EURAPIPE ABS Product Catalogue PDF

EURAPIPE ABS
PIPE & FITTINGS

DESIGN MANUAl
EURAPIPE ABS PIPE & FITTINGS DESIGN MANUAL
®
disclaimer COPYRIGHT
This document has been prepared This manual is a publication of

by Pentair Water Solutions to assist Pentair Water Solutions, ABN
qualified engineers and contractors 75 087 415 745, and must not be
in the selection of the Company’s copied or reproduced in whole or
product, and is not intended to part without the Company’s prior
be an exhaustive statement on written consent.
pipeline design, installation or
This manual is and shall remain as
technical matters. Any conclusions,
the Company’s property and shall
formulae and the like contained
be returned to the Company on its
in the manual represent best
request. The Company reserves
estimates only and may be based
the right to make changes to any
on assumptions which, while
matter at any time without notice.
reasonable may not necessarily be
correct for every installation. All Pentair trademarks and logos
are owned by Pentair Ltd. All
Successful installation depends
other brand or product names are
on numerous factors outside
trademarks or registered marks of
the Company’s control, in to any
their respective owners.
person who relies on the whole
or any part of this manual and
excludes all liability imposed by
any statute or by the general law
in respect of this manual whether
statements and representation in
this manual are made negligently
or otherwise except to the extent it
is prevented by law from so doing.
The manual is not an offer to trade
and shall not form any part of the
trading terms in any transaction.
Pentair Water Solutions trading
terms contain specific provisions
which limit the liability of Pentair
Water Solutions to the cost of
replacing or repairing any defective
product.
®
Contents
Introduction 4-5
Valve Selection Criteria 6
Pipe Design Criteria 7
Pressure Temperature Derating 8
Flow Calculation For Liquids 9-10
Thermal Expansion 11
Designing For Pipe Expansion 12
Expansion Loops 13
Expansion Compensator 14
Rubber Bellows 14
Pipe Wall Stressing 14
Pipe Support 15
Pipe Support Pads 15
Pipe Anchors 16
Support Of Heavy Pipe Line Accessories 17
Equipment Connections 17
Pipe Support Centres 17
Deflecting Pipes On A Curve 18
Collapse Resistance 19
EURAPIPE® ABS PIPE & FITTINGS DESIGN MANUAL
3
®
THE COMPANY INTRODUCTION MATERIAL PROPERTIES
Pentair has a highly trained ABS thermoplastics are recognized The formulation of ABS used by
and experienced team who as a suitable material to be used in Euratech has been developed
are dedicated to the design, many industry applications. in conjunction with polymer
manufacture, installation and manufacturers to optimise
The material is very tough and
operation of its products. performance in respect to tensile
resilient, has high impact strength,
strength, chemical resistance,
The company is committed good chemical resistance non-toxic
ductility, resistance to weathering,
to a program of continuous and taint free.
heat stability, low toxicity, taint
improvement in the quality and
ABS piping systems are replacing free and ease processing from raw
reliability of its products and
many piping systems made from material to finished product.
services. Technical advice is
other materials.
available from our engineer team. ABS is tough and strong over the
Application advice and support is Pentair’s ABS piping systems recommended temperature range
also available. compromises a large range of of -30oC to +60oC.
pressure ratings for pipes and
Our products are manufactured
fittings, joined together by cold
to conform to recognised
solvent cement welding. THE OUTSTANDING
international engineering quality PROPERTIESOF ABS ARE:
standard such as Australian
Standard AS/NZS 3518 : 2004. THE MATERIAL
Pantair’s is also accredited to • High impact strength and
ductility, which combine to give
ISO9001:2008 Quality System.
Acrylonitrile – Butadiene – Styrene exceptional toughness.
(ABS) identifies a family of • Good chemical resistance.
PRODUCT APPLICATIONS engineering thermoplastics with
• Abrasion resistance.
a board range of performance
characteristics. The copolymeric • High strength solvent weld
Our products are widely used in a jointing which allows efficient
variety of applications such as: system is alloyed to yield the
optimum balance of properties system assembly and
• HVAC, chilled water and suited to the selected end use. modification.
condenser • Withstands aggressive ground
• Water reticulation ACRYLONITRILE waters.
• Domestic plumbing imparts chemical resistance and • High strain tolerance for buried
rigidity. applications.
• Water treatment plants
• Good resistance to ultraviolet
• Waste water treatment and BUTADIENE light.
recycling plants
endows the product with impact • Better flow rate.
• Power generation plants
strength, toughness and abrasion
• Industrial plants such as resistance.
electronics, food processing,
chemical, paper mills, palm oils STYRENE
and rubber mills.
contributes to the lustre, ease of
processing and rigidity.
PRESSURE RATINGS
EURAPIPE ABS piping systems are

available in the following range of
sizes: DN15 to DN750. Standard

o
pressure ratings at 20 C are 900
KPa, 1200 KPa and 1500 KPa
(Class C, Class D and Class E).
4
®
ENVIRONMENTAL WEATHER RESISTANCE SMOOTH BORE
The use of ABS contributes positively EURAPIPE ABS displays good EURAPIPE ABS does not suffer
to the environment as it takes weather resistance. Successful from internal corrosion and
approximately one sixth of the energy field tests have been completed on provides a smooth bore for the life
to manufacture compared to metal piping systems having been exposed of the piping systems. The smooth
products. This has direct savings to weathering for over 30 years. bore does not support formation
in greenhouse gas emissions. of scale and slime as do cement
Additionally ABS is lead and chlorine based lined products.
LIGHT WEIGHT
free and can be readily recycled.
COLD SOLVENT WELD

ABS is one-sixth the weight of steel
IMPACT STRENGTH systems, making EURAPIPE easy
JOINING
to handle and install. This reduces
the cost of installation, handling The EURAPIPE size range also
The butadiene constituent in ABS
and transport. utilizes the proven traditional
affords unrivalled resistance to
impact. This means that EURAPIPE method of joining ABS pipes, cold
Piping systems may be used in CHEMICAL RESISTANCE solvent cement welding, which
more critical applications where provides a homogenous bond
other types of plastics could not be between pipes and fittings (SWJ).
considered. EURAPIPE ABS is unaffected by
both internal and external attack
ABS is a ductile material and the by a wide range of acids, alkalis, TEMPERATURE RANGE
mode of failure resembles that of ground water salts and other
soft copper. Failure is by ductile environmental factors. Please refer
distortion and tearing, the localized to Pentair for further information. A great advantage of EURAPIPE
nature minimizing the loss of pipe ABS over other plastic systems is
contents. its ability to perform over a wide
QUICK REFERENCE temperature range from -30°C
In contrast, crack propagation and CHEMICAL REISITANCE to +60°C. This makes EURAPIPE
hazardous material fragmentation ABS very versatile and capable of
accompany the failure of brittle handling a wide variety of fluids
• Weak acids Good resistance
material. from refrigerants to moderately hot
• Strong acids Limited resistance corrosive liquids.
25 • Weak alkalis Good resistance
• Strong alkalis Good resistance THERMAL EXPANSION
• Aggressive Excellent resistance
20 soils
All thermoplastics expand at a
IMPACT ENERGY (Kgm)
uPVC @20°C
• Metal salts Good resistance greater rate than metal.
15 ABS @ 0°C • Sea water Excellent resistance Expansion need not cause undue
ABS @20°C • Aromatic Poor resistance concern in design or installation
hydrocarbons of an ABS piping system provided
10
• Organic Poor resistance that due recognition is taken at
solvents the design stage. The reduced
flexural modulus of ABS over that
5 of steel results in reduced loads
NON-TOXIC / TAINT FREE on supports and equipment arising
from thermal strains. The linear
coefficient of thermal expansion of
0 The ABS formulation contains no

20 32 50 1002 00 ABS is 10.1 x 10-5 m/m°C.
harmful metallic stabilizers and
PIPE SIZE (mm)
it has been widely used for many
years in piping systems for drinking
water, medical preparations,
ABRASION RESISTANCE
food products and potable water.
EURAPIPE ABS systems is ideal
EURAPIPE ABS offers outstanding for potable cold water. It conforms
resistance to abrasion and erosion to AS4020 requirement for potable
from aggressive slurries which water reticulation and distribution.
can rapidly damage steel or other
traditional pipe materials.
5
®
VALVE SELECTION CRITERIA
The table below will assist with the

selection of suitable thermoplastic
valves.
Ball Diaphragm Butterfly
Size range DN15 - DN100 DN15 - DN50 DN50 - DN200
Clean liquid Good Good Good
Slurry Refer to Eurapipe Suitable Refer to Eurapipe
Flow control Off/On Good Moderate
Position indicator Yes Yes Yes
Vacuum proof Yes No Yes
Pressure surge behaviour Good Refer to Eurapipe Good
Natural rubber
FPM / PTFE Butyl rubber FPM
Sealing materials
EDPM / PTFE PTFE EDPM
EDPM
Max. pressure range @ 20C 1000 kPa 1000 kPa 1000 kPa
Suitable for electric or

Yes Yes Yes
pneumatic actuator
End connection Socket, thread, flange Spigot, socket, thread, flange Wafer style
6
®
PIPE DESIGN CRITERIA Long Term Hydrostatic

Strength
Eurapipe’s pipe design is in This is the 97.5% lower

accordance with the requirements confidence limit value of hoop
set out in AS/NZ3518. stress, continuously applied at a
specified temperature that the
Design Factor of Safety (F) pipe wall material can support
for a specified time. This value is
This factor is applied to the calculated using the statistical
minimum ultimate strength procedures detailed in the standard
of material to establish “safe” extrapolation method of ISO/TR
(conservative) working loads. 9080.
Pentair has designed its standard
range of pipes using a minimum Minimum Required
design safety factor of 1.6. This Strength (MRS)
degree of safety margin in the This is the minimum value of ∆LCL
design of pipes means that the for a temperature of 20°C and
standard Eurapipe range of pipes for the conventional period of 50
are suitable for application in years. The ABS material used to
critical services such as permanent manufacture EURAPIPE ABS has
urban water supply applications an MRS of 16 MPa.
and where high security is required
for the transport of hazardous PN Value
chemicals.
This is the nominal working
Design Basis pressure at 20°C, in bar
(10 bar = 1 MPa).
This is a period, usually a minimum
of 50 years according to convention, Stress Regression
which is used to determine the
long term hydrostatic strength of At a constant temperature the
ABS pipe. time to failure due to stress of a
thermoplastic pipe is inversely
Hydrostatic Design Stress proportional to the magnitude of
the stress. By conducting a series
This hydrostatic design stress of burst tests on ABS material at
(HDS) is the minimum required different stress levels, a graph of
strength (MRS) divided by the stress versus time to fracture can
Design Safety Factor. For the be plotted. This is always shown as
minimum design safety of 1.6 used a log-log plot and is known as the
in the Eurapipe pipe ranges, the Stress Regression Characteristic
maximum HDS of 10 MPa is used. for the pipe. It is representing
a possible “life” for the pipe
manufactured from the selected
ABS raw material compound.
7
®
PRESSURE/TEMPERATURE
DERATING
All thermoplastic piping system

pressure ratings apply at the
standard mid-wall temperature of
20°C. Where systems are required
to operate at higher continuous
mid-wall temperatures, pressure
ratings must be adjusted in
accordance with the following
graph. The pressure values from
10 °C up to 50˚C are for 50 years
design life, for 60˚C are for 20
years design life.
OPERATING PRESSURE BASED ON TEMPERATURE RERATING
20
19
18 PN15
17
16
15
PN12
14
13
OPERATING PRESSURE (bar)
12
11 PN9
10
9
8
7 PN6
6
5
PN4.5
4
3
2
1
0
-30˚C 10˚C 20˚C 30˚C 40˚C 50˚C 60˚C
PIPE MID-WALL TEMPERATURE (°C)
8
®
20/12/00 10:19 AM Page 32
flow calculations ALTERNATIVE PROCEDURE

for liquids
The aforementioned method will
provide a conservative selection
The extreme smoothness of of pipe diameter and class for
DURAFLO&FREEFLO Design
the Eurapipe ABS pipe and
the chemical resistance of the
material to water prevents internal
corrosion. Consequently, the
an application. A more rigorous
approach will derive significant
savings in the design of a pipe
system.
hydraulic characteristics of an ABS
OW CALCULATIONS FOR LIQUIDS
Eurapipe pipe generally remain ABS FITTING CONSTANTS
20/12/00 10:19 AM constant
Page 32 for the life of the system.
ABS FITTINGS CONSTANTS
e extreme smoothness ofEurapipe ABS pipes do not need to Fittings F
the Eurapipe pipe wall and the Fittings F
be “over-sized” in the design stage
emical resistance of the material
to allow prevent
for futureinternal corrosion.
performance Elbow 90 O 0.017
Elbow 90 0.017
nsequently, the hydrauliclosses due to corrosion.
characteristics of an ABS O
0.009
Elbow 45 Elbow 45 0.009
DURAFLO&FREEFLO Design
URAFLO and FREEFLO pipe generally
For gravity piperemain constant
systems for
where O
the flow regime may be
e life of the system . Eurapipe ABS DURAFLO and FREEFLOpartially Bend 90
BendShort Radius
90 short radius 0.004 0.004
full, the engineer should refer to Bend 45
pes do not need to be "oversized" in the design stage to BendShort Radius
45 O short radius 0.002 0.002
the procedure in AS 2200 - Design
ow forCALCULATIONS
FLOW future performance losses
FOR charts
LIQUIDS fordue to corrosion.
water supply and Bend
ABS 90 Long
Bend
FITTING Radius
90 O long
CONSTANTS radius 0.002 0.002
sewerage.
r gravity Bend 45 Long
O Radius 0.001
extremepipe systems where thepipe
flowwallregime
and themay be
Fittings Bend 45 long Fradius 0.001
The smoothness of the Eurapipe
rtially full,
chemical the engineer
resistance pressure
should
of the material refer
prevent loss
to calculation
thecorrosion.
internal procedure in AS ElbowTee
90 O Through 0.017 0.011
procedure Tee through 0.011
00 - Design the
Consequently, charts for water
hydraulic supplyofand
characteristics sewerage.
an ABS ElbowTee
45 O Branch 0.009 0.042
DURAFLO and FREEFLO pipePressure generally remain
drops constant
due forto friction Tee branch 0.042
Bend 90 O short radius 0.004
RESSURE
the life of theLOSS
systemCALCULATIONS
. Eurapipemay PROCEDURE
be determined
ABS DURAFLO and FREEFLOfor practical
purposes usingstage
nomograms Loss
(flow Bend 45 short in straight 0.002 lengths
O
pipes do not need to be "oversized" in the design to radius
essure
allow fordrops due to friction may be determined for practical Loss in straight lengths of pipe
charts). (Absolute roughness Bend 90 Oof pipe
future performance losses due to corrosion. long radius 0.002
rposes
For gravityusing nomograms
pipe systems wherefor ABScharts).
(flow
the pipe in
flow regime Fulloperation,
may berange of ε = Bend 45 OThe head loss in0.001
straight lengths of
0.007 mm .) media is water can be Theradius
long head loss in straight lengths of pipe can be calculated
mograms for applications where the
partially full, the engineer should refer to the procedure in AS pipe can be calculated as follows :
und
2200 at the end
- Design offor
charts thiswater The
supplyfluid
catalogue. pressure loss through
and sewerage. as follows :
Tee through 0.011
fittings may be included in the Tee branch L v0.042 2

PRESSURE LOSS CALCULATIONS PROCEDURE
e fluid pressure loss through overall system
fittings maypressure
be includedloss by
in the Hp f
Pressure drops due calculating
to frictionloss
may theforequivalent length
Loss in straight lengths of d pipe2 g
erall system pressure bybe calculating
determined thepractical
equivalent
purposes using nomograms (flow of charts).
pipe equal to of
Full range the pressure loss where
ngth of pipe equal to the through
nomograms for applications where
pressure lossis water
through
individual
the media
individual The head loss inwhere
fittings.
can be straight lengths of pipe can be calculated
tings. as follows : L
L= length length of pipe, m
of pipe, m
found at the end of this catalogue.The calculations of pressure loss in head loss,
fittings is: be included in the L Hv =p head loss, mm
H 2
The fluid pressure loss through fittings may

e calculation of pressure loss in fittings is : H f p
d f2 g Darcy friction factor, dimensionless
p
overall system pressure loss byEfcalculating
= F X D the equivalent f = Darcy friction factor,
F D where d inside diameter of pipe, m
length
f of pipe equal to the pressure loss through individual dimensionless
where: L length of pipe, m
here
fittings. v = insidemeandiameter
velocity ofofmedia, m/s
H p head loss, d m pipe, m
equivalent length of Estraight
f
= equivalent
pipe for length m
fittings, of straight 2
The
f calculation of pressure loss in fittings is :
pipe for fittings, m f g factor,
v = mean
Darcy friction 9.81dimensionl
m/s , ofaccelerati
velocity ess media, m/s
on due to gravity
E f fittings
F Dconstant (see adjacent column) d inside diameter of pipe, m
wherefittings diameter, mm F = fittings constant (see adjacent g = 9.81 m/s2, acceleration due to
v mean velocity
The of media,
Darcy m/s factor is dependent upon the Reynolds
friction
column) gravity
E f equivalent length of straight pipe for fittings, m g 2
9.81m/s , acceleration due to gravity
D = fittings
F fittings constant (see adjacent column) diameter, mm The
number,Darcy Refriction
, and thefactor
relativeisroughness of the pipe surface,
calculate thediameter,
total pressure
mm To loss in the system, dependent uponupon
thetheReynolds
D fittings calcualte the total pressureThe Darcy friction factor is dependent Reynolds d
e equivalent straight pipeloss lengthinforthefittings
system,is added to the total
the equivalent
number, vdRe, and the relative
number, Re, androughness
Re of the pipe
the relative roughness surface,
of the pipe surface,
easured
To calculatestraight
the totalpipe straight
length.
pressure loss pipe length for fittings
in the system,
where d
the equivalent straight is added
pipe length for fittingstoisthe
addedtotal
to themeasured
total vd
E E
total
measured f
straight pipeP length. straight pipe length:
Re ρwhere
= density, Kg / m3
here Kg / m3Kg / m • s
density ,viscosity,
Etotal E f EP where µ = dynamic
where the pipeline length, m density , Kg / m dynamic
3
viscosity, Kg / m s
ε = absolute roughness, mm
p
E p the pipeline length, m dynamic viscosity,absolute
Kg / mroughness,
s dimensionless
absolute εroughness, mm, theessabsolute
=0.003dimensionl
LTERNATIVE PROCEDURE roughness0.003,for theclean
absolute
ABS roughness for clean ABS
ALTERNATIVE PROCEDURE 0.003, the absolute roughness for clean ABS
e aforementioned
The method
aforementioned method will provide
will provide a conservative
a conservative
selection of pipe diameter and class for
lection of pipe diameter and class for an application. A more A more
an application. 9
rigorous approach will derive significant savings in the design
gorous approach will derive significant savings in the design
of a pipe system.
WCPMP 201998 20/12/00 10:19 AM Page 33

DURAFLO&
® WCPMP 201998 20/12/00 10:19 AM Page 33
COEFICIENT OF FRICTION FOR FITTINGS, Kf

Re<2000
DURAFLO&FR
DURAFLO&FRE
Laminar flow In this type of flow
Laminar flow
and theInDarcy
this type of flow Re
factor 2000 and the
Type of fitting Kf yields:
Darcy factor yields :
Elbows Laminar 64
flow In this type of flow Re 2000 and the
f flow
Laminar In this type of flow Re 2000 and the
Darcy factor yields :
Reyields
90° 1.2 Darcy factor :
Turbulent
ff 64 flow
Turbulent
64
flow TheThe friction
frictionfactorfactor for Re 2000
45° 0.35 for Re>2000
Re
is calculated is calculated
using the Colebrook using theequation :
White
Re
Turbulent
Colebrook
Turbulent flowflowWhite
Thefriction
The friction factorforforReRe 2000
equation:
factor 2000
Bends Sweep
isis calculated
calculated using the Colebrook White equation : :
using the Colebrook White equation
90° 0.5 1 2.51
2 log10 d
45° 0.2
1f 3.72.51
2 log dd 2.51 Re f
2 log1010
f 33.7.7 Re
Re f f
22° 0.1
Tees Head loss in fittings

Head loss
Head loss
loss in in fittings
infittings
fittings
Flow through 0.6 2
v22 v
Hff f
H KK fK v
Flow to branch 1.8 H f g
f 2
2g 2g
Flow from branch 1.5 where
where
where
K N K N K N K ...
K ff Nbends
∑where Kbends Nelbows elbows
K tees tees
elbowsK N tees K tees
N tees...K tees
Entries Kf =KNbends N bends
f Kbends
bends
+N K
bends
Kelbows
bends
elbows
N
+N
elbows
elbowsK +...
tees tees elbows
where
Square 0.65 where
K f coefficient of friction for each type of fitting,
K f coefficient of friction for each type of fitting,
where
shown
K f inthe
in adjacent table
coefficien t of friction for each type of fitting,
Protruding 0.75 shown
N number the adjacent
of fittingstable
of each type
Kf
N = coefficient
shown of friction
in theofadjacent
number fittings oftable for
each type
Slightly rounded 0.21 each type loss
of fitting, shown in the
Total
N head number of fittings of each type
adjacent
Total headtable
Bellmouth 0.06 loss
N = number
Using the head lossofcalculatio
fittings of each
ns above, type drop in
the pressure
Outlets (all) 1.0 Total
Using
the thehead
head
pipeline loss
loss calculatio
is calculated ns above,
using the formulathe
: pressure drop in
Total head
theppipeline
g is p loss
Hcalculated
H f using the2 formula :
, N/m
Sudden enlargements Using the head loss calculatio2ns above, the pressure drop in
Using
p the gH head
p loss
H f ,calculations
N/m
Inlet to outlet ratio 4:5 0.15 the pipeline is calculated
above, the pressure drop
Notes : usingin the
theformula :
pipeline
•Notes
The is
Reynolds calculated
number
p : g H p H f , N/m range using
between the2and 4000 is called
2000
Inlet to outlet ratio 3:5 0.4 formula:
the critical zone. Flow inrange
this zone is unstable, and 4000
this must
• The Reynolds number between 2000 and is called
Inlet to outlet ratio 1.2 0.6 be taken into account.
∆pthe= critical
ρg(Hpzone.
+ HFlow
), N/m 2 zone is unstable, and this must
in this
•Notes : shown above can be used with various types of
The methods f
Inlet to outlet ratio 2:5 0.75 be taken into account.

Notes:
•newtonian fluids.number range between 2000 and 4000 is called
The Reynolds
• The methods shown above can be used with various types of
Inlet to outlet ratio 1:5 0.9 • the
Thecritical
Reynolds
zone.number range
Flow in this zone is unstable, and this must
newtonian
between fluids.
2000 and 4000 is called
Sudden contractions the
be critical
taken into zone. Flow in this
account.
zone
• The is unstable, and this
methods shown above canmust
be used with various types of
Inlet to outlet ratio 4:5 0.45 be taken into account.
newtonian fluids.
Inlet to outlet ratio 3:5 0.38 • The methods shown above can
be used with various types of
Inlet to outlet ratio 1.2 0.35 newtonian fluids.
Inlet to outlet ratio 2:5 0.28

Inlet to outlet ratio 1:5 0.15 EURAPIPE DURAFLO & FREEFLO 4-7
Valves fully open

EURAPIPE DURAFLO & FREEFLO 4-7
Gate 0.2
Butterfly 0.3
Ball 0.5
Swing check 1.3

EURAPIPE DURAFLO & FREEFLO 4-7
Diaphragm 2.4
10
®
THERMAL EXPANSION The mid-wall temperature ∆TL =30 - 20 = 10°

is dependent on the internal
∆TA =40 - 10 = 30 °C
and external environmental
Expansion is not a problem temperatures with the temperature ∆T =0.65∆TL + 0.10∆TA = 6.5 + 3 =
during the installation of an ABS of the flowing media having the 9.5 °C
Eurapipe pipe systems provided the greater influence.
appropriate provisions are made ∆L= LC ∆T
during the design stage. The variation in pipe wall
∆L =50 X 10.1 X 10-5 X 9.5 =
temperature can be calculated as :
The linear coefficient of thermal 0.047975m
expansion for Eurapipe ABS pipe ∆T =0.65∆TL + 0.10∆TA
∆L =47.98mm
is 10.1 x 10-5 m/m °C (5.6 x 10-5 ft/ where
ft °F). The following graph allows you to
∆T =pipe wall temperature read directly total pipe expansion
The variation in pipe wall variation, °C from a known pipe length and
temperature should be used in the temperature range.
following equation to calculate the ∆TL =maximum temperature
maximum pipe thermal movement. variation in pipe content, °C
(Pipe operating and shut down ∆TA =maximum temperature
conditions should be considered variation of external air, °C
when evaluating extreme
temperature variations.) Example :
Calculate the thermal expansion of
ΔL=L x C x ΔT a 50 metre section of Eurapipe ABS
where pipe with an expected variation
in the temperature of the fluid
∆L = pipe expansion/contraction, m conveyed from 20 °C to 30 °C
L = original pipe length, m and an expected variation of the
C = linear coefficient of thermal ambient temperature from 10 °C
expansion, m/m °C to 40 °C.
∆T = pipe wall temperature
variation, °C
11
®
DESIGNING FOR PIPE

EXPANSION (ABOVE
GROUND)
Pipe expansion of a cold solvent

cement welded pipeline may be
accommodated using any one

or combination of the following
techniques:
• Pipe route planning
An inappropriate installation
• Expansion loops is shown in Fig 2. The pipe
• Expansion joints (rubber bellows) run is fixed at on end (A) and
constrained at the other (B). As
• Pipe wall stressing the temperature increases the
pipe will try to expand but will have
PIPE ROUTE PLANNING nowhere to go as the ends are
constrained by clip (B). Thus the
pipe will ‘snake’ between supports
In the vast majority of cases, as indicated.
effective route planning can
eliminate the requirement of
expansion loops, or expansion
bellows etc with consequent
financial savings.

In Fig 3, effective route
leg planning has eliminated the
need for expansion loops etc
by a simple redesign of pipe
supports. By utilising a suitable
pipe support to allow free lateral
pipe movement, the pipe can be
The basic principle of design is installed with sufficient flexibility to
to allow pipe runs to move axially expand and contract. The support
from a fixed point (anchor) and at (C) remains but the clip at pipe
then guide this movement into a support (B) is eliminated to give
change of pipe direction ensuring sufficient length for flexibility.
that the pipe is free to flex as
shown in fig. 1.
12
®
DESIGNING FOR PIPE EXPANSION LOOPS (ABOVE

EXPANSION (ABOVE GROUND)
GROUND)
Length of the expansion loop legs,
(H) for sizes up to DN 400 can be
Calculate the expansion
determined using the adjacent
Establish an anchor point midway table. Please refer to Pentair for
along the straight length of pipe further information.
to control the direction of any
The expansion loop table can also
movement.
be used for calculating flexibility
-Position pipe supports away required at changes in direction.
from change of direction to allow
Expansion loop dimensions can be
required movement.
reduced considerably by the use of
-The extent of movement to be tandem bellows. Refer Pentair for
accommodated at each end from details.
the neutral position will be + 25%
of the total expansion. Example,
if total calculated expansion is
100mm, 50mm of this is to be
accommodated at each end,
which is + 25mm from the neutral
position, see Fig 5.
Expansion loop leg length, H (mm)
Pipe Size Expansion ∆L/2 (fig .4) ∆L (fig.5) (mm)

DN 25 50 75 100 150 200
15 650 920 1130 1300 1595 1840
20 730 1030 1265 1460 1785 2065
25 815 1155 1415 1635 2000 2310
32 915 1300 1590 1835 2250 2595
40 980 1390 1700 1960 2400 2775
50 1095 1550 1900 2200 2690 3105
65 1225 1735 2125 2450 3005 3470
80 1330 1885 2310 2665 3260 3765
100 1510 2135 2615 3020 3700 4270
125 1675 2365 2900 3345 4100 4730
150 1835 2590 3175 3665 4490 5185

200 2120 3000 3675 4240 5195 6000
225 2500 3535 4330 4995 6120 7065
250 2645 3740 4580 5290 6475 7480
300 2805 3965 4860 5610 6870 7930
350 2980 4210 5155 5955 7290 8420
375 3160 4470 5475 6320 7740 8940
13
®
EXPANSION COMPENSATORS Expansion compensator operating range*

Pipe Size DN Travel
Where space does not permit
Axial Lateral Angular
a flexible route, or the use of
Compression/ Deflection Deflection
expansion loops, rubber bellows
Extension mm
should be considered.
mm
32 8-4 8 15˚
RUBBER BELLOWS
40 8-4 8 15˚
50 8-5 8 15˚
Rubber bellows are able to
accommodate angular, lateral 65 8-6 10 15˚
and small axial movements as 80 12 - 6 10 15˚
shown below. Bellows should be
located in adjacent pipe legs to 100 18 - 10 12 15˚
benefit from the lateral movement. 125 18 - 10 12 15˚
Bellows in pressure service should
150 18 - 10 12 15˚
be ‘tied’ to prevent excessive forces
being applied to anchors, nozzles 200 25 - 14 22 15˚
or structures. Tandem bellows 225 25 - 14 22 15˚
can be used to meet large thermal
movements. 250 25 - 14 22 15˚
300 25 - 14 22 15˚
350 25 - 14 22 15˚
375 25 - 14 22 15˚
400 25 - 14 22 15˚
500 25 - 14 22 15˚
575 25 - 16 19 15˚
650 25 - 16 19 10˚
750 25 - 16 19 10˚
*Values shown are for the single sphere bellows
Guide to expansion unit selection

Bellows Dual Bellow Loop
Loop
Accommodate Angular/ Yes Yes Yes
Lateral Movement
Vibration Isolation Good Very good Moderate
Axial Expansion Range Very small Very high Good
Installation Space Small High Large
Maintenance Minimum Minimum Minimum
Pressure Rating High High High
Size range, DN 32 - 750 300 - 750 32 - 750

Cost/mm Expansion High Moderate High
PIPE WALL STRESSING
In many cases expansion may

be taken up by variations in pipe
wall stresses. Contact Pentair for
further detailed design procedures
should this method be adopted.
14
®
PIPE SUPPORT Pentair manufactures a range of

suitable pipe clips for pipe sizes
up to DN200. For sizes DN225 and
The basic principle of correct pipe above fabricated mild steel clips
supporting is to allow controlled with a radial clearance as per the
axial movement of the pipe while following table are suitable.
providing lateral restraint and
adequate support for the pipe.
The hanger type support does not
provide lateral restraint to the
pipe and therefore encourages
snaking and so should be avoided
except where located adjacent to
the changes in direction where
flexibility may be required.
Thus pipe supports should:
• Be rigid in construction to
adequately support pipe (fabricated
mild steel angle being ideal).
• Have a wide bearing area, to allow
pipe to move easily over support. Pipe diameter Minimum
clearance
• Resist deflection, thus
transferring loads to the Up to DN150 2 mm
structure. DN200 - DN450 5 mm
• Be free from sharp burrs
or edges to avoid cutting or DN500 - DN750 10 mm
damaging pipe wall.
• Allow controlled axial movement
of the pipe.
PIPE SUPPORT PADS
• Provide lateral restraint, where
required.
Pipe clips should: The use of pipe support pads
between pipe and support is
• Allow controlled axial pipe strongly recommended where
movement there is likely to be considerable
• Be free from burrs or sharp edges movement of the pipe or chafing
of the pipe from vibration. High
• Provide required lateral restraint
density polyethylene sheet 6 -10
• All clips shall be corrosion- mm is suitable for this purpose and
resistant. should be installed as indicated in
• Pipe clips, other than anchor fig.6.
clips shall be so constructed that, Width of pipe supports must
when they are securely fixed, be sufficient to allow free axial
longitudinal movement of the pipe
movement of the pipe without
is permitted.
binding.
• Anchor clips for fixed points shall
be constructed so that when they The following table gives
are tightened, the fitting or pipe recommended pipe support widths.
is securely and evenly clamped to

prevent movement. The bearing
width shall be 25 mm minimum.
Pipe Diameter Minimum
• Metal clips shall be used in support width
conjunction with resilient material
to protect the pipe and shall Up to DN300 25 mm
have a finished clearance across DN350 - DN375 60mm
the diameter to allow for radial
and longitudinal movement. All DN400 - DN450 100 mm
materials shall be compatible
with ABS, and be smooth and free DN500 - DN750 300 mm
from protrusions.
15
®
PIPE ANCHORS
Pipe anchors should be provided in

systems where thermal expansion
occurs.
Anchors ensure that pipe
movement occurs in a controlled
and predictable manner.
In addition, pipe anchors will absorb
axial pipe pressure thrust in those
systems fitted with expansion joints.
Where possible, a flanged pipe
connection may be used as an
anchor point by the use of a valve
support in lieu of one of the backing
rings. Refer to fig.7.
Where suitable flange connections
are not convenient, pipe anchors
may be constructed by solvent
cementing split fittings to pipe as
shown in fig.8.
An alternative method for pipe
diameters up to 50mm is shown in
fig.9.
Anchor points located at mid length
of a straight section need not be
as robust as those associated with
expansion compensators which
must be able to withstand the total
pressure thrust plus frictional
resistance to movement.
Note: Under no circumstances

should a tightened pipe clip be
used as an anchor.
The action of tightening the
clip imposes a crushing
load on the pipe which may
damage the pipe and affect its
structural stability.
16
®
Support of heavy pipe PIPE SIZE Support centers (m)

line accessories based on PN15 pipe
DN
Average pipe wall temperature
Valves, filters, or other heavy items
should always be independently 20° C 40°C
supported or anchored to prevent 15 0.80 0.60
undue loading and stress being
applied to the pipe. Eurapipe valve 20 0.90 0.70
support plates can be used in place 25 1.00 0.75
of flange backing rings to provide
necessary support. 32 1.20 0.90
40 1.30 0.95
Equipment Connections 50 1.50 1.10
65 1.80 1.35
ABS pipe may be connected directly
to pipe or other equipment using 80 2.00 1.50
flanges or threaded connections. 100 2.30 1.70
Flanges are the recommended
method for all sizes, however 125 2.60 1.90
threaded connections maybe used 150 3.00 2.20
for sizes 50mm or below, refer to
Pentair Installation booklet for 200 3.50 2.60
threaded connection.
225 4.00 2.95
300 4.20 3.10
pipe support centres
350 4.50 3.35
ABS is classified as a strong 375 4.80 3.55
thermoplastic over its working 400 5.00 3.70
temperature range of -30° to
+60°C. 450 5.50 4.10
With increasing temperature pipe 500 6.00 4.45
stiffness decreases requiring more
575 6.20 4.60
frequent support.
650 6.40 4.75
The spacing of supports shall be
such that the midspan deflection 750 6.60 4.90
does not exceed 1/500th of the
span.
As a guide, horizontal support
centres for Eurapipe ABS pipe at The following correction factors
various temperature as given in the should be applied for other pipe
adjacent table. For verticle pipes classes.
support centres may be increased
Pressure
by 50%. For more details contact PN6 PN9 PN12 PN15 PN18 PN20
rating
Pentair.
Correction
Pipes operating at higher 0.71 0.88 0.92 1 1.05 1.07
factors
temperatures, up to 60°C, must be
continuously supported.
17
®
Deflecting pipes on a It is possible for pipes to be curved

curve to a lesser radius than in the table
below depending on the design
pressure/temperature relationship.
The flexibility of ABS pipes can Contact Pentair for further
often be used to an advantage information.
when installing pipe work where
a curve is required. The following
table gives minimum bending radii
without undue stress being placed
on a pipe.
Pipes should be curved evenly
in the trench. Do not bend pipe
around a point. Do not use pegs
or stakes to define the radius or
the designed curve. Bending aids
if required must be padded to
prevent damage to pipe. Ensure all
solvent weld joints are fully cured
before attempting bending of pipe.
ABS PIPE MINIMUM BEND RADIUS (m)

DN Up to 65 80 100 125 150 175 200
Radius 19.5 24 30 37.5 45 52 60
Bending forces for pipe DN200 and larger will be excessive and is not recommended.
18
®
COLLAPSE RESISTANCE Unsupported Critical Collapse Pressure (MPa)

Initial Long Term
Pentair Water Solutions ABS
Pipe outside diameter, mm OD = 60.3
pipelines are particularly
suitable for below atmospheric PN, bar PN = 9
applications. For buried pipelines, Design Hoop Stress, MPa S= 10
design for buckling should be
based upon AS2566 - Buried Poisson’s ration n= 0.35
flexible pipelines - Design. Critical Ring bending stiffness, MPa Eb = 2200 1580
collapse pressure (differential
pressure) for above ground UNSUPPORTED CRITICAL
Pcr = 0.45692 0.32815
pipelines may be calculated using COLLAPSE PRESSURE, MPa
the following formula:
( (
3
2XE t
Per = X Unsupported Critical Collapse
1 - v2 D-t PN Pressure, MPa
(ABS 160)
Initial Long Term
where:
4.5 0.057 0.041
E = Modulus, MPa (1580 MPa
@ 20 °C) 6 0.135 0.097
D = Outside diameter of the 9 0.457 0.328

pipe, mm 12 1.083 0.778
t = pipe wall thickness, mm 15 2.115 1.519
n = Poisson’s ratio, dimensionless 18 3.655 2.625
n = 0.35 for ABS 20 5.014 3.601
Note: For temperatures above
20°C Modulus must be derated
accordingly.
PRESSURE TESTING
The recommended test pressure

for Eurapipe ABS pipe used in
above ground systems is 1.5 times
the designed operating pressure
of the system for a maximum
of one hour, less allowance for
temperature derating.
Pressure testing above these limits
is not recommended as it can
reduce the maximum life of the
system.
Pressure testing of Eurapipe

ABS buried pipelines shall be in
accordance with AS2566 - Buried
flexible pipelines.
19
ADELAIDE BRISBANE DARWIN Gold Coast Melbourne
P: 08 8340 3411 P: 07 3266 2255 P: 08 8935 3300 P: 07 5589 4400 P: 03 9309 9133
F: 08 8340 3422 F: 07 3260 5221 F: 08 8947 3981 F: 07 5534 7079 F: 03 9309 6237
E: pwscca@pentair.com E: pwsccb@pentair.com E: pwsccd@pentair.com E: pwsccg@pentair.com E: pwsccm@pentair.com
Newcastle Perth Sydney Townsville AUCKLAND

P: 02 4914 0700 P: 08 9346 8500 P: 02 9794 3440 P: 07 4725 5940 P: +64 9 921 7230
F: 02 4966 8776 F: 08 9346 8501 F: 02 9794 3499 F: 07 4725 4995 F: +64 9 921 7231
E: pwsccn@pentair.com E: pwsccp@pentair.com E: pwsccs@pentair.com E: pwscct@pentair.com E: pwsccnz@pentair.com
HAMILTON WELLINGTON CHRISTCHURCH

P: +64 7 958 7140 P: +64 4 913 8514 P: +64 3 968 3260
F: +64 7 958 7141 F: +64 4 913 8511 F: +64 3 968 3261
E: pwsccnz@pentair.com E: pwsccnz@pentair.com E: pwsccnz@pentair.com
PENTAIR WATER SOLUTIONS

LEVEL 3, 9 GEORGE ST PARRAMATTA, NEW SOUTH WALES 2150 / WWW.PENTAIR.COM/WATERSOLUTIONS
All Pentair trademarks and logos are owned by Pentair Ltd. All other brand or product names are trademarks or registered marks of their respective owners.
Because we are continuously improving our products and services, Pentair reserves the right to change specifications without prior notice.
ABSDM1404 © 2013 Pentair Ltd. All Rights Reserved.

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EURAPIPE ABS

PIPE & FITTINGS

This document has been prepared This manual is a publication of

EURAPIPE® ABS PIPE & FITTINGS DESIGN MANUAL

THE COMPANY INTRODUCTION MATERIAL PROPERTIES

EURAPIPE ABS piping systems are

sizes: DN15 to DN750. Standard

ENVIRONMENTAL WEATHER RESISTANCE SMOOTH BORE

COLD SOLVENT WELD

0 The ABS formulation contains no

VALVE SELECTION CRITERIA

The table below will assist with the

Ball Diaphragm Butterfly

Size range DN15 - DN100 DN15 - DN50 DN50 - DN200

Clean liquid Good Good Good

Slurry Refer to Eurapipe Suitable Refer to Eurapipe

Flow control Off/On Good Moderate

Position indicator Yes Yes Yes

Vacuum proof Yes No Yes

Pressure surge behaviour Good Refer to Eurapipe Good

Suitable for electric or

PIPE DESIGN CRITERIA Long Term Hydrostatic

Eurapipe’s pipe design is in This is the 97.5% lower

All thermoplastic piping system

OPERATING PRESSURE BASED ON TEMPERATURE RERATING

20/12/00 10:19 AM Page 32

flow calculations ALTERNATIVE PROCEDURE

fittings may be included in the Tee branch L v0.042 2

The fluid pressure loss through fittings may

EURAPIPE ABS PIPE & FITTINGS DESIGN MANUAL

COEFICIENT OF FRICTION FOR FITTINGS, Kf

Tees Head loss in fittings

Inlet to outlet ratio 2:5 0.75 be taken into account.

Inlet to outlet ratio 2:5 0.28

Valves fully open

Swing check 1.3

THERMAL EXPANSION The mid-wall temperature ∆TL =30 - 20 = 10°

EURAPIPE® ABS PIPE & FITTINGS DESIGN MANUAL

DESIGNING FOR PIPE

Pipe expansion of a cold solvent

DESIGNING FOR PIPE EXPANSION LOOPS (ABOVE

Expansion loop leg length, H (mm)

Pipe Size Expansion ∆L/2 (fig .4) ∆L (fig.5) (mm)

150 1835 2590 3175 3665 4490 5185

EXPANSION COMPENSATORS Expansion compensator operating range*

Guide to expansion unit selection

Size range, DN 32 - 750 300 - 750 32 - 750

PIPE WALL STRESSING

In many cases expansion may

PIPE SUPPORT Pentair manufactures a range of

is securely and evenly clamped to

Pipe anchors should be provided in

Note: Under no circumstances

Support of heavy pipe PIPE SIZE Support centers (m)

Deflecting pipes on a It is possible for pipes to be curved

ABS PIPE MINIMUM BEND RADIUS (m)

COLLAPSE RESISTANCE Unsupported Critical Collapse Pressure (MPa)

D = Outside diameter of the 9 0.457 0.328

The recommended test pressure