OPERATION AND MAINTENANCE MANUAL

FOR FREEFALL LIFEBOAT DAVIT

LAUNCHING APPLIANCES USING FALLS & WINCHES.

DAVIT TYPE : FREEFALL LIFEBOAT DAVIT

MODEL NO. : HDFN 35(LIFEBOAT) & BDF35S(FREEFALL DAVIT)

NOTE :
We have done our utmost to satisfy your needs and tried to have
our pride in our product. Please be safe by using our product &
bon voyage.

For maintenance of the launching appliance the last user shall be

guided by our instructions provided by the manufacturers of these
equipments by refering to their respective manuals.

Revision 00/ 2010. 02. 01

* HEAD OFFICE *
* WEB SITE *
#1002, Jinyoung-Ri, Jinyoung-Eup,
http://www.badahi.co.kr
Kimhae-city, Kyungnam-Do KOREA
OPERATION AND MAINTENANCE MANUAL
FOR FREEFALL LIFEBOAT & DAVIT

<<TABLE OF CONTENTS>>

1. Safety precautions.

2. All about our product.

3. General specifications.

4. Operation method for free fall launching.

5. Operation method for jib launching & recovery..

6. Operation method for simulated launching.

7. Maintenance manual.

7.1. Hydraulic motor.

7.2. Hydraulic Cylinder

7.3. Control V/V.

7.5. Hydraulic Power Pack.

7.6. Electric Panel.

8. Spare Parts.

9. L/O Chart.

10. Service Network.

A. FREEFALL LIFEBOAT INSTRUCTION BOARD.
B. FREEFALL LIFEBOAT OPERRATION BOARD(1).
617

HATCH:마린랜드(HF-DKP-OHD-01)
C. FREEFALL LIFEBOAT OPERRATION BOARD(2).
 * HEAD OFFICE *
* WEB SITE *
#1002, Jinyoung-Ri, Jinyoung-Eup,
http://www.badahi.co.kr
Kimhae-city, Kyungnam-Do KOREA

1. FOR SAFETY PRECAUTIONS.

The information given in this manual is based on our long experience and know-how in the manufa
cturing of all kind of lifeboat davit , their equipment and their launching and recovery system.

2. In case of an emergency, also in normal practice it's very important that everyone knows how to
handle the boat, the launching system and it's equipment.

All person should study this manual at lifeboat drills, to make themselves thoroughly conversant
with the system and to ensure a speedy and safe launching in an emergency.

2. ALL ABOUT OUR PRODUCT.

• The BDF35S Freefall Davit of BADA HEAVY INDUSTRIES has been adequately designed along wit
h MSC272(85) and designed for long time operation under adverse and extreme circumstances in a
highly corrosive marine environment.

• The BDF35S DAVIT is a deck to wall mounted davit, placed at the stern of the ship, and consists of
a launch ramp, davit arm, winch and hydraulic cylinder.

• In those cases where free-fall launch appears to be unpractical or unsafe, the system has also bee
n provided with a secondary means to launch the lifeboat by falls against unfavorable conditions of
trim of up to 2degrees and a list of up to 5 degrees either way.

• Recovery of the lifeboat with its launching crew (3 persons) can be carried out by using the hy
draulic driven winch. For easy positioning of the lifeboat back onto its launch ramp, the davit
arm and launch ramp have been provided with boat guidings to prevent damage to the lifeboat.

• To secure the boat in stowed position, the sliding ramp has been provided with an adequate lock
ing device to prevent jumping.(which is installed under the ramp in the form of hook.)

• In order to reduce maintenance to a minimum, all shafts and pins are made of stainless steel and
provided with self-lubricating bushings.
• Falls shall be of rotation-resistant & corrosin-resistant steel wire rope.

• The BDF35S DAVIT shall be arranged so as to preclude accidental release of the lifeboat in its un
attended stowed position.
• The BDF35S DAVIT shall be provided with means for hanging-off the lifeboat to free the on-load
release mechanism for maintenance.

• The BDF35S DAVIT meets the latest IMO requirements and LSA Code as well as Council Directive
96/98/EC & SOLAS 74 Convention and SOLAS 2008 as amended & IMO Resolution MSC48(66), IMO
Resolution MSC 97(73) & IMO Resolution MSC81(70).
3. GENERAL SPECIFICATION

• Boat Type : BDF 35S

• Dimension Over All LXBXH : 7.95X3.07X3.19(M)
• Launch Weight: with 35 persons
• Recovery Weight : with 35 persons 8,001.5kg(78.41KN)
• Max. Drop Height : 25.7m

2.2 System will allow the following

• Free-Fall launch of boat.
• Controlled launch of fully manned boat.
(Electric power must be available from ship's net or emergency supply)
• Recovery of boat with a crew of 3person
• Hosisting speed 3.5m/min

2.3 The system consists of

• Launching ramps for boat with polyamide rollers on stainless steel shafts
• Davit arm hinged to launch ramp
• Hydraulic winch mounted on davit arm
• Hydraulic cylinders
• Hydraulic aggregate with integrated hydraulic valves for operating system.
• Galvanized steel wire rope
• Electric starter mounted under deck or in door
• Remote push button, IP56

2.4 Requirements & Test

• In comparison with the requirement of SOLAS 2000 amendment to SOLAS 1974 and
national authorities<MSC.47(66)>and international LSA CODE<MSC.47(66)> and also
has been approved by MED classification.

This manual made by us to apply MSC272(85) RESOLUTION to lifeboat & lifeboat davit.
MSC272(85) are as follows;

1) The weight of one person was changed 75kg into 82.5kg.

2) The seat width of lifeboat was changed 430mm into 480mm.

The aforementioned rules shall be applied to ships which has been keel-laid since 2010.07.01
So the boat & davit must be modified in terms of structure, durability, strength.

The total weight of modified davit : abt. 9.5 ton.

4. OPERATION METHOD FOR FREE FALL LAUNCHING.

NO. OPERATION GUIDE SCHEMATIC DIAGRAM

Please put away obstacles in front of

freefall launching-ready boat. please see if
rope for fall-anchoring was anchored to
1
upper platform. If yes, please unlock the
rope for fall-abchoring for safety freefall
launching.

Before launching, sling rope to be

connected boat shall be securely stayed on
2
the boat for following-recovery procedure.
It's a must to do recovery procedure.

The electric cable which has been

connected to boat for recharging shall be
3
disconnected by person who prepares
freefall-launching.

4 Unlock the boarding hatch & get all aboard.

5 Lock the hatch securely.

6 Fasten seat belt adequately.

Helmsman shall be seated at lifeboat seat

7
like this position for safe freefall launching.
 The person who will be seated on the last
low of the boat. And then remove the safety
pin & operate release handle for freefall
launching.
8 If release handle does not working
properly, please spin emergency handle for
launchig.

The moment you spin emergency handle or

use the release handle, The boat will do
freefall launching into the sea Don't be
9 embezzled with freefall launching. Stay
calm! After getting back to water surface,
get the engine started. Please escape from
dangerous area.

5. OPERATION METHOD FOR JIB LAUNCHING & RECOVERY.

NO. OPERATION GUIDE SCHEMATIC DIAGRAM

The anchored rope & securing chains

remove from upper deck. Please see if
1 whether or not the sling rope connected.
For jib launching, sling rope shall be
securely connected to the boat.

The master link connected to boat shall be

2 taken out by boarding person inside the
boat.

please see if the starter get ready or not. If

2 the power is " OFF ", please turn the power
on.

Located on the side of davit, RPB BOX

3
shall be turned "on" for jib launching.
 The electric cable which has been
connected to boat for recharging shall be
4
disconnected by person who prepares
freefall-launching.

Roll down the winch using control lever. At

5 that time, you can see the boat move along
the ramp & get out of jumping stopper.

After doing these process, you can see the

boat moving like this, please be aware that
jumping stopper is sensitive to the boat
6
moving, so please move the boat slowly,
the next following procedure is moving the
jib using the control v/v.

Swing out the jib to the end into the sea.

7 And then lower the boat into the water
surface using control v/v.

Remove the sling rope from the fall block,

8 hereby , all the process was done for
launching using jib.

So please be ready to recover the boat, the

boarding person in the boat , connect sling
9 ropes to both sides of boat for fall
recovery.

you should connect sling ropes to floating

block. Roll up the boat slowly in the
10
condition of jib out position, then move the
boat in the middle of ramp.
 Please see the boat move along with ramp
11
paying attention to jumping stopper.

you think that the boat gets settled on the

ramp to some extent, master link shall be
12 connect to the rear of the boat, and then
please connect securing chain to securing
lug.

The boarding person for boat recovery will

13
do connect the safety pin inside the boat,
and then get out of the boat.

Lock the hatch securely. provided wire

14 rope for floating block shall be connected
to anchoring eye.

Please turn the power off using R.P.B.

15 herewith, that's the end of jib launching.
With our product equipped, BON VOYAGE!
 6. OPERATION METHOD FOR SIMULATED LAUNCHING(After finishing loading sand.)

NO. OPERATION GUIDE SCHEMATIC DIAGRAM

During voyage, lifeboat shall be settled on

the davit like this, so let's roll for
1
simulation launch. To begin with, rope for
floating block anchoring shall be removed.

Please turn on Starter, R.P.B located on

2
gear room, upper-deck.

Electric cable connected to boat shall be

3
removed before simulation launching.

The safety pin located on outside of the

boat shall be pulled out like this, Please
4
hook up the rope which might be easily
found around you to boat's simulating bar.

please pull the rope using lever's priciple.

At the moment you pull the rope, you can
see the boat move along with ramp a little,
together with tension sound between
5
securing chains and boat's lashing bar.
This process is the end for simulation
launching.

from now on, please get the boat back to

its original position, roll up the wire rope
using control winch lever to move the boat
6
to adequate connecting position. Connect
simulating bar with master link.
 6. MAINTENANCE MANUAL
6.1 Hydraulic Winch (TYPE: FHW 045A) 6.1 Hydraulic Winch(TYPE: FHW 045B)

<<Winch Technical Specification>>

1. MODEL NUMBER : FHW045AB.
2. LINE PULL AT SECOND LAYER : 4500KG.
3. ROPE SPEED: 7M/MIN.AT 2LAYERS.
4. GEAR RATIO: I=1/63.55
5. HYD. MOTOR: FLOW 36LITERS / PRESSURE: 210kg/cm2
6. DRUM CAPACITY: 20mm dia. In 3 layer
7. Q'TY OF LUB.OIL:2.5LITER ISO VG 150-200
8. WEIGHT: abt. 400kg

<< Note >>

It's brevini PWD 3200 SERIES, they have different reducer. In conclusion, they have different drum length.
BREVINI has good global networks, you can always reach their service everywhere in the world.

<<NOTICE>> Regular maintenca gives you comfortable travel to you!!

 6. MAINTENANCE MANUAL
6.2 Description for winch’s brake system.(Lamellar brakes for pwd gearboxes)
Brevini Ridutton’s lamellar brakes are operated by the thrust generated by a series of springs acting on alternating pairs of fi
xedand mobile discs. The brake is released by hydraulic pressure in the cylinder. The brake is therefore ‘negative’ in
action and should be used as a parking brake rather than for dynamic braking. Brake performance should always be
calculated at a counter-pressure margin. otherwise, with a 10% accuracy margin. Otherwise, percentage braking tor
que must be reduced in the ratio counter-pressure/minimum opening pressure.remember that high drum rotation sp
eeds can generate high temperatures. Contract Brebini Ridutton’s Technical Assistance Service for advice on using
PWD gearboxes in such applications.

The gearboxes illustrated in this catalogue can all be equipped with 3different types of lamellar brake to suit customer requi
rements. (with the exception of size 2100).
These 3 brake types are:
1) internal oil bath
2) external, shared oil bath, without free wheel
3) external, separate oil bath, with freewheel
To lubricate external freewheeling brakes, we recommend the use of heat-resistant, non-degrading ISO VG 32 grade mineral
oil with a viscosity index of 95 or higher. Hydraulic fluids are generally suitable.

<< Description >>

<<NOTICE>> Regular maintenca gives you comfortable travel to you!!

<<NOTICE>> Regular maintenca gives you comfortable travel to you!!
<<NOTICE>> Regular maintenca gives you comfortable travel to you!!
<<NOTICE>> Regular maintenca gives you comfortable travel to you!!
<<NOTICE>> Regular maintenca gives you comfortable travel to you!!
<<NOTICE>> Regular maintenca gives you comfortable travel to you!!
<<NOTICE>> Regular maintenca gives you comfortable travel to you!!
<<NOTICE>> Regular maintenca gives you comfortable travel to you!!
<<NOTICE>> Regular maintenca gives you comfortable travel to you!!
<<NOTICE>> Regular maintenca gives you comfortable travel to you!!
<<NOTICE>> Regular maintenca gives you comfortable travel to you!!
<<NOTICE>> Regular maintenca gives you comfortable travel to you!!
<<NOTICE>> Regular maintenca gives you comfortable travel to you!!
<<NOTICE>> Regular maintenca gives you comfortable travel to you!!
 6. MAINTENANCE MANUAL
6.3 Hydraulic Cylinder.

<<NOTICE>> Regular maintenca gives you comfortable travel to you!!

 6. MAINTENANCE MANUAL
6.4 Control Valve / Hydraulic Motor

<<NOTICE>> Regular maintenca gives you comfortable travel to you!!

 6. MAINTENANCE MANUAL
6.4 Hydraulic powerpack Unit

<<NOTICE>> Regular maintenca gives you comfortable travel to you!!

 6. MAINTENANCE MANUAL
6.5 Electric Starter/R,P,B(REMOTE PUSH BUTTON)

<<NOTICE>> Regular maintenca gives you comfortable travel to you!!

 8. SPARE PARTS

<<NOTICE>> Regular maintenca gives you comfortable travel to you!!

 9. L/O CHART

L/O CHART

TYPE OF OIL
APPLICATION
BRAND
POINT TYPE OF OIL
2. ENCLOSE 3. WIRE ROPE
APPLICATION 1. SYSTEM OIL 4. BEARING
BRAND GEAR BOX & OPEN GEAR
POINT
2. ENCLOSE 3. WIRE ROPE
1. SYSTEM OIL MOBILLAMAR798/ 4. BEARING
EXXON GEAR BOX & OPEN GEAR
10 ~ 50˚ MOBIL D.T.E 15M MOBIL SHC630 MOBIL-TAC 375NC MOBIL GREASE XHP222
MOBIL
EXXON MOBILLAMAR798/
10 ~ 50˚ MOBIL D.T.E 15M MOBIL SHC630 MOBIL-TAC 375NC MOBIL GREASE XHP222
MOBIL ALVANIA EP
SHELL 10 ~ 50˚ TELLAS #46 OMALA OIL 220 RHODINA EP(LF)2
GREASE 2
ALVANIA EP
SHELL 10 ~ 50˚ TELLAS #46 OMALA OIL 220 RHODINA EP(LF)2
GREASE 2
ESSO 10 ~ 50˚ ZIC SUPEVIS AW46 SUPER GEAR OIL COMPOUND NO.2 CROWN GREASE EP2

ESSO 10 ~ 50˚ ZIC SUPEVIS AW46 SUPER GEAR OIL COMPOUND NO.2 CROWN GREASE EP2
TOTAL 10 ~ 50˚ VISGA 46 EPONA SA220 CERAN ADPLUS CERAN WR2

TOTAL 10 ~ 50˚ VISGA 46

CHEVRON EPONA SA220 CERAN ADPLUS
POEN GEAR CERAN WR2
GEAR COMPOUND
CHEVRON 10 ~ 50˚ MACHANISM LUBRICANT 250 DURALLITH EP2
EP220
CHEVRON
LPS 46 GEAR COMPOUND POEN
NCGEAR
CHEVRON 10 ~ 50˚ MACHANISM LUBRICANT 250 DURALLITH EP2
EP220
ELF 10 ~ 50˚ VISGA 46
LPS 46 EPONA Z 220 CARDREZA
NC DC.1 EPEXELF MO2

ELF 10 ~ 50˚ VISGA 46 EPONA Z 220 CARDREZA DC.1 EPEXELF MO2

ENERGOL GR-XP ENERGREASE ENERGREASE
BP 10 ~ 50˚ ENERGOL SHF-HV32
220 MP-MG 2 MP-MG 2
ENERGOL GR-XP ENERGREASE ENERGREASE
BP 10 ~ 50˚ ENERGOL SHF-HV32
220 MP-MG 2 MP-MG 2
CASTROL 10 ~ 50˚ HYSPIN AWH 46 ALPHA SP 220 SPHEEROL SX2 SPHEEROL SX2

CASTROL 10 ~ 50˚ HYSPIN AWH 46 ALPHA SP 220 SPHEEROL SX2 SPHEEROL SX2
TEXACO 10 ~ 50˚ RANDO OIL HDZ42 MEROPA 220 CRATER 2X FLUID MULTIFAK EP2

TEXACO 10 ~ 50˚ RANDO OIL HDZ42 MEROPA 220 CRATER 2X FLUID MULTIFAK EP2
CROWN GREASE CROWN GREASE
YUKONG 10 ~ 50˚ ZIC SUPEVIS X32 SUPER GEAR OIL
EP2 EP2
CROWN GREASE CROWN GREASE
YUKONG 10 ~ 50˚ ZIC SUPEVIS X32 SUPER GEAR OIL
EP2 EP2
REQUIRED OIL QUANTITY & FREQUENCY.
REQUIRED
REQUIRED OIL QUANTITY& &FREQUENCY.
OIL QUANTITY FREQUENCY.
APPLICATION POINT QUANTITY PER SET FREQUENCY
1 SYSTEM OIL
APPLICATION POINT 140LTR(BYPER
QUANTITY YARD)
SET REPLACEFREQUENCY
EVERY 12 MONTHS
21 ENCLOSE
SYSTEM OILBOX
GEAR 7.5LTR(BY MAKER)
140LTR(BY YARD) REPLACE EVERY
REPLACE EVERY 12
6 MONTHS
MONTHS
32 WIRE ROPE &GEAR
ENCLOSE OPENBOX
GEAR 5KG(BY MAKER)
7.5LTR(BY MAKER) REPLACE
REPLACE EVERY
EVERY 16MONTHS
MONTHS
BEARING(PIN
WIRE ROPE FOR SHEAVE,
& OPEN GEARJIB, 5KG(BY MAKER)
MAKER) REPLACE EVERY
EVERY 61MONTHS
MONTHS
43 2KG(BY REPLACE
HOOK CYLINDER)
BEARING(PIN FOR SHEAVE, JIB,
4 2KG(BY MAKER) REPLACE EVERY 6 MONTHS
HOOK CYLINDER)
 10. Inspection & Maintenance

10.1 General Precautions.

SOLAS regulation Ⅲ/20 requires that all life-saving appliances shall be in working order and ready for immediate use before th
ship leaves port & at all times during your voyage. Lifeboats, launching appliances and release gear are requi
by SOLAS regulation Ⅲ/20 to be inspected weekly and monthly according to the instructions for on-board ma
nce complying with the requirements of SOLAS regulation Ⅲ/36. Also, MSC.1/Circ.1206 describes more deta
procedures for periodic dervicing and maintenance of lifeboats, launching appliances and release gear.

this manual includes only the weekly and monthly inspection and maintenance, which are conducted on board
der the direct supervision of a senior ship's officer.

Note: All user is requested to include a clear statement in their manual that any inspection, servicing and repa
should be completed in accordance with the system for inspection and servicing developed by
HYUNDAI LIFEBOATS CO., LTD.

10.2 Inspection and maintenance of lifeboat and release gear system

10.2.1 inspection and maintenance plan

Lifeboats should be inspected and maintained weekly and monthly in accordance with the following tables.
The tables list to checked, the method of inspection, the procedures to be followed, and the frequency at whic
are to be attended to. Herewith, we're gonna cover our product as below.

ㅡ ㅡ ㅡ ㅡ ㅡ ㅡ ㅡ ㅡ ㅡ BELOW CONTENTSㅡ ㅡ ㅡ ㅡ ㅡ ㅡ ㅡ ㅡ ㅡ ㅡ ㅡ

Table 10.2.1.1 covers the basic of lifeboat.

Table 10.2.1.2 covers the engine of lifeboat.

Table 10.2.1.3 covers the electric parts.

Table 10.2.1.4 covers the lifeboat equipment.

 Table 10.2.1.1 covers the basic of lifeboat.
Maintenance
Items Method Inspection procedure
weekly monthly
Inspec for deformation or other defects.
Inspect
Outside hull Visual X X
for peeling or any damage of retro- reflective
material.

Outside canopy Visual Inspec for deformation or other defects. X X

Buoyant lifeline Visual Inspec for any damage defects. X X

Foldable canopy Visual Inspec for any damage to canopy. X X

GRP Visual Inspec for deformation or other defects.
Inside boat WOOD Visual Inspect for crack or rot. X X
METAL Visual Inspect for corrosion.
Drain valve Visual Inspec for any damage. X X

Check resetting condition. Remove any dirt on

Visual
moving parts.
Release Device X X
Check the hydraulic oil leak on the hand
Visual
pump.
Painter release Check resetting condition. Remove any dirt on
Visual X X
device moving parts.
Visual Inspect for
f easy operation and good condition
All hatched X X
Operation of gasket.
Inspect for any crack on glass. Clean both
Window Visual X
sides
Inspec for any damage of rudder, tiller and
Visual
emergency tiller.
Steering Gear X X
Inspect for good operation of main steering
Operation
and connecting emergency tiller.
Stern Tube Visual Inspect gasket and check for leakage of seawat X X

Propeller & Guard Visual Inspect for any damage. X

Breather Valve Operation Inspect operation of valve. X X

Inspect for proper tension of V-belt. Inspect for
Visual
Clutch any damage of belt.
X X
V-belt
Water Operation Inspect for proper operation.
spray
system Spray pipe Visual Inspect for corrosion or any damage. X X
(tanker
Spray
type Visual Remove any deposit. X X
nozzle
only)
The Visual Inspect for any damage.
bottom X
Operation Inspect for proper operation.
inlet valve
 Table 10.2.1.1 covers the basic of lifeboat.
Maintenance
Items Method Inspection procedure
weekly monthly
Air Hight press
Visual Inspec for any damage. X
suppor ure pipe
t
regulator Visual Inspec for any damage. X
system
(Only Air cylinder Inspect for corrosion or any damage. X
Visual
tanker Inspect for air cykinder pressure. X
t )

Table 10.2.1.2 covers the engine of lifeboat.

Maintenance
Items Method Inspection procedure
weekly monthly
Visual Inspec for deformation or other defects. X
Start and operate the engine.
Engine
Operation Check operation of thrttle. X
Check operation of clutch.
Visual Check an amount of oil.
Lubricating oil Check viscosity of oil with finger and ensure X X
Visual
it's not dirty.
Check securing condition of the tank(corrosin
or
Fuel oil tank Visual X
leakage and connecting parts.) Check an
amount

Fuel oil pipe Visual Check any leakage on connecting parts. X

Water cooler Visual Check an amount of fresh water. X

Cooling water pipe Visual Check any leakage on parts. X

Starter switch Operation Check operating properly. X X

Glow clamp Operation Check light on when pre-heating. X X

Tachometer Operation Check proper indication of revolution. X X

Oil pressure warning
Operation Check proper light on or light off condition. X X
lamp, charge lamp

Stop wire Operation Stop the engine. X X

Belt Operation Check the Belt tension. X

 Table 10.2.1.3 covers the electric parts.
Maintenance
Items Method Inspection procedure
weekly monthly
Visual Check lead wire. X
Battery
Measure coltage of battery.
Measure
When voltage is low, charge battery.
Inside lamp Operation Check light on. X

Canopy lamp Operation Check light on. X

Search light Operation Check light on. X

Electric wiring Visual Check ant defects on wiring. X

Table 10.2.1.4 covers lifeboat equipment.

Maintenance
NO. Items
weekly monthly
1 Oars X
2 Thole pins or crutched. X
3 Boat hooks. X
4 Buoyant bailer. X
5 B k t
Buckets. X
6 Surviaval manual. X X
7 Compass. X
8 Sea-anchor. X
9 Painters. X
10 Hatchets. X
11 Watertight receptacle and fresh water. X
12 Dipper with lanyard. X
13 Graduated drinking vessel. X
14 Food ration in watertight container. X
15 Rocket parachute flare. X
16 Hand flare. X
17 Buoyant smoke signal. X
18 Waterproof electric torch. X
19 One daylight signaling mirror. X
20 One copy of life-saving signals. X X
21 One whistle. X
22 A first-aid kit. X
23 Anti-seasickness medicine. X
24 One seasickness bg for each person. X
25 A jack knife. X
26 Three tin openers. X
27 Two buoyant rescue quoits. X
28 A manual pump. X
29 One set of fishing taxkle. X
30 Portable fire-extinguishing equipment. X
31 A radar reflector. X
 Maintenance
NO. Items
weekly monthly
32 Thermal protective aids. X
33 Compartments for storage. X
34 A means for collecting rainwater. X
35 A boarding ladder. X
36 Swat belts. X
37 Instruction of immediate action. X
38 Water resistant instructions. X

10.2.2 On board maintenance procedures.

10.2.2.1 General

As a result of inspection, any defective parts should be repaired in accordance with following procedures
shortage of quantity should be supplemented to the correct number. Defective parts other than the follow
should be recorded along with their details and ordered for maintenance and repair by the manufacturers

10.2.2.2 Boat

10.2.2.2.1 Rust on metal parts

Give anti-rusting treatment according to degree of damage, or replace if significantly wasted.

10.2.2.2.2
10 2 2 2 2 Damage
D off fabric
f bi
Repair fabric products by same material according to degree of damage.

10.2.2.2.3 Gasket
Repair with adhesive sealant acording to degree of damage.

10.2.2.2.4 Drain valve

Remove any dirt and check correct operation.

10.2.2.2.5 Water spray system

Remove any deposit from spray nozzles. Tighten up pipe connecting parts when any leakage was noted
adjust to proper tension on V-belt.
10.2.2.3 Engine
6.2.2.3.1 Oil coating and filling
When any ruts exists, remove rust and coat with machine oil. Rotating parts should be filled with
lubricating oil.

10.2.2.3.2 Operating test

An operational test of the engine should be carried out on board the ship and in the afloat condition
after launching at an appropriate opportunity to check the running condition. After the operational
test, ensure that the valves for the colling water line are opened and flushed with fresh water and
drained completaly.

10.2.2.4 Electric parts

10.2.2.4.1 Battery
Fill up battery with electrolyte if level is below the designated position. Tighten up electric terminal
if it is lose

10.3 Inspection and maintenance of launching appliances (davits and winches)

10.3.1 Inspection and maintenance plan

Launching appliances should be inspected and maintained weekly and monthly in accordance with
the following tables. The tables list the items to checked, the method of inspection, the procedure to
be followed, and the frequency at which the items are to be attended to.
Launching appliances should be inspected and maintained weekly and monthly in accordance with

Table
T bl 10
10.3.1.1
3 1 1 covers the
th davit.
d it
Table 10.3.1.2 covers the winch.
Table 10..3.1.3 covers the electric parts.

Table 10.3.1.1 Inspection procedure and maintenance plan for davit

Maintenance
Items Method Inspection procedure
weekly monthly
Frame Visual Check corrosion, deformation and depression. X X
Visual Check corrosion, deformation and depression.
Davit arms Operation Moving out from stowed position. X X
Operation Turning out from stowed position.
Visual Check wear and corrosion. X
Sheave, Operation Check moving condition. X
suspension block
Operation Lubricate/grease. X

Hinge pin, sheave pin Lubricate Lubricate/grease. X X

Visual Check wear and corrosion. X

Davit arm stopper
Operation Check moving condition. X
and trigger hook
Lubricate Lubricate/grease. X X
Visual Check wear, breakage of wire and corrosion. X
Boat fall, Turn Lubricate Lubricate/grease. X
buckle Turn ends (
Turn ends of boat fall(2.6 years.)
y ) X
Replacing Replacing boat fall(6 years.)
 Table 10.3.1.1 Inspection procedure and maintenance plan for davit
Maintenance
Items Method Inspection procedure
weekly monthly
Lashing Guide Visual Check corrosion, deformation and depression.
Operation Check moving condition. X
Deck operation device
Lubricate Lubricate/grease. X

Table 10.3.1.2- Inspection procedure and maintenance plan for winch.

Maintenance
Items Method Inspection procedure
weekly monthly
Gear box, Visual Check level and deterioration of lubricating oil.. X
gear,bearing
Operation Check unusual noise. X
oil seal

Brake system,
Visual Check corrosion or any defects.. X X
Centrifugal brake
Wire end cotter Visual Check looseness. X
Visual Check corrosion or any defects.. X X
Brake lever
Operation Check operating condition. X X

speed change lever Lubricate Lubricate/grease. X X

Table 10.3.1.3- Inspection procedure and maintenance plan for electric parts.
Maintenance
Items Method Inspection procedure
weekly monthly
Visual Check wiring. X X
Electric motor
Operation Check normal operation. X
Visual Check wiring. X X
Limit switch Operation Check normal operation. X
Lubricate Lubricate/grease. X
Push-button switch Visual Check wiring & other defects. X X
& cable. Operation Check normal operation. X
Visual Check wiring & other defects. X X
Start panel
Operation Check normal operation. X
10. SERVICE NETWORK