Exercise Book Making Machines

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Automatic Plant
Semi-Automatic Plant
Automatic Reel To Sheet Ruling
Machine  Disc Ruling Machine 
Automatic Hydraulic Paper Cutting Semi-Automatic Paper Cutting
Machine Machine 
Automatic Counting and Folding Book Stitching Machine 
Machine  Book Pressing Machine 
Book Stitching Machine Operators required for a Typical
Three Knife Trimming (Three Edge Production
Trimming) Machine

AUTOMATIC PLANT

Automatic Reel To Sheet Ruling Machine

Features: Specifications:
- Dual operation copy margin and Model:  ARSR-900
automation of the processing production Machine Size: 900 mm
- Line production from paper reel to ruled Reel Width (minimum / maximum): 400 mm /  880 mm
sheets with 3 & 4 colours inking system
Reel Diameter: 1200 mm
on each side
- Equipped with a rotary system for point Core Diameter: 700 - 1100 mm
to point cutting Maximum Reel Weight:  500 kgs
- Rigid construction. Quality material and Ruling / Printing Width:  880 mm
balanced rollers ensure long life running Output:  100 mts per minute
- Reel Feed system reduces labour cost  400 to 840 mm (variation
Cutting Length:
in 1 cm)
 Stack Height:  1600 mm / 28 reams
Motors:  3 HP + 3 HP + 1 HP
Floor Space:  8250 x 4350 mm
Net Weight:  7000 kgs
   
Fully Automatic, Programmable, High Speed Hydraulic Guillotine Paper
Cutting Machine

Features: Specifications:
- Machine suitable for Paper, Board, Model:  AHC-45
Veneers, Plastic & Metal Foils Max. Cutting Width: 1150 mm
- Programme: The machine can store 99 Feed Depth:  1150 mm
programmes and the capacity of one
Clamp Opening: 160 mm
programme is 99 cuts. Accuracy of the
programme is 0.01 mm or 0.001 inch. Front Table: 700 mm
Conversion in inch and mm fractions is Table Height: 900 mm
also possible Smallest Cut: 20 mm
- Mode: Single Cut & Multi Cut Clamp Pressure min. / max.: 300 / 4500 kg
- Back Gauge Accuracy Control through Cuts per minute: 40 - 42
Ground Guide System Power - Main Drive: 5 HP
- Air cushion table for easy movement of
Power - Back Gauge: 1 HP
heavy stock
- Infrared photo cell safety device Power - Blower: 1 HP
- Adjustable variable clamping pressure: Net / Gross Weight: 3500 / 3800 kg
300 to 4500 kg Dimensions: 2.6 x 1.8 x 1.6 m
- Hydraulic Power Pack unit with double Shipping Volume: 8.0 m3
pressure cylinder
- Precision cutting
- Lighting on cutting edge
- Knife easily changeable & adjustable by
single operator
- Extended side tables for stocking
- Drive Gears in oil bath
- Frame, Tables & Knife holder of graded
cast iron

Standard Accessories: Electricals, Air Table, Photo Cell, 2 knives and a set of tools
 
Automatic Counting and Folding Machine

Features: Specifications:
- Dual operation of automatic counting Model: ACFM-900
and folding of sheets in single and Sheet Size (maximum /
double parallel folded blocks 860 x 830 mm / 400 x 350 mm
minimum):
- Minimizes almost all production  2 to 12 sheets depending on
problems of folding job of exercise Folding Capacity:
condition and quality of paper
notebooks and registers
Maximum Mechanical Speed:  180 to 200 sheets per minute
- Rigid construction and quality material
ensure long life Pile Stack Capacity:  10 to 12 reams
Power:  Total 2.5 HP
Floor Space Required:  4000 x 1370 mm
Machine Weight:  1700 kgs.
   
Book Stitching Machine - Power Operated

Model  PST-1
Size  1"
Machine Throat - Saddle  12"
Machine Throat - Pad  11"
Machine Speed  180 Staples / Minute
Motor  1 HP
Net / Gross Weight  300 / 400 kgs.
Dimensions 0.90 x 0.75 x 1.40 m
Shipping Volume  1.0 m3

   
Three Knife Trimming (Three Edge Trimming) Machine
 Features:
- Automatic pre-clamping of pile of books
- Automatic pile slide into cutting station
- Feeding of books away from the knife zone (cutting station)
- Stepless, auto-adjustable, hydraulic book clamping
- Electromagnetic drive clutch & brake system
- Automatic cycle control
- Quick change knife setting
- Easy set-up & job change over
- Centralized lubrication system
 
Model: TKT-20
Speed: 20 cycles / minute
Trimmed Size (min.): 70 x 100 mm
Trimmed Size (max.): 260 x 370 mm
Pile Height (min.): 8 mm
Pile Height (max.): 110 mm
Pre-Clamping Opening
125 mm
(max.):
Pre-Clamping Pressure: 2500 kilos
Total Power: 6 HP
  Net / Gross Weight: 3000 / 3500 kilos
Shipping Volume: 6.0 m3
Standard Accessories: Electricals, Knives and a set of tools

VIDEO OF THREE KNIFE (3 EDGE) TRIMMING MACHINE

SEMI AUTOMATIC PLANT

Disc Ruling Machine - Double Sided Double Colour

Features: Specifications:
- It rules on both sides of the paper in one direction, Model  DRM-36
either Straight-Graph or Stop, in one or two colour Size  36" (900 mm)
at a time  Two Side - Two Colour -
- Two Stop Arrangement Type
Two Stop
- Manual Feeding to the Machine
Motor  2 HP
- Paper reems of 40 to 80 gsm can be fed. Machine
does not accept reels.  Net / Gross
 1500 / 2000 kgs.
Weight
Dimensions  2.9 x 2.0 x 2.1 m
Shipping Volume 12.5 m3
   
Semi-Automatic Mechanical Paper Cutting Machine
 Model  SMC-36
Machine Size  36"
Length of Cut  36"
Width of Cut  36"
Pile Cut  4.5"
Cuts per Minute  28
Motor  3.0 HP
Gross Weight  1800 kgs.
Dimensions 2.2 x 1.15 x 1.7 m
Shipping Volume 4.5 m3
 
Book Stitching Machine - Power Operated

Model  PST-1
Size  1"
Machine Throat - Saddle  12"
Machine Throat - Pad  11"
Machine Speed  180 Staples / Minute
Motor  1 HP
Net / Gross Weight  300 / 400 kgs.
Dimensions 0.90 x 0.75 x 1.40 m
Shipping Volume  1.0 m3

   
Book Pressing Machine - Four Pillar Type - Hand Operated
 Model  BPM-4
Size of Base  18" x 24"
Net / Gross Weight  200 / 350 kgs.
Dimensions  0.63 x 1.00 x 1.30 m
Shipping Volume  0.82 m3

   
Operators required for a Typical production of 11500 exercise books
(notebooks) of 100 pages or 8000 books of 180 pages or 7000 books of
200 pages in 8 hours shift
1. Ruling Machine:  One Operator
2. Cutting Machine:  One Operator
3. Stitching Machine:  One Operator
4. Binders:  Three (One to fold the paper after ruling, one to apply gum on title to fix on
board and one to fix board on raw  book prepared after stitching or sewing
5. Helpers: Three (One for ruling machine and Two for cutting machine)
6. Packing and One Person
Dispatching: 

TO OUR PAGE ON SMALL SCALE INDUSTRY PROJECTS   

Maneklal and Sons (Exports)

237 / 239 Perin Nariman Street Fort, Mumbai - 400 001, INDIA
Tel: (+91 22) 22618951 / 22618962    Fax: (+91 22) 22618903
  
e-mail: sales@maneklalexports.com / maneklalexports@gmail.com