Nothing Special 2
Nothing Special 2
Nothing Special 2
CORLETO BRAVO
A resistor, from the point of view of math, is the simplest implementation written out as a word, and
of Ohm’s law. The law says the current flowing through a material is sometimes symbolized by
directly proportional to voltage applied across that material and the
the uppercase Greek letter
proportionality constant is the resistance of the material at a constant
temperature. omega
In other words,
V =IR
Which is the classic formula we are all familiar with, where V is the
voltage in Volts, I is the current in Amps and R is the resistance.
Resistance is measured in Ohms, after the discoverer of the formula.
Since the Ohm is (for a change!) a rather small quantity circuit-wise,
resistors are measured in hundreds of Ohms, thousands of Ohms
(kiloOhms, kΩ), or millions of Ohms (megaOhms, MΩ).
The symbol of a resistor is a simple zig-zag. In some countries people prefer using a box, but both
symbols are accepted in the electronics community. The second set of symbols are variable resistors or
rheostats, resistors whose resistance can be varied within a certain range.
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Resistors are available in different size, Shapes and materials. We will discuss all possible resistor
types one by one in detail with pro and cons and application as follow.
A typical fixed resistor is made from the mixture of granulated or powdered carbon or graphite,
insulation filler, or a resin binder. The ratio of the insulation material determines the actual resistance of
the resistor. The insulating powder (binder) made in the shape of rods and there are two metal caps on
the both ends of the rod.
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There are two conductor wires on the both ends of the resistor for easy connectivity in the circuit via
soldering. A plastic coat covers the rods with different color codes (printed) which denote the resistance
value. They are available in 1 ohm to 25 mega ohms and in power rating from ¼ watt to up to 5 Watts.
Wire wound resistor is made from the insulating core or rod by wrapping around a resistive wire. The
resistance wire is generally Tungsten, manganin, Nichrome or nickel or nickel chromium alloy and the
insulating core is made of porcelain, Bakelite, press bond paper or ceramic clay material. The manganin
wire wound resistors are very costly and used with the sensitive test equipment e.g. Wheatstone bridge,
etc. They are available in the range of 2 watts up to 100-watt power rating or more. The ohmic value of
these types of resistors is 1 ohm up to 200k ohms or more and can be operated safely up to 350°C.
in addition, the power rating of a higher power wire wound resistor is 500 Watts and the available
resistance value of these resistors are is 0.1 ohm – 100k Ohms.
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Application of Wire Wound Resistors
Wire wound resistors used where high sensitivity, accurate measurement and balanced current control
is required, e.g. as a shunt with ampere meter. Moreover, Wire wound resistors are generally used in
high power rating devices and equipment’s, Testing and measuring devices, industries, and control
equipment.
Basically, all thin film resistors are made of from high grid ceramic rod and a resistive material. A very
thin conducting material layer overlaid on insulating rod, plate or tube which is made from high quality
ceramic material or glass. There are two further types of thin film resistors.
• Carbon Film Resistors
• Metal Film Resistors
Carbon Film resistors contains on an insulating material rod or core made of higher-grade ceramic
material which is called the substrate. A very thin resistive carbon layer or film overlaid around the rod.
These kinds of resistors are widely used in electronic circuits because of negligible noise and wide
operating range and the stability as compared to solid carbon resistors.
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Metal film resistors are same in construction like Carbon film resistors, but the main difference is that
there is metal (or a mixture of the metal oxides, Nickel Chromium or mixture of metals and glass which
is called metal glaze which is used as resistive film) instead of carbon. Metal film resistors are very tiny,
cheap and reliable in operation. Their temperature coefficient is very low (±2 ppm/°C) and used where
stability and low noise level is important.
The production method of Thick film resistors is same like thin film resistors, but the difference is that
there is a thick film instead of a thin film or layer of resistive material around. That’s why it is called Thick
film resistors. There are two additional types of thick film resistors.
In the cermet oxide resistors, the internal area contains on ceramic insulation materials. And then a
carbon or metal alloy film or layer wrapped around the resistor and then fix it in a ceramic metal (which
is known as Cermet). They are made in the square or rectangular shape and leads and pins are under
the resistors for easy installation in printed circuit boards. They provide a stable operation in high
temperature because their values do not change with change in temperature.
These kinds of resistors are same like a wire wound resistor. When a circuit power rating increased
than the specified value, then this resistor is fused, i.e. it breaks or open the circuit. That’s why it is
called Fusible resistors. Fusible restores perform double jobs means they limit the current as well as it
can be used as a fuse.
They used widely in TV Sets, Amplifiers, and other expensive electronic circuits. Generally, the ohmic
value of fusible resistors is less than 10 Ohms.
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As the name indicates, those resistors which values can be changed through a dial, knob, and screw
or manually by a proper method. In these types of resistors, there is a sliding arm, which is connected to
the shaft and the value of resistance can be changed by rotating the arm. They are used in the radio
receiver for volume control and tone control resistance.
• Potentiometers
• Rheostats
• Trimmers
Potentiometer is a three terminal device which is used for controlling the level of voltage in the circuit.
The resistance between two external terminals is constant while the third terminal is connected with
moving contact (Wiper) which is variable. The value of resistance can be changed by rotating the wiper
which is connected to the control shaft.
This way, Potentiometers can be used as a voltage divider and these resistors are called variable
composition resistors. They are available up to 10 Mega Ohms.
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Rheostats are a two or three terminal device which is used for the current limiting purpose by hand or
manual operation. Rheostats are also known as tapped resistors or variable wire wound resistors.
Variable wire wound resistors are available in the range of 1 ohm up to 150 Ohms. The available
power rating of these resistors is 3 to 200 Watts. While the most used Rheostats according to power
rating is between 5 to 50 Watts.
Basically, there is no difference between Potentiometer and Rheostat. Both are variable resistors. The
main difference is the use and circuit operation, i.e. for which purpose we use that variable resistor?
For example, if we connect a circuit between resistor element terminals (where one terminal is a
general end of the resistor element while the other one is sliding contact or wiper) as a variable resistor
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for controlling the circuit current, then it is Rheostats. On the other hand, if we do the same as
mentioned above for controlling the level of voltage, then this variable resistor would be called a
potentiometer. That’s it.
We know that, nonlinear resistors are those resistors, where the current flowing through it does not
change according to Ohm’s Law but, changes with change in temperature or applied voltage.
In addition, if the flowing current through a resistor changes with change in body temperature, then these
kinds of resistors are called Thermistors. If the flowing current through a resistor change with the applied
voltages, then it is called a Varistors or VDR (Voltage Dependent Resistors).
• Thermistors
• Varisters (VDR)
It means, Thermistors has a negative temperature coefficient (NTC) but there is also a PTC (Positive
Temperature Coefficient) which a made from pit barium titanate semiconductor materials and their
resistance increases when increases in temperature.
Varisters are voltage dependent Resistors (VDR) which is used to eliminate the high voltage transients.
In other words, a special type of variable resistors used to protect circuits from destructive voltage
spikes is called varisters.
When voltage increases (due to lighting or line faults) across a connected sensitive device or system,
then it reduces the level of voltage to a secure level i.e. it changes the level of voltages.
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Photo Resistor or LDR (Light Dependent Resistors) is a resistor which terminal value of resistance
changes with light intensity. In other words, those resistors, which resistance values changes with the
falling light on their surface is called Photo Resistor or Photo Conductive Cell or LDR (Light Dependent
Resistor). The material which is used to make these kinds of resistors is called photo conductors, e.g.
cadmium sulfide, lead sulfide etc.
When light falls on the photoconductive cells (LDR or Photo resistor), then there is an increase in the free
carriers (electron hole pairs) due to light energy, which reduce the resistance of semiconductor material
(i.e. the quantity of light energy is inversely proportional to the semiconductor material). It means photo
resistors have a negative temperature coefficient.
These types of resistors are used in burglar alarm, Door Openers, Flame detectors, Smock detectors,
light meters, light activated relay control circuits, industrial, and commercial automatic street light control
and photographic devices and equipment’s.
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Practically, both types of resistors (Fixed and Variable) are generally used for the following purposes.
• to provide load
• Current Limiting
• Voltage Dividers
• Widely used in the electronics industries
Things to keep in mind while using a resistor
1. Power dissipation: Again, never select a resistor that has a power rating less than what you are going
to put through it. A good rule of thumb would be to choose a resistor with a power rating at least two
times higher.
2. Temperature coefficients: This is very important to keep in mind when dealing with resistors that are
used with high current or high temperatures since the resistance drifts quite drastically. There are two
types of temperature co-efficient one is called NTC (Negative Temperature coefficient) and the other is
called PTC (Positive temperature Coefficient). For NTC the resistance of the resistor will decrease as the
temperature around it increases and for a PTC the resistance of the resistor will increase as the
temperature around it increases. This property is also used by some sensors like Thermistors to measure
temperature.
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Regardless of the specific circumstances of a particular resistance measurement, the fundamental
strategy remains the same: determine current and voltage, then calculate resistance. So, the goal in
determining the value of a resistor embedded in a circuit is to somehow measure the voltage drop across
that resistor and the current flowing through it.
Voltage drop can be measured simply by connecting the two DMM probes to the two terminals of the
resistor (remember that the circuit must be powered on for this to work). Measuring current, however, is
not so simple. To measure current, the DMM must be connected in series with the current flowing through
the resistor—in other words, the current flowing through the resistor must go in one DMM probe, through
the DMM’s measurement circuitry, and out the other probe. This means that you have to find a convenient
way to break the resistor’s current path and then connect the two DMM probes to the two sides of this
open circuit; look at connectors, jumpers, and easily removable components as possible places to insert
the DMM into the current path. Mini-grabber test clips are often very helpful in this task.
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If you cannot find a way to use a DMM to measure the current flowing through the resistor, there is
another somewhat more complicated option: first, get another resistor and measure its exact value using
the DMM. Then you need to find a way to insert this resistor into the circuit so that it is in series with the
resistance you are trying to measure. Because the two resistors are in series, you know that the same
current flows through both. Measure the voltage drop across the new resistor, then use Ohm’s law to
calculate the current. This same current is flowing through the original resistor, so after you measure the
voltage drop across the original resistor, you can use Ohm’s law to calculate its resistance.
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1.) Identify a series circuit. A series circuit is a single loop, with
no branching paths. All the resistors or other components are
arranged in a line.
3.) Start with current and voltage instead. If you don't know the
individual resistance values, you can rely on Ohm's Law instead:
V = IR, or voltage = current x resistance. The first step is to find
the circuit's current and total voltage:
• If your circuit has resistors on the main path (before or after the
branched area), or if there are two or more resistors on a single
branch
4.) Use these values in Ohm's Law. If you know the total current
and the voltage across the whole circuit, you can find the total
resistance using Ohm's Law: R = V / I.