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    Static Analysis of Hydraulic Cylinder: 430/210 X 3300 Stroke

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    brahma
    This document summarizes the static analysis of a hydraulic cylinder with a 430/210 x 3300 mm stroke. It analyzes the piston rod connection based on given material properties and load conditions. Calculations are provided for shear stress, seating stress, and tensile stress to verify they are below permissible limits based on the weakest material yield strength. The analysis considers load factor, engaged thread length, and effective diameters to accurately model the stressed areas.

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    Static Analysis of Hydraulic Cylinder: 430/210 X 3300 Stroke

    Uploaded by

    brahma
    52 views3 pages
    This document summarizes the static analysis of a hydraulic cylinder with a 430/210 x 3300 mm stroke. It analyzes the piston rod connection based on given material properties and load conditions. Calculations are provided for shear stress, seating stress, and tensile stress to verify they are below permissible limits based on the weakest material yield strength. The analysis considers load factor, engaged thread length, and effective diameters to accurately model the stressed areas.

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    This document summarizes the static analysis of a hydraulic cylinder with a 430/210 x 3300 mm stroke. It analyzes the piston rod connection based on given material properties and load conditions. Calculations are provided for shear stress, seating stress, and tensile stress to verify they are below permissible limits based on the weakest material yield strength. The analysis considers load factor, engaged thread length, and effective diameters to accurately model the stressed areas.

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    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    52 views3 pages

    Static Analysis of Hydraulic Cylinder: 430/210 X 3300 Stroke

    Uploaded by

    brahma
    This document summarizes the static analysis of a hydraulic cylinder with a 430/210 x 3300 mm stroke. It analyzes the piston rod connection based on given material properties and load conditions. Calculations are provided for shear stress, seating stress, and tensile stress to verify they are below permissible limits based on the weakest material yield strength. The analysis considers load factor, engaged thread length, and effective diameters to accurately model the stressed areas.

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    Static Analysis of Hydraulic Cylinder

    430/210 x 3300 Stroke


    10 Thread connection (EN 14359:2011-04)

    10.1 Piston Rod - piston

    10.1.1 Boundary conditions

    Effective Pressure Peff = 200 bar Peff= 200 bar

    Effective Cylinder Tube Diameter Dt,Eff = 430 mm Dt,Eff =430 mm

    Effective Piston Rod Diameter Dr,Eff = 197 mm Dr,Eff = 197 mm

    Effective Load Force Feff = 2.294.792 N

    Material Piston Rod = X17crni16-2

    Yield Strength Piston Rod Re,1 = 700 N/Mm²

    Material Piston = 42crmo4+Qt

    Nut Material = =20cr13

    Yield Strength Piston Re,2 = 650N/Mm² Re,2 =490 N/Mm²

    Safety Against Re Ym,Re = 4,00 Ym,Re = 4,00

    Max. Permissible stress σper = (650/4) = 163 N/mm² σper = (490/4)122.5 N/mm²

    relates to weakest yield

    strength

    max. permissible shear stress σper,sh = 163X0.8 = 130-98 N/mm² σper,sh = 122.5X0.8 = 98 N/mm²

    (0,8 * σper) (0,8 * σ per)

    load factor YF = 1,00 YF = 1,00

    Thread

    Type M190 x 6 M150 x 6

    Nominal Diameter D = 190mm D =150mm

    Pitch P = 6 mm P = 6 mm

    Engagement Length L = 176mm L = 120mm

    Bearing Engagement Length Le = 176 mm Le = 120mm

    Number Of Bearing Threads nb = 29mm nb = 20mm

    Core Diameter D1 = 183.5mm D1 = 144.87mm

    Core Diameter D2 = 186.1mm D2 = 146.9mm


    10.1.2 Shear stress σSh

    σ'Sh = (5.5-31)

    This formular will be modified as follows to better fit technical conditions:


    1. The effective piston-rod diameter Dr,eff is introduced to be subtracted from the effective cylinder-tube diameter
    to describe more accurate the area which is objected to pressure.
    2. Load factor YF is introduced to respect different load cases preset by customer.
    3. Bearing engagement length Le is introduced, to respect the fact that not all threads are
    bearing with rising number of threads.

    σSh

    X17crni16-2 20cr13

    σSh = 1 X (4302-1972)X20 σSh = 1 X (4302-1972)X20


    1 X 176X186.1 1 X 120X146.9

    σSh = 44.6 N/mm² ≤ σper,sh = 130 N/mm² σSh = 82.9 N/mm² ≤ σper,sh = 98 N/mm²

    10.1.3 Seating stress σS

    σ'S = (5.5-33)

    This formular will be modified as follows to better fit technical conditions:


    1. The effective piston-rod diameter Dr,eff is introduced to be subtracted from the effective
    cylinder-tube diameter to describe more accurate the area which is objected to pressure.
    2. Load factor YF is introduced to respect different load cases preset by customer.
    3. Bearing engagement length Le is introduced, to respect the fact that not all threads are
    bearing with rising number of threads.

    σS =

    σS = 1 X (4302-1972)X20X6 σS = 1 X (4302-1972)X20X6
    176X(1902-183.52) 120X(150 2-144.872)
    σS = 41.1 N/mm² ≤ σper = 163 N/mm² σS = 96.6 N/mm² ≤ σper = 122.5 N/mm²

    10.1.4 Tensile stress σt at minimum cross section

    Min. Diameter Of Piston Rod Dr,min = 186mm Dr,min = 146.9mm

    Mm Boring Diameter Of Piston Rod Dr,b = 0 mm Dr,b = 0 mm

    Min. Cross-Sectinal Area Ar,min = ( π/4 XD2 )27172 mm2 Ar,min =16948.6 mm2

    Safety Against Y M,Re,1 = 3.00 YM,Re,1 = 3.00

    σ't = ( Feff / Ar,min )

    σ't = 2296034 σ't = 2296034


    27172 16948.6

    σ't = 84.5 N/mm² ≤ σper = 233 N/mm² Lσ't = 135.5 N/mm² ≤ σper = 175.6 N/mm²

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