Biomass and Bioenergy: Justin Heavey

Biomass and Bioenergy
Renewable Energy ∙ Rural Development ∙ Environmental Benefits
Justin Heavey - Senior Research Support Specialist

SUNY College of Environmental Science and Forestry
My Background
Education
• B.S. Environmental Studies (Renewable Energy)
• M.S. Natural Resources Management
Experience
• 2008-2011
 Office of Sustainability at SUNY-ESF (Analyst)
• 2011-2013
 Research Foundation of SUNY (Research Assistant)
• 2013-2015
 Willow Project Research Group (Research Support Specialist)
 NEWBio Project (Extension Staff)
 Office of Sustainability at SUNY-ESF (Fellow)
 Instructor – Environmental and Energy Auditing
Overview
1. Biomass & Bioenergy
2. The Willow Project at SUNY-ESF
3. Willow Production and Management
4. Environmental & Other Benefits

Biomass and Bioenergy
Bioenergy
Energy from the sun stored in plants (biomass)
• Agricultural Crops
– Corn, soybeans, sunflower
• Herbaceous Crops
– Switchgrass, Miscanthus, ag residues
• Woody Biomass
– Fire wood, forest residues
– Short rotation woody crops…
• Poplar, southern pine, shrub willow
(EIA, 2011)
US Energy Use
Renewable Energy=
• 9% of total supply
Biomass/Bioenergy =
• 43% of renewables
• Wood & Biofuels
(EIA, 2011)
Projected Biomass Supply
• Potentially large increase over next 15 years
• Largest percentage from energy crops
• i.e. Shrub willow and others
• 600 Million tons/year (dry) from energy crops alone
(USDOE 2011)
Policy Uncertainty
• 31% of U.S. CO2 emissions
come from power plants
• Federal Clean Power Plan
(Aug. 2015) reduces CO2
power plant emissions by
32% (2005 base) by 2030
• May generate new
interest in biomass, but
the US EPA has not
CO2 reduction plans will be
developed on a state by state defined biomass or if it is
basis. C neutral, low C fuel or
something else.
Impact of Biomass Definitions
• Amount of timberland that could be included as acceptable

biomass is up to 70% lower in the EISA 2007 definition
compared to the Farm Bill
SUNY-ESF Willow Project
Research on shrub willow since 1986
 Breeding
 Yield trials
 Economic analysis
 Harvesting & Logistics
 Sustainability
 Multiple uses & benefits
Commercialization of shrub willow

for biomass energy and alternative applications
Funding and Collaborators
…and many others

Willow Research Trials
Willow Genus (Salix spp.)
Shrub willow
Not tree willows!
Salix purpurea, Salix miyabeana, Salix sachlinensis,

Salix viminalis, Salix eriocephala, Salix caprea... (Salix babylonica)
…and many cultivars of these species
Ecology of Shrub Willow
• Occurs naturally around
rivers, wetlands and other
fresh water ecosystems
• Wide geographic range

including most of New York,
US and Canada
• Hundreds of species world wide - Salix spp.
• Pioneer species adapted to wide range of conditions

Regional History
 Onondaga County was the center of

the U.S. willow basket industry in the
early 1900s
Hubbard, W. 1904.
 ESF initiated willow biomass research
in 1986
Shrub Willow
 5 dry tons/acre/year
 Adaptable to various sites
 Clonal Propagation
 Rapid Growth Rates
 Coppice Ability
 Limited pests & diseases

Forestry Agriculture
•Woody plants •Agricultural lands
•Hardwood biomass •Agricultural machinery
•Perennial species Shrub Willow •Cultivation practices
•Multi-year harvest cycle •Intensive crop management
Bioenergy Crops
Three Years Growth
Site Preparation
Minor Maintenance Harvest Biomass

7 Crop
Planting Cycles
Seven Harvests
Rapid Regrowth
15 dry tons/acre
Coppice (cut-back) each harvest
One Crop Establishment

Mechanized Planting
Unrooted Stem Cuttings
Just Planted
Double-Row Pattern
5,500 plants per acre
75% survival rate
2.5 foot
Row spacing
6 foot Alley Spacing 2 foot

Plant Spacing
Few Weeks After Planting
End of First Growing Season
Coppice
Mid-Summer
Five to ten feet per year
Five to Ten Feet per Year
Large Woody Stems
1 to 2 inch diameter
Mechanized Harvesting
Cut Stools
The Following Spring
Repeat seven times
Biomass Energy Feedstock
Forest Residues/Slash
• Logging byproduct
• Harvest and thinning
• Tree tops and branches
• Non-Merchantable logs
• Woody biomass feedstock

Management Options
Management Options
Management Options
Management Options
Management Options
Multiple Pathways
Biopower Thermal Combined Heat & Power
Co-firing Gasification Biorefinery

Multiple Products
State of the Willow Industry
• 60 - 80 thousand acres in Europe (AEBIOM, 2011)
- Development since 1970’s
- Higher fuel and biomass prices
- More renewable energy mandates and incentives
• Commercial production in US
- Less incentives, lower biomass prices
- Previous (unsuccessful) efforts
- Now 1200 acres established in northern NY
- Dedicated end user, 11 year contracts
- USDA BCAP
- SUNY-ESF, Cornell University, NEWBio
Willow in Northern NY
-About 1200 acres in the ground
-Harvesting about 100 - 200 acres per year
-Delivered to ReEnergy biopower facilities
-Mixed with forest residues
-Renewable electricity
Jefferson
Lewis
Oneida
Willow Production Area ReEnergy Biopower Facility

Biomass Crop Assistance Program
Catalyze commercial adoption & innovation…
 Partial establishment grants
 Land rental payments
 Purchasing contracts
Lasting funding opportunity was 2013

 Possible future funding
 Included in current farm bill
 Successful production and end use in Northern NY
 Project Sponsor – ReEnergy Holdings LLC

ReEnergy Holdings
• ~300 MWs of renewable energy generation
• ~ 300 employees; 5 states
Renewable Energy Facility

Recycling Facility
Headquartered in Latham, NY
ReEnergy Holdings in New York
• 80 employees
• 103 MW of installed capacity, or 738,000 MWh – enough

to serve 96,000 homes
• $24 million in annual fuel purchases
• Support more than 300 indirect jobs, most in the forest

ReEnergy Facilities in NYS
• ReEnergy Black River: 60 MW
• ReEnergy Lyonsdale: 22 MW
• ReEnergy Chateaugay: 21 MW
ReEnergy Biopower
• Large demand for woody feedstocks
• Primarily forest residues
• Recent contract with Fort Drum Army Base
• 100% renewable electricity for next 20 years
Fuel Supply Program
• End-market for BCAP Shrub Willow
• Equipment Leasing Program

o ReEnergy launched a program allowing loggers
to gain access to state-of-the-art equipment
and secure long-term agreements to provide
fuel to ReEnergy
• SFI Certification
o First company solely devoted to electricity
production to be certified by SFI
o Commitment to use best management practices
and protect forest health
Commercial Willow Feedstock
• Over 5,900 tons of willow delivered to Lyonsdale and
Black River facilities 2013-2015
• Willow found to be suitable fuel in terms of moisture and

ash content, now incorporated directly with other
feedstocks upon delivery.
• Current willow plantings are planned to be harvested

about 350-400 acres per year.
• This will produce roughly

8,000-9,000 green tons of
feedstock annually
Willow Chip Quality
Monitoring commercial willow chip quality since 2012…
(Eisenbies et al. 2014, Conable et al. 2014, Heavey et al. 2015)
Quality characteristics that meet or exceed end user

specifications with low variability
Suitable for mixing with forest residue chips for

biopower
Specifically….
Moisture: 43% ± 2%
Ash: 3% ± 0.5%
Energy: 8200-8300 btu/lb
EcoWillow Model
• Cash flow model • User-friendly & customizable
• Willow biomass crops • Recently updated using..

• Commercial operations
• Latest research studies
• All phases of production • Example production scenarios
Download at:
www.esf.edu/willow
Economics of Production
Base Case Scenario 2014
• Conservative estimates of profitability
• 22-year life cycle of the planting including tear-out
• Does not include best BCAP incentives or best practice targets
Model Outputs
• Break-even scenario
• Payback is entire life cycle
of project
Base Case Scenario + BCAP Incentives
• 2014 base case assumptions and 2015 BCAP funding
Model Outputs
• Positive NPV
• IRR 10%
• Payback…
o 10 years after planting
o Third Harvest
• All-in costs about $25/ton

Improved Base Case + BCAP Incentives
• Adds current BCAP incentives and best practice targets to base
case
Model Outputs
• Positive NPV
• IRR 20%
• Payback
o 7 years after planting
o Second harvest
• All-in costs about $20/ton

Environmental Benefits
…is renewable enough?

Marginal and Idle Lands
Can be grown on lower quality soils
Idle land - Not profitable for ag in current markets
1 million acres in NYS - poorly drained, wet soils
 Tap underutilized resource
 Rural development
 Productive ecosystems
 Not compete with food/feed

Carbon Neutral Lifecycle
 Net-zero GHG emissions (Caputo et al. 2014)
 Does not contribute to climate change
 CO2 sequestered above- and belowground
 Offsets +100% of emissions
 All phases of lifecycle

• Power plant construction
Energy Return on Investment
It Takes Energy to Make Energy!
Willow Energy Return

• Between 15:1 and 45:1
(Caputo et al. 2014)

Other Renewable Sources
• Wind ~20:1
• Solar PV ~10:1
• Corn Ethanol ~2:1 or less

Wildlife
 Willow increases habitat & biodiversity
(Campbel et al. 2012)
 Birds and small mammals
 Bees and pollinators
 Beneficial soil organisms
 Deer, turkeys, other game

Bioremediation
Plants do work of machines & industrial processes….
 Water filtration
 Soil remediation
 Landfill caps
 Pollution control
Same traits as bioenergy..

 High growth rate
 Coppice ability
 Fibrous root system
 Stress tolerances
Numerous Benefits
1. Alternative landfill cap - cheaper and more effective
2. Produces bioenergy from willow stems
3. Protects local watershed and ecosystems
4. Documented increase in wildlife and biodiversity
5. Recreation opportunities - nature trails, bird watching, etc
Willow systems can produce multiple-benefits…
For comprehensive sustainability

Other Environmental Benefits
Low Impact…
• Natural weed control (Heavey & Volk 2014)
– limits the need for herbicides once crop is established
• Disease and pest resistance (Abrahamson et al. 2010)

– limits the need for pesticides
• Low nutrient requirement, high nutrient cycling

– limits need for fertilizers (energy/GHG/cost intensive)
– (Quaye et al. 2014, Hang et al. 2014)
• Perennial cover and root system (Kloster, 2014)

– Limits soil erosion and nutrient loading dramatically compared
to annual crops
Jobs and Rural Development
Previous estimates (NYSERDA 2010, Proakis et al. 1999)…
10,000 acres of bioenery crops…
~40 - 50 direct jobs
~20 - 30 indirect/induced jobs
– Biomass production, transport and end-use
Other Multifunctional Systems
Living Snow Fences Stream Bank Stabilization
Municipal/Organic Wastes Landscape/Ornamental

Careers in Bioenergy
• Researcher
• Educator
• Extension
• Producer
• End User
• Entrepreneur
• Manager
• Technician
• Policy Maker
Summary
 Bioenergy is an important
source of renewable energy
 Shrub willow is an ideal

biomass feedstock
 Economics can be favorable
 More than just energy
 Rural development and careers
 Environmental benefits
Thank You!
Justin Heavey
ESF Willow Project
www.esf.edu/willow
jpheavey@esf.edu

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Biomass and Bioenergy

Renewable Energy ∙ Rural Development ∙ Environmental Benefits

Justin Heavey - Senior Research Support Specialist

2. The Willow Project at SUNY-ESF

3. Willow Production and Management

4. Environmental & Other Benefits

• Amount of timberland that could be included as acceptable

Commercialization of shrub willow

…and many others

Salix purpurea, Salix miyabeana, Salix sachlinensis,

• Wide geographic range

• Hundreds of species world wide - Salix spp.

• Pioneer species adapted to wide range of conditions

 Onondaga County was the center of

 Adaptable to various sites

 Rapid Growth Rates

 Limited pests & diseases

Minor Maintenance Harvest Biomass

One Crop Establishment

6 foot Alley Spacing 2 foot

• Harvest and thinning

• Tree tops and branches

• Woody biomass feedstock

Co-firing Gasification Biorefinery

-Harvesting about 100 - 200 acres per year

-Delivered to ReEnergy biopower facilities

-Mixed with forest residues

Willow Production Area ReEnergy Biopower Facility

Lasting funding opportunity was 2013

 Successful production and end use in Northern NY

 Project Sponsor – ReEnergy Holdings LLC

Renewable Energy Facility

• 103 MW of installed capacity, or 738,000 MWh – enough

• $24 million in annual fuel purchases

• Support more than 300 indirect jobs, most in the forest

• End-market for BCAP Shrub Willow

• Equipment Leasing Program

• Willow found to be suitable fuel in terms of moisture and

• Current willow plantings are planned to be harvested

• This will produce roughly

Quality characteristics that meet or exceed end user

Suitable for mixing with forest residue chips for

• Willow biomass crops • Recently updated using..

• All-in costs about $25/ton

• All-in costs about $20/ton

…is renewable enough?

 Not compete with food/feed

 Does not contribute to climate change

 CO2 sequestered above- and belowground

 Offsets +100% of emissions

 All phases of lifecycle

Willow Energy Return

(Caputo et al. 2014)

• Corn Ethanol ~2:1 or less

 Birds and small mammals

 Bees and pollinators

 Beneficial soil organisms

 Deer, turkeys, other game

Same traits as bioenergy..