The very latest drive technology

for the world of tomorrow

Electromagnetic brakes and clutches for
accelerating, braking, positioning, holding and securing
 Industrial Drive Systems
The world of Kendrion Industrial Drive Systems
Kendrion – The brake experts
As a solution provider, Kendrion develops, produces and markets innovative and high-quality electromagnetic
and mechatronic systems and components for industrial and automotive applications. Kendrion is very
serious about its commitment to addressing the technical challenges of the future. Which is why the
responsible use of resources along the entire value chain, and trustworthy business practices, are deeply
ingrained in our corporate culture.

The right brakes for every situation in Aerzen (Germany), China, the UK and Italy, as well as
The Industrial Drive Systems business unit develops and numerous sales partners all over the world.
produces electromagnetic brakes and clutches for industrial
drive engineering. They are used for the accelerating, braking, Tradition and progress
positioning, holding and securing of movable drive components It was the long-established BINDER brand that laid the
and loads. The areas of application for our brakes and clutches foundations for the successful development of Industrial Drive
are primarily in robotics, automatic control engineering, and Systems. Wilhelm Binder founded his company in 1911, and
machine tool and production machinery, as well as in medical during the early 1920s he began developing and manufacturing
technology and material handling. The multitude of applications electromagnetic components. In 1997, the business was taken
causes wide differences in the specifications of, for example, over by Dutch group Schuttersveld N.V., today Kendrion N.V.
torque, sliding speed and braking energy. Kendrion has the  
necessary process know-how and product portfolio to meet The former magneta GmbH & Co. KG has been part of the
these requirements. Kendrion Group since 2010. Now known as Kendrion (Aerzen)
GmbH, this innovative company continues to develop and
‘Servo Line’, our newly designed spring-applied brake for servo produce electromagnetic clutches and brakes at its site in
motors, completes our product portfolio, enabling us to provide Aerzen, along with magnetic particle clutches and brakes.
the ideal solution for any application.

Worldwide availability Kendrion – We magnetise the world!

Industrial Drive Systems has its headquarters in Villingen within
Germany’s Black Forest region. However, the business unit
can also rely on additional production sites and subsidiaries www.kendrion-ids.com

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The world of Kendrion Industrial Drive Systems

Branches and applications

Automation and robotics Medical Transport

Safety and comfort Renewable energy Mechanical engineering

Entertainment and leisure Potentially explosive areas Customer-specific applications

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 High power density and dynamics

Permanent magnet brakes

The smallest permanent
magnet brake in the world
Permanent magnet brakes impress primarily due to their
compact dimensions and their comparatively low weight. The ... at 14 mm, its diameter is smaller
torque achievable in the space available is twice as great as than that of a one cent coin and
that which is typically achievable from spring-applied brakes, it can fit into the smallest electro
thanks to the high power density of the permanent magnets. motors.

Furthermore, permanent magnet brakes are free from backlash

and wear due to their design principle. Permanent magnet
brakes are therefore ideally suited for servomotor applications,
for example, in material handling and robotics.

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 Classic High Torque
permanent magnet brakes permanent magnet brakes

Series PM Line High Torque

Types 86 611..H00 86 611..P00

86 621..H00 86 611..K00
14.120

Design type Permanent magnet single-face Permanent magnet single-face

brakes brakes
■■ Electromagnetic opening ■■ Electromagnetic opening

■■ Holding brakes ■■ Holding brakes

Application examples ■■ Servomotors ■■ Servomotors

■■ Zero-backlash drives ■■ Zero-backlash drives
■■ Automation and robotics ■■ Automation and robotics
■■ Optics and medical technology ■■ Optics and medical technology
■■ Wind energy

Torque range M4: 0.01 Nm to 120 Nm M4: 0.4 Nm to 300 Nm

Electrical connection 24 VDC 24 VDC

(Standard nominal voltage)

Protection class IP 00 IP 00

Special properties ■■ Backlash-free torque transmission ■■ Same standard properties as PM

■■ Residual torque-free ventilation Line
independent of mounting position ■■ Higher torque at the same
■■ Ambient temperature -5°C to construction size in comparison to
+120°C the PM Line
■■ Wear-free axial movement of the ■■ High degree of consistency of
armature torque over the entire life cycle
■■ Expanded usage temperature
range from -40°C up to +120°C

Options and accessories ■■ Armature variant ■■ Armature variant

■■ Bridge rectifier ■■ Bridge rectifier
■■ Special designs ■■ Special designs

Approvals / Certificates CE CE

Comments – –

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 High permitted braking energy and good resistance to wear

Spring-applied brakes
Safety & reliability for your
application
The extensive series of Kendrion spring-applied brakes
can be specifically tailored to the intended applications. Our wealth of experience in
Electromagnetic spring-applied brakes generate the brake brake design and state-of-the art
torque when power is removed. manufacturing technologies enables
us to ensure an optimum brake
Spring-applied brakes are characterised by high permissible service life for given temperature
brake energy and excellent wear resistance. Owing to these and torque specifications.
features, they are ideal for use in lifts or in lifting and travel
drives.

Servo Line, the newly designed spring-applied brake for servo

motors, completes the Kendrion product portfolio. The Servo
Line series has been developed for integration into servo
motors. It is ideal for applications in automation and robotics,
machine tools, packaging technology and material handling.

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 Spring-applied brakes Brakes for elevator
for servomotors technology

Series Servo Line Elevation Line

Types KS 10...A00 76 461..A00

KS 11…A00 76 451..A00
KS 12…A00

Design type Spring-applied single-disc brakes Spring-applied single-disc brakes

Spring-applied double-disc brakes

Application examples ■■ Servomotors ■■ Elevator construction

■■ Automation and robotics ■■ Lifting and travel drives
■■ Machine tools ■■ Crane construction
■■ Packaging and materials handling
■■ Storage systems
■■ Assembly lines
■■ Renewable energy

Torque range M4min: 0.3 Nm to 130 Nm M4: 75 Nm to 440 Nm

Electrical connection 24 VDC (± 10%) 205 VDC

(Standard nominal voltage)

Protection class IP 00 IP 44

Special properties ■■ Reduced rated air gap tolerance ■■ Patented safety concept
for higher torque performance or ■■ Suitable for increased safety
longer lifetime requirements
■■ Long or short hub available ■■ Builds up the braking torque after
the electric current has been
switched off

Options and accessories – ■■ Rectifier

■■ Manual release
■■ Micro-switch

Approvals / Certificates CE EN 81-1, CE

Comments – –

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 Single-disc / Single-disc brakes
multi-disc brakes explosion-proof

Series Classic Line EEX Line

Types 77 600..A00 76..B.. ATEX

77 600..A15 EX..A.. IEC Ex
77 100..A00 EX..B.. CSA/NEC500/505

Design type Spring-applied single-disc brakes Spring-applied single-disc brakes;

and multi-disc brakes Ex version in accordance with ATEX
■■ Electromagnetic opening 100a (94 / 9 / EC), EN 60079-0
■■ Electromagnetic opening

Application examples ■■ Open or closed loop controlled ■■ Industrial motors in safety areas
industrial drives ■■ Oil platforms
■■ Servomotors ■■ Silo facilities
■■ Mines

Torque range M2 / M4: 4 Nm to 800 Nm M2: 10 Nm to 270 Nm

Electrical connection 24, 102, 178 VDC 24, 205, 342, 356 VDC
(Standard nominal voltage) 1~230, 400, 525 VAC; 40 to 60 Hz 1~230, 400 VAC; 40 to 60 Hz

Protection class IP 54, IP 55*, IP 66** IP 56, IP 67*, ATEX

Special properties ■■ Closed system ■■ Explosion of fire-damping

■■ Ready-to-install device protection, dust protection
■■ Central continuously adjustable ■■ Protection circuitry with varistor
moment against voltage spikes
■■ Centring spigot for tachometer ■■ -20°C to +60°C ambient
installation temperature

Options and accessories ■■ Manual release, micro-switch ■■ Driver with finish bore
■■ Increased corrosion protection ■■ Manual release
■■ Rectifier, over-excitation rectifier ■■ Micro-switch
■■ Current and voltage monitoring for ■■ Rectifier
fast shutdown ■■ With special friction lining
■■ With special friction lining ■■ Additional sealing for offshore
■■ Standstill heating applications

Approvals / Certificates CE II 2G Ex de IIC T5 Gb **

Comments * For installation under the motor * Special design

fan cover ** Special design with approval
** Special design T4, IEC Ex,
II 2D Ex tb IIIC T95°C Db IP 67,
II 2D Ex tb IIIC T115°C Db IP 67

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Spring-applied brakes Single-disc brakes Single-disc brakes
in modular design compact design flexible arrangement

Module Line Compact Line Vario Line

77 500..A15 76 13106H00 76 431..H00

77 500..B15 76 13113A00

Special spring-applied brakes in Spring-applied single-disc brakes Spring-applied single-disc brakes

modular design ■■ Electromagnetic opening ■■ Electromagnetic opening

■■ Electromagnetic opening

■■ Main spindle motors ■■ Small motors ■■ Industrial motors

■■ Large servomotors ■■ Woodworking machinery ■■ Servo drives
■■ Industrial motors ■■ Door operators ■■ Door operators
■■ Special applications ■■ Conveying systems ■■ Geared motors
■■ Materials handling ■■ Materials handling

M4: 25 Nm to 500 Nm M2: 1 Nm to 13 Nm M2: 1 Nm to 600 Nm

24, 102, 178 VDC 24, 102, 178 VDC 24, 102, 178, 205 VDC
1~230 VAC; 50 or 60 Hz 1~230 VAC; 50 Hz

IP 55 IP 54* IP 55*, IP 65**

■■ For attachment to A-side motor ■■ Very good price-performance ratio ■■ Central continuously adjustable
flange ■■ Simple installation moment
■■ Adjustable moment ■■ No adjustment of the air gap is ■■ No adjustment of the air gap is
necessary necessary
■■ With and without integrated rectifier ■■ Modular principle

■■ Rectifier ■■ Rectifier ■■ Rectifier

■■ Manual release ■■ Flange ■■ Electricity/voltage detection for
■■ Micro-switch fast shutdown
■■ Connection housing ■■ Manual release
■■ Friction plate
■■ Increased corrosion protection
■■ Without adjusting collar
■■ Cup seal

CE CE CE

Driver shaft upon request * For installation under the motor * For installation under the motor
fan cover fan cover
** For installation under the motor
fan cover when using accessories

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 Single-surface brakes Single-disc brakes for
very flat design alternating current

Series Slim Line AC Line (3~)

Types 76 13105C00 73 431..H00

76 13111C00 73 241..H00
73 245..E00

Design type Spring-applied single-disc brakes Spring-applied single-disc brakes in

and single-surface brakes open and closed versions
■■ Electromagnetic opening ■■ Electromagnetic opening

Application examples ■■ Small motors ■■ Cranes

■■ Servomotors ■■ Conveying systems
■■ Actuators
■■ Saws
■■ Woodworking machinery
■■ Door operators

Torque range M2: 0.25 Nm to 3 Nm M2: 4.5 Nm to 75 Nm

Electrical connection 24, 102 VDC 3~400 VAC; 50 or 60 Hz

(Standard nominal voltage) 1~230 VAC; 50 or 60 Hz

Protection class IP 54* IP 40*, IP 44**, IP 65***

Special properties ■■ With and without integrated ■■ Direct three-phase current

rectifier with suppressor circuit connection
■■ Installation in any position ■■ High switching frequency
possible ■■ Very short response time
■■ The brake disc serves as an ■■ High wear reserve
engine fan

Options and accessories ■■ Rectifier ■■ Manual release*

■■ Friction plate (open version)
■■ Flange (open version)

Approvals / Certificates CE CE

Comments * For installation under the motor * Open construction

fan cover ** For installation under the motor
fan cover
*** Closed version with connector
housing available

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Electromagnetic Electromagnetic
single-surface brakes single-surface clutches

Active Brake Line Active Clutch Line

86 111..E00 86 011..E00
86 121..E00 86 021..E00
14.110 86 051..E00
86 053..E00
14.100

Electromagnetic single-surface Electromagnetic single-surface

brakes clutches
■■ Electromagnetic closing ■■ Electromagnetic closing

■■ Industrial applications ■■ Industrial applications

■■ Precision engineering ■■ Precision engineering
■■ Business machines ■■ Business machines
■■ Textile machines ■■ Textile machines

M2: 0.2 Nm to 150 Nm / 350 Nm* M2: 0.2 Nm to 150 Nm / 350 Nm*

24, 48 VDC 24, 48 VDC

IP 00 IP 00

■■ Armature variant ■■ Armature variant

■■ Special designs ■■ Special designs
■■ Flat plug connection

■■ Rectifier ■■ Rectifier

CE CE

* Upon request * Upon request

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 Precision and long service life

Clutch-brake combinations

Electromagnetic clutches and electromagnetic brakes from

Kendrion (Aerzen) GmbH transmit the drive torque and braking Installation without
torque frictionally in dry running conditions. If a DC current is adjustment
applied, the torque is transferred without backlash.
They keep time for high-performance
Residual torque free ventilation in a de-energised state is post-processing machines.
ensured by the prestressed annular spring of the armature
section. The clutches and brakes are suitable for every
mounting position and require almost no maintenance.

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 Clutch-brake
combinations CBC

Type 14.200

Design type Electromagnetic closing

Application examples Keeping time of small masses

Characteristic torque range Mk Clutch: 3.6 Nm

Brake: 4.5 Nm

Electrical connection 24 VDC

(Standard nominal voltage)

Special properties ■■ Backlash-free

■■ Residual torque-free
■■ Installation simple and quick
■■ Installation with no setting up
expenses
■■ Air gaps are set in the factory
■■ Easy assembly and disassembly
in servicing

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 Continuously adjustable torque

Magnetic particle brakes and clutches

The characteristic feature of magnetic particle brakes and

clutches is the continuous adjustability of the torque depending Control devices
on the excitation current.
The control devices are a necessity
A highly wear-resistant and specially alloyed iron powder for controlling magnetic particle
is introduced for transferring the torque moment from the brakes and clutches.
outer rotor to the inner rotor. Depending on the level of
electromagnetic excitation, this fine-grained iron powder forms
magnetic chains and in this way transmits the torque moment.
The level of excitation determines the stiffness of these powder
chains and as a result also the level of transmitted torque
moment.

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 Magnetic particle Magnetic particle
brakes clutches

Type 14.512 14.502

Design type Electromagnetic closing Electromagnetic closing

Application examples Unwinding Winding

Characteristic torque range Mk 10 Nm to 320 Nm 10 Nm to 320 Nm

Electrical connection 24 VDC 24 VDC

(Standard nominal voltage)

Special properties ■■ The torque moment is adjustable ■■ The torque moment is adjustable
via the current via the current
■■ Horizontal mounting position ■■ Horizontal mounting position

Clutches with
flat plug connection

Type 14.501

Design type Electromagnetic closing

Application examples Winding

Characteristic torque range Mk 2.5 Nm

Electrical connection 24 VDC

(Standard nominal voltage)

Special properties ■■ The torque moment is adjustable

via the current
■■ Horizontal mounting position

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 Uncompromising reliability

Airflex® brakes and clutches

The Airflex® series comprises a wide range of clutches Applications

and brakes for industrial applications. Airflex® products are ■■ Marine
internationally recognised as the successor of the original ■■ Metalworking
Fawick clutch developed by Thomas Fawick in 1938. ■■ Dynamometer
Nowadays, with its Airflex series, Eaton provides versatile
® ■■ Motors
solutions for an enormously wide range of application areas ■■ Mining and the cement industry
such as drilling rigs, backhoes, grinding mills and tugboats. ■■ Gas, oil and water boreholes

At Eaton, all of your product requirements will be fulfilled, Airflex® replacement parts
whether you require a standard product or a tailor-made If you decide for an Eaton product, then you expect a high-
solution for your particular application case. If you would like quality solution that can provide first-class performance, even
to know more about how Airflex® products can help you fulfil under critical operating conditions. What the customer demands
your application specific requirements, then turn to Kendrion are products of an unsurpassed quality. Satisfying exactly this
Industrial Drive Systems. requirement is one of the foremost goals at Eaton. There are
many providers of friction linings and other replacement parts.
Properties But how good are their products really? If you wish to be on the
■■ Unsurpassed quality safe side: Original Airflex® replacement parts are manufactured
■■ Uncompromising reliability even under critical operating for a precise fit and can provide you with the assurance that
conditions your clutch or brake will achieve the specified performance data
■■ Minimal service life costs over its entire service life. Place your trust in Airflex®, the cradle
■■ Custom-fit of the Fawick® clutch and the only procurement source for
original replacement parts.

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 Airflex® product categories

Type CB Type VC Type E/VE/EB

Clutches and brakes Clutches and brakes Clutches and brakes

drum design, pneumatic drum design, pneumatic drum design, pneumatic
operates inwards operates inwards operates outwards
up to 131,000 Nm up to 1,706,000 Nm up to 114,000 Nm

Type WCB Type DBB Type DP

Water-cooled brakes Spring-applied disc Disc brakes pneumatic or

pneumatic brakes for brakes pneumatic or hydraulic up to 11,300 Nm per
continuous slip service hydraulic opening up to brake calliper
up to 819,000 Nm 286,000 Nm

Type ER Type CS/CTE

Clutches and brakes Spring-applied drum

drum design, pneumatic brakes pneumatic opening
operates outwards up to 12,200 Nm
up to 13,300 Nm
To ensure optimum
levels of customer
satisfaction, we
provide a complete
Rotary transmission Type QRV
servicing package for
1, 2 or 3 channels Quick release valves all Airflex® products.
silencers available

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 Rectifier and energy-saving module

Electronic assemblies for actuators

The product range of Kendrion contains a variety of electronic

components for the control of electromagnetic actuators such Energy savings up to 75%
as brakes and magnets. A variety of the properties of actuators
can be considerably improved through the use of control The combination of appropriate coils
modules. Reaction times are significantly optimised by over- and the Kendrion ESM energy-
excitation functions and fast shutdown. Lowering of the holding saving module enables a maximum
voltage improves the thermal behaviour of the actuator and energy saving of 75%.
saves energy. There are suitable electronic modules available
for different classes of actuators. Depending on the mounting
conditions, there are a variety of connection concepts. Kendrion
as a result provides the optimum complementary control
electronics for electromagnetic brakes and magnets for all
applications.

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 Small and Universal and
cost-effective diverse

Series Lean Collection Universal Collection

Types 32 0710.B..  |  32 0730.B.. 32 07.2.B..  |  32 17.2.B..

32 0731.B.. 32 4730.B..  |  32 57303B..
32 67.04B..  |  32 77303B..

Features ■■ Very small design ■■ Energy savings up to 75%

■■ Cost-effective ■■ All types of rectifiers and switches
■■ A wide range of options for can be combined in one housing
installation and connection unit
■■ A wide range of options for
installation and connection

Application examples ■■ For use with spring-applied brakes ■■ Universal use with all spring-
up to size 16 applied brakes up to size 16,
■■ For applications with low depending on power consumption
requirements on the dynamics ■■ Drives with cycle rates
■■ Installation in small connection ■■ Operating brakes with longer
boxes maintenance cycles and less
heating
■■ Separate use with brakes and
magnets

Rated input voltage Max. AC 500 V Max. AC 500 (575) V

Max. output current ADC One-way: 1.0 A One-way: 0.7 to 2.0 A

Bridge: 2.0 A Bridge: 0.7 to 2.0 A
Excitation: 1.4/0.7 to 3.0/1.5 A

Excitation No Depending on type 2:1

Fast shutdown Depending on type external External or internal with voltage or

current detection

Standards CE | EN60529 | HD625.1 S1 CE | EN60529 | HD625.1 S1

NSRL | IP 00 NSRL, EMVRL  |  IP 00

Options and accessories ■■ Mounting rail clip ■■ Mounting rail clip

■■ Adhesive pad ■■ Adhesive pad, mounting clip
■■ Strands for motor connection M4 ■■ Strands for motor connection M4

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 Intelligent and High-performance and
flexible variable

Series Standard Line Power Line

Types 32 47124A00  |  32 57123A00 33 433 1.A..

32 67124A00  |  32 77123A00

Features ■■ Energy savings up to 75% ■■ Over-excitation rectifier with

■■ Intelligent rectifier with fast adjustable holding voltage for high
shutdown performance
■■ Over-excitation function ■■ Pluggable screw terminals enable
simple electrical connectio

Application examples ■■ For brakes with higher ■■ For use with large brakes and
performance from size 14 large magnets
■■ Simple installation due to circuitry ■■ Holding power can be optimised
in motor terminal box ■■ Fast shutdown
■■ Rail mounting

Rated input voltage Max. AC 500 V Max. AC 415 V

Max. output current ADC One-way: to 1.2 A Excitation: 4 to 12 A

Bridge: to 1.2 A Holding excitation: 2 to 9 A
Excitation: 2.4/1.2 A

Excitation Depending on type 2:1 Yes

Fast shutdown External or internal with voltage or External

current detection

Standards CE | EN60529 | HD625.1 S1 CE | EN60529 | HD625.1 S1

NSRL, EMVRL | IP 00 | IP 65 NSRL, EMVRL  |  IP 00

Options and accessories ■■ Carrier rail mounting upon request ■■ Carrier rail mounting
■■ Screw connection housing ■■ Open circuit board
■■ Strands for motor connection M4 ■■ Pluggable screw terminals

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Innovative and
cost-cutting

Energy-saving module (ESM)

Version DC Version AC

34 10125B 0X 32 77101 A00

32 77101 A00

■■ The world‘s smallest

overexcitation rectifier
■■ Energy savings up to 75%
■■ Reduction of brake temperature
■■ Pluggable screw terminals enable
simple electrical connection
■■ Suitable for retrofitting

■■ Suitable for use with both

permanent-magnet brakes and
with spring-applied brakes
■■ Over-excitation rectifier with
adjustable holding voltage for high
performance

DC 18 to 40 V AC 100 ~ 240 V
(24 to 48 V) 220 ~ 400 V

DC 2 A 1.4 A | 0.7 A
1.0 A | 0.5 A

Yes

Optional

CE EMV 2004/108 EEC EN

50081/2

■■ Open circuit board

■■ Circuit board shrunk
■■ Screw terminal housing

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 Your dependable partner for
individual brake solutions

Automation solutions have become indispensable in both industry and our everyday
lives. Mechatronics helps achieve further expansion of these solutions, and increases
the range of applications. In many cases, electromagnetic brakes meet the necessary
safety requirements, allowing loads to be securely held and ensuring safe braking in
an emergency.
We’ll be happy to
help you identify
Catering to different market demands while also ensuring product standardisation the right solution,
is a challenge that Kendrion relishes. Customised solutions can be developed and whether it’s from our
manufactured on the basis of an existing portfolio of products, the prerequisite being wide product portfolio
the analysis and understanding of industry-specific customer requirements. With the
or individually designed
right product range and a high level of expertise in automation technology, robotics,
just for you.
machine building and elevator engineering, Kendrion Industrial Drive Systems is your
dependable partner, providing the ideal individual brake solution for any application.

22
Much more than mere effort

Branded replacement parts from Kendrion

If you place top priority on long-term product safety and flawless

functionality you should always use original Kendrion spare
parts and replacement equipment. These high-quality tested
products can only be obtained directly from Kendrion. Our
worldwide service network ensures availability around the globe.
Perfect operation and
Reliable spare parts supply is just one of our key strengths. excellent functionality of
Our flexible manufacturing capabilities and strong logistics your machine are only
management as well as the in-depth know-how of our service- possible with original
driven personnel ensure fast and competent assistance in any
spare parts from Kendrion.
situation.

Our customers appreciate the excellent reliability of original

Kendrion spare parts because they offer uncompromising
compatibility and ensure full functionality of the equipment in
which they are used.

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Kendrion (Villingen) GmbH
Wilhelm-Binder-Strasse 4-6
78048 Villingen-Schwenningen
Germany
Tel: +49 7721 877-0
Fax: +49 7721 877-1462
sales-ids@kendrion.com
www.kendrion.com

Kendrion (Aerzen) GmbH

Dibbetweg 31
31855 Aerzen
Germany
Tel: +49 5154 9531-31
Fax: +49 5154 9531-41
magneta@kendrion.com
www.kendrion.com

© KENDRION 04.08.2016