GX-3R Manual PDF
GX-3R Manual PDF
GX-3R Manual PDF
Operator’s Manual
www.rkiinstruments.com
WARNING
Read and understand this instruction manual before operating
instrument. Improper use of the gas monitor could result in bodily
harm or death.
Bump test the instrument before each day’s use with a known
concentration of each target gas. A bump test can be done in User
Mode’s BUMP item or by applying gas in Measuring Mode. The
instrument does not need to be calibrated unless it does not pass the
User Mode bump test or does not respond appropriately, as defined by
the user, in Measuring Mode. For more information about bump test
and calibration requirements, see IEC 60079-29-2.
Chapter 2: Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Instrument Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
LCD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Control Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Alarm LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Buzzer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Vibrator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Infrared Communications Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Charging Socket and Battery Pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Included Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Alligator Clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Rubber Boot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Wrist Strap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Single-Unit AC Charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Calibration Cup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Other Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
12 VDC Charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Multi-Unit AC Charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Belt Clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
SDM-3R. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
RP-3R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Aspirator Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
IrDA Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Chapter 3: Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Start Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Turning On the GX-3R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Performing a Demand Zero . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Turning Off the GX-3R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Measuring Mode Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Monitoring an Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Combustible Gas Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Oxygen-Enriched Atmospheres. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Chapter 6: Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Instrument Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Recharging the Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Chapter 7: Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Chapter 8: General Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Appendix A: Maintenance Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Entering Maintenance Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Tips for Using Maintenance Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Performing a Calibration (GAS CAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Performing a Gas Test (GAS TEST). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Sensor/Battery Replacement Date (SEN DATE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Performing a Bump Test (BUMP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Setting Alarms to Latching or Self-Resetting (LATCHING) . . . . . . . . . . . . . . . . . . . . . 101
Turning the Demand Zero Function On/Off (DEM ZERO) . . . . . . . . . . . . . . . . . . . . . . 101
Turning the Auto Zero Function On/Off (AUTOZERO) . . . . . . . . . . . . . . . . . . . . . . . . 102
Turning the ID Display Function On/Off (ID DISP) . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Turning the Zero Suppression On/Off (ZERO SUP) . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Turning the Zero Follower On/Off (ZERO.FLWR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
User Mode Zero Suppression (ZSUP.DISP). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
User Mode Zero Follower (ZFLW.DISP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Setting the Date/Time (DATE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Turning the Password On/Off (PASSWORD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Viewing the ROM/SUM (ROM/SUM). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Performing a Default (M.DEFAULT). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Entering Measuring Mode (START) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Overview
This chapter briefly describes the GX-3R gas monitor. This chapter also describes the
GX-3R Operator’s Manual (this document). Table at the end of this chapter lists the
specifications for the GX-3R.
WARNING: The Model GX-3R detects oxygen deficiency, elevated levels of oxygen,
combustible gases, carbon monoxide, and hydrogen sulfide, all of which
can be dangerous or life threatening. When using the GX-3R, you must
follow the instructions and warnings in this manual to assure proper and
safe operation of the unit and to minimize the risk of personal injury. Be
sure to maintain and periodically calibrate the GX-3R as described in this
manual.
Detection Range 0 - 100% LEL 0 - 25% volume 0 - 100.0 ppm 0 - 500 ppm
Service Range n/a 25.1 - 40% volume 100.1 - 200.0 ppm 501 - 2,000 ppm
Sampling Diffusion
Method
Indication Oxygen
Accuracy for ± 3.0% O2
Service Range Hydrogen Sulfide and Carbon Monoxide
± 20% of reading
C US
186718
Power Supply Lithium ion battery pack (3.7 VDC, 200 mA)
Continuous With combustible gas sensor: 25 hours in Measuring Mode (non-alarm operation)
Operating Without combustible gas sensor: 60 hours in Measuring Mode (non-alarm operation)
Hours
@ 25 °C
Overview
This chapter describes the GX-3R instrument and its accessories.
Instrument Description
LEDs LCD Charging
Socket
Threaded
Inserts
POW ER
AIR MODE
GX-3R
CO/H2S LEL O2
Buzzer
Opening Sensor Bottom
Retainer Cover
Front Back
Case
The GX-3R’s sturdy, high-impact plastic case is radio frequency (RF) resistant and is suitable
for use in many environmental conditions, indoors and out. The case is dust proof and water
resistant. A clear plastic window on the front of the case allows for LCD viewing. The black
bottom cover, located on the bottom of the case, allows access to the filters and sensors. A
sensor retainer and filter gasket help orient and retain the sensor and filters.
Three threaded inserts on the back of the case allow for installation of an alligator clip or belt
clip.
LCD
The digital LCD (liquid crystal display) simultaneously shows the gas reading for all installed
sensors. The LCD also shows information for each of the GX-3R’s operating modes.
Alarm LEDs
The six alarm LEDs around the edge of the case alert you to gas, low battery, and failure
alarms.
Buzzer
One solid-state electronic buzzer is located inside the case. Sound exits the case through a
hole in the middle front of the case. The buzzer sounds for gas alarms, malfunctions, low
battery voltage, and as an indicator during use of the GX-3R’s many display and adjustment
options.
Vibrator
A vibrating motor inside the GX-3R case vibrates for gas alarms, unit malfunctions, and as an
indicator during normal use of the various modes of the GX-3R.
NOTE: If STEALTH is set to ON, the vibrator only functions when VIB in the STEALTH
Gas Select Mode item is set to ON. See “Stealth and Vibrator Settings
(STEALTH)” on page 113.
Sensors
The GX-3R uses three sensors to monitor combustible gas, oxygen (O2), carbon monoxide
(CO), and hydrogen sulfide (H2S) simultaneously. The sensors are located inside the GX-3R
and are held in their sockets by the sensor retainer and bottom cover. The sensors use different
detection principles, as described below.
Combustible Gas Sensor
The combustible gas sensor detects combustible gas in the % LEL range using 2 catalytic
elements: a standard element and a poison-resistant element that is resistant to sensor poisons
like silicone. The element’s resistance changes based on the reaction of gas with oxygen. The
change in resistance affects the current flowing through the element. The GX-3R’s circuitry
amplifies the current, converts the current to a gas concentration, and displays the
NOTE: Some GX-3Rs have a hydrophobic dust filter that is not attached to the filter gasket.
When replacing the hydrophobic dust filter on one of these GX-3Rs, remove the
filter and the gasket and replace it with a filter gasket/hydrophobic dust filter
assembly.
NOTE: Use of batteries or battery chargers not specified by RKI Instruments, Inc. will
compromise the CSA classification and may void the warranty. See “Recharging
the Batteries” on page 81.
Alligator Clip
Charging
Plug
AC Adapter
FRONT
Other Accessories
12 VDC Charger
The 12 VDC charger is a 4 foot cable with a vehicle plug on one end and plug that connects to
the GX-3R’s power jack on the other end.
Multi-Unit AC Charger
The multi-unit charger is a 4 foot wall plug style adapter that plugs into a bar. The bar has five
2-foot cables coming out one side. The end of each of the five cables has a plug that connects
to the GX-3R’s power jack. The AC adapter is rated 100 - 240 VAC input, 5.99 VDC output.
Belt Clip
A belt clip makes it easy to hook the GX-3R to a utility belt.
Belt Clip
Overview
This chapter explains how to use the GX-3R to perform confined space entry monitoring or
general area monitoring in Measuring Mode.
Start Up
This section explains how to start up the GX-3R, get it ready for operation, and turn it off.
NOTE: The screens illustrated in this section are for a standard 4-gas unit. The screens
displayed by your GX-3R may be slightly different.
5
SEC
RESUME
a. Continue Accumulating: To continue accumulating peak and time-weighted average
(TWA) readings from the last time the GX-3R was used, press and release POWER
MODE or allow the countdown to reach 0. The short-term exposure limit (STEL)
reading is reset each time the GX-3R is turned on.
b. Reset Accumulation: To reset the accumulation of peak and time-weighted average
(TWA) readings, press and release AIR before the countdown reaches 0.
LCD
7:49 7:49 7:49
CAL FAIL
0d
CAL--LMT CAL--LMT NEXT CAL
Sound Buzzer sounds double pulsing tone Buzzer sounds double pulsing None
tone
Action • Option A, Perform calibration: The GX-3R cannot be used until a • Option A, Perform calibration:
Press and release POWER successful calibration is per- To perform a calibration, press
MODE to perform a calibration. formed. Press and release and release POWER MODE.
The instrument takes you POWER MODE to perform a cali- The instrument takes you
straight to the AUTO CAL CYL bration. The instrument takes you straight to the AUTO CAL
A screen in User Mode’s GAS straight to the AUTO CAL CYL A CYL A screen in User Mode’s
CAL\AUTO CAL item. See screen in User Mode’s GAS GAS CAL\AUTO CAL item.
“Performing a Calibration (GAS CAL\AUTO CAL item. If you • Option B, Bypass message: To
CAL)” on page 54 for don’t press POWER MODE, the continue without performing a
calibration instructions. instrument automatically goes to calibration, wait a few seconds
If the calibration is successful, the AUTO CAL CYL A screen for the instrument to continue
the screen above will not appear after 6 seconds. See “Performing a with its startup sequence.
again until the unit is due for Calibration (GAS CAL)” on
calibration. If the calibration is page 54 for calibration instruc-
not successful, the screen above tions.
will again appear in the startup
sequence. If the calibration is successful, the
• Option B, Bypass message: To screen above will not appear again
continue without performing a until the unit is due for calibration.
calibration, press and release If the calibration is not successful,
AIR. the screen above will again appear
in the startup sequence.
LCD
7:49 7:49 7:49
CAL FAIL
0d
BUMP--LMT BUMP--LMT NEXT BP
Sound Buzzer sounds double pulsing Buzzer sounds double pulsing tone None
tone
Action • Option A, Perform bump test: The GX-3R cannot be used until a • Option A, Perform bump test:
Press and release POWER successful bump test has been per- To perform a bump test, press
MODE to perform a bump test. formed. Press and release POWER and release POWER MODE.
The instrument takes you MODE to perform a bump test. The instrument takes you
straight to the BUMP CYL A The instrument takes you straight straight to the BUMP CYL A
screen in User Mode’s BUMP to the BUMP CYL A screen in screen in User Mode’s BUMP
item. See “Performing a Bump User Mode’s BUMP item. If you item.
Test (BUMP)” on page 47 for don’t press POWER MODE, the • Option B, Bypass message: To
bump test instructions. instrument automatically goes to continue without performing a
If the bump test is successful, the BUMP CYL A screen after 6 bump test, wait a few seconds
the screen above will not seconds. See “Performing a Bump for the instrument to continue
appear again until the unit is Test (BUMP)” on page 47 for with its startup sequence.
due for bump testing. If the bump test instructions.
bump test is not successful, the
screen above will again appear If the bump test is successful, the
in the startup sequence. screen above will not appear again
• Option B, Bypass message: To until the unit is due for bump test-
continue without performing a ing. If the bump test is not success-
bump test, press and release ful, the screen above will again
AIR. appear in the startup sequence.
18 - 12.22
7:49
bAtt
3.8
AL - L V
7. The following screens display for 3 seconds each: the Gas Name Screen, the Full Scale
Screen, the Warning Setpoint Screen, the Alarm Setpoint Screen, the Alarm H Setpoint
Screen, the STEL Alarm Screen, and TWA Alarm Screen.
NOTE: If the combustible gas is set to something other than CH4 or H2 in Gas Select
Mode, the combustible channel is displayed as “HC” and the gas formula for the
combustible gas sensor’s target gas appears during startup.
7:49
CH4 %LEL O2 %
25 18.0
CO ppm H2S ppm
7:49
%LEL %
50 30.0
CH4 O2 ALARM
ppm ppm
CO H2S
7:49
CH4 %LEL O2 %
50 23.5
CO ppm H2S ppm
CH4
7:49
%LEL O2 %
1200 100.0
100 40.0 ALARM H
CO ppm H2S ppm
2000 200.0
7:49
F.S.
CH4
7:49
%LEL O2 %
200 5.0
10 19.5 STEL
CO ppm H2S ppm
25 5.0 7:49
WARNING
CO ppm H2S ppm
25 1.0
TWA
USEr Id Stn Id
U_ID_001 S_ID_001
9. If the GX-3R experiences a sensor failure during start up, the display shows which
sensor failed and the buzzer sounds a double pulsing tone once per second. In the
example below, the combustible gas sensor failed.
7:49
CH4 %LEL
FAIL
SENSOR
Press and release POWER MODE to acknowledge the failure and continue. “- - - -”
replaces the failed sensor’s gas reading. Replace the failed sensor as soon as possible.
10 . If AUTOZERO is set to ON (factory setting is OFF, see pg.102), the instrument
prompts you to do an auto zero. An auto zero operation sets the combustible gas, H2S,
and CO channels to zero and the OXY channel to 20.9%.
WARNING: Make sure that the instrument is in a known fresh air environment (an
environment free of combustible or toxic gases and of normal oxygen
content, 20.9%) before performing an auto zero operation. If you perform
an auto zero operation in an area with gases present, the adjustment will
not be accurate.
You must press and release the POWER MODE button to perform an auto zero function.
If you do not press any key, after 15 seconds, the instrument enters Measuring Mode
without performing an auto zero.
HC
GAS LIST
LIMITED
12 . At the end of the 45 second warmup, the GX-3R begins monitoring for gas in Measuring
Mode. The Measuring Mode Screen displays the current gas reading for each target gas.
7:49
CH4 %LEL O2 %
0 20.9
CO ppm H2S ppm
0 0.0
0 20.9
CO ppm H2S ppm
0 0.0
Heart Symbol: The heart symbol in the upper left corner of the LCD indicates the operation
status and blinks when normal. A microprocessor error causes the heart symbol to stop
flashing or to disappear.
Check Mark: If BUMP.RMDR is set to ON and if a bump test is not due, a check mark
appears in the upper left corner of the LCD.
“S”: If the instrument is operating in Stealth Mode, an “S” appears at the top of the LCD.
Backlight: In a low-light environment, press and release either button to turn on the display
backlight. See pg.75 to program backlight duration.
Confirmation/Non-Compliance Indicator: If the BEEP menu item in User Mode is set to
anything other than OFF, the GX-3R gives periodic indications to confirm that it’s operating
or to indicate a non-compliance (pg.73).
Monitoring an Area
1. Start up the GX-3R as described above in “Start Up” on page 18. It is now in Measuring
Mode.
7:49
CH4 %LEL O2 %
0 20.9
CO ppm H2S ppm
0 0.0
CAUTION: Any rapid increase in the combustible gas reading on the combustible gas
channel followed by a declining or erratic reading may indicate a gas
concentration above the LEL which may be hazardous.
Damaging Gases
Some gases such as silicone vapors, chlorinated hydrocarbons, and sulphur compounds can
contaminate the sensor’s detection elements. This causes sensor damage and/or a reduced
response to combustible gas. Make every effort to avoid these gases.
The H2S scrubber disks protect the combustible sensor from H2S, but you should avoid other
sulphur compounds.
HC GAS LIST LIMITED Alarm
An HC GAS LIST LIMITED alarm can occur at startup or after a calibration.
The combustible gas sensor actually contains 2 separate sensors: a standard catalytic sensor
and a backup, poison-resistant sensor that is resistant to sensor poisons like silicone. An HC
GAS LIST LIMITED alarm indicates that the standard sensor has a reduced output, possibly
due to one or more sensor poisons in the environment, and that the poison-resistant sensor is
being used to provide gas readings. The poison-resistant sensor has a limited list of detectable
gases. The table shown on pg.36 shows which gases can and cannot be detected after
receiving an HC GAS LIST LIMITED alarm.
If your application requires detection of a gas still detectable after an HC GAS LIST
LIMITED alarm (like methane or isobutane), there is no need to replace the combustible gas
sensor.
However, if your application requires detection of a gas not detectable after an HC GAS LIST
LIMITED alarm (like methanol or ethanol), you must replace the combustible gas sensor as
soon as possible.
Oxygen-Enriched Atmospheres
The GX-3R is not intended for use in oxygen-enriched atmospheres.
H2-Compensated CO Detection
• GX-3R displays CO readings.
• H2 reading is not displayed but “H2 RICH” appears once H2 concentration rises above
2000 ppm.
Interference Information
Some gases interfere with CO and H2S sensors. For a complete list of these gases, see pg.116.
NOTE: The CSA combustible performance certification for the GX-3R does not include
the aspirator adapter.
POWER
MO DE
FRONT
O2
LEL
G X-3 R
CO /H 2S
A IR
Aspirator Bulb
Sample Cup
Hose
Probe
NOTE: The peak readings for each channel are saved until a higher peak is recorded, the
peak readings are reset, or the instrument is turned off. If a gas is present but the
level does not exceed the previous peak level, the previous peak will be displayed
on the Peak Screen.
NOTE: False alarms may be caused by radio frequency (RF) or electromagnetic (EMI)
interference. Keep the GX-3R away from RF and EMI sources such as radio
transmitters or large motors.
Alarm Indications
The GX-3R buzzer sounds an alarm, the LEDs flash, and the vibrator pulses when any sort of
alarm condition or failure occurs. If the GX-3R is operating in Stealth Mode, the buzzer does
not sound and the vibrator’s operation depend on the VIB setting in Gas Select Mode’s
STEALTH menu item. See pg.113 for more information.
NOTE: If an alarm condition occurs while you are in Display Mode, the GX-3R
automatically returns to the Measuring Mode screen.
The table below summarizes the types of alarms produced by the GX-3R and their indications.
Table 5: Alarm Types and Indications
TWA or STEL • Affected channel’s gas reading, gas • High-low tone sounding
Concentration of CO or H2S rises name, and units flash once per second
above the TWA or STEL alarm set- • TWA or STEL appears at the bottom • Vibrator pulses once per
ting. of the LCD second
• Alarm LEDs flash in circle sequence
once per second
• Backlight turns on
H2 RICH (for GX-3Rs with H2- • H2 and rich alternate in the lower • High-low tone sounding
compensated CO sensor) right corner twice per second
Concentration of hydrogen rises • OVER appears at the bottom of the • Vibrator pulses twice per
above 2000 ppm (parts per mil- LCD second
lion). • Alarm LEDs flash twice per second
• Backlight turns on
Minus Over Range • Affected channel’s gas reading is • High-low tone sounding
replaced with a flashing twice per second
• Gas name and units flash • Vibrator pulses twice per
second
• M OVER appears at the bottom of
the LCD
• Alarm LEDs flash in circle sequence
twice per second
• Backlight turns on
Low Battery Warning • The last bar in the battery icon starts None
flashing
Dead Battery Alarm • Gas readings disappear. FAIL Double pulsing tone once per
appears in the middle of the screen second
and BATTERY appears at the
bottom of the screen.
• Alarm LEDs flash once per second
Sensor Failure • SENSOR appears at the bottom of Double pulsing tone once per
the screen and the failed sensor(s) are second
indicated with FAIL under the gas
name.
• Alarm LEDs flash once per second
HC GAS LIST LIMITED • HC GAS LIST LIMITED appears Double pulsing tone once per
on the screen. second
• Alarm LEDs flash once per second
Clock Failure • FAIL appears in the middle of the Double pulsing tone once per
screen and CLOCK appears at the second
bottom of the screen.
• Alarm LEDs flash once per second
System Failure • FAIL SYSTEM appears at the Double pulsing tone once per
bottom of the screen and an error second
code displays in the middle
• Alarm LEDs flash once per second
Responding to Alarms
This section describes response to gas, over range, battery, sensor failure, HC GAS LIST
LIMITED, clock failure, and system failure alarms.
Responding to Gas Alarms
1 . Determine which gas alarm has been activated.
2 . Follow your established procedure for an increasing gas condition or a decreasing
oxygen condition.
3 . Reset the alarm as necessary or allowed.
a. If LATCHING is set to ON (factory setting) in Maintenance Mode, the gas reading
must fall below (or rise above for an oxygen low alarm) an alarm setting before you
can reset the alarm condition using POWER MODE or AIR.
b. If LATCHING is set to OFF in Maintenance Mode, the alarm condition will
automatically reset when gas reading falls below (or rises above for an oxygen low
alarm) an alarm setpoint.
Responding to an H2 RICH Alarm (H2-Compensated CO Sensor Only)
The H2 RICH alarm automatically clears once the hydrogen level decreases below 2000 ppm
(parts per million).
Responding to Over Range Alarms
WARNING: An over range condition may indicate an extreme combustible gas, toxic
gas, or oxygen concentration. Confirm the gas concentration with a
different GX-3R or with another gas detecting device.
PRUDENCE: Des lectures élevées hors échelle peuvent indiquer une concentration
explosive.
WARNING: The GX-3R is not operational as a gas monitoring device during a dead
battery alarm. Take the Model GX-3R to a non-hazardous area and replace
or recharge the batteries as described in “Recharging the Batteries” on
page 81.
The GX-3R is fully functional during a low battery warning. However, only 1-2 hours of
operating time remain. The amount of operating time left depends on LCD backlight use and
the alarm frequency. Recharge the battery as soon as possible as described in “Recharging the
Batteries” on page 81.
NOTE: Alarms and the LCD back light consume battery power and reduce the amount of
operating time remaining.
FAIL
CLOCK
1. Press and release POWER MODE to continue into Measuring Mode.
CAUTION: If you operate the instrument after a clock failure, data will still be logged but
the date/time will be incorrect. Set the date/time as described on pg.77 as soon
as possible to ensure logged data uses the correct date/time.
2 . Attempt to set the date using the DATE menu item in User Mode. See pg.77.
3 . If the date cannot be set correctly, contact RKI Instruments, Inc. as soon as possible.
Responding to System Failure Alarms
1 . If a system failure occurs, the system failure screen displays an error code as shown
below:
7:49
FAIL
031
SYSTEM
2. The error code meanings are shown in the table below:
Table 6: Error Code Explanation
3. If the error code is anything but 031 as shown above, the instrument cannot be used.
Contact RKI Instruments, Inc. as soon as possible.
If the error code is 031, you may press and release POWER MODE to continue into
Measuring Mode if the instrument must be used temporarily.
Data Logging
The GX-3R logs Measuring Mode gas readings, alarm data, and calibration data to its internal
memory. Logged data can be download it to a computer via the infrared communications port
on the front of the unit.
To utilize the GX-3R’s downloading capability, you will need the GX-3R Data Logger
Management Program and a computer with an infrared port or a USB port that runs one of the
following operating systems: Windows 7, Windows 8, or Windows 10. If your computer has
an infrared port, then no additional accessories are needed to download data from the GX-3R.
If your computer does not have an infrared port but does have a USB port, a USB/IrDA
adapter cable can be used to download data from the GX-3R. The GX-3R Data Logger
Management Program is available at www.rkiinstruments.com/gx3r. The USB/IrDA adapter
cable is available from RKI Instruments, Inc.
The data logging capacity depends on how often the GX-3R stores data, how many channels
are active, and how often the GX-3R is turned on and off. The table below illustrates how
much data logging time is available for the various interval times. It assumes that the unit has
three sensors, is only turned on once, and there are no alarm occurrences. The data logging
interval time must be set using the GX-3R Data Logger Management Program.
10 seconds 10 hours
20 seconds 20 hours
30 seconds 30 hours
1 minute 60 hours
3 minutes 180 hours
For a complete description of the Data Logger Management Program and procedures for
downloading data to a computer, see the GX-3R Data Logger Management Program
Operator’s Manual.
This section describes Display Mode which is accessible from Measuring Mode. See Table 8
below for a list of Display Mode’s menu items, a short description of each item, and the page
number for further description.
Table 8: Display Mode Menu Items
STEL (pg.36) Displays the STEL readings (CO and H2S only).
TWA (pg.36) Displays the TWA readings (CO and H2S only).
LIST (pg.36)A Change the target gas for the catalytic sensor.
• CH4 (methane) • C6H6 (benzene)
• i-C4H10 (isobutane) • n-C6H14 (hexane)
• H2 (hydrogen) • C7H8 (toluene)
• CH3OH (methanol) • n-C7H16 (heptane)
• C2H2 (acetylene) • C8H10 (xylene)
• C2H4 (ethylene) • n-C9H20 (nonane)
• C2H6 (ethane) • EtAc (ethyl acetate)
• C2H5OH (ethanol) • IPA (isopropyl alcohol)
• C3H6 (propylene) • MEK (methyl ethyl ketone)
• C3H6O (acetone) • MMA (methyl methacrylate)
• C3H8 (propane) • DME (dimethyl ether)
• C4H6 (butyne) • MIBK (methyl isobutyl ketone)
• C5H10 (cyclopentane) • THF (tetrahydrofuran)
BUMP DATA (pg.41)D Displays each sensor’s last bump test date.
NOTE: Each screen displays for 20 seconds. If you do not press a button within 20 seconds,
the GX-3R automatically returns to Measuring Mode.
24 17.3
CO ppm H2S ppm
135 37.5
PEAK
2. Press and hold AIR until the screen prompts you to release it.
7:49 7:49
CLEAr CLEAr
10 2.0
STEL
5 0.5
TWA
The TWA reading is the average reading over the last 8 hours. If 8 hours have not elapsed
since the last time the TWA reading was cleared, the average is still calculated over 8 hours.
The missing readings are assigned a 0 value. If LUNCH is set to OFF (factory setting), the
TWA is cleared when the GX-3R is turned off.
If LUNCH is set to ON, the GX-3R remembers TWA readings when it is turned off so it can
continue them when it is turned on again. See pg.72 for instructions to turn the lunch break
feature on (default is off).
CH4 (methane) - x O
i-C4H10 (isobutane) O - O
H2 (hydrogen) O O O
CH3OH (methanol) O O x
C2H2 (acetylene) O O O
C2H4 (ethylene) O O O
C2H6 (ethane) O x O
C2H5OH (ethanol) O O x
C3H6 (propylene) O O O
C3H6O (acetone) O O x
C3H8 (propane) O x O
C4H6 (butyne) O O O
C5H10 (cyclopentane) O O O
C6H6 (benzene) O O x
n-C6H14 (hexane) O O O
C7H8 (toluene) O O x
n-C7H16 (heptane) O O O
C8H10 (xylene) O O x
n-C9H20 (nonane) O O x
EtAc (ethyl acetate) O O x
IPA (isopropyl alcohol) O O x
MEK (methyl ethyl ketone) O O x
MMA (methyl methacrylate) O O x
DME (dimethyl ether) O O x
MIBK (methyl isobutyl ketone) O O x
THF (tetrahydrofuran) O O x
x = not available
O = available
1. After entering Display Mode, press and release POWER MODE until LIST appears.
7:49
HC GAS
LIST
HC GAS
SELECT
CH4
3. Use AIR to scroll through the list of gases.
4. When the desired gas is displayed, press and release POWER MODE. The changes are
saved and the instrument returns to the LIST screen.
5. The gas formula displays at the bottom of the Measuring Mode screen. The gas selection
remains selected if you turn the instrument off and on again.
2. To change the User ID, press and release AIR. The current User ID flashes.
7:49
USEr Id
U_ID_002
3. Use AIR to scroll to the desired User ID.
4. Press and release POWER MODE to save the User ID and return to the USER ID screen
in Display Mode.
2. To change the Station ID, press and release AIR. The current Station ID flashes.
7:49
Stn Id
S_ID_002
3. Use AIR to scroll to the desired Station ID.
4. Press and release POWER MODE to save the Station ID and return to the STN ID
screen in Display Mode.
dISP
CAL DATA
2. Press AIR to enter the CAL DATA screen and to scroll through the installed sensors.
7:49 7:49
AIR
18- 12. 20 18- 12. 20
CH4 H2S
CAL DATA CAL DATA
AIR AIR
7:49 7:49
3. When you are done viewing the last calibration date for the sensors, press and release
POWER MODE to return to the CAL DATA screen in Display Mode.
dISP
BUMP DATA
2. Press AIR to enter the BUMP DATA screen and to scroll through the installed sensors.
7:49 7:49
AIR
18- 12. 20 18- 12. 20
CH4 H2S
BUMP DATA BUMP DATA
AIR AIR
7:49 7:49
3. When you are done viewing the last bump test date for the sensors, press and release
POWER MODE to return to the BUMP DATA screen in Display Mode.
18- 12. 26
7:49
22°C
dISP
ALARM--PT
2. Press and release AIR. The Full Scale Settings screen appears and shows full scale
settings for each channel.
3. Use AIR to scroll through the Warning, Alarm, Alarm H, STEL, and TWA settings.
7:49 7:49
CH4 %LEL O2 %
AIR CH4 %LEL O2 %
7:49 7:49
CH4 %LEL O2 %
10 19.5
CO ppm H2S ppm CO ppm H2S ppm
7:49 7:49
CH4 %LEL O2 %
25 18.0
CO ppm H2S ppm CO ppm H2S ppm
50 30.0 25 1.0
ALARM TWA
AIR
4. While viewing the alarm settings for a particular alarm point, press and release AIR and
POWER MODE at the same time to simulate the alarm conditions. The buzzer will
sound, the LEDs will flash, and the instrument will vibrate just as it would if the
displayed condition was actually happening.
5. Press and release POWER MODE to return to the Alarm Points Screen.
Overview
This section describes the GX-3R in User Mode. See Table 9 below for a list of the items
found in User Mode, the page that the menu item’s instructions can be found on, and a short
description of the menu item.
Table 9: User Mode Menu Items
User Mode
Description
Menu Item
GAS CAL (pg.54) Perform a fresh air adjustment, perform a span adjustment, change the calibration gas con-
centration, set the cylinder group.
AUTO CAL AUTO CAL Perform an automatic span adjustment on the gases
(pg.55) CYL X selected for Cylinder X (A-E cylinders available).
CYL SEL Assign a cylinder (A-E) to each gas (all 4 gases set to Cyl-
inder A is the default). For single cal operation, you
would assign each gas its own cylinder.
CAL RMDR ON (factory setting): The instrument notifies the user upon startup when a
(pg.64) calibration is due. Notification type depends on CAL EXPD setting
below.
OFF: No notification upon startup when a calibration is due.
User Mode
Description
Menu Item
CAL SET (cont’d) CAL EXPD Defines what action must be taken if a calibration is due upon startup.
(pg.65) CONFIRM (factory setting): Press and release AIR to acknowledge that
calibration is due and continue to Measuring Mode.
CANT USE: Cannot enter Measuring Mode until a successful calibration
is performed.
NONE: A screen indicates that calibration is due but warmup sequence
continues.
CAL TIME How long gas is applied during a calibration. GAS TIME
is deducted from this time.
Options: 90 (factory setting) or 120 seconds
BUMP.RMDR ON: The instrument notifies the user upon startup when a bump test is
(pg.68) due. Notification type depends on BUMP.EXPD setting below.
OFF (factory setting): No notification upon startup when a bump test is
due.
BUMP.EXPD Defines what action must be taken if a bump test is due upon startup.
(pg.69) CONFIRM (factory setting): Press and release AIR to acknowledge that
bump test is due and continue to Measuring Mode.
CANT USE: Cannot enter Measuring Mode until a successful bump test
is performed.
NONE: A screen indicates that bump test is due but warmup sequence
continues.
ALARM-PT Set alarm points for all channels (WARNING, ALARM, ALARM H, STEL, TWA) or reset
(pg.70) all alarms to their default settings.
LUNCH (pg.72) ON: Lunch break feature is on. Instrument asks if you want to resume TWA and PEAK read-
ings at startup.
OFF (factory setting): Lunch break feature is off. Instrument resets TWA and PEAK read-
ings every time it’s turned on.
User Mode
Description
Menu Item
BEEP SEL LED: LEDs flash and instrument vibrates based on interval defined in
(pg.73) BEEP INT to confirm instrument is still operating.
BUZZER: Buzzer sounds and instrument vibrates based on interval
defined in BEEP INT to confirm instrument is still operating.
LED+BUZZ: LEDs flash, buzzer sounds, and instrument vibrates based
on interval defined in BEEP INT to confirm instrument is still operating.
BUMP/CAL: LEDs flash based on interval defined in BEEP INT if
bump test or calibration is due.
ALM ALRT: LEDs flash based on interval defined in BEEP INT if
instrument goes into a gas alarm.
B/C/ALM: LEDs flash based on interval defined in BEEP INT if
a) bump test is due, b) calibration is due, or c) instrument goes into a gas
alarm.
OFF (factory setting): No alerts to confirm instrument is still operating or
that a bump test or calibration is due.
BEEP INT Confirmation alert interval. Confirmation type defined in BEEP SEL.
(pg.74) Options: 0.5 minute and 1 to 99 minutes in 1 minute increments. The fac-
tory setting is 5 minutes.
ESCAPE Return to the BEEP menu item in User Mode.
BL TIME (pg.75) How long the back light stays on after the last button press.
Options: 0 - 255 seconds or OFF. The factory setting is 30 seconds.
DISP SET (pg.76) OFF: LIST, USER ID, and STN ID screens do not appear in Display Mode.
ON (factory setting): LIST item appears in Display Mode. USER ID and STN ID screens
appear if ID DISP in Maintenance Mode is also set to ON.
ZERO SUP ON (factory setting): Not intended for field adjustment. The suppression values are:
(pg.76)* Combustible Gas: 2% LEL
O2: 0.5% volume
H2S: 0.3 ppm
CO: 2 ppm
ZERO.FLWR ON (factory setting): Not intended for field adjustment. Oxygen channel does not support
(pg.76)** zero follower functionality.
ROM/SUM View the firmware information for the GX-3R’s sensor board and main board.
(pg.78)
START (pg.79) Press and release POWER MODE to begin the warmup sequence and enter Measuring
Mode.
User Mode
Description
Menu Item
WARNING: The GX-3R is not in operation as a gas detector while in User Mode.
M 7:49 M 7:49
0000
BUMP PASSWORD
PASSWORD set to OFF PASSWORD set to ON
4. If PASSWORD has been set to ON in User Mode, a password screen appears. The first
digit is flashing.
5. Use AIR to select each password number then press POWER MODE to save it and move
on to the next number. To go back a number, press and hold AIR and POWER MODE
for a few seconds. To reverse the direction of change (ie. from increasing to decreasing
or vice versa):
a. Press and hold AIR.
b. Immediately press POWER MODE and then release both buttons.
6. The BUMP menu item appears.
M 7:49
BUMP
7. Mat the top of the screen indicates that the GX-3R is in User Mode.
8. Use AIR to move through the User Mode menu items.
POW ER
AIR MO DE
GX-3R
CO/H2 S LEL O2
FRONT
Inlet
BUMP
6. Press and release POWER MODE. The display shows the gases assigned to Cylinder A
and their assigned calibration values (see pg.60 if the calibration values do not match the
calibration gas cylinder’s concentrations). The bottom of the screen alternates between
“CYL A” and “BUMP”.
M 7:49 M 7:49
CH4 %LEL O2 % CH4 %LEL O2 %
50 12.0 50 12.0
CO ppm H2S ppm CO ppm H2S ppm
50 25.0 50 25.0
CYL A BUMP
7. If necessary, use AIR to scroll to the Bump screen for the gas(es) you want to bump test.
As shipped from the factory, combustible gas, O2, H2S, and CO are assigned to Cylinder
A. If a H2-compensated CO sensor is installed, H2 is assigned to Cylinder D but there is
no reason to bump test the H2 response.
8. Make sure the GX-3R has been turned on for at least 45 seconds before continuing.
0 20.9 0 20.9
CO ppm H2S ppm CO ppm H2S ppm
0 0.0 0 0.0
APPLY BUMP
NOTE: To back out of the gas application screen without performing the bump test, press
and release AIR and POWER MODE together.
Y N
Bump test passed?
A D
Auto start after successful bump
Calibration passed?
set to on? (default is on)
Y N Y N
B C E
Multiple Cylinders
Assigned?
Y N
F
Auto start after successful cal
set to on? (default is on)
Y N
G H
*NOTE: Auto start after successful bump/cal parameters set using Datalogging or SDM-3R PC Programs.
1. The instrument indicates that all 1. The instrument indicates that all 1. The instrument indicates that all
channels passed the bump test. Use AIR channels passed the bump test. Use AIR channels passed the bump test. Use AIR
to scroll between the bump test results to scroll between the bump test results to scroll between the bump test results
and the bump test gas readings. and the bump test gas readings. and the bump test gas readings.
M 7:49 M 7:49 M 7:49
CH4 %LEL O2 % CH4 %LEL O2 % CH4 %LEL O2 %
P P P P P P
CO ppm CO ppm H2S ppm CO ppm H2S ppm
P P P P P
BUMP/CAL BUMP/CAL BUMP/CAL
AIR AIR AIR
47 47 22.0 47 22.0
BUMP/ BUMP/ BUMP/
2. Close the regulator. 2. Close the regulator. 2. Close the regulator.
3. Press and release POWER MODE to 3. Unscrew the regulator. 3. Unscrew the regulator.
move to the BUMP CYL X screen for 4. Remove the calibration cup. 4. Remove the calibration cup.
the next cylinder. 5. Press and release POWER MODE to 5. Press and release POWER MODE to
4. Unscrew the regulator from the first enter Measuring Mode. return to the START item in the BUMP
cylinder and screw it into the next menu.
cylinder. 6. Press and release POWER MODE to
5. Repeat Step 9 through Step 12. enter Measuring Mode.
6. After the last cylinder is bump tested,
press and release POWER MODE to go
to the START item in the BUMP menu.
7. Remove the calibration cup.
8. Press and release POWER MODE to
enter Measuring Mode.
1. The instrument shows which channels 1. A calibration immediately and 1. A calibration immediately and
passed or failed the bump test. The automatically starts. Continue to apply automatically starts. Continue to apply
LEDs flash and the buzzer sounds. Use the calibration gas. the calibration gas.
AIR to scroll between the results and 2. The calibration time is the difference 2. The calibration time is the difference
the readings. between the GAS TIME and the CAL between the GAS TIME and the CAL
M 7:49
TIME values defined in the BUMP TIME values defined in the BUMP
CH4 %LEL O2 % SET\SETTINGS item in User Mode. SET\SETTINGS item in User Mode.
P P M 59 M 59
CO ppm H2S ppm CH4 %LEL
CH4 %LEL
P F 30 30
BUMP/CAL H2S ppm
2.0
AIR AUTO CAL AUTO CAL
3. The instrument shows which channels 3. The instrument shows which channels
passed or failed the bump test/ passed or failed the bump test/
M 7:49
CH4 %LEL O2 %
calibration. The LEDs flash and the calibration. Use AIR to scroll between
47 11.9 buzzer sounds. Use AIR to scroll the results and the readings.
CO ppm H2S ppm
between the results and the readings. M 7:49
47 2.0 CH4 %LEL O2 %
BUMP/ CH4
M 7:49
%LEL O2 %
F P P
2. Close the regulator. F P P CO ppm
AIR M 7:49
CH4 %LEL
CH4
M 7:49
%LEL
42
42
H2S ppm
2.5 /CAL
/CAL 4. Close the regulator.
5. Press and release POWER MODE to
4. Close the regulator. move to the BUMP CYL X screen for
5. Unscrew the regulator. the next cylinder.
6. Remove the calibration cup. 6. Unscrew the regulator from the first
7. Press and release POWER MODE to cylinder and screw it into the next
return to the BUMP CYL A item in the cylinder.
BUMP menu. 7. Repeat Step 9 through Step 12.
8. Use AIR to scroll to START and press 8. After the last cylinder is bump tested,
and release POWER MODE to enter press and release POWER MODE to go
Measuring Mode. to the START item in the BUMP menu.
9. Remove the calibration cup.
10. Press and release POWER MODE to
enter Measuring Mode.
30 30
H2S ppm H2S ppm
2.0 2.0
AUTO CAL AUTO CAL
3. The instrument shows which channels 3. The instrument shows which channels
passed or failed the bump test/ passed or failed the bump test/
calibration. Use AIR to scroll between calibration. Use AIR to scroll between
the results and the readings. the results and the readings.
M 7:49 M 7:49
CH4 %LEL O2 % CH4 %LEL O2 %
F P P F P P
CO ppm H2S ppm CO ppm H2S ppm
P F P P F P
BUMP/CAL BUMP/CAL
AIR AIR
M 7:49 M 7:49
CH4 %LEL O2 % CH4 %LEL O2 %
30 11.9 30 11.9
CO ppm H2S ppm CO ppm H2S ppm
47 12.0 47 12.0
BUMP/ BUMP/
AIR AIR
M 7:49 M 7:49
CH4 %LEL CH4 %LEL
42 42
H2S ppm H2S ppm
20.5 20.5
/CAL /CAL
4. Close the regulator. 4. Close the regulator.
5. Unscrew the regulator. 5. Unscrew the regulator.
6. Remove the calibration cup. 6. Remove the calibration cup.
7. Press and release POWER MODE to 7. Press and release POWER MODE to
enter Measuring Mode. return to the START item in the BUMP
menu.
8. Press and release POWER MODE to
enter Measuring Mode.
GAS CAL
3. Press and release POWER MODE. The AIR CAL menu item appears.
M 7:49
AIR CAL
4. Press and release POWER MODE to enter the AIR CAL menu.
M 7:49
CH4 %LEL O2 %
0 20.9
CO ppm H2S ppm
0 0.0
AIR CAL
5. Make sure the GX-3R has been turned on for at least 45 seconds before continuing.
6. Press and hold AIR until the screen prompts you to release it.
M 7:49 M 7:49
POW ER
AIR M O DE
GX-3R
CO/H2 S LEL O2
FRONT
Inlet
GAS CAL
2. Press and release POWER MODE. The AIR CAL menu item appears.
3. Use AIR to scroll to the AUTO CAL menu item.
M 7:49
AUTO CAL
4. Press and release POWER MODE. The display shows the gases assigned to Cylinder A
and their assigned calibration values (see pg.60 if the calibration values do not match the
calibration gas cylinder’s concentrations). The bottom of the screen alternates between
“CYL A” and “AUTO CAL”.
M 7:49 M 7:49
CH4 %LEL O2 % CH4 %LEL O2 %
50 12.0 50 12.0
CO ppm H2S ppm CO ppm H2S ppm
50 25.0 50 25.0
CYL A AUTO CAL
5. If necessary, use AIR to scroll to the Auto Cal screen for the gas(es) you want to
calibrate. As shipped from the factory, combustible gas, O2, H2S, and CO are assigned to
Cylinder A. If a H2-compensated CO sensor is installed, H2 is assigned to Cylinder D.
6. Make sure the GX-3R has been turned on for at least 45 seconds before continuing.
7. Press and release POWER MODE.
8. The gas readings flash and the bottom of the screen alternates between “APPLY” and
“AUTO CAL”.
M 7:49 M 7:49
CH4 %LEL O2 % CH4 %LEL O2 %
0 20.9 0 20.9
CO ppm H2S ppm CO ppm H2S ppm
0 0.0 0 0.0
APPLY AUTO CAL
NOTE: To back out of the gas application screen without performing the bump test, press
and release AIR and POWER MODE together.
Y N
Calibration passed?
Multiple Cylinders
Assigned?
D
Y N
A
Auto start after successful cal
set to on? (default is on)
Y N
B C
*NOTE: Auto start after successful cal parameter set using Datalogging or SDM-3R PC Programs.
1. The instrument indicates that all channels passed the 1. The instrument indicates that all channels passed the
calibration. calibration.
M 7:49 M 7:49
PASS PASS
51 11.9 51 11.9
CO ppm CO ppm H2S ppm
50 50 25.2
AUTO CAL AUTO CAL
3. If MAX SPAN is set to ON (default is OFF, see pg.112), the 3. If MAX SPAN is set to ON (default is OFF, see pg.112), the
response reading’s maximum adjustment is displayed. A response reading’s maximum adjustment is displayed. A
maximum span of 100% LEL on the combustible channel maximum span of 100% LEL on the combustible channel
indicates that the reading could have been adjusted up to indicates that the reading could have been adjusted up to
100% LEL. If the maximum span value is close to the 100% LEL. If the maximum span value is close to the
calibration gas value, the sensor should be replaced soon. calibration gas value, the sensor should be replaced soon.
The maximum adjustment is either twice the calibration value The maximum adjustment is either twice the calibration value
or full scale, whichever is lower. The maximum adjustment or full scale, whichever is lower. The maximum adjustment
indicated for the oxygen channel is 25.0% volume. indicated for the oxygen channel is 25.0% volume.
M 7:49 M 7:49
CH4 %LEL O2 % CH4 %LEL O2 %
70 70 48.5
MAX SPAN MAX SPAN
4. If the combustible gas sensor is nearing the end of its useful 4. If the combustible gas sensor is nearing the end of its useful
life, the reading conversions that can be made in Display life, the reading conversions that can be made in Display
Mode’s LIST item become limited. Press and release Mode’s LIST item become limited. Press and release
POWER MODE. See pg.36 for the limited conversion list. POWER MODE. See pg.36 for the limited conversion list.
Replace the combustible sensor as soon as possible. Replace the combustible sensor as soon as possible.
M 7:49 M 7:49
HC HC
GAS LIST GAS LIST
LIMITED LIMITED
5. Close the regulator. 5. Close the regulator.
6. The instrument continues to the AUTO CAL CYL X screen. 6. Unscrew the regulator.
7. Unscrew the regulator from the first cylinder and screw it into 7. Remove the calibration cup.
the next cylinder. 8. The instrument automatically begins its warmup sequence
8. Press and release POWER MODE to start the next cylinder’s and enters Measuring Mode.
calibration.
9. Repeat Step 9 through Step 12.
10. After the last cylinder is calibrated, the instrument continues
to the START item in the AUTO CAL menu.
11. Remove the calibration cup.
12. Press and release POWER MODE to enter Measuring Mode.
1. The instrument indicates that all channels passed the 1. The instrument indicates which channels failed the
calibration. calibration.
M 7:49 M 7:49
CH4 %LEL O2 %
50 25.2
AUTO CAL AUTO CAL
2. The instrument shows the current gas readings. 2. Close the regulator.
M 7:49
3. Unscrew the regulator.
CH4 %LEL O2 % 4. Remove the calibration cup.
51 11.9 5. Press and release POWER MODE to return to the AUTO
CO ppm H2S ppm
CAL CYL X screen in the AUTO CAL menu.
6. See “Troubleshooting” on page 80.
50 25.2
AUTO CAL
3. If MAX SPAN is set to ON (default is OFF, see pg.112), the
response reading’s maximum adjustment is displayed. A
maximum span of 100% LEL on the combustible channel
indicates that the reading could have been adjusted up to
100% LEL. If the maximum span value is close to the
calibration gas value, the sensor should be replaced soon.
100 25.0
CO ppm H2S ppm
70 48.5
MAX SPAN
4. If the combustible gas sensor is nearing the end of its useful
life, the reading conversions that can be made in Display
Mode’s LIST item become limited. Press and release
POWER MODE. See pg.36 for the limited conversion list.
Replace the combustible sensor as soon as possible.
M 7:49
HC
GAS LIST
LIMITED
5. Close the regulator.
6. Unscrew the regulator.
7. Remove the calibration cup.
8. The instrument continues to the START item in the AUTO
CAL menu.
9. Press and release POWER MODE to enter Measuring Mode.
GAS CAL
2. Press and release POWER MODE. The AIR CAL menu item appears.
3. Use AIR to scroll to the AUTO CAL menu item.
M 7:49
AUTO CAL
4. Press and release POWER MODE. The Auto Cal screen for gases assigned to Cylinder
A appears.
5. Use AIR to scroll to CAL--P.
M 7:49
CAL--P
6. Press and release POWER MODE. The combustible gas channel appears.
M 7:49
CH4 %LEL
---
CAL--P
AIR
CO ppm
M 7:49
O2 % ---
--- CAL--P
AIR
CAL--P M 7:49
AIR
ESCAPE
8. Press and release POWER MODE. The calibration value begins to flash. In the example
below, the combustible gas channel is selected.
M 7:49
CH4 %LEL
50
CAL--P
9. Use AIR to adjust the calibration gas value. The calibration gas value in the instrument
must match the value listed on the calibration gas cylinder you are using for that channel.
Limits on the calibration gas value are shown in the table below.
Table 12: Calibration Concentration Limits
GAS CAL
2. Press and release POWER MODE. The AIR CAL menu item appears.
3. Use AIR to scroll to the AUTO CAL menu item.
M 7:49
AUTO CAL
4. Press and release POWER MODE. The Auto Cal screen for gases assigned to Cylinder
A displays.
5. Use AIR to scroll to CYL SEL.
M 7:49
CYL SEL
---
CYL SEL
7. Use AIR to scroll to the channel whose cylinder assignment you want to change.
M 7:49
AIR
H2S ppm
M 7:49
CH4 %LEL ---
--- CYL SEL
AIR
CYL SEL M 7:49
AIR
CO ppm
M 7:49
O2 % ---
--- CYL SEL
AIR
CYL SEL M 7:49
ESCAPE
8. Press and release POWER MODE. The current setting flashes. In the example below, the
combustible gas channel is selected.
M 7:49
CH4 %LEL
CYL SEL
9 . Use AIR to change the cylinder assignment. The choices are A, B, C, D, and E.
10 . Press and release POWER MODE to save the change. The cylinder assignment stops
flashing and the unit returns to the channel selection screen.
11 . Repeat Step 7 through Step 10 for any other channels that need to be changed.
12 . Use AIR to scroll to ESCAPE.
13 . Press and release POWER MODE. The instrument returns to the CYL SEL menu item
in the Auto Cal Menu.
CAL SET
2. Press and release POWER MODE. The CAL RMDR menu item appears.
M 7:49
CAL RMDR
CAL RMDR
ON (factory setting): The GX-3R gives an indication at start up if it is due for calibration. The
type of indication depends on the CAL EXPD setting (see pg.65).
OFF: The GX-3R does not give an indication at start up if it is due for calibration.
1 . After entering the CAL SET menu, press AIR to scroll to CAL RMDR.
M 7:49
CAL RMDR
2. Press and release POWER MODE. The current setting flashes.
3. Use AIR to display the desired setting.
4. Press and release POWER MODE to save the setting and return to the CAL RMDR
menu item.
5. See “Exiting the CAL SET Menu” on page 65 to return to User Mode.
CAL INT
2. Press and release POWER MODE. The current setting flashes.
3. Use AIR to display the desired setting.
4. Press and release POWER MODE to save the setting and return to the CAL INT menu
item.
5. See “Exiting the CAL SET Menu” on page 65 to return to User Mode.
CAL EXPD
This item defines what indication is given during start up when calibration is due and CAL
RMDR is set to ON.
CONFIRM (factory setting): The GX-3R gives an indication at start up if calibration is past
due. Press and release AIR to continue without calibrating or press and release POWER
MODE to perform a calibration.
CANT USE: The GX-3R gives an indication at start up if calibration is past due. Press and
release POWER MODE to enter User Mode and perform a calibration. Pressing AIR has no
effect. A successful calibration must be performed in order to use the instrument.
NONE: The GX-3R gives an indication at startup if calibration is past due. If desired, press
POWER MODE to perform a calibration but it is not necessary to acknowledge the
calibration due indication. The warm-up sequence will continue on its own.
1 . After entering the CAL SET menu, press AIR to scroll to CAL EXPD.
M 7:49
CAL EXPD
2. Press and release POWER MODE. The current setting flashes.
3. Use AIR to display the desired setting.
4. Press and release POWER MODE to save the setting and return to the CAL EXPD
menu item.
5. See “Exiting the CAL SET Menu” on page 65 to return to User Mode.
Exiting the CAL SET Menu
1. While in the CAL SET menu, press AIR to scroll to ESCAPE.
2. Press and release POWER MODE. The instrument returns to the CAL SET menu item
in User Mode.
3. See “Entering Measuring Mode (START)” on page 79 to enter Measuring Mode.
BUMP SET
2. Press and release POWER MODE. The SETTINGS menu item appears.
M 7:49
SETTINGS
SETTINGS
The SETTINGS menu item has 5 items: GAS TIME, CHECK, CAL TIME, AUTO CAL,
and ESCAPE.
1 . After entering the BUMP SET menu, press AIR to scroll to SETTINGS.
M 7:49
SETTINGS
2 . Press and release POWER MODE. The GAS TIME menu item appears.
GAS TIME
The GAS TIME is the amount of time that the instrument is exposed to gas during a bump
test. The available choices are 30 seconds (factory setting), 45 seconds, 60 seconds, and 90
seconds.
1 . After entering the BUMP SET\SETTINGS menu, press AIR to scroll to GAS TIME.
M 7:49
GAS TIME
2. Press and release POWER MODE. The current setting flashes.
3. Use AIR to display the desired setting.
4. Press and release POWER MODE to save the setting and return to the GAS TIME menu
item.
5. See “Exiting the SETTINGS Menu” on page 68 to return to the BUMP SET menu.
CHECK
2. Press and release POWER MODE. The current setting flashes.
3. Use AIR to display the desired setting.
4. Press and release POWER MODE to save the setting and return to the CHECK menu
item.
5 . See “Exiting the SETTINGS Menu” on page 68 to return to the BUMP SET menu.
6 . See “Exiting the BUMP SET Menu” on page 69 to return to User Mode.
CAL TIME
The CAL TIME is the total time the instrument is exposed to calibration gas when a bump
test fails if AUTO CAL is set to ON. The bump test time is deducted from the calibration
time. For example, if the CAL TIME is set to 90 seconds and the GAS TIME is set to 30
seconds, if the bump test fails, the GX-3R will only be exposed to gas for an additional 60
seconds. The available values are 90 seconds (factory setting), and 120 seconds.
1 . After entering the BUMP SET\SETTINGS menu, press AIR to scroll to CAL TIME.
M 7:49
CAL TIME
2. Press and release POWER MODE. The current setting flashes.
3. Use AIR to display the desired setting.
4. Press and release POWER MODE to save the setting and return to the CAL TIME
menu item.
5. See “Exiting the SETTINGS Menu” on page 68 to return to the BUMP SET menu.
6. See “Exiting the BUMP SET Menu” on page 69 to return to User Mode.
AUTO CAL
2. Press and release POWER MODE. The current setting flashes.
3. Use AIR to display the desired setting.
4. Press and release POWER MODE to save the setting and return to the AUTO CAL
menu item.
5 . See “Exiting the SETTINGS Menu” on page 68 to return to the BUMP SET menu.
6 . See “Exiting the BUMP SET Menu” on page 69 to return to User Mode.
Exiting the SETTINGS Menu
1 . While in the BUMP SET\SETTINGS menu, press AIR to scroll to ESCAPE.
2 . Press and release POWER MODE. The instrument returns to the SETTINGS menu item
of the BUMP SET menu.
BUMP.RMDR
ON: The GX-3R gives an indication at start up if it is due for bump testing. The type of
indication depends on the BUMP.EXPD setting (see pg.69).
OFF (factory setting): The GX-3R does not give an indication at start up if it is due for bump
testing.
1 . After entering the BUMP SET menu, press AIR to scroll to BUMP.RMDR.
M 7:49
BUMP.RMDR
2. Press and release POWER MODE. The current setting flashes.
3. Use AIR to display the desired setting.
4. Press and release POWER MODE to save the setting and return to the BUMP.RMDR
menu item.
5. See “Exiting the BUMP SET Menu” on page 69 to return to User Mode.
BUMP INT
2. Press and release POWER MODE. The current setting flashes.
3. Use AIR to display the desired setting.
4. Press and release POWER MODE to save the setting and return to the BUMP INT menu
item.
5. See “Exiting the BUMP SET Menu” on page 69 to return to User Mode.
BUMP.EXPD
This item defines what indication is given during start up when a bump test is due and
BUMP.RMDR is set to ON.
CONFIRM (factory setting): The GX-3R gives an indication at start up if a bump test is past
due. Press and release AIR to continue without bump testing or press and release POWER
MODE to perform a bump test.
CANT USE: The GX-3R gives an indication at start up if a bump test is past due. Press and
release POWER MODE to enter User Mode and perform a bump test. Pressing AIR has no
effect. A successful bump test must be performed in order to use the instrument.
NONE: The GX-3R gives an indication at startup if a bump test is past due. If desired, press
POWER MODE to perform a bump test but it is not necessary to acknowledge the bump test
due indication. The warm-up sequence will continue on its own.
1 . After entering the BUMP SET menu, press AIR to scroll to BUMP.EXPD.
M 7:49
BUMP.EXPD
2. Press and release POWER MODE. The current setting flashes.
3. Use AIR to display the desired setting.
4. Press and release POWER MODE to save the setting and return to the BUMP.EXPD
menu item.
5. See “Exiting the BUMP SET Menu” on page 69 to return to User Mode.
Exiting the BUMP SET Menu
1. While in the BUMP SET menu, press AIR to scroll to ESCAPE.
2. Press and release POWER MODE. The instrument returns to the BUMP SET menu item
in User Mode.
3. See “Entering Measuring Mode (START)” on page 79 to enter Measuring Mode.
ALARM--PT
2. Press and release POWER MODE. The first channel displays.
M 7:49
CH4 %LEL
---
ALARM--PT
Setting the Alarm Points
1. After entering the Alarm Points menu item, press AIR to scroll through to the instrument
channel whose alarm points you want to change.
M 7:49 M 7:49
CH4 %LEL
AIR
---
CO ppm
---
ALARM--PT ALARM--PT
AIR AIR
M 7:49 M 7:49
O2 %
---
ALARM--PT DEF--ALMP
AIR AIR
M 7:49 M 7:49
H2S ppm
---
ALARM--PT ESCAPE
AIR
7:49
CO ppm
7:49 1200
ALARM H
CO ppm
25 7:49
For all settings: WARNING
1) AIR to adjust
2) POWER MODE CO ppm
to save and
continue 7:49 200
STEL
CO ppm
50 7:49
ALARM
CO ppm
25
TWA
4. Use AIR to adjust the Warning setpoint. Alarm setpoint limitations are shown below.
DEF--ALMP
2. Press POWER MODE to enter the DEF-ALMP menu item.
3. Press POWER MODE to perform an alarm default. Press AIR to return to the DEF-
ALMP menu item.
4. The instrument asks if you’re sure you want to default the alarm points. Press POWER
MODE to default the alarm points. Press AIR to return to the DEF-ALMP menu item.
5. See “ESCAPE” on page 72 to return to User Mode.
ESCAPE
1. While in the ALARM-P menu, press AIR to scroll to ESCAPE.
2. Press and release POWER MODE. The instrument returns to the ALARM--PT menu
item.
3. See “Entering Measuring Mode (START)” on page 79 to enter Measuring Mode.
LUNCH
2. Press and release POWER MODE. The current setting flashes.
3. Use AIR to display the desired setting.
4. Press and release POWER MODE to save the setting and return to the LUNCH menu
item.
5. See “Entering Measuring Mode (START)” on page 79 to enter Measuring Mode.
BEEP
2. Press and release POWER MODE. The BEEP SEL menu item appears.
M 7:49
BEEP SEL
BEEP SEL
BEEP SEL defines what kind of confirmation or non-compliance indication you want to
occur in Measuring Mode. The available choices are:
OFF (factory setting): The GX-3R does not provide a confirmation alert or non-compliance
indicator.
LED: The GX-3R’s LEDs double flash as often as defined by the BEEP INT parameter to
verify that the instrument is operating.
BUZZER: The GX-3R’s buzzer double beeps as often as defined by the BEEP INT
parameter to verify that the instrument is operating.
LED+BUZZ: The GX-3R’s LEDs double flash and the buzzer double beeps as often as
defined by the BEEP INT parameter to verify that the instrument is operating.
BUMP/CAL: If a bump test or a calibration is due and if BUMP.EXPD or CAL EXPD is set
to CONFIRM or NONE, the GX-3R’s LEDs double flash as often as defined by the BEEP
INT parameter to indicate a non-compliance. Once a bump test or calibration (depending on
which is due) is done, the LEDs stop flashing.
ALM ALRT: If the instrument goes into any gas alarm, the LEDs double flash as often as
defined by the BEEP INT parameter to indicate a non-compliance. Once a successful bump
test or calibration is done, the LEDs stop flashing.
NOTE: Depending on the Need to get Bump Log setting (only accessed via SDM-3R
program), a data download may also be needed to clear the non-compliance.
B/C/ALM: The LEDs double flash to indicate a non-compliance if any of the following
happens.
a. BUMP.EXPD is set to CONFIRM or NONE and a bump test is due (cleared by
successful bump test).
b. CAL EXPD is set to CONFIRM or NONE and a calibration is due (cleared by
successful calibration).
NOTE: Depending on the Need to get Bump Log setting (only accessed via SDM-3R
program), a data download may also be needed to clear the gas alarm non-
compliance.
BEEP SEL
2. Press and release POWER MODE. The current setting flashes.
3. Use AIR to display the desired setting.
4. Press and release POWER MODE to save the setting and return to the BEEP SEL menu
item.
5. See “ESCAPE” on page 74 to return to User Mode.
BEEP INT
The BEEP INT parameter defines how often the confirmation alert or non-compliance
indicator selected in BEEP SEL occurs. This setting only applies if the BEEP SEL parameter
is set to something other than OFF. The available choices are 0.5 minutes and 1-99 minutes in
1 minute increments. The factory setting is 5 minutes.
1 . While in the BEEP menu, press AIR to scroll to BEEP INT.
M 7:49
BEEP INT
2. Press and release POWER MODE. The current setting flashes.
3. Use AIR to display the desired setting.
4. Press and release POWER MODE to save the setting and return to the BEEP INT menu
item.
5. See “ESCAPE” on page 74 to return to User Mode.
ESCAPE
1. While in the BEEP menu, press AIR to scroll to ESCAPE.
2. Press and release POWER MODE. The instrument return to the BEEP menu item.
3. See “Entering Measuring Mode (START)” on page 79 to enter Measuring Mode.
BL TIME
2. Press and release POWER MODE. The current setting flashes.
3. Use AIR to display the desired setting.
4. Press and release POWER MODE to save the setting and return to the BL TIME menu
item.
5. See “Entering Measuring Mode (START)” on page 79 to enter Measuring Mode.
KEY TONE
2. Press and release POWER MODE. The current setting flashes.
3. Use AIR to display the desired setting.
4. Press and release POWER MODE to save the setting and return to the KEY TONE
menu item.
5. See “Entering Measuring Mode (START)” on page 79 to enter Measuring Mode.
DISP SET
2. Press and release POWER MODE. The current setting flashes.
3. Use AIR to display the desired setting.
4. Press and release POWER MODE to save the setting and return to the DISP SET menu
item.
5. See “Entering Measuring Mode (START)” on page 79 to enter Measuring Mode.
Zero Suppression
Sensor
Value
O2 0.5% volume
CO 2 ppm
DATE
2. Press and release POWER MODE. The date and time display with the year flashing.
M 7:49
18 - 12.20
7:49
PASSWORD
2. Press and release POWER MODE. The current setting flashes.
3. Use AIR to display the desired setting.
4. If you selected OFF, press and release POWER MODE to save the setting and return to
the PASSWORD item in User Mode.
0405
PASSWORD
6. Use AIR to display a number from 0 to 9.
7. Press and release POWER MODE to enter the selection and advance to the next number.
To go back a number, press and hold AIR and POWER MODE for a few seconds.
8. Repeat Step 6 and Step 7 to select the remaining numbers. When you press and release
POWER MODE to enter the last number, the password is saved and you return to the
PASSWORD item in User Mode.
9. See “Entering Measuring Mode (START)” on page 79 to enter Measuring Mode.
ROM / SUM
2. Press and release POWER MODE. The screen cycles through the main board’s ROM/
SUM and the sensor board’s ROM/SUM. The ROM is the top value and the SUM is the
bottom value.
M 7:49 M 7:49
35709 35707
2E86 C1E3
MAIN ROM SENS. ROM
3. Press and release POWER MODE to return to the ROM/SUM menu item in User Mode.
4. See “Entering Measuring Mode (START)” on page 79 to enter Measuring Mode.
START
2. Press and release POWER MODE. The instrument begins its warmup sequence.
Overview
This chapter describes troubleshooting procedures for the GX-3R. It also includes procedures
for instrument cleaning, recharging the batteries, and replacing various consumable parts.
WARNING: RKI Instruments, Inc. recommends that service, calibration, and repair of
RKI Instruments be performed by personnel properly trained for this work.
Replacing sensors and other parts with original equipment does not affect
the intrinsic safety of the instrument.
Troubleshooting
The troubleshooting table describes error messages, symptoms, probable causes, and
recommended action for problems you may encounter with the GX-3R.
Table 13: Troubleshooting the GX-3R
• The LCD is blank. • The unit may have been turned 1. To turn on the unit, press and briefly
off. hold POWER MODE.
• The batteries may need to be 2. If the unit does not turn on, recharge the
recharged. batteries.
3. If the difficulties continue, contact RKI
Instruments, Inc. for further instruction.
• The LCD shows • The filters may need to be 1. Replace the filters.
abnormally high or replaced. 2. Recalibrate the unit.
low readings but other • The GX-3R may need to be 3. If the difficulties continue, replace the
gas detection recalibrated. sensor for the affected channel(s) and
instruments do not. calibrate the affected channel(s).
• The sensor for the affected
4. If the difficulties continue, contact RKI
channel(s) may need
Instruments, Inc. for further instruction.
replacement.
• Calibration fails. • The calibration values may not 1. Make sure the GX-3R has been properly
match the cylinder gas set up for calibration.
concentrations. 2. Change the charcoal filter or the dual
• The charcoal filter or charcoal filter.
half of the dual filter is 3. Check all calibration tubing for leaks or
saturated causing an elevated for any bad connections.
CO reading. 4. Verify that the calibration cylinder
contains an adequate supply of fresh test
• The sample gas is not reaching
sample.
the sensors because of a bad
5. If the fail condition continues, replace
connection.
the sensor(s).
• The calibration cylinder may be 6. If the difficulties continue, contact RKI
out of gas or is outdated. Instruments, Inc. for further instruction.
• The sensor for the affected
channel(s) may need
replacement.
• Heart symbol at the • A microprocessor error has • Contact RKI Instruments, Inc. for further
top of the screen occurred. instruction.
becomes steadily on or
disappears
• Charge LED alternates • Charging environment is • Move the charger to a location that is
between green and outside the allowed 0 - 40°C within the allowed 0 - 40°C charging
orange charging temperature range. temperature range.
Instrument Cleaning
Clean the GX-3R with a cloth dampened with water if it becomes excessively dirty. Do not
use alcohol or other cleaning solvents.
Recharge the batteries when the battery icon indicates that the unit is in low battery warning.
When in low battery warning, the lowest battery level indication bar disappears and the
battery icon flashes.
OR
OR
CAUTION: The buzzer cover, sensors, and filters are the only user-serviceable parts in the
GX-3R. Do not replace or modify any other part.
Combustible Gas Sensor Filter: The H2S filter disk is dark red in color and although it may
darken over time, its color is not indicative of remaining filter life. The H2S filter disk can
absorb H2S for 33 ppm hours and should be replaced after that much exposure. With this
many ppm hours of absorption, the H2S filter disk should be replaced after 80 minutes of
exposure to 25 ppm H2S. This equates to replacing the H2S filter disk after 40 2-minute
calibrations with a cylinder containing 25 ppm H2S. If H2S exists in the monitoring
environment, the H2S filter disk will have to be replaced more frequently.
Dual CO/H2S Sensor Filter: The dual CO/H2S sensor has a half black/half white filter
installed over it. The filter should be replaced if you notice either 1) unexplained CO readings
or 2) For users with a 1 ppm H2S alarm setpoint: a drift on the H2S channel’s zero reading,
unexplained H2S readings, the filter appears dirty, or every 6 months (whichever is sooner).
CO-Only Sensor Filter: A black charcoal filter is installed over CO-only sensors. The filter
should be replaced if you notice unexplained CO readings.
Black
Filter
For CO-only M ater ial
sensor
W hite B lack
Filter Filter
For dual M aterial M ater ial
CO/H2S sensor
Sensor W hite
For H2S-only Filter
Retainer M aterial
sensor
Side View Top View
Bottom Cover
O2 LEL CO/H2 S
GX-3R
MODE AIR
P OW ER
Sensor Retainer
Replacing a Sensor
CAUTION: The CO and H2S sensors contain an electrolyte solution. If contact with the
electrolyte occurs, wash the area immediately.
CAUTION: The buzzer cover, sensors, and filters are the only user-serviceable parts in the
GX-3R. Do not replace or modify any other part.
Bottom Cover
W hite Bl ack
Filter Filter
For dual Materi al Materi al
CO/H2S sensor
W hite
Filter
For H2S-only
Sensor sensor
Materi al
Side View Top View Retainer
Black Gasket
Top View
Black Gasket
Gasket, flat-side-up
Storage
• Store away from direct sunlight
• Store in a location with normal temperature and humidity
• Store in a location free of gases, solvents, and vapors
• Store away from dust and dirt
• Discharge the battery to 1 bar in the battery icon to help prolong battery life and prevent
battery deterioration
• The GX-3R draws a small amount of power even while it is shut off. A GX-3R with a full
battery can be stored for 3 years without losing power. A GX-3R with a battery in low
battery alarm can be stored for about 3 months without losing power. If a GX-3R
completely loses power during storage, the date/time must be reset as described on pg.77.
Disposal
• Remove the batteries
• Dispose in accordance with local regulations
Table 14 lists part numbers for the GX-3R’s replacement parts and accessories.
Table 14: General Parts List
10-1086 Screw with flat and lock washers, for alligator clip
33-0183 Filter gasket/hydrophobic dust filter assembly, 1 set (to replace hydrophobic dust filters
that are separate from the filter gasket and to replace filter gasket/hydrophobic dust fil-
ter assemblies)
33-0183-10 Filter gasket/hydrophobic dust filter assembly, 10 sets (to replace hydrophobic dust fil-
ters that are separate from the filter gasket and to replace filter gasket/hydrophobic dust
filter assemblies)
33-7131 H2S scrubber disk (dark red), for combustible gas sensor, 5 pack
33-7132 Charcoal filter disk (black), for CO and H2-compensated CO sensors, 5 pack
47-5084RK USB/IrDA adapter module, no USB cable (for all premier portables)
47-5084RK-01 USB/IrDA adapter module, with USB cable (for all premier portables)
81-1050RK-25 Regulator, fixed flow, 0.25 LPM, with gauge and knob, for 17 liter and 34 liter steel
cylinders (cylinders with external threads)
81-1051RK-25 Regulator, fixed flow, 0.25 LPM, with gauge and knob, for 34 liter aluminum, 58 liter,
and 103 liter cylinders (cylinders with internal threads)
81-1161 Aspirator assembly: Sample cup, aspirator bulb, 10 foot hose, and probe
81-1192 Calibration cup/sample cup for aspirator assembly
81-GX3RCO Calibration kit: 103 liter 3-gas (CH4/O2/CO) cylinder, 0.25 LPM regulator, calibration
tubing, and case
81-GX3RCO-LV Calibration kit: 34 liter steel 3-gas (CH4/O2/ CO) cylinder, 0.25 LPM regulator,
calibration tubing, and case
81-GX3RHSCO Calibration kit: 58 liter 4-gas (CH4/O2/ H2S/CO) cylinder, 0.25 LPM regulator,
calibration tubing, and case
81-GX3RHSCO-LV Calibration kit: 34 liter aluminum 4-gas (CH4/O2/ H2S/CO) cylinder, 0.25 LPM
regulator, calibration tubing, and case
81-GX3RHSCO-116 Calibration kit: 116 liter aluminum 4-gas (CH4/O2/ H2S/CO), 0.25 LPM regulator,
calibration tubing, and case
ESR-A1DP-COHS Dual carbon monoxide (CO) and hydrogen sulfide (H2S) sensor
Overview
This appendix describes the GX-3R in Maintenance Mode. The GX-3R is factory-set to suit
most applications. Update settings in Maintenance Mode only if required for your specific
application. Maintenance Mode items and their factory settings are listed in Table 15 below.
Table 15: Maintenance Mode Menu Items
Maintenance
Mode Description
Menu Item
GAS CAL (pg.97) Perform an air adjust, perform a span adjustment, change the calibration values, set the
cylinder group.
AUTO CAL Perform a span adjustment, set the calibration gas concentration, and set
the cylinder for each gas.
AUTO CAL Perform an automatic span adjustment on the gases
CYL X selected for Cylinder X (A-E cylinders available).
CYL SEL Assign a cylinder (A-E) to each gas (all 4 gases set to
Cylinder A is the default). For single cal operation, you
would assign each gas its own cylinder.
GAS TEST Apply gas to test sensor response and observe alarm indications without an alarm event
(pg.97) being recorded.
SEN DATE View the replacement date for each sensor and the battery and/or set the replacement date
(pg.99) for each sensor or the battery to the current date.
Maintenance
Mode Description
Menu Item
DEM ZERO ON (factory setting): You can manually perform a fresh air adjust in Measuring Mode by
(pg.101) pressing AIR.
OFF: You cannot manually perform a fresh air adjust in Measuring Mode by pressing
AIR.
AUTOZERO ON: The GX-3R asks if you want to perform a fresh air adjustment at the end of the
(pg.102) startup sequence.
OFF (factory setting): The GX-3R does not ask if you want to perform a fresh air adjust-
ment at the end of the startup sequence.
ID DISP (pg.102) ON: User ID and Station ID screens appear in startup sequence. IDs can be changed in
Display Mode if DISP.SET in User Mode is also set to ON.
OFF (factory setting): User ID and Station ID screens do not appear in startup sequence.
IDs cannot be changed in Display Mode.
ZERO SUP ON (factory setting): Not intended for field adjustment. The suppression values are:
(pg.103) Combustible Gas: 2% LEL
O2: 0.5% volume
H2S: 0.3 ppm
CO: 2 ppm
ZERO.FLWR ON (factory setting): Not intended for field adjustment. Oxygen channel does not support
(pg.103) zero follower functionality.
ZSUP.DISP ON (factory setting): Zero suppression menu item appears in User Mode.
(pg.103) OFF: Zero suppression menu item does not appear in User Mode.
(Zero suppression menu item is always available in Maintenance Mode)
ROM/SUM View the firmware information for the GX-3R’s sensor board, main board, and gas list.
(pg.105)
M.DEFAULT Set all parameters back to their RKI factory settings.
(pg.105)
START (pg.106) Press and release POWER MODE to begin the warmup sequence and enter Measuring
Mode.
M 7:49 M 7:49
0000
BUMP PASSWORD
PASSWORD set to OFF PASSWORD set to ON
5. If PASSWORD is set to ON in Maintenance Mode, a password screen appears. The first
digit flashes. The factory-set password is 8102 but it can be changed as desired.
6. Use AIR to select each password number then press POWER MODE to save it and move
on to the next number. To go back a number, press and hold AIR and POWER MODE
for a few seconds. To reverse the direction of change (ie. from increasing to decreasing
or vice versa):
a. Press and hold AIR.
b. Immediately press POWER MODE and then release both buttons.
7. Continue to Step 6.
8. The GAS CAL menu item displays.
M 7:49
GAS CAL
9 . M at the top of the screen indicates that the GX-3R is in Maintenance Mode.
10 . Use AIR to move through the Maintenance Mode menu items.
POW ER
AIR MO DE
GX-3R
CO/H2 S LEL O2
FRONT
Inlet
GAS TEST
2. Press and release POWER MODE. The current gas readings display. The bottom of the
LCD alternates between “GAS TEST” and “BUZZ OFF”.
M 7:49 M 7:49
CH4 %LEL O2 % CH4 %LEL O2 %
0 20.9 0 20.9
CO ppm H2S ppm CO ppm H2S ppm
0 0.0 0 0.0
GAS TEST BUZZ OFF
3. For toxic gas cylinders (like cylinders containing H2S), it is important to vent the
regulator while installing it onto the cylinder. Venting the regulator during installation
helps prevent air from getting into the cylinder and degrading the gas. Open the regulator
by turning the knob counterclockwise and install it onto the cylinder.
4. The instrument initiates alarm indications except for the buzzer. There is no buzzer
indication in the GAS TEST menu even though the buzzer will sound in the event of a
real gas alarm condition.
5. Turn the regulator knob clockwise to close the regulator.
SEN DATE
2. Press and release POWER MODE. The combustible gas sensor’s replacement date
displays.
M 7:49
19- 2.11
CH4
M 7:49 M 7:49
AIR
19- 2.11 19- 2.11
CH4 CO
AIR AIR
M 7:49 M 7:49
O2 BATTERY
AIR AIR
M 7:49 M 7:49
19- 2.11
H2S ESCAPE
LATCHING
2. Press and release POWER MODE. The current setting flashes.
3. Use AIR to display the desired setting.
4. Press and release POWER MODE to save the setting and return to the LATCHING
menu item.
5. See “Entering Measuring Mode (START)” on page 106 to enter Measuring Mode.
DEM ZERO
2. Press and release POWER MODE. The current setting flashes.
3. Use AIR to display the desired setting.
4. Press and release POWER MODE to save the setting and return to the DEM ZERO
menu item.
5. See “Entering Measuring Mode (START)” on page 106 to enter Measuring Mode.
AUTOZERO
2. Press and release POWER MODE. The current setting flashes.
3. Use AIR to display the desired setting.
4. Press and release POWER MODE to save the setting and return to the AUTOZERO
menu item.
5. See “Entering Measuring Mode (START)” on page 106 to enter Measuring Mode.
ID DISP
2. Press and release POWER MODE. The current setting flashes.
3. Use AIR to display the desired setting.
4. Press and release POWER MODE to save the setting and return to the ID DISP menu
item.
5. See “Entering Measuring Mode (START)” on page 106 to enter Measuring Mode.
Zero Suppression
Sensor
Value
O2 0.5% volume
CO 2 ppm
DATE
18 - 12.20
7:49
PASSWORD
2. Press and release POWER MODE. The current setting flashes.
3. Use AIR to display the desired setting.
4. If you selected OFF, press and release POWER MODE to save the setting and return to
the PASSWORD item in Maintenance Mode.
3000
PASSWORD
6. Use AIR to display a number from 0 to 9.
7. Press and release POWER MODE to enter the selection and advance to the next number.
To go back a number, press and hold AIR and POWER MODE for a few seconds.
8. Repeat Step 6 and Step 7 to select the remaining numbers. When you press and release
POWER MODE to enter the last number, the password is saved and the instrument
returns to the PASSWORD item in Maintenance Mode.
9. See “Entering Measuring Mode (START)” on page 106 to enter Measuring Mode.
ROM / SUM
2. Press and release POWER MODE. The screen cycles through the main board’s ROM/
SUM, the sensor board’s ROM/SUM, and the gas list’s ROM/SUM. The ROM is the top
value and the SUM is the bottom value.
3. Press and release POWER MODE to return to the ROM/SUM menu item in
Maintenance Mode.
4. See “Entering Measuring Mode (START)” on page 106 to enter Measuring Mode.
M.DEFAULT
3. Press and release POWER MODE to perform a default operation. The instrument asks if
you are sure you want to perform a default operation.
4. Press and release POWER MODE to perform a default operation. Press and release AIR
to return to M.DEFAULT menu item in Maintenance Mode.
5. The instrument beeps twice and returns to the M.DEFAULT menu item in Maintenance
Mode.
6. See “Entering Measuring Mode (START)” on page 106 to enter Measuring Mode.
START
2. Press and release POWER MODE. The instrument begins its warmup sequence.
Overview
This appendix describes the GX-3R in Gas Select Mode. The GX-3R is factory-set to suit
most applications. Update settings in Gas Select Mode only if required for your specific
application. A description of the Gas Select Mode items is shown in Table 16 below.
Table 16: Gas Select Mode Menu Items
GAS COMB (pg.109) Turn channels on or off and change target gas for each channel.
SAVE-AP (pg.111) Set the current alarm points as the default alarm points.
MAX SPAN (pg.112) ON: Maximum span screen appears after a successful calibration.
OFF (factory setting): No maximum span screen appears.
CHG LEL (pg.113) STANDARD (factory setting): Apply standard settings for lower explosive
limit’s ppm level.
IEC: Apply IEC standards for the lower explosive limit’s ppm level.
ISO: Apply ISO standards for the lower explosive limit’s ppm level.
WARNING: The GX-3R is not in operation as a gas detector while in Gas Select Mode.
0000
PASSWORD
6. Use AIR to select each password number then press POWER MODE to save it and move
on to the next number. To go back a number, press and hold AIR and POWER MODE
for a few seconds. To reverse the direction of change (ie. from increasing to decreasing
or vice versa):
a. Press and hold AIR.
b. Immediately press POWER MODE and then release both buttons.
7. The GAS COMB menu item displays.
M 7:49
GAS COMB
8. Mat the top of the screen indicates that the GX-3R is in Gas Select Mode.
9. Use AIR to move through the Gas Select Mode menu items.
GAS COMB
2. Press and release POWER MODE. The first channel displays.
M 7:49
CH4 %LEL
---
GAS COMB
---
M 7:49
GAS COMB AIR
AIR CO ppm
M 7:49
---
O2 % GAS COMB
---
AIR
M 7:49
GAS COMB
AIR
M 7:49
ESCAPE
H2S ppm AIR
---
GAS COMB
SELECT
CH4
O2 • O2 (oxygen)
• ---------- (off)
* If CH4_VOL is selected, the CHG LEL item in Gas Select Mode has no effect on operation.
SAVE-AP
2. Press and release POWER MODE. The display cycles through the following screens.
3. Press and release POWER MODE to save the current alarm point settings as the default.
4. The instrument returns to the SAVE-AP menu item.
5. See “Exiting Gas Select Mode (START)” on page 115 to enter Measuring Mode.
MAX SPAN
2. Press and release POWER MODE. The current setting flashes.
3. Use AIR to display the desired setting.
4. Press and release POWER MODE to save the setting and return to the MAX SPAN
menu item.
5. See “Exiting Gas Select Mode (START)” on page 115 to enter Measuring Mode.
STEALTH
2. Press and release POWER MODE. The current STEALTH setting flashes.
3. Use AIR to display the desired setting.
4. Press and release POWER MODE. The current VIB setting flashes.
5. Use AIR to display the desired setting.
6. Press and release POWER MODE to save the setting and return to the STEALTH menu
item.
7. See “Exiting Gas Select Mode (START)” on page 115 to enter Measuring Mode.
NOTE: If CH4_VOL is selected for the combustible gas sensor in the GAS COMB menu
item, the CHG LEL setting has no effect on operation.
The CHG LEL menu item defines what standard the instrument follows in determining the
LEL (lower explosive limit) for the combustible channel’s target gas.
STANDARD: Apply the standard settings for the lower explosive limit’s ppm level.
IEC: Apply the IEC settings (per IEC 60079-20-1 2010[ed1.0]) for the lower explosive limit’s
ppm level.
ISO: Apply the ISO settings (per ISO 10156 2017) for the lower explosive limit’s ppm level.
* Values are actually IEC because no ISO definition exists for these gases.
CHG LEL
2. Press and release POWER MODE. The current setting flashes.
3. Use AIR to display the desired setting.
4. Press and release POWER MODE to save the setting and return to the CHG LEL menu
item will be displayed.
5. See “Exiting Gas Select Mode (START)” on page 115 to enter Measuring Mode.
START
2. Press and release POWER MODE. The instrument begins its warm-up sequence.
All interference response values shown in this appendix are approximate. Response may vary
between sensors.
Chemical Indication
Gas Concentration
Formula Value
Chemical Indication
Gas Concentration
Formula Value
Chemical Indication
Gas Concentration
Formula Value
Chemical Indication
Gas Concentration
Formula Value
Chemical Indication
Gas Concentration
Formula Value
Chemical Indication
Gas Concentration
Formula Value
Chemical Indication
Gas Concentration
Formula Value
Chemical Indication
Gas Concentration
Formula Value
Chemical Indication
Gas Concentration
Formula Value
Chemical Indication
Gas Concentration
Formula Value
RKI Instruments, Inc. warrants the GX-3R sold by us to be free from defects in materials,
workmanship, and performance for a period of three years from the date of shipment from
RKI Instruments, Inc. This includes the instrument and the original sensors. Replacement
parts are warranted for 1 year from the date of their shipment from RKI Instruments, Inc.
except for replacement sensors which are warranted for 3 years. Any parts found defective
within their warranty period will be repaired or replaced, at our option, free of charge. This
warranty does not apply to those items which by their nature are subject to deterioration or
consumption in normal service, and which must be cleaned, repaired, or replaced on a routine
basis. Examples of such items are:
Absorbent cartridges
This warranty covers instruments and parts sold to users only by authorized distributors,
dealers, and representatives as appointed by RKI Instruments, Inc.
We do not assume indemnification for any accident or damage caused by the operation of this
gas monitor and our warranty is limited to replacement of parts or our complete goods.