. The catalytic LEL sensor
does not operate at oxygen concentrations below 10% volume. If it is
necessary to use the catalytic LEL sensor during Inert Mode
operation, a dilution fitting must be installed. Installing a dilution
fitting will affect the oxygen reading since you’re introducing oxygen
into the sample.
Alarms
The oxygen channel alarm points in Inert Mode are different from
those in Normal Mode. All other alarm point settings remain
unchanged.
Since the application for Inert Mode is to detect a rising oxygen level
in purged environments, both oxygen alarms are set to rising. The
factory set alarm point is 5.0% volume for the Warning and 10.0%
volume for the Alarm. These alarm points are user adjustable in
Maintenance Mode. See “Updating the Alarm Point Settings” on
page 120 for instructions to set the alarm points.
Start Up and Operation
1. With the oxygen alarm pattern set to H-HH, start up the GX-2012
as described in “Turning On the GX-2012, Normal Mode Only” on
page 19.
42 • Inert Mode GX-2012 Operator’s Manual

2. Once the warm up sequence is complete, the Normal Operation
Screen will display and INERT will appear along the bottom of the
display.
CH4 0 %LEL
O2 20.9 %
CO 0 ppm
INERT
3. Since the oxygen concentration in fresh air is above both oxygen
alarm points, the GX-2012 will go into alarm if turned on in a fresh
air environment.
Display Mode
This section describes using the GX-2012 in Display Mode. With the GX-
2012 in Display Mode, you can:
• set the combustible gas channel range
• display peak readings
• display STEL and TWA readings (H2S and CO only)
• display full scale, warning, alarm, STEL, and TWA (H2S and CO only)
values
• display time in operation
• display the date and time
• display remaining log time
• clear the data logger
• turn the pump on or off
• select a user ID
• select a station ID
• display snap logging data
• turn peak bar function on or off
To enter Display Mode, press and release the DISPLAY (ADJ) button while
in Measuring Mode. To scroll from one screen to the next press and release
the DISPLAY (ADJ) button.
GX-2012 Operator’s Manual Display Mode • 43

NOTE: Each screen displays for 20 seconds. If you do not press the
DISPLAY (ADJ) button to scroll to the next screen or press the
POWER ENTER button to enter an item within 20 seconds, the GX-
2012 automatically returns to Measuring Mode.
HC Range Screen
This screen displays only if your GX-2012 is equipped with both the catalytic
% LEL combustible sensor and the TC % volume combustible sensor. It
allows you to select the display units for the combustible channel as
% LEL/% volume autoranging or % volume. If autoranging is selected, the
combustible gas reading will be displayed in % LEL up to 100% LEL, which
is equivalent to 5% volume for methane (CH4). Above 100% LEL, it will be
displayed in %volume. If % volume is selected, the combustible gas reading
will be displayed in % volume only.
CAUTION: If the combustible channel is set for % volume only, then there
are no gas alarms for any detection channel and NO ALARM
will appear in the upper left corner of the screen when you
return to normal operation.
HC
SEL
22:39
HC RANGE
To update the HC range setting:
1. After entering Display Mode and arriving at the HC Range Screen, press
and release the POWER ENTER button. The current setting will appear
at the bottom of the LCD.
2. Use the AIR or (SHIFT) button to change the setting.
3. Press the POWER ENTER button to save the change.
4. Press the DISPLAY (ADJ) button to advance to the next screen.
Peak Screen
The Peak Screen displays the highest (lowest for O2) concentrations detected
since the GX-2012 was turned on. Peak readings are stored in the GX-2012’s
memory until a higher level is detected, the peak reading is reset, or the GX-
2012 is turned off.
44 • Display Mode GX-2012 Operator’s Manual

The lunch break feature enables the GX-2012 to remember peak readings
when it is turned off so it can continue them when it is turned on again. See
“Turning On the GX-2012, Normal Mode Only” on page 19. To reset the
peak readings during operation, press and hold the RESET SILENCE button
for a few seconds while in the peak screen.
CH4 0 %LEL
O2 20.9 %
CO 0 ppm
H2 S 0.0 ppm
PEAK
PEAK
STEL Screen
The STEL Screen displays the short-term exposure limit (STEL) readings for
CO and H2S only. The STEL reading is the average reading during the last 15
minutes.
CO 0 ppm
H2 S 0.0 ppm
STEL
TWA Screen
The TWA Screen displays the time-weighted average (TWA) readings for CO
and H2S only.
The TWA reading is the average reading during the last 8 hours. If 8 hours
have not elapsed since the last time the TWA reading was cleared, the
average is still calculated over 8 hours. The missing time is assigned a 0
value for readings.
CO 0 ppm
H2 S 0.0 ppm
TWA

Alarm Points Screen
The Alarm Points Screen allows you to view each channel’s alarm settings
for full scale, warning, alarm, STEL (for CO and H2S only), and TWA (for
CO and H2S only). The bottom line of the screen will alternate between
ALARM--P, NO /DISP, and YES/ENT.
dISP
ALARM--P
Press the POWER ENTER button to proceed to view the full scale settings.
Use the AIR or (SHIFT) buttons to scroll through screens showing the
different settings.
vol%
CH4 100 %LEL
O2 40.0 %
CO 500 ppm
H2 S 100.0 ppm
F. S.
CH4 10 %LEL
O2 19.5 %
CO 25 ppm
H2 S 5.0 ppm
WARNING
CH4 50 %LEL
O2 23.5 %
CO 50 ppm
H2 S 30.0 ppm
ALARM

CO 200 ppm
H2 S 15.0 ppm
STEL
CO 25 ppm
H2 S 10.0 ppm
TWA
Pressing and releasing POWER ENTER while in a settings screen will cause
the instrument to simulate that condition. The buzzer, LEDs, and vibration
will activate. Press and release POWER ENTER again to stop the simulated
alarm.
Operation Time Screen
The operation time screen displays the time in minutes since the
GX-2012 was last turned on. The operation time may be continued from the
last time the GX-2012 was in operation by using the lunch break option. See
“Turning On the GX-2012, Normal Mode Only” on page 19.
0:11
OP. TIME

Date/Time Screen
The date/time screen displays the current date and time with the order being
year, month, day, time.
2011
8
31
22:39
DATE
Remaining Log Time Screen
The remaining log time screen displays the time remaining until the data
logger memory is full. The remaining log time depends on how often the GX-
2012 stores data to the data log, how many channels are active, and how often
the GX-2012 is turned on and off.
LOG
276
H
REMAIN
The table below illustrates how much data logging time is available for the
various interval times. It assumes that the unit is set up with all 5 sensors and
there are no alarm occurrences.
Table 6: Data Logging Capacity, 5 Sensor GX-2012
Interval
Data Logging Time
Time
10 seconds 10 hours
20 seconds 20 hours
30 seconds 30 hours
1 minute 60 hours
3 minutes 180 hours
5 minutes 300 hours
10 minutes 600 hours

Clear Data Logger Screens
CAUTION: Once you clear the data logger, you cannot retrieve any data
previously stored in the data logger.
NOTE: This item appears in Display Mode only if the DLOG DSP menu
item in Maintenance Mode is turned ON. The factory setting for
DLOG DSP is ON.
The clear data logger screens allow you to clear the data logger storage. You
can set the GX-2012 to overwrite the oldest data when the data log is full. See
“Updating the Datalog Overwrite Setting” on page 129. The bottom line of
the screen alternates between LG CLEAR, NO /DISP, and YES/ENT.
CLr
LOG
LG CLEAR
To clear the data log:
1. With the above screen displayed, press and release the POWER ENTER
button. The instrument will ask you to confirm that you want to clear the
data log and CLr LOG will be flashing. The bottom line of the screen
alternates between CONFIRM?, YES/ENT., AND NO /DISP.
CLr
LOG
CONFIRM?
2. To cancel the clear data log and return to the Clear Data Logger Screen in
Display Mode, press and release DISPLAY (ADJ).
To continue with the clear data log, press and release POWER ENTER.

3. The GX-2012 displays 4 dashes and as the GX-2012 clears the data, the
dashes disappear. When the last dash is gone, the GX-2012 has been
cleared and the remaining log time value is reset.
----
LG CLEAR
Pump OFF Screen
WARNING: The GX-2012 is not a gas monitoring device while the pump
is off.
NOTE: This item appears in Display Mode only if the POFF DSP menu
item in Maintenance Mode is turned ON. The factory setting for
POFF DSP is OFF.
The GX-2012 pump can be turned on and off in this screen. The bottom line
of this screen alternates between PUMP OFF, NO /DISP, and YES/ENT.
This feature can be used to conserve battery life if there is a significant period
of time until the next gas monitoring task, but you do not want to wait for the
warmup sequence to complete if you turn the instrument off and on again.
On
PUMP OFF
In this screen, press POWER ENTER to turn the pump off. The fan in the
upper right corner of the screen will disappear. Once the pump is off, you
cannot exit this screen and return to normal operation or continue in Display
Mode until you turn the pump back on. To turn the pump back on and
continue in Display Mode or return to Normal Operation, press the POWER
ENTER button again.

User ID Screen
This screen always appears in Display Mode, regardless of the ID DISP
setting in the Maintenance Mode menu. Each user ID can contain up to 16
characters but only the first 8 of those characters are visible in the instrument.
Be sure that all user IDs are distinguishable from each other by viewing only
the first 8 characters. For more information, see the GX-2012 Data Logger
Management Program manual. The bottom line of the screen alternates
between YES/ENT., the current user ID, and NO /DISP. Uppercase letters,
numbers, asterisks (*), dashes (-), and a blank space are available characters.
The GX-2012 can store 128 user IDs.
Use this screen to identify or change the user. The user ID provides a way to
identify the user during a data logging session. The user ID is saved to the
data logger for that session when you turn off the GX-2012 or change users
during operation. This allows you to change the user ID during operation and
have each user ID that was used during an operating session saved for the
corresponding data.
U Id
SEL
YES/ENT.
NOTE: As shipped from the factory, the user ID on this screen is shown as -
- -- -- -- -- -- until you enter this screen and select a user ID.
To change a user:
1. After entering Display Mode and proceeding to the User ID screen, press
and release the POWER ENTER button. The bottom line of this screen
alternates between YES/ENT., the current user ID, and NO /DISP.
U Id
SEL
USER--001

2. Use the AIR and (SHIFT) buttons to scroll through the 128 possible
user IDs.
3. Press the POWER ENTER button to select a user ID.
Station ID Screen
This screen always appears in Display Mode, regardless of the ID DISP
setting in the Maintenance Mode menu. Each station ID can contain up to 16
characters but only the first 8 of those characters are visible in the instrument.
Be sure that all station IDs are distinguishable from each other by viewing
only the first 8 characters. For more information, see the GX-2012 Data
Logger Management Program manual. The bottom line of the screen
alternates between YES/ENT., the current station ID, and NO /DISP.
Uppercase letters, numbers, asterisks (*), dashes (-), and a blank space are
available characters. The GX-2012 can store 128 station IDs.
Use this screen to identify or change the station. The station ID provides a
way to identify the station during a data logging session. The station ID is
saved to the data logger for that session when you turn off the GX-2012 or
change stations during operation. This allows you to change the station ID
during operation and have each station ID that was used during an operating
session saved for the corresponding data.
S Id
SEL
YES/ENT.
NOTE: As shipped from the factory, the station ID on this screen is shown
as -- -- -- -- -- -- until you enter this screen and select a station ID.

To change a station:
1. After entering Display Mode and proceeding to the Station ID screen,
press and hold the POWER ENTER button. The bottom line of this
screen alternates between YES/ENT., the current station ID, and NO /
DISP.
S Id
SEL
001
2. Use the AIR and (SHIFT) buttons to scroll through the 128 possible
station IDs.
3. Press the POWER ENTER button to select a station ID.
Snap Logging Screen
The Snap Logging Screen allows you to view data from previous snap
loggings. For information on how to use the snap logging feature, see “Snap
Log Mode” on page 33.
1. To view snap logging data, use the AIR and (SHIFT) buttons to
scroll to the Snap Logging Screen. The bottom line of this screen
alternates between REC. DATA, NO /DISP, and YES/ENT.
d ISP
REC. DATA
2. Press and release the POWER ENTER button. If no snap logs have been
performed, the following screen will appear.
NO DATA

3. If snap logs have been performed, the following screen will appear.
2011
8
31
22:39
M023
This screen indicates the year, month, day, and time that the most recent
snap log was taken. The number along the bottom of the screen indicates
the snap log ID number. The first snap log that is taken is given an ID of
M001. The next snap log ID is M002. The ID number increases
sequentially with each set of snap log data. Use the AIR and
(SHIFT) buttons to scroll through different snap log IDs and view what
time they were taken.
4. To view the data in a snap log ID, press and release the POWER ENTER
button.
CH4 50 %LEL
O2 23.5 %
CO 50 ppm
H2 S 30.0 ppm
001
The gas readings that were taken during the snap log are displayed and
the Station ID that was in use during the snap log is displayed along the
bottom of the screen. You can use the AIR and (SHIFT) buttons to
scroll through the different snap logs. The gas readings and station ID
will change but the snap log ID is not visible from this screen. To scroll
through the data by viewing the snap log ID number, press and
release POWER ENTER.

Peak Bar Select Screen
The Peak Bar Select Screen allows you to turn the peak bar on or off. If the
function is turned on, the peak bar appears along the left side of the screen
during Normal Operation and on the Peak Screen in Display Mode. It shows
the peak readings for each channel in bar graph format. The bottom line of
this screen alternates between the current setting, NO /DISP, and YES/ENT.
bAr
SEL
BAR OFF
To adjust the peak bar selection:
1. Use the DISPLAY (ADJ) button to scroll to the Peak Bar Select Screen.
The screen indicates the current setting.
bAr
SEL
BAR ON
2. Press and release the POWER ENTER button.
On
PEAK BAR
3. Use the AIR and (SHIFT) buttons to make your selection and press
and release the POWER ENTER button.

Data Logging
NOTE: The GX-2012 logs data in both Normal Mode and Bar Hole Mode.
The GX-2012 features the ability to log data to its internal memory and
download it to a computer via the infrared communications port located just
below the RESET SILENCE button. It logs gas readings during normal
operation, alarm data, and calibration data.
NOTE: The data logging function is separate from the snap logging
function. For a description of the snap logging function, see “Snap
Log Mode” on page 33.
To utilize the GX-2012’s downloading capability, you will need the GX-2012
downloading software and a computer with an infrared port or a USB port
that runs one of the following operating systems: Windows 7, Windows 8, or
Windows 10. If your computer has an infrared port, then no additional
accessories are needed to download data from the GX-2012. If your
computer does not have an infrared port but does have a USB port, a USB/
IrDA adapter cable can be used to download data from the GX-2012 using a
USB port. The downloading software is available at
www.rkiinstruments.com/gx2012. The USB/IrDA adapter cable is also
available from RKI.
For a complete description of the downloading software and procedures for
downloading data to a computer, see the GX-2012 Data Logger Management
Program Operator’s Manual.
SDM-2012
The GX-2012 can be used with the SDM-2012 if desired. The
SDM-2012 can charge the instrument if the lithium ion battery pack is being
used. It can also bump test, calibrate, and retrieve saved data. The SDM-2012
can be operated as a single, stand-alone unit or can be used with up to 9 other
SDM-2012s and operated using a computer. For more information about the
operation of the SDM-2012, see the SDM-2012 operator’s manual.
56 • Data Logging GX-2012 Operator’s Manual

Calibration Mode
Calibration Mode allows you to calibrate the GX-2012’s sensor response and
to bump test the GX-2012.
The unit should be calibrated periodically. The optimum frequency of
calibration depends heavily on how the GX-2012 is used. For example,
instruments used daily may need to be calibrated weekly or monthly, while
instruments that are used only a few times a year may need to be calibrated
before each use. Typical calibration frequencies range from monthly to
quarterly.
You can program the GX-2012 to notify you when it is due for calibration.
See “Updating the Calibration Reminder Setting” on page 130.
Calibration/Bump Test Supplies and Equipment
To calibrate or bump test the GX-2012, you will need:
• Known calibrating samples of the gases being detected. The combustible
and toxic gas samples should have concentrations in approximately the
middle of the range of detection. An oxygen-free source, such as 100%
nitrogen is recommended for setting the oxygen zero when using single
calibration.
• A demand-flow regulator to provide adequate sample gas flow
• Non-absorbent tubing
CAUTION: If you are using a calibration kit that includes a gas bag and a
fixed flow regulator or dispensing valve, do not apply gas
directly to the GX-2012 with the regulator or valve or damage to
the pump will result. See “Appendix A: Calibrating and Bump
Testing with a Sample Bag” on page 161 for instructions to
properly use a gas bag kit.
To calibrate or bump test the %LEL, Oxygen, CO, and H2S sensors at the
same time, automatically, with no need for a zero-oxygen source, you can use
the auto calibration feature with a 4-gas cylinder. If the H2S channel is not
active, then a 3-gas cylinder may be used for auto-calibration. This section
includes instructions for auto calibration and bump testing with a demand-
flow regulator, a 4-gas cylinder, and a %volume methane cylinder. This
section also includes instructions for calibrating one channel at a time using
single calibration.
GX-2012 Operator’s Manual Calibration Mode • 57

NOTE: If the combustible gas channel(s) are calibrated to a gas other
than methane, use an appropriate multigas cylinder or use
single calibration to calibrate the combustible channel(s).
Preparing for Calibration or Bump Testing

Whether you will calibrate the GX-2012 using auto calibration, single
calibration, or perform a bump test, you will need to set the fresh air readings
first.
2. Turn on the unit as described in “Turning On the GX-2012, Normal Mode
Only” on page 19 or in “Turning On the GX-2012 in Normal Mode With
All Modes Active” on page 25. Use the sample hose and probe.
3. With the unit on, perform a fresh air adjustment by pressing and holding
the AIR button. The display prompts you to hold the AIR button.
release it. The GX-2012 will set the fresh air reading for all channels as it
counts down from 8. If the combustible channel is set as %LEL only or
vol% only, there is no countdown period. The fresh air reading is set
immediately.
5. Install the demand flow regulator onto the calibration cylinder.
6. Connect the sample tubing to the demand flow regulator.
Calibrating the GX-2012
From Measuring Mode, enter Calibration Mode by pressing and holding the
(SHIFT) button, then pressing the DISPLAY(ADJ) button and releasing
both. If the unit prompts you for the password, enter it by using the AIR
and (SHIFT) buttons to select each password number and then pressing
and releasing POWER ENTER to confirm it and move on to the next number.
To go back a number, press and release the RESET SILENCE button. The
factory set password is the same as the factory set password for Maintenance
Mode: 2102. You can change the password by entering the PASSWORD
menu item in Maintenance Mode. See “Turning the Password Function On or
Off” on page 140. If you enter an incorrect password, an error screen will
display.
58 • Calibration Mode GX-2012 Operator’s Manual

Err
PASSWORD
To return to normal operation, press and release the RESET SILENCE
button. You may then try to reenter Calibration Mode.
MAINTENANCE will appear along the top of the screen once you have
entered Calibration Mode. The first item in the calibration menu, AIR CAL,
displays.
NOTE: The following screens illustrate a four-gas GX-2012 with both a

%LEL and a %volume combustible gas sensor as examples only.
Your GX-2012 may display slightly different screens.
MAINTENANCE
AIR CAL
The GX-2012’s calibration menu includes two methods of calibration:
auto calibration and single calibration.
• Auto Calibration: This method allows you to calibrate the combustible
gas (%LEL sensor only), OXY, H2S, and CO sensors simultaneously. It is
designed for use with the RKI 4-gas calibration cylinder and is the
quickest and easiest method to calibrate the
GX-2012. If installed, you may also calibrate the %volume sensor
separately from the standard four.
• Single Calibration: This method allows you to calibrate one sensor at a
time. Use this method if you are only calibrating one or two sensors, if
you are calibrating only the %volume combustible sensor, or if you are
not using the RKI 4-gas calibration cylinder.

Calibrating with the Auto Calibration Method
This section describes calibration using the auto calibration method.
To calibrate using the single calibration method, see “Calibrating with the
Single Calibration Method” on page 63. These instructions assume you are
using a 4-gas cylinder and a %volume methane cylinder.

1. You may only calibrate either the standard 4 sensors or the % volume
combustible sensor at a time. Once you are finished, you are returned to
the initial AUTO CAL screen and must begin the auto calibration process
again.
2. Use the AIR and (SHIFT) buttons to display the AUTO CAL menu
item, press and release the POWER ENTER button to display the
calibration values screen. If you want to exit back to the main menu
without completing a calibration, press and release the DISPLAY (ADJ)
button.
3. Use the AIR or (SHIFT) button to alternate between the 4-gas and
the % volume combustible gas calibration values screens.
MAINTENANCE
CH4 50 %LEL
O2 12.0 %
CO 50 ppm
H2 S 25.0 ppm
AUTO CAL
MAINTENANCE
vol%
CH4 100
AUTO CAL
4. The gas concentrations displayed in the calibration values screens must
match the gas concentrations listed on the calibration cylinders. If all
concentrations match, go to step 12. If one or more concentrations do not
match, continue with step 5.
5. To adjust the values on the screens, hold down the (SHIFT) button,

then press the DISPLAY(ADJ) button and release both. The %LEL
sensor is shown here.
MAINTENANCE
CH4 --- %LEL
AUTO CAL
6. Use the AIR and (SHIFT) buttons to scroll through the sensors and
select the sensor whose calibration gas value you want to adjust.
7. Press and release the POWER ENTER button. The sensor’s calibration
gas value will flash.
8. If necessary, use the AIR and (SHIFT) buttons to set the correct
calibration gas value.
9. Press and release POWER ENTER button to save the change.
10. Repeat steps 6 through 9 to set the correct values for any additional
sensors.
11. After the last calibration gas value is set, use the AIR button to scroll to
ESCAPE and press POWER ENTER to return to the calibration gas
values screens.
NOTE: The RKI Four Gas Cylinder typically contains 12% O2 by volume.
Be sure to set the “OXY” reading to agree with the concentration
listed on the cylinder’s label, not zero.
12. Use the AIR or (SHIFT) button to select which sensor(s) you want to
calibrate, the standard 4 sensors or the %volume combustible gas sensor.
The following instructions illustrate calibrating the standard 4 sensors
first, then the %volume combustible gas sensor.

13. With the 4-gas calibration values screen displayed, press the
POWER ENTER button. AUTO CAL begins to flash and the current gas
readings are displayed. If you want to exit back to the main menu without
completing a calibration, press and release the DISPLAY (ADJ) button.
MAINTENANCE
CH4 0 %LEL
O2 20.9 %
CO 0 ppm
H2 S 0.0 ppm
AUTO CAL
14. Connect the tubing from the demand flow regulator to the rigid tube on
the probe. Allow the gas to flow for one minute.
15. Press and release the POWER ENTER button to set the calibration to the
programmed values.
If all channels passed calibration, PASS displays along the bottom of the
screen, then the calibration menu displays.
If any of the sensors cannot calibrate to the proper value, FAIL displays
along the bottom of the screen and the GX-2012 lists the sensor(s) that
failed to calibrate. In the example below, the OXY and H2S channels
failed calibration. The other sensors calibrated normally.
MAINTENANCE
O2 %
H2 S ppm
FAIL
The buzzer and alarm lights activate. Press and release the RESET
SILENCE button after the buzzer and lights stop to reset the alarm and
return to the calibration menu. Attempt to calibrate again. If the failure
continues, investigate the cause. See “Troubleshooting” on page 143.
16. Disconnect the tubing from the probe.
17. Unscrew the demand flow regulator from the calibration cylinder.
18. If you have a 5 sensor unit and wish to calibrate the %volume
combustible gas sensor, go back to step 1 and repeat the process selecting
the %volume calibration gas value screen in step 12 and using a

%volume methane cylinder.
If you are finished calibrating, use the (SHIFT) button to navigate to
the NORMAL menu item, then press and release the POWER ENTER
button to return to Measuring Mode.
Calibrating with the Single Calibration Method
This section describes calibration using the Single Calibration method.
To calibrate using the Auto Calibration method, see “Calibrating with the
Auto Calibration Method” on page 60.
The procedure below describes a span adjustment of one channel
using a calibration kit that includes a 4-gas calibration cylinder, a 0.5
LPM (liters per minute) regulator, and non-absorbent sample tubing.
The standard 4-gas cylinder consists of 50% LEL methane, 12%
oxygen, 50 ppm CO, 25 ppm H2S, and a balance of nitrogen. In the
example below, the CH4 channel’s span is adjusted. See “Parts List”
on page 158 for available calibration kits and calibration kit spare
parts.
Calibration cylinders that contain only one target gas may also be
used for single calibration. For channels other than oxygen, RKI
Instruments, Inc. recommends that you use a cylinder that contains a
concentration of 10-50% of the full scale value of the target gas. For
example, if you are calibrating the combustible gas channel, your
calibration cylinder should have a combustible gas concentration
between 10% LEL and 50% LEL. For the oxygen channel, RKI
Instruments, Inc. recommends using 100% nitrogen to perform the
adjustment but any concentration between 0% oxygen (100%
nitrogen) and 17% oxygen can be used to make the adjustment.
NOTE: If your combustible gas channel is calibrated to a gas other

than methane, use an appropriate gas cylinder to perform the
calibration.
CAUTION: The single calibration method does not have a “FAIL”

notification. If a sensor cannot be set to agree with the
calibration source, see “Troubleshooting” on page 143.

1. While in the calibration menu, use the AIR or (SHIFT) button to
navigate to the ONE CAL menu option.
MAINTENANCE
ONE CAL
2. Press and release the POWER ENTER button to display the single
calibration menu. The %LEL sensor will be displayed first.
MAINTENANCE
CH4 --- %LEL
ONE CAL
3. Use the AIR or (SHIFT) button to display the sensor you want to
calibrate (in this example the combustible gas % LEL sensor). If you
have a 5 sensor unit, the %vol sensor will be one of the choices. It is
shown below.
MAINTENANCE
vol%
CH4 ---
ONE CAL
4. Press and release the POWER ENTER button. The single calibration
screen displays for the sensor you selected. The gas reading flashes.
MAINTENANCE
CH4 0 %LEL
ONE CAL

the probe. Allow the calibration gas to flow for one minute.
6. If necessary, use the AIR and (SHIFT) buttons to adjust the reading
to match the concentration listed on the calibration cylinder.
If the reading already matches the concentration listed on the calibration
cylinder, press and release the AIR button then press and release the
(SHIFT) button so that the instrument sees a change and resets the
calibration date.
7. Press and release the POWER ENTER button to save the span value. The
LCD will indicate that the calibration has ended, then the single
calibration menu displays.
MAINTENANCE
CH4 --- %LEL
ONE CAL
9. Repeat steps 3 through 8 for any other sensors you want to calibrate.
Make sure you use an appropriate calibration cylinder for each sensor.
CAUTION: When calibrating the oxygen channel, verify the concentration

of oxygen listed on the cylinder’s label. For oxygen-free samples
(100% nitrogen for example), set the oxygen zero setting to
0.0%.
10. After the last channel is calibrated, disconnect the calibration tubing from
the probe, then unscrew the demand flow regulator from the calibration
cylinder.
11. Use the AIR and (SHIFT) buttons to scroll to ESCAPE in the ONE
CAL menu.
12. Press and release the POWER ENTER button to exit ONE CAL.
13. With the ONE CAL menu option displayed, press the (SHIFT) button
until the NORMAL menu option is displayed.
14. Press and release the POWER ENTER button to return to Measuring
Mode.

Bump Testing the GX-2012
NOTE: The BUMP DSP menu item in Maintenance Mode is factory set to
OFF. The BUMP menu item will not appear unless BUMP DSP is
set to ON. See “Turning the Bump Test Function On or Off” on
page 125 for instructions.
NOTE: The GX-2012 uses parameters defined in the BUMP--SET menu

item of Maintenance Mode while performing a bump test. To view
or update these parameters, see “Updating the Bump Test
Parameters” on page 127.

than methane, use an appropriate multigas cylinder.
display.
Err
PASSWORD
displays.
3. Install the hose and probe to the GX-2012.

4. Use the AIR or (SHIFT) buttons to display the BUMP menu item.
MAINTENANCE
BUMP
5. Press and release the POWER ENTER button to display the bump test
gas values.
MAINTENANCE
CH4 50 %LEL
O2 12.0 %
CO 50 ppm
H2 S 25.0 ppm
BUMP 30
6. Use the AIR or (SHIFT) buttons to see the %volume combustible
gas bump test value.
MAINTENANCE
vol%
CH4 100
BUMP 30
7. A bump test may be performed on the standard 4 sensors or on the
%volume combustible sensor. Use the AIR or (SHIFT) buttons to
display the screen for the sensor(s) you wish to bump test.
8. Before proceeding, confirm that the bump test gas value(s) are the same
as the concentration(s) in the calibration cylinder. If they are not, adjust
the bump test gas value(s) by entering the AUTO CAL menu item,
changing the values there, and reentering the BUMP menu.
the probe then quickly press and release the POWER ENTER button. The
unit will begin counting down from 30.

10. When AUTO CAL in the BUMP--SET menu item in Maintenance Mode
is set to OFF:
• The instrument will indicate which channels passed or failed the
bump test with a P (pass) or an F (fail) to the right of the gas.
MAINTENANCE
CH4 F %LEL
O2 P %
CO F ppm
H2 S P ppm
BUMP
• To view the bump test gas readings press the AIR or (SHIFT)
button. You can scroll between the bump test results and the bump
test gas readings with the AIR or (SHIFT) button.
MAINTENANCE
CH4 5 %LEL
O2 12.0 %
CO 10 ppm
H2 S 25.0 ppm
BUMP
• To return to the BUMP screen in Calibration Mode, press POWER
ENTER.
MAINTENANCE
BUMP
If one or more sensors fail the bump test, see “Troubleshooting” on
page 143 to investigate the cause of the failure and replace the failed
sensor or sensors if necessary.
• Disconnect the tubing from the probe.

is set to ON:
If all channels pass the bump test,
• The following screen appears:
MAINTENANCE
CH4 P %LEL
O2 P %
CO P ppm
H2 S P ppm
BUMP
test gas readings with the AIR or (SHIFT) buttons.
MAINTENANCE
CH4 45 %LEL
O2 12.0 %
CO 47 ppm
H2 S 23.0 ppm
BUMP
ENTER.
MAINTENANCE
BUMP
If any channel fails the bump test,
• The instrument will beep and a calibration is immediately and
automatically started. Continue to apply the calibration gas. CAL on
the bottom left of the screen will alternate with APPLY.
The calibration time will begin to countdown in seconds in the lower
right of the screen. The calibration time counted down during a

calibration initiated because of a failed bump test is the difference
between the bump test gas time and the calibration time defined in the
BUMP--SET menu item in Maintenance Mode.
MAINTENANCE
CH4 1 %LEL
O2 20.9 %
CO 37 ppm
H2 S 10.0 ppm
CAL 60
• At the end of the calibration, the instrument displays the results from
both the bump test and the calibration. Use the AIR or (SHIFT)
button to scroll between the calibration/bump test results, the bump
test gas readings, and the calibration gas readings.
MAINTENANCE
CH4FP %LEL
O2 PP %
CO FF ppm
H2 S PP ppm
BUMP/CAL
MAINTENANCE
CH4 1 %LEL
O2 12.0 %
CO 5 ppm
H2 S 23.0 ppm
BUMP/
MAINTENANCE
CH4 49 %LEL
O2 12.0 %
CO 5 ppm
H2 S 25.0 ppm
/CAL

ENTER at any time. If any channel failed the calibration, the buzzer
will sound a double pulsing tone until you press and release the
POWER ENTER button.
MAINTENANCE
BUMP
13. With the BUMP menu option displayed, press the (SHIFT) button until
the NORMAL menu option is displayed.
Mode.

Chapter 4: Using the GX-2012 in Bar Hole Mode
Overview
This chapter explains how to operate the GX-2012 in Bar Hole Mode. Bar
Hole Mode is used to perform consistent checks of bar holes when tracking
down underground gas leaks. When the GX-2012 is in Bar Hole Mode, only
the combustible and oxygen channels are displayed.
If a GX-2012 is intended for bar hole testing, it is shipped with Bar Hole
Mode enabled so that the operator must choose which operational mode to
use when the unit is turned on.
NOTE: Units intended for bar hole testing are typically calibrated to
methane. In addition, the unit must have a %volume combustible
sensor installed.
Start Up, Bar Hole Mode

This section explains how to start up the GX-2012 in Bar Hole Mode and get
it ready for operation.
Turning On the GX-2012, Bar Hole Mode
WARNING: If a CO or H2S sensor is installed, these sensors will not be
active while the GX-2012 is in Bar Hole Mode.
WARNING: Gas alarms are not active when the GX-2012 is in Bar Hole
Mode.
following menu items in Maintenance Mode are turned on: LNCH BRK, ID
DISP, CL RMNDR, and BP RMNDR. If either of these items is turned off,
then the corresponding screen will not appear.
NOTE: In order for BAR HOLE MODE to appear as a selection in the

Mode Select Screen in Step 3 below, the L./B. MODE menu item in
Maintenance Mode must be set to bH or LC bH.
1. Connect the sample hose to the GX-2012’s quick connect inlet fitting.
2. Screw the bar hole probe onto the sample hose’s threaded fitting.
72 • Overview GX-2012 Operator’s Manual

3. Press and briefly hold down the POWER ENTER button. The Normal
Mode Select Screen displays.
vol%
CH4 0 %LEL
O2 20.9 %
CO 0 ppm
H2 S 0.0 ppm
NORMAL ?
4. Use the AIR or (SHIFT) buttons to scroll to the Bar Hole Mode
Select Screen.
BAR HOLE MODE
vol%
CH4 0 %LEL
ppm
vol%
O2 20.9 %
30 sec
B.H. MODE?
5. With the Bar Hole Mode Select Screen displayed, press and release the
POWER ENTER button to begin the Bar Hole Mode startup sequence.
NOTE: If no button is pressed for 20 seconds, the unit will proceed into
whichever mode is displayed.
6. If CL RMNDR is turned on (factory setting), the screen that appears next

depends on how CL EXPRD is set in the Maintenance Mode Menu
(page 130).
• If the unit is due for calibration and CL EXPRD is set to CONFIRM
CAL
C--LIMIT
press and release the RESET SILENCE button to continue.
GX-2012 Operator’s Manual Start Up, Bar Hole Mode • 73

• If the unit is due for calibration and CL EXPRD is set to NOT USE,
FAIL
C--LIMIT
The GX-2012 cannot be used until a calibration has been performed
either by selecting AUTO CAL or ONE CAL in the Maintenance
Mode menu. See “Calibrating Using Auto Calibration” on page 105
or “Calibrating Using Single Calibration” on page 108 for calibration
instructions.
• If calibration is not due or CL EXPRD is set to NO EFFECT, then
next calibration is due.
2011
9
30
69d
NEXT CAL
• If the unit is due for a bump test and BP EXPRD is set to CONFIRM
tESt
B--LIMIT
74 • Start Up, Bar Hole Mode GX-2012 Operator’s Manual

• If the unit is due for a bump test and BP EXPRD is set to NOT USE,
FAIL
B--LIMIT
The GX-2012 cannot be used until a bump test has been performed
by selecting BUMP in the Maintenance Mode menu. See
“Performing a Bump Test” on page 111 for bump testing instructions.
• If a bump test is not due or BP EXPRD is set to NO EFFECT, then
next bump test is due.
2011
9
30
10d
NEXTBUMP
NOTE: If both CL RMNDR and BP RMNDR are turned off, a WARM UP
screen will display before the warm up sequence continues.

8. If ID DISP is turned on (see page 135), the User ID Screen displays for a
few seconds and then the Station ID Screen displays for a few seconds.
U Id
--------
S Id
--------
2011
8
31
22:39
DATE
This screen displays the current year, month, date, and time.
10. The Battery Level and Alarm Pattern Screen appears next.
bAtt
3.7
AL-H V

resetting (automatic) alarms. The number shown indicates the voltage of
the batteries. A fully charged lithium ion battery pack will display 3.7 V.
If the unit is powered by alkaline (dry cell) batteries, a “D” will appear in
front of the “V” in the lower right corner.
bAtt
3.7
AL-H D: V
11. The display then indicates the following items for about a second each:
• Full scale values for all channels
• Warning setpoint (low gas alarm) for all channels
• Alarm setpoint (high gas alarm) for all channels
• STEL alarm setpoint for the CO and H2S channels
• TWA alarm setpoint for the CO and H2S channels
12. If the GX-2012 experiences a sensor failure during start up, a screen
indicating which sensor failed displays. In the example below, the
combustible gas %volume sensor has failed.
vol%
CH4 FAIL
SENSOR
If one of the combustible sensors, LEL or % volume, fails, it is not
possible to enter Bar Hole Mode. Press and release the RESET SILENCE
button to acknowledge the failure and return to the Mode Select Screen.
Replace the failed sensor as soon as possible.
If the oxygen sensor fails, press and release the RESET SILENCE button
to acknowledge the failure and continue to Bar Hole Mode. The gas
reading for the oxygen sensor will be replaced by “XXX”. Replace the
failed sensor as soon as possible.

If the CO or H2S sensor is installed and fails, press and release the
RESET SILENCE button to acknowledge the failure and continue to Bar
Hole Mode.
13. The GX-2012 is now operating in Bar Hole Mode. The pump is off and
the following screen appears.
BAR HOLE MODE
CH4 0 %LEL
O2 20.9 %
001
The methane and oxygen channels are displayed along with the battery
charge level.
Performing a Fresh Air Adjustment, Bar Hole Mode
Before using the GX-2012, it is recommended to set the fresh air readings for
the target gases by performing a fresh air adjustment. This will set the
combustible gas channel to zero and the OXY channel to 20.9%.
2. Turn on the unit as described above in “Turning On the GX-2012, Bar
Hole Mode”.
3. Press and hold the AIR button. The pump will start and the display will
prompt you to hold the AIR button.
release the AIR button. The GX-2012 will set the fresh air reading for
the CH4 and oxygen channels as it counts down from 8. Once the
countdown has finished, start up is complete and the unit is ready for bar
hole testing.

Bar Hole Testing
In Bar Hole Mode, the you can initiate sampling for a fixed time period to
monitor for methane and oxygen in a bar hole. The factory set time is 30
seconds. To change the bar hole sampling time, see “Updating the Bar Hole
Sampling Time” on page 138. At the end of the sample period, the pump will
shut off and the peak methane and minimum oxygen levels monitored during
the sample period will be displayed. Bar Hole Mode also allows you to
initiate an air purge cycle to purge gas from the GX-2012 after a sample is
taken.
In a low-light environment, press and release the (SHIFT) button to turn on
the display backlight. Although the backlight will turn on when any button is
pressed, other buttons may initiate an undesired operation sequence. See
“Updating the LCD Back Light Time Setting” on page 135 to program
backlight duration. If BEEP. SET is turned on in the Maintenance Mode
menu, the GX-2012 beeps once every 5 minutes to confirm that it’s
operating.
While in Bar Hole Mode, you may select or change the current station ID by
pressing the (SHIFT) button and DISPLAY (ADJ) button and releasing
when you hear a beep.
Performing a Bar Hole Test
1. Start up the GX-2012 as described in “Start Up, Bar Hole Mode” on
page 72.
2. If you wish to change the station ID, press the (SHIFT) and DISPLAY
(ADJ) buttons and release when you hear a beep. The current station ID
will be displayed and it will be flashing. If you wish to exit the Station ID
Select Screen without making any changes, press and release the RESET
SILENCE button.
S Id
SEL
001
GX-2012 Operator’s Manual Bar Hole Testing • 79

Use the AIR and (SHIFT) buttons to scroll to the desired station ID
and press and release POWER ENTER. The unit will return to the Bar
Hole Measuring Screen.
BAR HOLE MODE
CH4 0 %LEL
O2 0.0 %
001
3. Take the GX-2012 to the bar hole that will be tested.
4. Insert the probe into the bar hole and press and release the POWER
ENTER button. The pump will turn on and the sample period will begin
with the sample period counting down in seconds in the lower right
corner of the display. The CH4 channel will be displayed in %VOL. The
methane channel’s reading will also be displayed in graph format on the
left side of the screen. If you wish to cancel the measurement, press and
release the RESET SILENCE button.
BAR HOLE MODE
vol%
CH4 25
O2 20.9 %
30 sec
MEASURE
5. After 15 seconds of sampling, if the combustible gas reading is less than
5 %VOL, the combustible gas channel will automatically begin
displaying in %LEL.
80 • Bar Hole Testing GX-2012 Operator’s Manual

6. At the end of the sample period, the pump will shut off and the buzzer
will sound, then the peak methane reading and the minimum oxygen
reading for the sample period will be displayed. The peak methane
reading will also be visually displayed on the graph along the left side of
the screen.
BAR HOLE MODE
CH4 25 %LEL
O2 19.0 %
PEAK
PEAK
7. If a high concentration of methane is encountered, a fresh air purge can
be performed to purge the hose, probe and GX-2012 of gas before the
next bar hole test. To perform a purge, do the following:
• Remove the probe from the barhole so the instrument will draw fresh
air.
• Press and release the DISPLAY (ADJ) button. The display will now
indicate PURGE along the bottom of the screen and the purge time
will begin counting down from 30 seconds in the lower right corner
of the display. If you wish to cancel the purge, press and release the
RESET SILENCE button.
BAR HOLE MODE
vol%
CH4 0
O2 20.9 %
30 sec
PURGE
• When the purge is complete, the screen will return to the initial Bar
Hole Mode screen.
BAR HOLE MODE
CH4 0 %LEL
O2 20.9 %
001
GX-2012 Operator’s Manual Bar Hole Testing • 81

8. If other bar holes will be tested, proceed to the next bar hole and repeat
steps 4 - 7.
9. To cancel a bar hole measurement or fresh air purge that is in progress,
press and release the RESET SILENCE button.
10. To exit Bar Hole Mode and return to the Mode Select Screen at any time,
press and hold the (SHIFT) button for 5 seconds.
Turning Off the GX-2012, Bar Hole Mode
2. The unit will initiate a bar hole measurement. Keep holding the POWER
ENTER button. The buzzer will pulse for about three seconds and TURN
OFF will appear at the bottom of the screen.
82 • Bar Hole Testing GX-2012 Operator’s Manual

Chapter 5: Using the GX-2012 in Leak Check Mode
Overview
This chapter explains how to operate the GX-2012 in Leak Check
Mode. Leak Check Mode is used to pinpoint small leaks of
combustible gas from valves, flanges, connections, and other potential
leak points. When the GX-2012 is in Leak Check Mode, only the
combustible channel is displayed.
If a GX-2012 is intended for leak check testing, it is shipped with Leak
Check Mode enabled so that the operator must choose which
operational mode to use when the unit is turned on (see “Turning On
the GX-2012 in Normal Mode With All Modes Active” on page 25).
Start Up, Leak Check Mode

This section explains how to start up the GX-2012 in Leak Check
Mode and get it ready for operation.
NOTE: The battery drain is higher in Leak Check Mode than in

Normal Mode or Bar Hole Mode. Extended operation in this
mode will result in shorter battery life than specified in
“Specifications” on page 3.
Turning On the GX-2012, Leak Check Mode

WARNING: If an oxygen or H2S sensor is installed, these sensors will
not be active while the GX-2012 is in Leak Check Mode.
The following description of the GX-2012 start up sequence assumes

that the following menu items in Maintenance Mode are turned on:
LNCH BRK, ID DISP, CL RMNDR, and BP RMNDR. If either of
these items is turned off, then the corresponding screen will not
appear.
NOTE: In order for LEAK CHECK MODE to appear as a selection in

the Mode Select Screen in Step 3 below, the L./B. MODE item
in Maintenance Mode must be set to LC or LC bH. The factory
setting is OFF.
1. Connect the tapered rubber nozzle to the inlet fitting.

2. If a sample hose is used, connect the sample hose to the GX-2012’s
NOTE: If a probe is used when using the GX-2012 in Leak Check

Mode, use the standard probe, not the bar hole probe.
3. Press and briefly hold down the POWER ENTER button. The
Normal Mode Select Screen displays.
vol%
CH4 0 %LEL
O2 20.9 %
CO 0 ppm
H2 S 0.0 ppm
NORMAL ?
4. Use the AIR or (SHIFT) button to scroll to the Leak Check
Mode Select Screen.
LEAK CK MODE LEAK CK MODE
CH4 0 ppm
CH4 0 ppm
CO 0 ppm
5000 ppm 5000 ppm
L.C. MODE? L.C. MODE?

CO DISP OFF CO DISP On
NOTE: If the CO DISP parameter in Maintenance Mode is set to On,

the CO channel will appear in Leak Check Mode. If the CO
DISP parameter is set to OFF (factory setting), the CO
channel will not appear in Leak Check Mode. All screens in
this section do not show the CO channel. If CO DISP is
turned on for your instrument, your screens may appear
different.
5. With the Leak Check Mode Select Screen displayed, press and
release the POWER ENTER button to begin the Leak Check Mode
startup sequence.
NOTE: If no button is pressed for 20 seconds, the unit will proceed

into whichever mode is displayed.
84 • Start Up, Leak Check Mode GX-2012 Operator’s Manual

6. If CL RMNDR is turned on (factory setting), the screen that
appears next depends on how CL EXPRD is set in the Maintenance
• If the unit is due for calibration and CL EXPRD is set to
CONFIRM (factory setting), then the following screen displays.
CAL
C--LIMIT
The alarm LED’s and buzzer will pulse several times. After
this, press and release the RESET SILENCE button to continue.
• If the unit is due for calibration and CL EXPRD is set to NOT
USE, then the following screen displays.
FAIL
C--LIMIT
The GX-2012 cannot be used until a calibration has been
performed either by selecting AUTO CAL, or ONE CAL in the
Maintenance Mode menu. See “Calibrating Using Auto
Calibration” on page 105 or “Calibrating Using Single
Calibration” on page 108 for calibration instructions.
• If calibration is not due or CL EXPRD is set to NO EFFECT,
then the following screen appears for a few seconds indicating
when the next calibration is due.
2011
9
30
69d
NEXT CAL
GX-2012 Operator’s Manual Start Up, Leak Check Mode • 85

• If the unit is due for a bump test and BP EXPRD is set to
CONFIRM (factory setting), then the following screen displays.
tESt
B--LIMIT
The alarm LED’s and buzzer will pulse several times. After
this, press the RESET SILENCE button until you hear a beep to
continue.
• If the unit is due for a bump test and BP EXPRD is set to NOT
USE, then the following screen displays.
FAIL
B--LIMIT
The GX-2012 cannot be used until a bump test has been
performed by selecting BUMP in the Maintenance Mode
menu. See “Performing a Bump Test” on page 111 for bump
testing instructions.
• If a bump test is not due or BP EXPRD is set to NO EFFECT,
then the following screen appears for a few seconds indicating
when the next bump test is due.
2011
9
30
10d
NEXTBUMP

NOTE: If both CL RMNDR and BP RMNDR are turned off, a WARM
UP screen will display before the warm up sequence
continues.
8. If ID DISP is turned on, the User ID Screen displays for a few

seconds and then the Station ID Screen displays for a few seconds.
U Id
--------
S Id
--------
2011
8
31
22:39
DATE
This screen displays the current year, month, date, and time.
10.The Battery Level and Alarm Pattern Screen appears next.
bAtt
3.7
AL-H V

resetting (automatic) alarms. The number shown indicates the
voltage of the batteries. If the unit is powered by alkaline (dry cell)
batteries, a “D” will appear before the “V” in the lower right
corner.
bAtt
3.7
AL-H D: V
11.The display then indicates the full scale values for all channels.
12.If the GX-2012 experiences a sensor failure during start up, a screen
indicating which sensor failed displays. In the example below, the
catalytic LEL sensor has failed.
CH4 FAIL %LEL
SENSOR
If the catalytic LEL sensor fails, it is not possible to enter Leak
Check Mode. Press and release the RESET SILENCE button twice
to acknowledge the failure and return to the Mode Select Screen.
Replace the failed sensor as soon as possible.
If the oxygen, CO, or H2S sensor is installed and fails, press and
release the RESET SILENCE button to acknowledge the failure and
continue to Leak Check Mode.
If a vol% sensor is installed and fails, no indication will be given
and the unit will enter Leak Check Mode.

13.The GX-2012 is now operating in Leak Check Mode.
LEAK CK MODE
CH4 0 ppm
5000 ppm
F.S.
The combustible gas reading is displayed along with the battery
charge level.
Performing a Fresh Air Adjustment, Leak Check Mode
Before using the GX-2012 for leak checking, it is recommended to set
the fresh air reading by performing a fresh air adjustment. This will
set the combustible gas channel to zero. RKI Instruments recommends
allowing the GX-2012 to run for as long as possible after turning on
the instrument before performing a fresh air adjustment.
1. Find a fresh-air environment. This is an environment free of toxic
or combustible gases and of normal oxygen content (20.9%).
2. Turn on the unit as described above in “Turning On the GX-2012,
Leak Check Mode” on page 83.
3. Press and hold the AIR button. The display will prompt you to
hold the AIR button.
AIr
CAL
HOLD AIR
4. Continue to hold the AIR button until the display prompts you
to release the AIR button. The GX-2012 will set the fresh air
reading for the combustible channel. Once the fresh air adjustment
has finished, start up is complete and the unit is ready for leak
testing.
5. If you would like to calibrate the GX-2012 while in Leak Check
Mode, follow the same instructions described in “Calibration
Mode” on page 57.

Leak Testing
In Leak Check Mode, the GX-2012 only displays combustible gas
readings. The increment of the reading is always 100 ppm but the
display range can be adjusted by using the DISPLAY (ADJ) button.
The display range choices are 500 ppm, 1000 ppm, 2000 ppm, and
5000 ppm. The readings are displayed in both numerical and bar
graph form. As the gas concentration increases from 0 ppm, the alarm
LEDs begin to blink in unison with the buzzer’s pulsing. The
blinking/pulsing rate increases as the gas reading increases. If desired
the buzzer can be turned off in Leak Check Mode.
In a low-light environment, press and release any of the buttons to
turn on the display backlight. If BEEP. SET is turned on in
Maintenance Mode, the GX-2012 beeps once every 5 minutes to
confirm that it’s operating.
Setting the Display Range Value
The GX-2012 Leak Check Mode has 4 display range ppm values to
choose from: 500 ppm, 1000 ppm, 2000 ppm, and 5000 ppm.
NOTE: The GX-2012 is always detecting combustible gas up to 5000

ppm. The display range value is only adjusting what part of
the detection range is displayed on the LCD.
To change the display range value:

1. While in Leak Check Mode, press and release the DISPLAY (ADJ)
button. The display range value displayed along the bottom of the
screen will change.
LEAK CK MODE
CH4 0 ppm
500 ppm
F.S.
Continue to press and release the DISPLAY (ADJ) button until the
desired display range value is displayed.
2. The unit is now operating with the selected display range.
90 • Leak Testing GX-2012 Operator’s Manual

Locating a Leak
1. Start up the GX-2012 as described above in “Turning On the GX-
2012, Leak Check Mode” on page 83.
2. Move the probe tip or tapered nozzle tip back and forth along the
area where a leak is suspected.
3. Observe the display reading. If the gas level increases, the
numerical reading will increase, the bar graph level will increase,
and the beeping and buzzer pulsing frequency will increase.
4. Your gas reading may exceed your display range or 100% LEL. For
a description of both scenarios, see the following section.
5. Use the increasing and decreasing of the reading to locate the leak
point.
6. To exit Leak Check Mode and return to the Leak Check Mode
Select Screen at any time, press and hold the (SHIFT) button for 5
seconds.
Overscale Conditions
There are three overscale conditions that the GX-2012 may experience
while operating in Leak Check Mode.
• Exceeding display range
If you are using a display range of 500, 1000, or 2000 ppm and the
gas level goes above the display range, the full scale value of the
display range will be displayed but it will not be an overscale
condition unless the gas level is above 5000 ppm.
• Exceeding 5000 ppm
If the combustible gas level exceeds 5000 ppm, the GX-2012 will
display an overscale condition but will continue displaying the gas
reading in %LEL.
LEAK CK MODE
CH4 32 %LEL
5000 ppm
OVER
GX-2012 Operator’s Manual Leak Testing • 91

• Exceeding 100% LEL
If the combustible gas level exceeds 100% LEL, the GX-2012 will
display an overscale alarm.
LEAK CK MODE
CH4 %LEL
5000 ppm
OVER
NOTE: If a vol% sensor is installed, “OVER” will still appear at the bottom
of the screen but the instrument will display the gas reading in
%volume.
The GX-2012 will continue to be in overscale alarm until the gas

reading decreases. The instrument will then show readings in the
LEL range until the readings decrease back to the ppm range.
Turning the Alarm On and Off in Leak Check Mode
The alarm buzzer can be turned off and on when the GX-2012 is in
Leak Check Mode. This setting only applies to Leak Check Mode and
does not affect buzzer operation in Normal or Bar Hole Mode. When
the buzzer is set to Off, NO ALARM appears in the upper left hand
corner of the display. If the buzzer is turned off, then it will remain off
in Leak Check Mode even if you enter Normal Mode or Bar Hole
Mode and return to Leak Check Mode or turn the unit off and on
unless the buzzer is manually turned on.
To turn the buzzer off or on while in Leak Check Mode:
1. Press and hold the DISPLAY(ADJ) button for 5 seconds.
NOTE: Pressing and holding the DISPLAY (ADJ) button will change
the full scale setting for Leak Check Mode. Once you have
made your buzzer selection, use the DISPLAY (ADJ) button to
display the desired full scale.
2. Release the button when NO ALARM in the upper left corner

appears or disappears.

Peak Hold Mode
Peak Hold Mode allows the user to view the peak methane reading
for the operating session while viewing the current methane reading.
To enter Peak Hold Mode:
1. Turn the GX-2012 on as described in “Turning On the GX-2012,
Leak Check Mode” on page 83. Select the desired display range. In
the example below, 500 ppm has been selected.
2. Press and hold the RESET SILENCE button until the Peak Hold
Mode screen displays.
LEAK CK MODE
CH4 400 ppm
PH
500 ppm
PEAK
500 ppm
F.S.
The current methane reading is displayed on the first line. The
“PH” shown on the second line indicates that the GX-2012 is in
Peak Hold Mode. The peak methane reading is displayed on the
third line. The full scale value is displayed on the fourth line.
3. The peak reading displayed while in Leak Check Mode will appear
in the Peak Hold Mode screen.
4. If the highest reading recorded is higher than the full scale value,
the full scale value will be displayed. If the full scale value is
changed to something higher, the real value for the peak will be
displayed.
5. To reset the peak, press and hold the RESET SILENCE button until
you hear a beep, then release it.
6. To exit Peak Hold Mode and return to Leak Check Mode, press and
hold the RESET SILENCE button until you hear the GX-2012’s
second beep and the Leak Check Mode Screen displays.
Snap Log Mode, Leak Check Mode Operation
The snap logging function in Snap Log Mode allows the user to record
data at a specific time and have it saved to the data logger. The data is
assigned a snap log ID and is saved with the station ID that was
selected when the data was taken.
To enter Snap Log Mode and record snap log data:

Leak Check Mode” on page 83. Select the desired display range. In
the example below, 500 ppm has been selected. Press and hold the
(SHIFT) button, then press and hold the AIR button and hold
both until you hear a beep. The Station ID Select Screen will
display and the current station ID will be flashing.
NOTE: If the gas levels reach a warning or alarm condition while in

this screen, the GX-2012 will go into alarm.
S Id
SEL
001
2. Use the (SHIFT) and AIR buttons to scroll to the desired
station ID, then press and release the POWER ENTER button to
continue to the Base Reading Screen. To return to the Station ID
Select Screen without taking a base reading, press and release the
RESET SILENCE button.
LEAK CK MODE
CH4 0 ppm
500 ppm
BASE
3. In order to get a base, or background, reading, take the instrument
a few feet away from where you intend to test. To save the base
reading, press and release the POWER ENTER button.
NOTE: If the gas concentration exceeds the display range value

without exceeding 5000 ppm, the full scale display range
value will be displayed but the actual gas reading at that time
will be recorded when you press and release POWER ENTER.
For example, if the display range is 500 ppm but the gas level
is 2300 ppm, the display will read 500 ppm but the instrument
will save a reading of 2300 ppm.
If the gas concentration exceeds 5000 ppm in the Base

Reading Screen, the instrument will go into an overscale
alarm. The full scale display range value will be displayed but
OVER will be recorded when you press POWER ENTER. The
full scale display range value will continue to be displayed in
the Peak Reading Screen and OVER will again be recorded
when you press POWER ENTER.
4. The unit will display SAVED along the bottom of the screen before
continuing to the Peak Reading Screen.
LEAK CK MODE
CH4 0 ppm
PEAK
500 ppm
PEAK
5. Take the instrument to the monitoring area. The instrument will
retain and display the highest gas concentration encountered. To
save the peak reading, press and release the POWER ENTER
button. The reading on the screen (the highest concentration
encountered) will be saved.
NOTE: If the gas concentration exceeds the display range without

exceeding 5000 ppm, the full scale display range value will be
displayed but the actual gas reading at that time will be
recorded when you press and release POWER ENTER. For
example, if the display range is 500 ppm but the gas level is
2300 ppm, the display will read 500 ppm but the instrument
will save a reading of 2300 ppm.
If the gas concentration exceeds 5000 ppm in the Peak

Reading Screen, the instrument will go into an overscale
alarm. The full scale display range value will be displayed
and OVER will be recorded when you press POWER ENTER.
The unit will display SAVED along the bottom of the screen before
returning to the Station ID Select Screen.
To return to the Station ID Select Screen without taking a peak
reading, press and release the RESET SILENCE button.
6. Repeat steps 2 through 5 to take additional snap log data.
7. To exit Snap Log Mode at any time without taking a snap log or

when you are finished recording snap logs, press and release the
DISPLAY (ADJ) button. The unit will immediately return to the
Normal Operation Screen.
8. The data recorded in Snap Log Mode can be viewed in Display
Mode. See “Snap Logging Screen” on page 53 for more
information.
Viewing Snap Log Data in Leak Check Mode Operation
Snap log data can be viewed while in Leak Check Mode. If snap log
data was taken while in Normal Operation, that data will also appear.
Leak Check Mode” on page 83.
2. Press and hold the RESET SILENCE button and then press and
hold the DISPLAY (ADJ) button and release both.
3. If no snap logs have been performed, the following screen will
appear.
NO DATA
Press and release the DISPLAY (ADJ) button to return to Leak
Check Mode.
4. If snap logs have been performed in either Normal Operation or
Leak Check Mode Operation, one of the following screens will
appear. LEAK CK MODE will appear in the upper left corner of
Leak Check Mode Operation data to indicate that the snap log was
taken during Leak Check Mode Operation.
LEAK CK MODE
2011 2012
8 2
31 15
22:39 14:17
M023 M009
Normal Operation Leak Check Mode Operation
Snap Log Snap Log

This screen indicates the year, month, day, and time that the most
recent snap log was taken. The number along the bottom of the
screen indicates the snap log ID number. The first snap log that is
taken is given an ID of M001. The next snap log ID is M002. The ID
number increases sequentially with each set of snap log data. Use
the AIR and (SHIFT) buttons to scroll through different snap
log IDs and view what time and day they were taken. Snap log
data that was taken in Leak Check Mode operation will have two
snap log ID numbers. One number is for the base reading and the
other is for the peak reading.

5. To view the data in a snap log ID, press and release the POWER
ENTER button. You can also go back and forth between the ID and
data screens by pressing and releasing the POWER ENTER button.
2011 CH4 50 %LEL

Normal POWER
Operation 8 O2 23.5 %
Data 31 ENTER CO 50 ppm
22:39
AIR M011 BLDNG 1
(SHIFT) LEAK CK MODE LEAK CK MODE
2012 CH4 4500

Leak Check POWER
ppm
2
Mode Operation
Peak Data
15 ENTER
14:18 5000 ppm
AIR PEAK
M010 VALVE 3
(SHIFT) LEAK CK MODE LEAK CK MODE
2012 CH4 0
Leak Check POWER
ppm
2
Mode Operation
Base Data 15 ENTER
14:17 5000 ppm
AIR M009 VALVE 3
(SHIFT)
2011 CH4 35 %LEL
Normal POWER
Operation
8 O2 22.0 %
Data 31 ENTER CO 45 ppm
22:39
M007 RIG

The gas readings that were taken during the snap log are displayed
and the Station ID that was in use during the snap log is displayed
along the bottom of the screen. Snap log data that was taken in
Leak Check Mode operation will have 2 sequential screens that are
part of one data set. One screen is for the base reading and the
other screen is for the peak reading. The peak reading value will
have PEAK displayed below the peak bar. If a base data point
appears without a peak data point after it, it is because a peak data
point was not taken. You can use the AIR and (SHIFT) buttons
to scroll through the different snap logs. The gas readings and
station ID will change but the snap log ID is not visible from this
screen.
6. To exit snap log data viewing and return to Leak Check Mode
Operation, press and release the DISPLAY (ADJ) button.
Turning Off the GX-2012, Leak Check Mode
2. The buzzer will pulse for about three seconds and TURN OFF will
appear at the bottom of the screen.

Chapter 6: Maintenance Mode
Overview
This chapter describes the GX-2012 in Maintenance Mode. In Maintenance
Mode, you can:
• update the date and time
• perform a fresh air adjust
• perform an auto calibration
• perform a single calibration
• perform a bump test
• turn the lunch break setting on or off
• update the alarm latching setting
• turn alarm silencing on or off
• update the interval trend time setting
• update warning, alarm, STEL, and TWA settings
• turn the clear data logger screen on or off
• turn the bump test function on or off
• turn the pump off screen on or off
• update bump test parameters
• update the confirmation beep setting
• update the data logger overwrite setting
• update the calibration interval setting
• turn the calibration reminder function on or off
• update the calibration expired action setting
• update the calibration check setting
• update the bump test interval setting
• turn the bump test reminder function on or off
• update the bump test expired action setting
• update the bump test check setting
• turn the ID display function on or off
100 • Overview GX-2012 Operator’s Manual

• update the backlight settings
• turn the autozero function on or off
• turn the demand zero function on or off
• update the Leak Check/Bar Hole Mode setting
• update the bar hole sampling time
• turn Portuguese on or off
• update the Leak Check Mode CO channel display setting
• view the instrument’s firmware version and checksum information
• turn the password function on or off and set the password
The GX-2012 is factory-set to suit most applications. Update settings in
Maintenance Mode only if required for your specific application.
Tips for Using Maintenance Mode

• Use (SHIFT) to scroll down through the main menu and submenus, and
to lower values or change the setting in a specific option.
• Use AIR to scroll up through the main menu and submenus, and to raise
values or change the setting in a specific option.
• Use the POWER ENTER button to enter a selected menu item, and to
enter and save settings that have been updated.
• An adjustable parameter that is flashing can be adjusted with the AIR
and (SHIFT) buttons.
• Press the DISPLAY (ADJ) button while entering or updating parameters
to exit the screen without saving any changes.
Using Maintenance Mode

WARNING: The GX-2012 is not in operation as a gas detector while in
Maintenance Mode. Although it will respond to gas in parts
of AUTO CAL and ONE CAL, there are no alarm
indications.
1. Take the GX-2012 to a non-hazardous location, and turn it off if it is on.
GX-2012 Operator’s Manual Tips for Using Maintenance Mode • 101

2. Press and hold the AIR and (SHIFT) buttons, then press and hold the
POWER ENTER button. When you hear a beep, release the buttons.
MAINTENANCE
0000
PASSWORD
The unit will prompt you for a password.
3. Enter the password by using the AIR and (SHIFT) buttons to select
each password number and then pressing and releasing POWER ENTER
to enter it and move on to the next one. To go back a number, press and
release the RESET SILENCE button.
NOTE: A password is always needed to enter Maintenance Mode even if the

PASSWORD menu item in Maintenance Mode has been turned off
(factory setting). The factory set password is 2102. You may change
this password by entering the PASSWORD menu item in
Maintenance Mode.
4. If you enter an incorrect password, an error screen will appear.
Err
PASSWORD
You must turn the unit off and reenter Maintenance Mode using the
correct password.
102 • Using Maintenance Mode GX-2012 Operator’s Manual

5. Once you enter Maintenance Mode, MAINTENANCE will appear along
the top of the screen. The Date Screen displays.
MAINTENANCE
DATE
6. Use the AIR or (SHIFT) button to move through the menu item
screens.
Updating the Date and Time Settings
1. Use the AIR or (SHIFT) buttons to display the DATE menu item.
MAINTENANCE
DATE
Press and release the POWER ENTER button. The date and time will be
displayed with the year flashing.
MAINTENANCE
2011
4
23
22:37
DATE
2. Use the AIR or (SHIFT) button to display the desired year.
3. Press and release the POWER ENTER button to save the setting. The
month setting flashes.
4. Repeat steps 2 and 3 to enter the month, day, hours, and minutes settings.
The Date menu item displays after you enter the minutes setting.
Performing a Fresh Air Adjustment
1. Confirm you are in a fresh air environment that is free of toxic and
combustible gases and of normal oxygen concentration, 20.9%.
GX-2012 Operator’s Manual Using Maintenance Mode • 103

2. Use the AIR or (SHIFT) buttons to navigate to the AIR CAL menu
option.
MAINTENANCE
AIR CAL
3. Press and release the POWER ENTER button to enter AIR CAL. The
current gas readings are displayed.
MAINTENANCE
CH4 0 %LEL
O2 20.9 %
CO 0 ppm
H2 S 0.0 ppm
PUSH AIR
4. Hold down the AIR button. The unit will prompt you to continue
holding the AIR button.
MAINTENANCE
AIr
CAL
HOLD AIR
5. When the unit tells you to release the AIR button, release it. The unit
will count down from 8 as it performs the fresh air adjust.
MAINTENANCE
AdJ
8
sec
RELEASE
Once it has finished, it will return to the AIR CAL menu screen.

Calibrating Using Auto Calibration
If CL EXPRD is set to NOT USE and calibration becomes due, then the unit
must be calibrated using this menu item and/or the next menu item, ONE
CAL, because it will not be possible to enter normal operation. See
“Calibration/Bump Test Supplies and Equipment” on page 57 for the items
you will need to perform a calibration. These instructions assume you are
using a 4-gas cylinder and a %volume methane cylinder.

1. Perform a fresh air adjust. See previous section for instructions.

combustible gas sensor at a time. Once you are finished, you are returned
to the initial AUTO CAL screen and must begin the auto calibration
process again.
6. Use the AIR or (SHIFT) buttons to display the AUTO CAL menu
item. Press and release the POWER ENTER button to display the
button.

the %volume combustible gas calibration values screen.
MAINTENANCE
CH4 50 %LEL
O2 12.0 %
CO 50 ppm
H2 S 25.0 ppm
AUTO CAL
MAINTENANCE
vol%
CH4 100
AUTO CAL
8. The gas concentrations displayed in the calibration values screens must
sensor is shown.
MAINTENANCE
CH4 --- %LEL
AUTO CAL
13. Press and release the POWER ENTER button to save the change.

sensors.
values screen.
16. Use the AIR and (SHIFT) buttons to select which sensor(s) you want
to calibrate, the standard 4 sensors or the %volume combustible gas
sensor.
The following instructions illustrate calibrating the standard 4 sensor
17. With the calibration values screen displayed, press the POWER ENTER
button. AUTO CAL begins to flash and the current gas readings are
displayed.
MAINTENANCE
CH4 0 %LEL
O2 20.9 %
CO 0 ppm
H2 S 0.0 ppm
AUTO CAL
the probe. Allow the gas to flow for one minute.

programmed values.
MAINTENANCE
O2 %
H2 S ppm
FAIL
22. If you have a 5 sensor unit and wish to calibrate the %volume
combustible gas sensor, go back to step 1 and repeat the process,
selecting the %volume calibration gas value screen in step 16 and using a
%volume methane calibration cylinder.
Calibrating Using Single Calibration
If CL EXPRD is set to NOT USE and calibration becomes due, then the unit
must be calibrated using this menu item and/or the previous menu item,
AUTO CAL because it will not be possible to enter normal operation. See
“Calibration/Bump Test Supplies and Equipment” on page 57 for the items
you will need to perform a calibration.

parts.

calibration.

1. Perform a fresh air adjust. See “Performing a Fresh Air Adjustment” on

5. Use the AIR or (SHIFT) buttons to scroll to the ONE CAL menu
option.
MAINTENANCE
ONE CAL

MAINTENANCE
CH4 --- %LEL
ONE CAL
shown below.
MAINTENANCE
vol%
CH4 ---
ONE CAL
MAINTENANCE
CH4 0 %LEL
ONE CAL
the probe. Allow the calibration gas to flow for one minute.
calibration date.


0.0%.
the probe, then unscrew the demand flow regulator from the calibration
cylinder.
CAL menu.
Mode.
Performing a Bump Test


If the BP RMNDR menu item in Maintenance Mode is set to ON (see

“Updating the Bump Test Reminder Setting” on page 133), and the BP
EXPRD menu item in Maintenance Mode is set to NOT USE (see “Updating
the Bump Test Expired Action Setting” on page 133) and a bump test
becomes due, then the sensors must be bump tested using this menu item
because it will not be possible to enter normal operation. See “Calibration/
Bump Test Supplies and Equipment” on page 57 for the items you will need

to perform a bump test. These instructions assume you are using a 4-gas
cylinder and a %volume cylinder.
1. Before performing a bump test, perform a fresh air adjustment as
described in “Performing a Fresh Air Adjustment” on page 103.
MAINTENANCE
BUMP
gas values.
MAINTENANCE
CH4 50 %LEL
O2 12.0 %
CO 50 ppm
H2 S 25.0 ppm
BUMP 30
MAINTENANCE
vol%
CH4 100
BUMP 30
NOTE: If you wish to change any of the bump test gas values, you must exit
the BUMP menu item and enter the AUTO CAL menu item. See
steps 8 through 15 in “Calibrating Using Auto Calibration” on
page 105 for instructions to change the gas values.

the probe and quickly press and release the POWER ENTER button. The
unit will begin counting down from 30.
is set to OFF:
MAINTENANCE
CH4 F %LEL
O2 P %
CO F ppm
H2 S P ppm
BUMP
MAINTENANCE
CH4 5 %LEL
O2 12.0 %
CO 10 ppm
H2 S 25.0 ppm
BUMP

• To return to the main menu, press POWER ENTER.
MAINTENANCE
BUMP
is set to ON:
MAINTENANCE
CH4 F %LEL
O2 P %
CO F ppm
H2 S P ppm
BUMP
MAINTENANCE
CH4 45 %LEL
O2 12.0 %
CO 47 ppm
H2 S 23.0 ppm
BUMP

• To return to the main menu, press POWER ENTER.
MAINTENANCE
BUMP
between the bump test gas time and the calibration time defined in
the BUMP--SET menu item in Maintenance Mode.
MAINTENANCE
CH4 1 %LEL
O2 20.9 %
CO 37 ppm
H2 S 10.0 ppm
CAL 60
button to scroll between the calibration/bump test results, the bump
MAINTENANCE
CH4FP %LEL
O2 PP %
CO FF ppm
H2 S PP ppm
BUMP/CAL

MAINTENANCE
CH4 1 %LEL
O2 12.0 %
CO 5 ppm
H2 S 23.0 ppm
BUMP/
MAINTENANCE
CH4 49 %LEL
O2 12.0 %
CO 5 ppm
H2 S 25.0 ppm
/CAL
• To return to the main menu, press POWER ENTER at any time. If
any channel failed the calibration, the buzzer will sound a double
pulsing tone until you press and release the POWER ENTER button.
MAINTENANCE
BUMP
Mode.
Turning the Lunch Break Setting On or Off
With LNCH BRK set to OFF (factory setting), the GX-2012 automatically
starts new TWA and PEAK reading collection and resets the time in
operation at startup.
With LNCH BRK set to ON, the Resume Measurements Screen displays

during startup. From this screen, you can choose to continue accumulating
TWA and PEAK readings and the time in operation from the last time the
GX-2012 was used or start collecting new readings and reset the time in
operation.
1. Use the AIR or (SHIFT) buttons to display the LNCH BRK menu
item.
MAINTENANCE
LNCH BRK
2. Press and release the POWER ENTER button. The screen will indicate
the current setting.
MAINTENANCE
OFF
LNCH BRK
3. Use the AIR or (SHIFT) button to display the desired setting.
4. Press and release the POWER ENTER button to save the setting and
return to the main menu.
Updating the Alarm Latching Setting
With LATCHING set to ON (factory setting), the GX-2012 remains in alarm
condition until the alarm condition passes and the POWER ENTER button is
pressed.
With LATCHING set to OFF, the GX-2012 automatically resets an alarm
when the alarm condition passes.

1. Use the AIR or (SHIFT) buttons to display the LATCHING menu
item.
MAINTENANCE
LATCHING
MAINTENANCE
On
LATCHING
Updating the Alarm Silence Setting
With ALM SLNC set to ON (factory setting), pressing and releasing the
RESET SILENCE button silences the buzzer when the GX-2012 is in alarm.
The LEDs continue to flash and the display continues to show the alarm. If
the alarms are set up as latching, when the gas concentration falls below the
alarm level, pressing and releasing the RESET SILENCE button clears all
alarm indications for that alarm. If an alarm condition occurs, you may still
enter Display Mode by pressing the DISPLAY (ADJ) button. The buzzer will
be silenced but the LEDs will continue to flash and the unit will continue to
vibrate. If you return to Measuring Mode and there is still an alarm condition,
the LEDs will continue to flash, the unit will continue to vibrate, and the
buzzer will remain off. Once the condition clears, press the RESET
SILENCE button to clear the alarm indications.
With ALM SLNC set to OFF, you cannot silence the buzzer. If an alarm
condition occurs, and you enter Display Mode, the buzzer will not be
silenced and the LEDs will continue to flash. Upon return to Measuring
Mode, if there is still an alarm condition and the alarms are set up as latching,
you must wait until it clears before you can press the RESET SILENCE

button to clear the alarm indications.
1. Use the AIR or (SHIFT) buttons to display the ALM SLNC menu
item.
MAINTENANCE
ALM SLNC
MAINTENANCE
On
ALM SLNC
Updating the Data Log Interval Setting
This setting indicates how often the GX-2012 saves readings to the data
logger. The following interval times can be selected: 6 minutes, 5 minutes, 3
minutes, 1 minute, 30 seconds, 20 seconds, or 10 seconds. The factory setting
is 5 minutes (300 seconds).
1. Use the AIR or (SHIFT) buttons to display the LG INTVL menu
item.
MAINTENANCE
LG INTVL

MAINTENANCE
300
LG INTVL
Updating the Alarm Point Settings
The ALARM--P menu item allows you to update one or more warning,
alarm, STEL, and TWA (for CO and H2S) settings (the reading at which the
GX-2012 recognizes these conditions).
Table 7: Factory Set Alarm Points
Channel Warning Alarm STEL TWA
Combustible Gas 10% LEL 50% LEL N/A N/A

Oxygen 19.5% decreasing 23.5% increasing N/A N/A
CO 25 ppm 50 ppm 200 ppm 25 ppm
H2S 5 ppm 30 ppm 5 ppm 1 ppm
For the combustible gas channel, it is not possible to adjust either the
Warning or Alarm settings to be higher than 60 %LEL. In addition, the
Warning setting cannot be adjusted higher than the Alarm setting for all
channels.
NOTE: It is not necessary to adjust every setting for every channel when
you enter this menu item. All settings are shown here for example.

1. Use the AIR or (SHIFT) buttons to display the ALARM--P menu
item. Press and release the POWER ENTER button.
MAINTENANCE
CH4 --- %LEL
ALARM--P
2. You may then select a channel. Use the AIR or (SHIFT) buttons to
select a channel. The combustible gas channel is shown for example.
3. Press the POWER ENTER button to display the warning setting for the
combustible channel. It will be flashing.
MAINTENANCE
CH4 10 %LEL
WARNING
4. Use the AIR or (SHIFT) buttons to change the warning setting.
5. Press POWER ENTER to save the setting. The alarm setting for the
combustible gas channel will then be displayed.
MAINTENANCE
CH4 50 %LEL
ALARM
6. Use the AIR or (SHIFT) buttons to change the alarm setting.

7. Press POWER ENTER to save the setting. The unit will direct you back
to the Alarm Points Screen where you can use the AIR or (SHIFT)
buttons to select the oxygen channel.
MAINTENANCE
O2 --- %
ALARM--P
Press POWER ENTER.
8. The first selection for the oxygen channel is the alarm pattern.
MAINTENANCE
O2
L-H
ALM PTN
The choices are L-H, L-LL, or H-HH. The L-H pattern provides a
decreasing warning and an increasing alarm. The L-LL pattern provides a
decreasing warning and a decreasing alarm. The H-HH pattern provides
an increasing warning and an increasing alarm. This setting is for
operation in inert atmospheres and will cause INERT to appear along the
bottom line of the display during Normal Operation. Make your selection
using the AIR or (SHIFT) buttons and press POWER ENTER when
finished. The factory setting is L-H.
9. You may then adjust the warning setting and alarm setting for the oxygen
channel using the AIR or (SHIFT) buttons. Press POWER ENTER
when finished with each selection to return to the Alarm Points Screen.
10. Use the AIR or (SHIFT) buttons to select the CO channel and press
POWER ENTER to display the warning setting.

11. Adjust the values for the warning and alarm settings using the procedure
in step 4 through step 7. When you press POWER ENTER after selecting
the alarm value, you will then be prompted to select the STEL value.
MAINTENANCE
CO 200 ppm
STEL
12. Use the AIR or (SHIFT) buttons to change the setting and press
POWER ENTER when finished to save the setting. You will then be
asked to enter a TWA value.
MAINTENANCE
CO 25 ppm
TWA
POWER ENTER when finished to save the setting and return to the
Alarm Points Screen.
MAINTENANCE
CO --- ppm
ALARM--P

14. Use the AIR or (SHIFT) buttons to select the H2S channel and press
POWER ENTER. Adjust the values for the warning and alarm settings
using the procedure in step 4 through step 7. When you press POWER
ENTER after selecting the alarm value, you will then be prompted to
select the STEL value as you were with the CO channel.
MAINTENANCE
H2S 5.0 ppm
STEL
POWER ENTER when finished. You will then be asked to enter a TWA
value.
MAINTENANCE
H2S 1.0 ppm
TWA
POWER ENTER when finished to return to the Alarm Points Screen.
MAINTENANCE
H2S
--- ppm
ALARM--P
17. When you are finished making adjustments, use the AIR or (SHIFT)
buttons to select ESCAPE and press POWER ENTER. You will be
returned to the ALARM--P screen in the main menu.
Turning the Clear Data Logger Screen On or Off
The DLOG DSP menu item allows you to turn the Clear Data Logger Screen
on or off. When set to ON (factory setting), the Clear Data Logger Screen
appears in Display Mode and allows the user to clear any logged data. When

set to OFF, the Clear Data Logger Screen does not appear in Display Mode
and any logged data cannot be cleared from Display Mode.
1. Use the AIR or (SHIFT) buttons to display the DLOG DSP menu
item.
MAINTENANCE
DLOG DSP
MAINTENANCE
On
DLOG DSP
Turning the Bump Test Function On or Off
The BUMP DSP menu item is used to turn the bump test function on or off.
If set to OFF, the BUMP menu item in Calibration Mode and Maintenance
Mode does not appear. In addition, the BUMP--SET, BP INTVL, BP
RMNDR, and BP EXPRD menu items will not display in Maintenance
Mode. The factory setting is OFF.
1. Use the AIR or (SHIFT) buttons to display the BUMP DSP menu
item.
MAINTENANCE
BUMP DSP

MAINTENANCE
On
BUMP DSP
Turning the Pump Off Screen On or Off
The POFF DSP menu item is used to turn the Pump Off Screen on or off.
When set to ON, the Pump Off Screen appears in Display Mode and the user
can turn off the pump in order to conserve battery power. If set to OFF
(factory setting), the Pump Off Screen does not appear in Display Mode and
the user cannot turn the pump off.
WARNING: The GX-2012 is not a gas monitoring device if the pump is

turned off.
1. Use the AIR or (SHIFT) buttons to display the POFF DSP menu
item.
MAINTENANCE
POFF DSP

MAINTENANCE
OFF
POFF DSP
Updating the Bump Test Parameters
The BUMP--SET menu item is used to adjust the bump test parameters.
NOTE: If the BUMP DSP menu item is set to OFF, this menu item does not
appear.
1. Use the AIR or (SHIFT) buttons to display the BUMP. SET menu
item.
MAINTENANCE
BUMP--SET
2. Press and release the POWER ENTER button. The values displayed are
for GAS TIME, CHECK (bump test tolerance), CAL TIME, and AUTO
CAL. The cursor on the left of the screen shows which setting is
associated with the parameter shown at the bottom of the screen. Use the
AIR or (SHIFT) buttons to scroll up or down along the list.
MAINTENANCE
30
30
90
On
GAS TIME

3. To update the GAS TIME setting, with the cursor next to the gas time and
with GAS TIME displayed along the bottom of the screen, press POWER
ENTER. The factory setting is 30 seconds. The value will begin to flash.
Use the AIR or (SHIFT) buttons to select a new gas time. The GAS
TIME is the amount of time that the instrument is exposed to gas during a
bump test. The time increments are 30, 45, 60, and 90 seconds. Once a
value is selected, press and release the POWER ENTER button to save it.
The value will stop blinking.
4. To update the bump test tolerance, use the (SHIFT) button to scroll to
the CHECK value. The factory setting is 30%. This is the bump test
tolerance value and is represented as a percentage. It is the percentage
that the bump test reading can differ from the actual gas concentration. If
the bump test reading differs more, the bump test will fail. With the
cursor next to the check value and CHECK displayed along the bottom of
the screen, press and release POWER ENTER. The value will begin to
flash. Use the AIR or (SHIFT) buttons to select a new threshold
value. The available values are 10, 20, 30, 40, and 50. Once a value is
selected, press and release the POWER ENTER button to save it. The
value will stop blinking.
5. To update the CAL TIME setting, use the (SHIFT) button to scroll to
the CAL TIME value. The factory setting is 90 seconds. This is the length
of time the instrument will remain exposed to calibration gas after a
failed bump test if AUTO CAL is set to On. The bump test time is
deducted from the calibration time. For example, if the CAL TIME is set
to 90 seconds and the GAS TIME is set to 30 seconds, if the bump test
fails, the GX-2012 will only be exposed to gas for an additional 60
seconds. With the cursor next to the cal time value and CAL TIME
displayed along the bottom of the screen, press and release the POWER
ENTER button. The value will begin to flash. Use the AIR or
(SHIFT) buttons to select a new cal time value. The choices are 90 and
120 seconds. Once a value is selected, press and release the POWER
ENTER button to save it. The value will stop blinking.
6. To update the AUTO CAL setting, use the (SHIFT) button to scroll to
the AUTO CAL value. The factory setting is ON. With AUTO CAL set
to ON, if a bump test fails, the unit will automatically begin a calibration.
If AUTO CAL is set to OFF and a bump test fails, nothing will happen.
With the cursor next to the auto cal selection and AUTO CAL displayed
along the bottom of the screen, press and release the POWER ENTER
button. The value will begin to flash. Use the AIR or (SHIFT)
buttons to select ON or OFF. Once a selection is made, press and release
the POWER ENTER button to save it. The value will stop blinking.

7. To exit the BUMP--SET menu, use the (SHIFT) button to scroll to
ESCAPE and press and release the POWER ENTER button.
Updating the Confirmation Beep Setting
With BEEP. SET set to ON, the GX-2012 beeps once every 5 minutes to
verify that it is operating.
With BEEP. SET set to OFF (factory setting), the GX-2012 does not sound a
confirmation beep.
1. Use the AIR or (SHIFT) buttons to display the BEEP. SET menu
item. Press and release the POWER ENTER button. The screen will
indicate the current setting.
MAINTENANCE
On
BEEP. SET
Updating the Datalog Overwrite Setting
With OVER WRT set to ON (factory setting), the GX-2012 writes over the
oldest data with new data when the data logger memory is full.
With OVER WRT set to OFF, the GX-2012 stops saving data to the data
logger when the data logger memory is full.
1. Use the AIR or (SHIFT) buttons to display the OVER WRT menu
MAINTENANCE
On
OVER WRT

Updating the Calibration Interval
This CL INTVL setting defines the amount of time between calibrations.
The minimum setting is 1 day and the maximum setting is 365 days. The
factory setting is 90 days.
1. Use the AIR or (SHIFT) buttons to display the CL INTVL menu
MAINTENANCE
90
CL INTVL
Tip: Press and hold the AIR or (SHIFT) button to rapidly scroll
through the settings.
Updating the Calibration Reminder Setting
With CL RMNDR set to ON (factory setting), the GX-2012 will give an
indication at start up if it is due for calibration. The type of indication will
depend on the CL EXPRD setting (see below).
1. Use the AIR or (SHIFT) buttons to display the CL RMNDR menu
MAINTENANCE
On
CL RMNDR

Updating the Calibration Expired Action Setting
This item defines what indication is given during start up when calibration is
due and CL RMNDR is set to ON.
With CL EXPRD set to CONFIRM (factory setting), the GX-2012 will give
an indication at start up if calibration is due and require the user to press the
RESET SILENCE button to continue.
With CL EXPRD set to NOT USE, if the unit is due for calibration the GX-
2012 will give an indication at start up that calibration is due and the unit
cannot be used until it is calibrated. With this setting, it is necessary to
calibrate the instrument from Maintenance Mode if calibration is not
performed before it is due. See “Calibrating Using Auto Calibration” on
page 105 and “Calibrating Using Single Calibration” on page 108 for
instructions.
With CL EXPRD set to NO EFFECT, no confirmation during startup or
calibration is required to use the GX-2012.
1. Use the AIR or (SHIFT) buttons to display the CL EXPRD menu
MAINTENANCE
CAL
SEL
CONFIRM
2. Use the AIR or (SHIFT) button to display the desired setting along
the bottom of the screen.
Updating the Calibration Check Setting
This item setting defines which sensors are used to update the calibration
reminder screen. C--CHECK can be set to 4-GAS or ALL. If C--CHECK is
set to 4-GAS (factory setting), the calibration dates for only the standard 4
sensors (LEL, O2, H2S, and CO) are used to determine if calibration is due. If
C--CHECK is set to ALL, the calibration dates for the standard 4 sensors
along with the %volume sensor are used to determine if a calibration is due.

1. Use the AIR or (SHIFT) buttons to display the C--CHECK menu
MAINTENANCE
4GAS
C--CHECK
Updating the Bump Test Interval
This BP INTVL setting defines the amount of time between bump tests. The
minimum setting is 0 days and the maximum setting is 30 days. The factory
setting is 30 days.
appear.
1. Use the AIR or (SHIFT) buttons to display the BP INTVL menu

item. Press and release the POWER ENTER button. The screen indicates
MAINTENANCE
30
BP INTVL
Tip: Press and hold the AIR or (SHIFT) button to rapidly scroll
through the settings.

Updating the Bump Test Reminder Setting
With BP RMNDR set to ON, the GX-2012 will give an indication at start up
if it is due for bump testing. The type of indication will depend on the BP
EXPRD setting (see below).
With BP RMNDR set to OFF (factory setting), the GX-2012 will give no
indication at start up if it is due for bump testing.
appear.
1. Use the AIR or (SHIFT) buttons to display the BP RMNDR menu

MAINTENANCE
On
BP RMNDR
Updating the Bump Test Expired Action Setting
This item defines what indication is given during start up when a bump test is
due and BP RMNDR is set to ON.
With BP EXPRD set to CONFIRM (factory setting), the GX-2012 will give
an indication at start up if a bump test is due and require the user to press the
RESET SILENCE button to continue.
With BP EXPRD set to NOT USE, if the unit is due for a bump test the GX-
2012 will give an indication at start up that the bump test is due and the unit
cannot be used until it is bump tested. With this setting, it is necessary to
bump test the instrument from the Maintenance Mode if a bump test is not
performed before it is due. See “Performing a Bump Test” on page 111 for
instructions.
With BP EXPRD set to NO EFFECT, no confirmation during startup or
bump test is required to use the GX-2012.

appear.
1. Use the AIR or (SHIFT) buttons to display the BP EXPRD menu

MAINTENANCE
tESt
SEL
CONFIRM
2. Use the AIR or (SHIFT) button to display the desired setting along
the bottom of the screen.
Updating the Bump Test Check Setting
This item setting defines which sensors are used to update the bump test
reminder screen. B--CHECK can be set to 4-GAS or ALL. If B--CHECK is
set to 4-GAS (factory setting), the calibration dates for only the standard 4
sensors (LEL, O2, H2S, and CO) are used to determine if a bump test is due.
If B--CHECK is set to ALL, the calibration dates for the standard 4 sensors
along with the %volume sensor are used to determine if a bump test is due.
1. Use the AIR or (SHIFT) buttons to display the B--CHECK menu
MAINTENANCE
4GAS
B--CHECK

Turning the ID Display Function On or Off
With ID DISP set to ON, the User ID Screen and Station ID Screens display
during start up.
With ID DISP set to OFF (factory setting), the User ID Screen and Station
ID Screens do not display during start up.
The User ID Screen and Station ID Screen always appear in Display Mode,
regardless of the ID DISP setting.
1. Use the AIR or (SHIFT) buttons to display the ID DISP menu item.
Press and release the POWER ENTER button. The screen will indicate
MAINTENANCE
On
ID DISP
Updating the LCD Back Light Time Setting
The BCK LGHT setting indicates the length of time the LCD illuminates
when you press any button. The minimum setting is 0 seconds; the maximum
setting is 255 seconds. The factory setting is 30 seconds.
NOTE: The backlight stays on during the entire warmup sequence.
1. Use the AIR or (SHIFT) buttons to display the BCK LGHT menu
MAINTENANCE
30
BCK LGHT
2. Use the AIR and (SHIFT) buttons to display the desired setting.

Updating the Autozero Function
With AUTO.ZERO turned ON, the GX-2012 will automatically perform a
fresh air adjust when it is turned on. With the AUTO.ZERO function turned
OFF (factory setting), this does not occur.
WARNING: If you turn on the autozero function, you must ensure that
the unit is in a fresh air environment when it is turned on.
1. Use the AIR or (SHIFT) buttons to display the AUTO.ZERO menu

MAINTENANCE
OFF
AUTO.ZERO
Updating the Demand Zero Function
The DEMAND Z function allows you to manually perform a fresh air adjust
in normal operation by pressing the AIR button. The factory setting is ON.
1. Use the AIR or (SHIFT) buttons to display the DEMAND Z menu
MAINTENANCE
On
DEMAND Z

Updating the Leak Check/Bar Hole Mode Setting
With L./B. MODE turned OFF (factory setting), the GX-2012 will
automatically enter Normal Mode when it is turned on.
With L./B. MODE set to bH, you will be prompted to choose between
Normal Mode and Bar Hole Mode when the GX-2012 is turned on.
With L./B. MODE set to LC, you will be prompted to choose between
Normal Mode and Leak Check Mode when the GX-2012 is turned on.
With L./B. MODE set to LC bH, you will be prompted to choose
between Normal Mode, Bar Hole Mode, and Leak Check Mode when
the GX-2012 is turned on.
1. Use the AIR or (SHIFT) buttons to display the L./B. MODE menu
item.
MAINTENANCE
L./B. MODE
MAINTENANCE
OFF
L./B. MODE

Updating the Bar Hole Sampling Time
The Bar Hole Sampling Time is the amount of time that the GX-2012
samples a bar hole when being used in Bar Hole Mode. The 3 selections are
30, 45, and 60 seconds. The factory setting is 30 seconds.
1. Use the AIR or (SHIFT) buttons to display the B.H. TIME menu
item.
MAINTENANCE
B.H. TIME
MAINTENANCE
30
B.H. TIME
Turning Portuguese On or Off
With PORTUGAL set to On, the GX-2012’s displayed language will
be Portuguese.
With PORTUGAL set to OFF (factory setting), the GX-2012’s
displayed language will be English.

1. Use the AIR or (SHIFT) buttons to display the PORTUGAL
menu item.
MAINTENANCE
PORTUGAL
2. Press and release the POWER ENTER button. The screen will
MAINTENANCE
OFF
PORTUGAL
4. Press and release the POWER ENTER button to save the setting
and return to the main menu.
Updating the Leak Check Mode CO
Channel Display Setting
With CO DISP set to OFF (factory setting), the CO channel is not
displayed in Leak Check Mode but is still displayed in Normal Mode.
With CO DISP set to On, the CO channel will be displayed in Leak
Check Mode but there will be no CO alarms and the CO channel
reading will not be saved to any snap log data taken during the
operating session.
1. Use the AIR or (SHIFT) buttons to display the CO DISP menu
item.
MAINTENANCE
CO DISP

2. Press and release the POWER ENTER button. The screen will
MAINTENANCE
OFF
CO DISP
4. Press and release the POWER ENTER button to save the setting
and return to the main menu.
ROM/SUM
The ROM/SUM screen shows the firmware version that is loaded in the
instrument and the firmware checksum.
1. Use the AIR button to scroll to the ROM/SUM screen. Press POWER
ENTER and the ROM and SUM values for your unit will be displayed.
MAINTENANCE
5
1513
7864
ROM/SUM
The first two lines display the ROM number. The ROM number indicates
the firmware version number. In the above example, the ROM number is
51513. The bottom line displays the SUM number, 7864 in the above
example.
2. Press POWER ENTER again to return to the ROM/SUM menu screen.
Turning the Password Function On or Off
With PASSWORD set to ON, the GX-2012 prompts you for a password
when you enter Calibration Mode.
With PASSWORD set to OFF (factory setting), no password is required to
enter Calibration Mode.

NOTE: A password is always required to enter Maintenance Mode even if
PASSWORD is turned OFF. You may change the factory set
password by turning PASSWORD ON and entering a new
password when prompted for it.
1. Use the AIR or (SHIFT) buttons to display the PASSWORD menu

item. Press and release the POWER ENTER button. The screen indicates
MAINTENANCE
On
PASSWORD
3. If you selected OFF, press and release the POWER ENTER button to
save the setting and return to the main menu.
If you selected ON, press and release the POWER ENTER button. ON is
replaced by the four characters making up the current password.
MAINTENANCE
2102
PASSWORD
4. Use the AIR or (SHIFT) button to select a number from 0 to 9.
5. Press and release the POWER ENTER button to enter the selection and
advance to the next character.
6. Repeat steps 4 and 5 to select the remaining characters. When you press
and release the POWER ENTER button to enter the last number, the
password is saved and you return to the main menu.
Performing a Low Flow Setpoint Adjustment
If your instrument repeatedly goes into low flow alarm and you have tried all
of the recommendations in the Troubleshooting section, you may need to
perform a low flow setpoint adjustment.
1. Use the AIR or (SHIFT) buttons to display the FLOW ADJ menu

item. Press and release the POWER ENTER button. The pump will turn
off and the screen will display values that reflect the pump’s current draw.
MAINTENANCE
45 %
1496
FLOW ADJ
2. Use the AIR or (SHIFT) buttons to get a reading of approximately
1500 on the bottom value. When you have adjusted the value as close as
you can, press and release the POWER ENTER button.
3. The pump will turn on and two new values will be displayed. The top will
be a reference value and the bottom will reflect the pump’s current draw.
MAINTENANCE
1500
1760
FLOW ADJ
Connect a flow meter to the inlet of the instrument and adjust it to 0.5
SCFH ± 0.1 SCFH. This will be the low flow setpoint. You do not need to
adjust anything at the instrument. Once the low flow setpoint is set, press
and release the POWER ENTER button.
4. You will return to the FLOW ADJ menu item in Maintenance Mode.
Exiting Maintenance Mode
1. Use the AIR or (SHIFT) buttons to display the START menu item.
Press and release the POWER ENTER button.
2. The unit will exit Maintenance Mode and begin its start up sequence.

Chapter 7: GX-2012 Maintenance
Overview
This chapter describes troubleshooting procedures for the GX-2012. It also
includes procedures for recharging the battery pack (rechargeable version),
replacing the alkaline batteries (alkaline version), and replacing various
consumable parts.
WARNING: RKI Instruments, Inc. recommends that service, calibration,

and repair of RKI instruments be performed by personnel
properly trained for this work. Replacing sensors and other
parts with original equipment does not affect the intrinsic
safety of the instrument.
Troubleshooting
The troubleshooting table describes error messages, symptoms, probable
causes, and recommended action for problems you may encounter with the
GX-2012.
Table 8: Troubleshooting the GX-2012
Probable
Symptoms Recommended Action
Causes
• The LCD is blank. • The unit may 1. To turn on the unit, press and
have been turned briefly hold the POWER
off. ENTER button.
2. If the unit does not turn on,
• The alkaline replace the alkaline batteries
batteries may or recharge the lithium ion
need to be battery pack.
replaced or the 3. If the difficulties continue,
lithium ion contact RKI Instruments, Inc.
battery pack for further instruction.
recharged.

Probable
Causes
• Display indicates • A circuit fault has 1. If the error code is 031,
“FAIL SYSTEM” occurred on one indicating a FLASH memory
during startup of the PCB’s. failure, press and release the
along with an error RESET SILENCE button to
code. continue to measuring mode
keeping in mind that there will
be no datalogging function.
2. If the error code is anything
else, the instrument cannot be
used.
3. Contact RKI Instruments, Inc.
for further instruction if either
1 or 2 occur.
• Display indicates • An internal clock 1. Enter normal operation by
“FAIL CLOCK” failure has pressing and releasing the
during startup. occurred RESET SILENCE button to
because the date use the unit temporarily.
in the unit’s 2. Attempt to set the date in the
memory is not a DATE menu item in
valid date. Maintenance Mode.
3. If you cannot set the date,
contact RKI Instruments, Inc.
for further instruction.
• Heart symbol at • A microprocessor • Contact RKI Instruments, Inc.
the top of the error has for further instruction.
screen becomes occurred.
steadily on or
disappears
• The LCD shows • The LEL or CO 1. If the abnormal reading is on
abnormally high or filters may need the LEL channel, replace the
low readings but to be replaced LEL filter. If the abnormal
other gas reading is on the CO channel,
• The GX-2012 replace the charcoal filter.
detection may need to be
instruments do 2. Recalibrate the unit.
recalibrated. 3. If the difficulties continue,
not.
• The sensor for replace the sensor for the
the affected affected channel(s) and
channel(s) may calibrate the affected
need channel(s).
replacement. 4. If the difficulties continue,
contact RKI Instruments for
further instruction.
144 • Troubleshooting GX-2012 Operator’s Manual

Probable
Causes
• The unit indicates • The cotton filter 1. Change the cotton filter in the
flow failure and in the probe or probe or filter holder.
does not recover filter holder is 2. Inspect the sample hose for
when RESET dirty and kinks or obstructions and
SILENCE is clogged. replace if necessary.
pressed and 3. Inspect the hydrophobic filter
• The sample hose disks and the wire mesh disk
released. has a kink or and replace if necessary.
obstruction. 4. Perform a low flow setpoint
• The hydrophobic adjustment. For instructions,
filter disks or wire see “Performing a Low Flow
mesh disk are Setpoint Adjustment” on
dirty and page 141.
clogged. 5. If difficulties continue, contact
RKI Instruments for further
• The pump is instruction.
malfunctioning.
• Auto calibration • The auto 1. Check all calibration tubing for
fails or unable to calibration values leaks or for any bad
set the response may not match connections.
readings during the cylinder gas 2. Make sure the GX-2012 has
single calibration. concentrations been properly set up for
(auto calibration calibration.
only). 3. Change the CO filter.
4. Verify that the calibration
• The CO filter is cylinder contains an adequate
saturated. supply of fresh test sample.
• The sample gas 5. If the fail condition continues,
is not reaching replace the sensor(s).
the sensor 6. If the difficulties continue,
because of a bad contact RKI Instruments, Inc.
connection. for further instruction.
• The calibration
cylinder may be
out of gas or is
outdated.
• The sensor for
the affected
channel(s) may
need
replacement.
GX-2012 Operator’s Manual Troubleshooting • 145

Replacing or Recharging the
Batteries
WARNING: To prevent ignition of a hazardous atmosphere, batteries
must only be changed in an area known to be nonhazardous.
Replace the batteries when the battery icon indicates that the unit is in low
battery warning. When in low battery warning, the lowest battery level
indication bar is displayed in the battery icon on the LCD, and it will be
flashing.
Replacing Alkaline Batteries
1. Turn off the GX-2012.
WARNING: Do not remove the batteries while the GX-2012 is on.
2. Turn the battery cover release knob counterclockwise, remove the battery
cover, and lay it aside.
3. Carefully remove the old alkaline batteries. Verify that the battery
compartment and electrical contacts are clean.
4. Carefully install the new AA alkaline batteries according to the battery
diagram inside the battery compartment.
CLOSE
OPEN
Figure 18: Installing the Alkaline Batteries

5. Reinstall the battery cover and turn the battery cover release knob
clockwise to lock the cover in place.
146 • Replacing or Recharging the Batteries GX-2012 Operator’s Manual

Replacing the Lithium Ion Battery Pack
NOTE: Use RKI Instruments lithium ion battery pack 49-1615RK.
1. Turn off the GX-2012.
WARNING: Do not remove the battery pack while the GX-2012 is on.
2. Push the latch on the bottom of the GX-2012 toward the front of the
instrument to release the battery pack.
Slide Latch This Way
Figure 19: Releasing the Battery Pack

3. Slide the battery pack away from the instrument.
4. Insert a new battery pack ensuring that the slots and grooves on the sides
are properly lined up. Push the battery pack into the instrument until you
hear a click.
Figure 20: Installing the Battery Pack
GX-2012 Operator’s Manual Replacing or Recharging the Batteries • 147

Recharging the Lithium Ion Battery Pack in the
Instrument
CAUTION: To be used only with lithium ion battery pack p/n 49-1615RK.
Charge only with RKI charger model BC-2012, p/n 49-2180RK,
or RKI charger model BC-2012DC, p/n 49-2181RK. Use of
other rechargeable batteries or chargers or charging of other
rechargeable batteries in the GX-2012 will void the warranty.
1. Make sure the GX-2012 is off.

2. Confirm that the adapter’s DC output cord is plugged into the charger.
3. If using an AC powered charging station, plug the AC adapter into an
electrical outlet.
AC Power Supply
Power Supply Jack
To AC
Outlet
Charge LED

Figure 21: Connecting the Charging Station’s AC Adapter

If using a DC powered charging station, plug the 12 VDC vehicle plug
adapter into a vehicle’s 12 VDC power socket.
Power Supply Jack
DC Adapter
To Vehicle
12 VDC
Power Socket
Charge LED
Figure 22: Connecting the Charging Station’s DC Adapter

The construction of the charging stations allows them to be chained
together but a separate adapter must be used for each charging station.
One adapter will not operate more than one charging station.
4. Place the GX-2012 into the battery charging station as shown in Figure
23 below so that the metal contacts on the back of the unit come into
contact with the metal contacts on the back of the holder in the charging
station. When proper contact has been made, the red LED on the charging
station will turn on.
If you are using a DC adapter, the charging station comes with a velcro
strap to secure the GX-2012. Ensure that both ends of the velcro strap are
attached to the charging station and that it is securing the instrument.

Red Charging LED
Figure 23: Putting the GX-2012 into the Charging Station

5. When a full charge has been reached, approximately 4 hours, the red
LED on the charging station will turn off. Remove the GX-2012 from the
charging station and unplug the charging station’s power cord from the
AC outlet.
Recharging the Lithium Ion Battery Pack Out of the
Instrument
The lithium ion battery pack may be charged using the charging station while
it is out of the GX-2012. This is useful if spare battery packs are kept in case
the pack in the GX-2012 needs to be charged, but the unit must be used
immediately. In this case, a spare charged pack can be installed in the GX-
2012 and the dead pack charged in the charging station.
1. Make sure the GX-2012 is off.
2. Confirm that the adapter’s DC output cord is plugged into the charger. If
a multi-instrument charging station is being used, the same AC adapter is
used as for the single instrument charging station.

3. If using an AC powered charging station, plug the AC adapter into an
electrical outlet.
AC Power Supply
Power Supply Jack
To AC
Outlet
Charge LED
Figure 24: Connecting the Charging Station’s AC Adapter

If using a DC powered charging station, plug the 12 VDC vehicle plug
adapter into a vehicle’s 12 VDC power socket.
Power Supply Jack
DC Adapter
To Vehicle
12 VDC
Power Socket
Charge LED

Figure 25: Connecting the Charging Station’s DC Adapter
The construction of the charging stations allows them to be chained
together but a separate adapter must be used for each charging station.
One adapter will not operate more than one charging station.

4. Insert the battery pack into the charging station as shown in Figure 26
below so that the metal contacts on the back of the battery pack come into
contact with the metal contacts in the charging station. When proper
contact has been made, the red LED on the charging station will turn on.
Battery Pack
Figure 26: Putting the Battery Pack into the Charging Station
5. When a full charge has been reached, approximately 4 hours, the red
LED on the charging station will turn off. Remove the battery pack from
the charging station and unplug the charging station’s power cord from
the AC outlet.
Replacing the LEL and CO Filters

The H2S filter disk is dark red in color and although it may darken over time,
its color is not indicative of remaining filter life. The H2S filter disk can
absorb H2S for 33 ppm hours and should be replaced after that much
exposure. With this many ppm hours of absorption, the H2S filter disk should
be replaced after 80 minutes of exposure to 25 ppm H2S. This equates to
replacing the H2S filter disk after 40 2-minute calibrations with a cylinder
containing 25 ppm H2S. If H2S exists in the monitoring environment, the
H2S filter disk will have to be replaced more frequently.
1. Verify that the GX-2012 is off.
2. Use a screwdriver to remove the three screws holding the belt clip to the
back side of the instrument. Two of these screws also secure the flow
chamber.
GX-2012 Operator’s Manual Replacing the LEL and CO Filters • 153

3. Remove the belt clip and unscrew the remaining screw holding in the
flow chamber.
4. Grab the exhaust tube and pull it gently away from the unit to slide the
flow chamber out of the unit. The CO (charcoal) filter may come out.
5. To replace the LEL filter, remove the old one from its recess in the sensor
gasket and replace it with the new one making sure that it is properly
seated. You do not have to remove the sensor gasket to replace the LEL
filter. It sits in a recess on top of it.
6. To replace the CO filter, pull the old one out of its recess in the sensor
gasket if it did not already come out and replace it with a new one. You
do not have to remove the sensor gasket to do this. The CO filter sits in a
recess on top of it.
LEL Filter
Sensor
Gasket
CO Filter
Figure 27: Replacing the LEL and CO Filters

7. Insert the flow chamber back into the instrument.
8. Tighten the top screw of the flow chamber completely.
154 • Replacing the LEL and CO Filters GX-2012 Operator’s Manual

9. Place the belt clip into position and tighten the three screws retaining it.
Replacing a Sensor
2. Use a screwdriver to remove the three screws holding the belt clip to the
back side of the instrument. Two of these screws also secure the flow
chamber.
3. Remove the belt clip and unscrew the remaining screw holding in the
flow chamber.
4. Grab the exhaust tube and pull it gently away from the unit to slide the
flow chamber out of the unit.
5. Gently pull on the knob of the sensor gasket to remove it. Be sure not to
lose any of the filters that are in it. The sensors will be exposed.
6. Remove the sensor from its socket.
7. Carefully insert the replacement sensor in the correct socket.
Exhaust Sensor
Gasket
Flow
Chamber
HC
VOL
HC
LEL
Knob
HC
O2 CO
PPM
% Volume
Combustible Sensor
PPM % LEL
Oxygen
Combustible Combustible Sensor
Sensor
Sensor
CO Sensor
Align Tabs in CO Sensor

with Tabs in Sockets
Figure 28: Replacing a Sensor
GX-2012 Operator’s Manual Replacing a Sensor • 155

CAUTION: When replacing a sensor, verify that the sensor is properly
aligned with its socket before inserting it into the socket. The CO
and H2S sensors have alignment slots which match up with
alignment tabs in the sockets. The combustible sensors each
have two non-polarized contacts which must line up with the
contacts in their socket. Forcing a sensor into its socket may
damage the sensor or the socket.
8. If your instrument has a factory installed dummy sensor, ensure that it is

still installed correctly. Make sure that the flat side is up and the hollow
side is down.
9. Place the sensor gasket and filters back into the chamber ensuring that it
seals with the sensors and the edge of the chamber.
10. Place the flow chamber in position over the sensor area and press it into
the case until it is flush with the back of the case.
11. Tighten the top screw of the flow chamber completely.
12. Place the belt clip into position and tighten the three screws retaining it.
13. Start up the GX-2012 by pressing and briefly holding the POWER
ENTER button.
14. Calibrate the new sensor as described in “Calibration Mode” on page 57.
Replacing the Hydrophobic Disk Filter,

Cotton Filter, and Wire Mesh Disk
2. Locate the clear plastic filter holder at the top of the GX-2012.
3. Grasp the filter holder and turn it 1/4 turn counterclockwise.
4. Pull the filter holder away from the case. Inspect the cotton dust filter and
replace if dirty.
156 • Replacing the Hydrophobic Disk Filter, GX-2012 Operator’s Manual

5. The hydrophobic disk filters and wire mesh disk are located in the case
and are retained by a rubber gasket. Pull out the rubber gasket with
needle nose pliers.
Rubber Gasket
Hydrophobic Disk Filter
Cotton Dust Filter
Filter Holder Wire Mesh Installation

Disk Stub
Figure 29: Changing the Filters & Wire Mesh Disk

6. Remove the old hydrophobic filters and/or wire mesh disk from the
gasket. A hydrophobic filter is located on either side of the wire mesh
disk.
7. Install the new hydrophobic filters and/or wire mesh disk making sure a
hydrophobic filter is located on each side of the wire mesh disk.
8. Reinstall the gasket with the parts into the case. Ensure that the
installation stub is lined up with the pump intake in the filter chamber.
9. Reinstall the filter holder with the cotton dust filter. Align the two wide
tabs on the bottom of the filter holder with the two wide slots in the case
where the filter holder fits. Push the filter holder into the case and turn it
1/4 turn clockwise until it snaps into place.
GX-2012 Operator’s Manual Cotton Filter, and Wire Mesh Disk • 157
Parts List
Table 7 lists part numbers for the GX-2012’s replacement parts and
accessories.
Table 9: Parts List
Part Number Description
06-1248RK-03 Calibration kit tubing, 3 foot length

07-2005RK Gasket, filter/screen retaining
13-0112RK Wrist strap
17-1001RK Tapered rubber nozzle
17-4430RK-01 Purge tee fitting
21-1833RK Filter holder, clear plastic
33-0159RK Hydrophobic disk filter
33-1031RK Cotton ball 25 pack, for replacement of cotton dust filter
33-1112RK Wire mesh disk filter
33-7102RK Charcoal filter disk, 5 pack, for CO sensor
33-7114RK Filter disk, H2S scrubber, 5 pack, for LEL sensor
47-5084RK USB/IrDA adapter module (without USB cable)

47-5084RK-01 USB/IrDA adapter assembly (with module and USB cable)
47-5085RK Cable, USB A to USB mini, 6 feet, for USB/IrDA adapter module
49-0115RK AC adapter for charging station
49-1120RK AA size alkaline battery
49-1615RK Lithium ion battery pack
49-1616RK Alkaline battery pack without batteries
49-1616RK-01 Battery cover, alkaline battery pack
49-1616RK-02 Battery base, without cover, alkaline battery pack
49-2020RK DC adapter for charging station
49-2180RK Charging station only, no AC adapter
49-2180RK-01 Charging station with AC adapter, 110/115/220 VAC
49-2181RK Charging station with 12 VDC vehicle plug adapter
71-0239RK Operator’s Manual, Model GX-2012 (this document)
71-0245RK Operator’s Manual, GX-2012 Data Logger Management Program
158 • Parts List GX-2012 Operator’s Manual

Table 9: Parts List (cont.)
80-0009RK-XX Sample hose. Replace “XX” with length in feet. Available lengths for
the GX-2012 are 2, 3, 10, 15, 20, 25, 30, 40, and 50 feet.
80-0101RK 8 meter hose with floating head
80-0140RK 32” telescoping probe with dust filter
80-0144RK 7’ telescoping probe with dust filter
80-0150RK 10” sample probe with dust filter
80-0155RK 30” aluminum probe
80-0157RK 30” fiberglass bar hole probe
80-0225RK Hydrophobic filter
80-0404RK 1:1 dilution fitting
81-GX03CO Calibration kit, for LEL/Oxy/CO unit, 58 liter
81-GX03CO-DLV Calibration kit, for LEL/Oxy/CO unit, 34 liter steel
81-GX03HSCO Calibration kit, for LEL/Oxy/H2S/CO unit, 58 liter
81-GX03HSCO-DLV Calibration kit, for LEL/Oxy/H2S/CO unit, 34 liter aluminum
81-GX03VCO Calibration kit, for %VOL(CH4)/LEL/Oxy/CO unit, 58 liter
81-GX03VCO-DLV Calibration kit, for %VOL(CH4)/LEL/OxyCO unit, 34 liter steel
81-GX03VHSCO Calibration kit, for %VOL(CH4)/LEL/Oxy/H2S/CO unit, 58 liter
81-GX03VHSCODLV Calibration kit, for %VOL(CH4)/LEL/Oxy/H2S/CO unit, 34 liter
aluminum
81-0012RK-01 Calibration cylinder, 50% LEL methane in air, 34 liter
81-0012RK-03 Calibration cylinder, 50% LEL methane in air, 103 liter
81-0016RK-05 Calibration cylinder, 100% volume methane in nitrogen, 58 liter
81-0018RK-01 Calibration cylinder, 50% LEL isobutane in air, 34 liter
81-0018RK-03 Calibration cylinder, 50% LEL isobutaine in air, 103 liter
81-0076RK-01 Calibration cylinder, zero emission air, 34 liter steel
81-0076RK-03 Calibration cylinder, zero emission air, 103 liter
81-0090RK-01 Calibration cylinder for demand-flow regulator kit, 34 liter steel;
three-gas (CH4; O2; CO)
81-0090RK-03 Calibration cylinder for demand-flow regulator kit, 103 liter;

three-gas (CH4; O2; CO)
81-0154RK-02 Calibration cylinder for demand-flow regulator kit, 58 liter;

four-gas (CH4; O2; CO; H2S)
GX-2012 Operator’s Manual Parts List • 159

Table 9: Parts List (cont.)
81-0154RK-04 Calibration cylinder for demand-flow regulator kit, 34 liter aluminum;

four-gas (CH4; O2; CO; H2S)
81-1054RK Regulator, demand-flow type (for 34 liter aluminum and 58- and
103-liter calibration cylinders)
81-1055RK Regulator, demand-flow type (for 17- and 34-liter steel calibration
cylinders)
83-0007RK Downloading software
ES-1821 Carbon monoxide sensor
ES-1827i Hydrogen sulfide sensor
NC-6264A % LEL/ppm combustibles sensor
OS-BM2 Oxygen sensor
TE-7561 TC %volume combustibles sensor
160 • Parts List GX-2012 Operator’s Manual

Appendix A: Calibrating and Bump Testing with a
Sample Bag
Overview
The GX-2012 can be calibrated and bump tested with a gas bag calibration
kit instead of a demand flow regulator kit. Appendix A describes how to use
a sample bag calibration kit to calibrate and bump test the GX-2012. A parts
list at the end of this appendix lists spare parts for the calibration kit.
Calibration/Bump Test Supplies and Equipment

Calibration Tubing
Regulator
Gas Bag
Calibration Cylinder
Hose Clamp
Figure 30: Gas Bag Calibration Kit

To calibrate or bump test the GX-2012, you will need:
• Known calibrating samples of the gases being detected. The combustible
and toxic gas samples should have concentrations in approximately the
middle of the range of detection. An oxygen-free source, such as 100%
nitrogen is recommended for setting the oxygen zero when using single
calibration.
WARNING: When using auto calibration, the multi-gas cylinder must

have an oxygen concentration in the range of 10% - 18%
oxygen.
• A gas collection bag with hose clamp

• A 0.5 LPM fixed-flow regulator or dispensing valve
• Non-absorbent tubing
To calibrate the %LEL, Oxygen, CO, and H2S sensors at the same time,
automatically, with no need for a zero-oxygen source, you can use the auto
calibration feature with a 4-gas cylinder. If the H2S channel is not active, then
a 3-gas cylinder may be used for auto calibration. This appendix includes
instructions for auto calibration with a fixed flow regulator or dispensing
valve, a 4-gas cylinder, and a %volume methane cylinder. This document
also includes instructions for calibrating one channel at a time using single
calibration.

Preparing for Calibration or

Bump Testing
Whether you will calibrate the GX-2012 using auto calibration or single
calibration, or perform a bump test, you will need to set the fresh air readings
first before setting the span readings for each gas.
2. Turn on the unit as described in “Turning On the GX-2012, Normal Mode
Only” on page 19 using the sample hose and probe.
3. With the unit on, perform a fresh air adjustment by pressing and holding
the AIR button. The display prompts you to hold the AIR button.
162 • Preparing for Calibration or Bump Testing GX-2012 Operator’s Manual

release it. The GX-2012 will count down from 8 as it sets the fresh air
reading for all channels. If the combustible channel is set as %LEL only
or vol% only, there is no countdown period. The fresh air reading is set
immediately.
5. Slide the tubing clamp onto the tubing and connect the tubing onto the
sample bag’s inlet. Leave the clamp unclamped for now.
6. Connect the other end of the tubing to the regulator’s or dispensing
valve’s hose barb fitting.
7. Fill the gas collection bag by screwing the fixed flow regulator onto the
calibration cylinder or by screwing the dispensing valve onto the
calibration cylinder and turning the knob counterclockwise.
NOTE: If the regulator has no on/off knob, then gas will begin to flow at 0.5
LPM as soon as the regulator is connected to the cylinder.
8. Allow the gas to dispense until the gas collection bag is a little over half
full.
9. If a fixed flow regulator without a knob is used, disconnect it from the
cylinder and immediately clamp down the hose clamp to prevent the
release of gas from the gas collection bag.
If a fixed flow regulator with a knob or a dispensing valve is used, turn
the knob clockwise to stop the gas flow, clamp down the hose clamp and
remove the regulator or dispensing valve from the cylinder.
10. Disconnect the tubing from the regulator or dispensing valve.
GX-2012 Operator’s Manual Preparing for Calibration or Bump Testing • 163

Calibrating the GX-2012
display.
Err
PASSWORD
displays.
NOTE: The following screens illustrate a four-gas GX-2012 with both a %

LEL and a % volume combustible sensor as examples only. Your
GX-2012 may display slightly different screens.
MAINTENANCE
AIR CAL
164 • Calibrating the GX-2012 GX-2012 Operator’s Manual

The GX-2012’s calibration menu includes two methods of calibration:
auto calibration and single calibration.
• Auto Calibration: This method allows you to calibrate the combustible
gas (%LEL sensor only), OXY, H2S, and CO sensors simultaneously. It is
designed for use with the RKI 4-gas calibration cylinder and is the
quickest and easiest method to calibrate the GX-2012. If installed, you
may also calibrate the %volume sensor separately from the standard four.
• Single Calibration: This method allows you to calibrate one sensor at a
time. Use this method if you are only calibrating one or two sensors, if
you are calibrating only the %volume combustible sensor, or if you are
not using the RKI 4-gas calibration cylinder.
Calibrating with the Auto Calibration Method
This section describes calibration using the auto calibration method.
To calibrate using the single calibration method, see “Calibrating with the
Single Calibration Method” on page 168. These instructions assume you are
using a 4-gas cylinder and a % volume methane cylinder.

combustible gas sensor at a time. Once you are finished, you are returned
to the initial AUTO CAL screen and must begin the auto calibration
process again.
2. Use the AIR and (SHIFT) buttons to scroll to the AUTO CAL menu
item. Press and release the POWER ENTER button to display the
button.
GX-2012 Operator’s Manual Calibrating the GX-2012 • 165

the % volume combustible gas calibration values screens.
MAINTENANCE
CH4 50 %LEL
O2 12.0 %
CO 50 ppm
H2 S 25.0 ppm
AUTO CAL
MAINTENANCE
vol%
CH4 100
AUTO CAL
4. The gas concentrations displayed in the calibration values screen must
sensor is shown.
MAINTENANCE
CH4 --- %LEL
AUTO CAL
9. Press and release the POWER ENTER button to save the change.

sensors.
values screens.
12. Use the AIR and (SHIFT) button to select which sensor(s) you want
to calibrate, the standard 4 sensors or the % volume combustible gas
sensor.
The following instructions illustrate calibrating the standard 4 sensors
13. With the 4-gas calibration values screen displayed, press the POWER
ENTER button. AUTO CAL begins to flash and the current gas readings
are displayed. If you want to exit back o the main menu without
completing a calibration, press and release the DISPLAY (ADJ) button.
MAINTENANCE
CH4 0 %LEL
O2 20.9 %
CO 0 ppm
H2 S 0.0 ppm
AUTO CAL
14. Open the hose clamp and connect the tubing from the filled gas bag to the
rigid tube on the probe. Allow the gas to flow for one minute.
programmed values.

MAINTENANCE
O2 %
H2 S ppm
FAIL
17. If you have a 5 sensor unit and wish to calibration the %volume
combustible gas sensor, go back to step 1 and repeat the process,
selecting the %volume calibration gas value screen in step 12 and using a
%volume methane cylinder to fill your gas bag.
Calibrating with the Single Calibration Method
This section describes calibration using the Single Calibration method.
To calibrate using the Auto Calibration method, see “Calibrating with the
Auto Calibration Method” on page 165.
parts.


calibration.

1. While in the calibration menu, use the AIR or (SHIFT) button to the
ONE CAL menu option.
MAINTENANCE
ONE CAL
MAINTENANCE
CH4 --- %LEL
ONE CAL

shown below.
MAINTENANCE
vol%
CH4 ---
ONE CAL
MAINTENANCE
CH4 0 %LEL
ONE CAL
5. Connect the tubing from the filled gas bag to the rigid tube on the probe.
Allow the calibration gas to flow for one minute.
calibration date.
MAINTENANCE
ONE CAL

8. Disconnect the tubing from the GX-2012’s probe.

0.0%.
the probe.
CAL menu.
12. Press and release the POWER ENTER button to exit ONE CAL.
Mode.
Bump Testing


GX-2012 Operator’s Manual Bump Testing • 171

display.
Err
PASSWORD
displays.
1. Slide the tubing clamp onto the tubing and connect the tubing onto the
sample bag’s inlet. Leave the clamp unclamped for now.
2. Connect the other end of the tubing to the regulator’s or dispensing
valve’s hose barb fitting.
3. Fill the gas collection bag by screwing the fixed flow regulator onto the
calibration cylinder or by screwing the dispensing valve onto the
calibration cylinder and turning the knob counterclockwise.
NOTE: If the regulator has no on/off knob, then gas will begin to flow at 0.5
LPM as soon as the regulator is connected to the cylinder.
4. Allow the gas to dispense until the gas collection bag is a little over half
full.
5. If a fixed flow regulator without a knob is used, disconnect it from the
cylinder and immediately clamp down the hose clamp to prevent the
release of gas from the gas collection bag. If a fixed flow regulator with a
knob or a dispensing valve is used, turn the knob clockwise to stop the
172 • Bump Testing GX-2012 Operator’s Manual

gas flow, clamp down the hose clamp and remove the regulator or
dispensing valve from the cylinder.
6. Disconnect the tubing from the regulator or dispensing valve.
MAINTENANCE
BUMP
gas values.
MAINTENANCE
CH4 50 %LEL
O2 12.0 %
CO 50 ppm
H2 S 25.0 ppm
BUMP 30
MAINTENANCE
vol%
CH4 100
BUMP 30

13. Open the hose clamp and connect the tubing from the filled gas bag to the
rigid tube on the probe and quickly press and release the POWER
ENTER button. The unit will begin counting down from 30.
is set to OFF:
MAINTENANCE
CH4 F %LEL
O2 P %
CO F ppm
H2 S P ppm
BUMP
MAINTENANCE
CH4 5 %LEL
O2 12.0 %
CO 10 ppm
H2 S 25.0 ppm
BUMP
ENTER.
MAINTENANCE
BUMP

is set to ON:
MAINTENANCE
CH4 F %LEL
O2 P %
CO F ppm
H2 S P ppm
BUMP
MAINTENANCE
CH4 45 %LEL
O2 12.0 %
CO 47 ppm
H2 S 23.0 ppm
BUMP
ENTER.
MAINTENANCE
BUMP

between the bump test gas time and the calibration time defined in the
BUMP--SET menu item in Maintenance Mode.
MAINTENANCE
CH4 1 %LEL
O2 20.9 %
CO 37 ppm
H2 S 10.0 ppm
CAL 60
buttons to scroll between the calibration/bump test results, the bump
MAINTENANCE
CH4FP %LEL
O2 PP %
CO FF ppm
H2 S PP ppm
BUMP/CAL
MAINTENANCE
CH4 1 %LEL
O2 12.0 %
CO 5 ppm
H2 S 23.0 ppm
BUMP/
MAINTENANCE
CH4 49 %LEL
O2 12.0 %
CO 5 ppm
H2 S 25.0 ppm
/CAL

ENTER at any time. If any channel failed the calibration, the buzzer
will sound a double pulsing tone until you press and release the
POWER ENTER button.
MAINTENANCE
BUMP
Mode.
Parts List
Table 10: Sample Bag Calibration Kit Spare Parts
81-0016RK-05 Calibration cylinder, 100% volume methane in nitrogen, 58 liter

81-0090RK-01 Calibration cylinder, 3-gas mix, LEL/Oxygen/CO, 34 liter
81-0154RK-04 Calibration cylinder, 4-gas mix, LEL/Oxygen/CO/H2S, 34 liter
81-1001RK Dispensing valve, for 17/34 liter steel cylinders
81-1051RK Regulator with gauge and knob, 34AL/58 liter/103 liter cylinders,
0.5 LPM
81-1126RK Gas bag with clamp and hose barb, 9” x 9”, 2 liter
81-GX03CO-LV Calibration kit with sample bag, for LEL/Oxy/CO unit, 34 liter steel
81-GX03HSCO-LV Calibration kit with sample bag, for LEL/Oxy/H2S/CO unit, 34 liter
aluminum
81-GX03VCO-LV Calibration kit with sample bag, for %VOL(CH4)/LEL/Oxy/CO unit, 34
liter steel
81-GX03VHSCO-LV Calibration kit with sample bag, for %VOL(CH4)/LEL/Oxy/H2S/CO
unit, 34 liter aluminum
GX-2012 Operator’s Manual Parts List • 177

Operator's Manual: Part Number: 71-0335 Revision: E Released: 4/14/17

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GX-2012

Part Number: 71-0335

Read and understand this instruction manual

Periodic calibration and maintenance of the gas

GX-2012 Operator’s Manual

Warranty is voided by abuse including mechanical damage, alteration, rough

Warranty GX-2012 Operator’s Manual

GX-2012 Operator’s Manual Table of Contents

Table of Contents GX-2012 Operator’s Manual

Chapter 4: Using the GX-2012 in Bar Hole Mode . . . . . . . . . . . . 72

Chapter 5: Using the GX-2012 in Leak Check Mode . . . . . . . . . 83

Chapter 6: Maintenance Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

GX-2012 Operator’s Manual Table of Contents

Chapter 7: Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143

Table of Contents GX-2012 Operator’s Manual

Appendix A: Calibrating and Bump Testing

WARNING: Understand manual before operating. Substitution of

GX-2012 Operator’s Manual Table of Contents

About the GX-2012

GX-2012 Operator’s Manual Overview • 1

WARNING: The GX-2012 detects oxygen deficiency, elevated levels of

2 • About the GX-2012 GX-2012 Operator’s Manual

Target Gas %LEL % Volume Oxygen (O2) Hydrogen Carbon

Sampling Sample Draw

GX-2012 Operator’s Manual Specifications • 3

About this Manual

NOTE: Describes additional or critical information.

CAUTION: Describes potential damage to equipment.

WARNING: Describes potential danger that can result in injury or death.

4 • About this Manual GX-2012 Operator’s Manual

DISPLAY POWER RESE T

(SHIFT) Control Charging

Figure 1: Components of the GX-2012, Front & Back

GX-2012 Operator’s Manual Overview • 5

6 • Instrument Description GX-2012 Operator’s Manual

GX-2012 Operator’s Manual Instrument Description • 7

Top Flat Bottom

Figure 3: Dummy Sensor

8 • Instrument Description GX-2012 Operator’s Manual

POWER ENTER • turns the GX-2012 on and off.

Printed Circuit Boards

GX-2012 Operator’s Manual Instrument Description • 9

WARNING: To prevent ignition of a hazardous atmosphere, batteries

10 • Instrument Description GX-2012 Operator’s Manual

GX-2012 Operator’s Manual Instrument Description • 11

12 • Standard Accessories GX-2012 Operator’s Manual

Figure 4: Sample Hose and Probe

GX-2012 Operator’s Manual Optional Accessories • 13

Rear View Top View

Figure 5: GX-2012 AC Powered Charging Station

14 • Optional Accessories GX-2012 Operator’s Manual

Adapter Jack Charging

GX-2012 Operator’s Manual Optional Accessories • 15

Figure 7: 30 Inch Aluminum Probe

Figure 8: 30 Inch Stainless Steel Probe

Figure 9: Barhole Probe

16 • Optional Accessories GX-2012 Operator’s Manual

Figure 10: 32 Inch Telescoping Probe with Dust Filter

Figure 11: 7 Foot Telescoping Probe with Dust Filter