0 PRO Komax HMI EN

software & networking
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Simple, error-free operation
– T he Komax Green Button guides the
user clearly and accurately through the wire
Customizable high-performance production processing procedure
machines are increasingly complex items of – T he use-case-driven design eliminates input
manufacturing equipment – which is why their errors
operation needs to be simple, consistent and – Input windows for third-party systems can
error-proof. In response, Komax has developed be integrated into the workflow
Komax HMI, the new operating software for – Clearly structured user interface for fast
fully automatic wire processing machines. The orientation
new human machine interface (HMI) facilitates
the transition from complexity to maximum Flexible, customizable production
simplicity with a new operating philosophy. – T he production process can be optimized
User guidance and customizable procedures and adjusted during operation
guarantee perfect processes, step by step. – Real-time data for simultaneous production,
Integration with a manufacturing execution sys- control and optimization
tem allows real-time data to be exchanged and
analyses to be performed at any time, thereby Reliable, transparent quality
creating maximum transparency across the – Open interface for data analysis in real time
production chain. HMI from Komax gives – Comprehensive transparency across the entire
access to the machine’s full performance production process
potential in order to produce wire harnesses – Fully documented, traceable quality
more flexibly, quickly and economically.
FROM COMPLEXITY
TO SIMPLICITY:
A CONSISTENT OPERATING PHILOSOPHY
The Green Button guides the user
easily from the job list to the material
changeover page, and from the veri
fication sequence to production, until
the job is completed.
Centralized, error-free operation multiple software programs and printed
Komax HMI is based on a use-case- documents. Instructions and input fields
driven design a rchitecture. This operating are provided at the right step within the
philosophy prioritizes the most common HMI workflow.
tasks and processes. For instance, all The user interface is divided into machine
information relevant to the stripping pro- configuration, product specification and
cess is displayed concisely on the same production. The clear and intuitive layout
page, thus providing a full overview at allows for quick orientation.
a single glance. Images of parts and articles, as well as
The Komax Green Button guides the the machine and its modules, make data
operator through the entire production entry and monitoring simple and clear,
SIMPLY process with simple instructions. Each

step of the process is automatically
for example when it comes to the specifi-
cation of parts and articles. The language
LOGICAL logged. The clear user guidance and the

intuitive layout prevent the operator from
settings can be changed virtually instanta-
neously, allowing several users to use the
THANKS TO making errors during setup, changeover same machine and perform tasks in their
THE KOMAX and production. preferred language.
Input windows for third-party software The new operating philosophy of Komax
GREEN BUTTON can easily be integrated into Komax HMI, HMI results in error-free production with
enabling all operations to be centralized. close to no rejects and maximum utilization
The operator no longer needs to monitor of capacity.
Capture
Set process microscope Produce
parameters image final sample
Change Learn
Access job list and verify Positioning and verify Production Complete job
material
Visual check
Customization and optimization

during operation
Production processes tend to be rather
rigid; however, with HMI from Komax, the
basic workflow can be easily extended with
In the event of a fault, the manufacturing
additional steps. This enables the produc-
execution system can insert additional
tion process to be modified, redesigned,
tasks into the workflow. Komax HMI then
supplemented and optimized as required –
prompts the operator to perform additional
even in real time. This makes the produc-
checks or produce extra samples for quali-
tion process highly flexible.
ty checks via the Green Button.
In order to ensure further safety, all relevant
information and intervention options can
be allocated to each operator through the
permission editor feature.
FULL TRANSPARENCY
DURING THE PROCESS
MES
Ongoing monitoring and optimization

Komax HMI makes generating reports
easy. Powerful features allow close moni-
toring of the wire processing flow.
The quality monitor constantly keeps track
of the current quality measurements of
all modules used in the production pro-
Increase in quality and productivity cess. All measurement values and imag-
thanks to real-time data es, such as strip quality monitoring, can be
All parameters for the production process followed on the screen in real time during
can be specified in a manufacturing execu- production.
tion system, such as Komax MES. The The performance monitor compares the
same interface is used to upload and effective production rate with the theoret-
download the resulting quality and produc- ical piece output, while the scrap monitor
tion data to and from the MES, so that provides information about the number
all information related to the production of rejects. Furthermore, the interaction
process is always available. countdown is also displayed, giving the
This transparency enables constant moni- operator the opportunity to prepare for
toring, immediate analysis and prompt the next job.
optimization of production. The quality
measurements, such as the force curve
of every crimp and an image of every
seal, are displayed and documented in
real time and are completely traceable.
This allows for full utilization of the
machine’s capacity and provides a firm
basis for a significant increase in quality
and productivity.
Komax – leading the field now and in the future
As a pioneer and market leader in the field of automated wire

processing, Komax provides its customers with innovative
and sustainable solutions for any situation that calls for precise
contact connections. Komax manufactures series and customer-
specifi c machinery for various industries, catering for every
degree of automation and customization. Its range of quality tools,
test systems, and intelligent networking solutions complete the
portfolio, and ensure safe and efficient production.
Komax is a globally active Swiss company with development and
production facilities on several continents. It supports customers
locally in more than 60 countries with its extensive distribution
and service network, ensuring the availability and value of their
investments after equipment commissioning through standardized
service processes. Komax includes more than 30 companies
worldwide and employs around 1700 members of staff.
Market segments
Komax offers outstanding
competence and solutions for
various areas of application and
draws on them to generate the
desired value-added for the entire
process and optimize economic
effi ciency in line with customer
requirements. The main markets
of Komax are as follows:
automotive, aerospace, industrial
and telecom & datacom. With this
breadth of experience, customers
obtain expert knowledge for
process optimization and access
to the latest technologies.
Komax AG
Industriestrasse 6
CH-6036 Dierikon
Phone +41 41 455 04 55
Fax +41 41 450 15 79
0380839 V0 Komax HMI
Subject to change
komaxgroup.com

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software & networking

SIMPLY process with simple instructions. Each

­LOGICAL logged. The clear user guidance and the

Customization and optimization

Ongoing monitoring and optimization

As a pioneer and market leader in the field of automated wire

Komax offers outstanding

competence and solutions for

various areas of application and

draws on them to generate the

desired value-added for the entire

process and optimize economic

effi ciency in line with customer

requirements. The main markets

of Komax are as follows:

automotive, aerospace, industrial

and telecom & datacom. With this

breadth of experience, customers

obtain expert knowledge for

process optimization and access

to the latest technologies.

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LOGICAL logged. The clear user guidance and the