CONTENTS

saue Genuine Parts

Original
Ersatzteile

Series 40

M25 - Axial Piston

Pump
Service Parts Manual

BLN-2-41693 September, 1996

 CONTENTS

Series 40
saueContents Genuine Parts
M25 Pumps
BLN-2-41693
Original
Ersatzteile September, 1996
Unit and Service Parts Identification ............................................................................................................... 3-4
Order Code .........................................................................................................................................................5
Swashplate ..................................................................................................................................................... 6-7
Rotation .......................................................................................................................................................... 6-7
Control ............................................................................................................................................................ 6-7
Shaft ............................................................................................................................................................... 8-9
Seal Group ..................................................................................................................................................... 8-9
Charge Relief Setting ..................................................................................................................................10-11
System Pressure Protection ........................................................................................................................ 10-11
Control Handle Position .............................................................................................................................. 12-13
Control Orifice ............................................................................................................................................. 12-13
Auxiliary Mounting Flange .......................................................................................................................... 12-13
Special Hardware ....................................................................................................................................... 12-13
SB-9410 ...................................................................................................................................................... 14-15

Copyright 1996 Sauer-Sundstrand. All rights reserved.

Contents subject to change. Information contained herein should be confirmed before placing orders.
2 in U.S.A.
Printed
 CONTENTS

Series 40
M25 Pumps
saue Genuine Parts BLN-2-41693
Original
Ersatzteile September, 1996

Service Parts Identification

The following information and procedure is used to identify the module group, item number, manufactured date,
part number, and part name of the parts included in the Series 40 M25 pumps.

The parts listed include all parts which may be used when performing either "Minor Repairs", "Major Repairs", or
"Conversions" on the M25 pumps.

- Nameplate -

Each pump will have a nameplate affixed to the housing. The

name plate will include the following information.
saue
Model Code Ames, Iowa, U.S.A. Neumünster, Germany
Model Code Typ
The Sauer-Sundstrand model code completely defines the
specific unit and must be used when ordering the complete unit MPV025C B A A R A
for the first time or for ordering parts to service the product. R NN A A BLL DR A
FF A CNN
Model Number Model No. Ident Nr
The Sauer-Sundstrand model number is used by the factory in M25-2001
manufacturing. On repeat orders, a complete unit can also be A – 92 – 26 – 12345
ordered by the model mumber. Serial No. Fabr Nr
MADE IN U.S.A.

Serial Number
The Sauer-Sundstrand serial number is used to identify the
saue
manufacturing location, manufacturing date and the unit se-
Ames, Iowa, U.S.A. Neumünster, Germany
quence in the build. The serial number is also used to identify Model Code Typ
the unit's warranty time period. MPV025C B A A R A
Identification Number
R NN A A BLL DR A
Pumps manufactured in Germany will have an identification FF A CNN
Model No. Ident Nr
number instead of a model number.
123456
N – 92 – 26 – 12345
Serial No. Fabr Nr
The letter code indicates the location of original manufacture MADE IN GERMANY

(assembly). "A" indicates the unit was originally assembled

in Ames, Iowa, USA. "N" indicates the unit was originally
assembled in Neumünster, Germany.

The first number (2 digits) indicates the year of manufacture.

("92" would indicate the unit was manufactured in 1992)

The second number (2 digits) indicates the calender week of

manufacture.

The third number (5 digits) is a sequential number used to

identify a specific unit.

3
 CONTENTS

Series 40
M25 Pumps
saue Genuine Parts BLN-2-41693
Original
Ersatzteile September, 1996

Date Code

The date code is defined as the year and week of manufacture. The same item number may list more than one
part number. This indicates that there is more than one configuration for that item number. You will see that there
are different date codes for the different part numbers. Find the date code of your unit via the nameplate to
determine which service part number you need to order.

EXAMPLE: The service part desired is ItemC01.

Order Date Code Qty. per

Code Item Begin → End Part Number Description Model/Kit
B C01 96-21 → 4250102 Swashplate 1
" 92-07 → 96-20 4510126 Swashplate kit (SB-9610) 1

All units using this order code with a date code of 92-07 and up to and including 96-20 must use part number
“4510126”. All units with a date code of 96-21 and up must use part number “4250102”.

Service Bulletins

A Service Bulletin Number (SB- _ _ _ _) may follow the “Description” of the part you desire. You must read that
Service Bulletin prior to ordering that part. A copy of each of these Service Bulletins, as of the print date of this
bulletin, are included at the end of this manual. Service Bulletins contain more detailed information such as
interchangeability, what additional parts are involved, etc. It is suggested that you add additional Service Bulletins
to this manual as you receive them.

Procedure to Identify a Given Part/Part Number

General
The modular design of M25 units results in a simplified Service Parts List and Part Identification Procedure.

The same item numbers are used for same part description on all units within a product type. (Example: The
cylinder block kit - Item Number B22 has the same item number on all pumps.)

A part number that has another number following it in parentheses is done to make this a world wide Service
Parts Manual. The first number is sold in Germany. The number in parentheses is sold in the United States.
(Example: 5000093 (9008000-0132), Customers would order 9008000-0132 if ordering the part in the United
States.)
Example of a Part Identification

The nameplate on an M25 pump has an Order Code of MPV025C B A A R A R NN A A BLL DR A FF A CNN. Use
the following procedures to determine the part number of the shaft used on this pump.

1) Referring to the input shaft module, in the Order Code (see page 5), the input shaft option for this unit is
identified by the code “A” (MPV025C B A A R A R NN A A BLL DR A FF A CNN)
2) Referring to the Service Parts List, find the shaft group. Next find the order code that relates to this unit, which
is “A”. The shaft is found to be item E01A and part number 4250001.

4
 CONTENTS

Series 40
M25 Pumps
saue Genuine Parts BLN-2-41693
Original
Ersatzteile September, 1996

Order Code

Displacement C D E F G H J K L M N P R S T
MP V 025 C B A A R A R NN A A BLL DR A FF A CNN
Product Type

C: Swashplate

D: Seal Group

E: Shaft

F: Rotation

G: Charge Pump Displacement

H: Charge Pressure Relief Valve Setting

J: Filtration

K: Displacement

L: Bypass Valve

M: System Pressure Protection

N: Control

P: Control Handle Position

R: Control Orifice

S: Auxiliary Mounting Flange

T: Special Hardware

5
 CONTENTS

Series 40
M25 Pumps
saue Genuine Parts BLN-2-41693
Original
Ersatzteile September, 1996

N09
N10 N07
N09
N10 N07
N06
N05 B51
C02
B51 B01

C02
C01 N07
N08
B21
C02
B32
B36 N10
N07
C02 N08
B25 N05
B25 N06
F01
B22 N10
B26 Swashplate and covers
B28 shown controlled on right.
F02

Enlarged Bold type item numbers

are recommended parts to be
stocked for servicing

6
 CONTENTS

Series 40
M25 Pumps
saue Genuine Parts BLN-2-41693
Original
Ersatzteile September, 1996

M25 Variable Displacement Pump

Order Date Code Qty. per

Code Item Begin → End Part Number Description Model/Kit
B01 92-07 → 4250035 Housing 1
B21 92-07 → 3103218 Thrust plate 1
B22 92-07 → 4250062 Cylinder block kit (SB-9410) 1
B25 92-07 → 5000073 (9009625-0106) Washer 2
B26 92-07 → 3103199 Cylinder block spring 1
B28 92-07 → 9006250-0131 Retaining ring 1
B32 92-07 → 4510030 Piston assembly (SB-9410) 9
B36 92-07 → 3103197 Slipper retainer 1
B51 92-07 → 326231 (9008000-0117) Lip seal 1
F02 92-07 → 016220 (9004800-1908) Pin 1
N07 92-07 → 5000096 (9004300-1460) O-ring 2
N08 92-07 → 4250027 Trunnion cover 1
N09 92-07 → 4250025 Trunnion cover 1
N10 92-07 → 5000039 (9007276-0135) Screw 8

Swashplate
B C01 96-21 → 4250102 Swashplate 1
" 92-07 → 96-20 4510126 Swashplate (SB-9610) 1
C02 96-21 → 4800470 Tapered roller bearing 2
" 92-07 → 96-20 508996 (9001415-0006) Tapered roller bearing (SB-9610) 2
N05 92-07 → 96-20 4510026 Trunnion shim kit (SB-9610) 2
N06 92-07 → 96-20 4250043 Spacer (SB-9610) 2

Rotation
L F01 92-07 → 4250044 Valve plate, LH 1
R F01 92-07 → 4250031 Valve plate, RH 1
W F01 92-07 → 4250064 Valve plate, RH quiet 1
Y F01 92-07 → 4250076 Valve plate, LH quiet 1

Control
DL Controlled on Left side

DR Controlled on Right side

Bold Items indicate recommended parts to be stocked for servicing

7
 CONTENTS

Series 40
M25 Pumps
saue Genuine Parts BLN-2-41693
Original
Ersatzteile September, 1996

E02Y

E04
E08
E06
E07

E01Y E05 B02

B45A
B45

E01A

B45A

B45

Enlarged Bold type item numbers

are recommended parts to be
stocked for servicing

8
 CONTENTS

Series 40
M25 Pumps
saue Genuine Parts BLN-2-41693
Original
Ersatzteile September, 1996

M25 Variable Displacement Pump

Order Date Code Qty. per

Code Item Begin → End Part Number Description Model/Kit
B45 92-07 → 001537 (9005100-8700) Plug 2
B45A 92-07 → 001149 (9004201-6200) O-ring 2
E04 92-07 → 374447 (9001310-0008) Ball bearing 1
E05 92-07 → 5000095 (9006300-0094) Retaining ring 1
E06 92-07 → 505536 (9004100-0350) O-ring 1
E07 92-07 → 4250002 Seal carrier 1
E08 92-07 → 5000097 (9006200-0256) Retaining ring 1

Seal Group
A B02 92-07 → 5000093 (9008000-0132) Lip seal 1

Shaft
A E01A 92-07 → 4250001 Shaft, 13 tooth spline 1

Y E01Y 92-07 → 4250013 Shaft, straight keyed 1

E02Y 92-07 → 5000158 (9003261-2524) Key 1

Bold Items indicate recommended parts to be stocked for servicing

9
 CONTENTS

Series 40
M25 Pumps
saue Genuine Parts BLN-2-41693
Original
Ersatzteile September, 1996

M20

M023
M023 M022
B43
M022
B43A

M20

B43
B43A B43A
B43
M022
M023

M022
M023 M10
H08

H06 H07

H01 H14 M10

Enlarged Bold type item numbers

are recommended parts to be
stocked for servicing

10
 CONTENTS

Series 40
M25 Pumps
saue Genuine Parts BLN-2-41693
Original
Ersatzteile September, 1996

M25 Variable Displacement Pump

Order Date Code Qty. per

Code Item Begin → End Part Number Description Model/Kit
B43 92-07 → 001511 (9005100-4400) Plug 3
B43A 92-07 → 001123 (9004201-2500) O-ring 3
H01 92-35 → 4800308 Plug assembly 1
H06 92-35 → 4510027 Shim kit 1
H08 92-35 → 4800134 Charge relief poppet 1
H14 92-35 → 001149 (9004201-6200) O-ring 1
M022 92-07 → 001131 (9004201-5000) O-ring 2
M023 92-07 → 504080 (9004100-2110) O-ring 2

Charge Relief Valve Setting

E H07 92-35 → 4800176 Spring - 11 bar/160 psi 1
F H07 92-35 → 4800149 Spring - 7.5 bar/110 psi 1
G H07 92-35 → 4800176 Spring - 14 bar/200 psi 1
M H07 92-35 → 4800176 Spring - 28.3 bar/410 psi 1
N H07 92-35 → 4800149 Spring - 9.0 bar/130 psi 1
R H07 92-35 → 4800149 Spring - 6.2 bar/90 psi 1

System Pressure Protection (SB-9614)

AAA M10 92-07 → 4350634 Check valve poppet assembly 1
M20 92-07 → 4350634 Check valve poppet assembly 1
BBB M10 92-07 → 4350643 SCR valve, 175 bar/2538 psi 1
M20 92-07 → 4350643 SCR valve, 175 bar/2538 psi 1
BDD M10 92-07 → 4350641 SCR valve, 210 bar/3045 psi 1
M20 92-07 → 4350641 SCR valve, 210 bar/3045 psi 1
BEE M10 92-07 → 4350640 SCR valve, 230 bar/3335 psi 1
M20 92-07 → 4350640 SCR valve, 230 bar/3335 psi 1
BFF M10 92-07 → 4350639 SCR valve, 250 bar/3625 psi 1
M20 92-07 → 4350639 SCR valve, 250 bar/3625 psi 1
BGF M10 92-07 → 4350638 SCR valve, 280 bar/4060 psi 1
M20 92-07 → 4350639 SCR valve, 250 bar/3625 psi 1
BGG M10 92-07 → 4350638 SCR valve, 280 bar/4060 psi 1
M20 92-07 → 4350638 SCR valve, 280 bar/4060 psi 1
BJJ M10 92-07 → 4350636 SCR valve, 345 bar/5000 psi 1
M20 92-07 → 4350636 SCR valve, 345 bar/5000 psi 1
BLL M10 92-07 → 4350646 SCR valve, 415 bar/6020 psi 1
M20 92-07 → 4350646 SCR valve, 415 bar/6020 psi 1
BMM M10 92-07 → 4350635 SCR valve, 140 bar/2030 psi 1
M20 92-07 → 4350635 SCR valve, 140 bar/2030 psi 1
Bold Items indicate recommended parts to be stocked for servicing

11
 CONTENTS

Series 40
M25 Pumps
saue Genuine Parts BLN-2-41693
Original
Ersatzteile September, 1996

B50
B53

B50

B52

B37 B40

J01

B40

B38
S13

S12

S16
S14

S15

Enlarged Bold type item numbers

are recommended parts to be
stocked for servicing

12
 CONTENTS

Series 40
M25 Pumps
saue Genuine Parts BLN-2-41693
Original
Ersatzteile September, 1996

M25 Variable Displacement Pump

Order Date Code Qty. per

Code Item Begin → End Part Number Description Model/Kit
B37 92-07 → 4250003 End cap gasket 1
B38 92-07 → 5000046 Needle bearing 1
B40 92-07 → 001289 (9004800-3708) Pin 2
B50 92-07 → 9007200-4448 Screw 4
B52 92-07 → 002337 (9009611-4778) Washer 3
B53 92-07 → 9800999 Lifting bracket 1
S14 92-07 → 4800482 'A' pad seal 1
S15 92-07 → 4460586 Cover plate 1
S16 92-07 → 049874 (9007200-3716) Screw 2

Control Handle Position

A Not Applicable

Control Orifice
FF None

Auxiliary Mounting Flange

A S12 92-07 → 509149 (9004700-1222) Pin 1

S13 92-07 → 4250060 Coupling, 9 tooth 1

D S13 92-07 → 4250056 Coupling, 11 tooth 1

Special Hardware
CNN J01 92-07 → 96-20 4250085 End cap 1

NNN J01 96-20 → 4250085 End cap 1

Overhaul Seal Kit

92-07 → 45100151 Overhaul seal kit 1
B02 92-07 → 5000093 (9008000-0132) Lip seal 1
B37 92-07 → 4250003 End cap gasket 1
B43A 92-07 → 001123 (9004201-2500) O-ring 3
B45A 92-07 → 001149 (9004201-6200) O-ring 2
B51 92-07 → 326231 (9008000-0117) Lip seal 1
E06 92-07 → 505536 (9004100-0350) O-ring 1
H14 92-07 → 001149 (9004201-6200) O-ring 1
M022 92-07 → 001131 (9004201-5000) O-ring 2
M023 92-07 → 504080 (9004100-2110) O-ring 2
N07 92-07 → 5000096 (9004300-1460) O-ring 2
S14 92-07 → 4800482 'A' pad seal 1

Bold Items indicate recommended parts to be stocked for servicing 13

 CONTENTS

Series 40
M25 Pumps
saue Genuine Parts BLN-2-41693
Original
Ersatzteile September, 1996

Service Bulletin SB-9410

PRODUCTS AFFECTED: Series 40 - M25 Variable Pumps, Tandem
Pumps, and Fixed Motors
SUBJECT: Part Number Reduction

DESCRIPTION:
All cylinder block kits used in the M25 product line will be commonized to a single part
number. A lapped slipper will now replace the non-lapped slipper on the piston as-
sembly.

14
 CONTENTS

Series 40
M25 Pumps
saue Genuine Parts BLN-2-41693
Original
Ersatzteile September, 1996

Service Bulletin SB-9410

MODELS AFFECTED:
All M25-2xxx Pumps, M91-25xx Tandem Pumps, and M25-3xxx Fixed Motors.

SERIAL NUMBERS AFFECTED:

94-22 and beyond

PART NUMBERS AFFECTED:

Old Cylinder New Cylinder Old Piston New Piston

Block P/N Block P/N Assembly P/N Assembly P/N
3103200 4250062 9510651 4510030
4250021 4250062 9510651 4510030

PARTS DISPOSITION:
Not Applicable
X Interchangeable
Non-Interchangeable
Use Parts in Stock
Scrap Used Parts
Return New Parts for Credit
Order Replacement Parts
Rework Parts in Stock
Revise Existing Part Orders
Scrap New Parts and Supply for Credit
DISTRIBUTION:
X All Product Related Sauer-Sundstrand Distributors
X All Product Related OEM's
X All ASCs
X Non-Restricted Distribution
15
 CONTENTS

saue
Hydraulic Power Systems
SAUER-SUNDSTRAND Hydraulic Power Systems - Market Leaders Worldwide
SAUER-SUNDSTRAND is a world leader in the design and SAUER-SUNDSTRAND specializes in integrating a full
manufacture of Hydraulic Power Systems. Research and range of system components to provide vehicle designers
development resources in both North America and Europe with the most advanced total-design system.
enable SAUER-SUNDSTRAND to offer a wide range of
design solutions utilizing hydraulic power system SAUER-SUNDSTRAND is Your World Source for
technology. Controlled Hydraulic Power Systems.

Heavy Duty Axial Piston Heavy Duty Bent Axis Cartridge Motors/
Pumps and Motors Variable Motors Compact Wheel Drives

Medium Duty Axial Piston Microcontrollers and Hydrostatic Transmission

Pumps and Motors Electrohydraulic Controls Packages

Open Circuit Axial Piston Pumps Gear Pumps and Motors Genuine Service Parts

Worldwide Service Support

SAUER-SUNDSTRAND provides comprehensive worldwide service for its

products through an extensive network of Authorized Service Centers
strategically located in all parts of the world.

Look to SAUER-SUNDSTRAND for the best in WORLDWIDE SERVICE.

Genuine Parts
Original
Ersatzteile

SAUER-SUNDSTRAND COMPANY SAUER-SUNDSTRAND GMBH & CO.

2800 East 13th Street Postfach 2460 • D-24531 Neumünster
saue Ames IA 50010 • U.S.A.
Phone: (515) 239-6000 • FAX: (515) 239-6318
Krokamp 35 • D-24539 Neumünster • Germany
Phone: (04321) 871-0 • Fax: (04321) 871122
BLN-2-41693 • September, 1996