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PARTS MANUAL SECTION LOCATOR - SKF S/N 1M68M12 REVISION D

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SHEET 1
PARTS MANUAL SECTION LOCATOR - SKF S/N 1M68M12 REVISION D

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SHEET 2
PARTS MANUAL SECTION LOCATOR - SKF S/N 1M68M12 REVISION D

DESCRIPTION SECT-PAGE
PARTS MANUAL SECTION LOCATOR - SKF S/N 1M68M12 0
PARTS ORDERING AND REFERENCE ITEMS LIST 0-0
FILTER ELEMENTS/DECALS 1-0
OPERATOR'S CAB 2-0
MAIN FRAME / CRAWLER 3-0
ENGINES / COMPRESSORS / DRIVES 4-0
DUST CONTROL 5-0
MAST 6-0
DRILLING TOOLS / ACCESSORIES 7-0
HYDRAULICS / PLUMBING 8-0
ELECTRICAL 9-0

0
SHEET 3
PARTS ORDERING AND BASE MACHINE ITEMS

DESCRIPTION ASSEMBLY NO.


PARTS ORDERING AND PRODUCT SUPPORT

REFERENCE ITEMS LIST **********

KIT, FILTER - SHIP OUT 89044


KIT, FILTER - IN HOUSE 89043
BATTERY, 12 VOLT - 205 AMP 41758
TACHOMETER, MAGNETIC PICK-UP 95367
GAUGE, PRESSURE 40392
SWITCH, PRESSURE 168437
MODIFICATION, LOWER HOSE TRAY 438484

0-0
SHEET 1
PARTS ORDERING & PRODUCT SUPPORT

0-1
SHEET 1
PARTS ORDERING & PRODUCT SUPPORT

0-1
SHEET 2
SECTION 1 - GENERAL LOCATOR/DECALS/FILTER ELEMENTS

DESCRIPTION ASSEMBLY NO. SECT-PAGE


FILTER ELEMENTS 1-1
DECAL KIT (STANDARD) 436270 1-2
DECAL ASSEMBLY (STANDARD) 426684 1-3
DECAL KIT (WARNING) 429469 1-4

1-0
SHEET 1
FILTER ELEMENTS

QTY. U/M PART NO. DESCRIPTION SECT-PAGE

***** SECTION 2 *****


***** CAB *****

***** AIR CONDITIONER *****


1 EA V012043 ELEMENT, FILTER (WALL MOUNT UNIT - A/C-HEATER) 2-12
1 EA V009230 ELEMENT, AIR CLEANER/BLOWER ASSY. (A/C-HEATER) 2-10

***** SECTION 4 *****

*****ENGINE CAT C-15***** 4-1

1 EA V007584 Element, Filter - fuel (primary) 4-1


1 EA V009711 Bowl Assembly, Primary Filter 4-1
1 EA V009712 Seal Kit, Primary Filter 4-1
2 EA 45487 Element, filter - fuel (secondary) 4-1
2 EA 45495 Element, filter - oil 4-1
1 EA 88249 Element, cooling system w/drain & refill 4-1
1 EA 88250 Element, cooling system w/o drain & refill 4-1

*****ENGINE AIR CLEANER***** 4-4

1 45907 ELEMENT, PRIMARY - AIR CLEANER 4-5


1 45906 ELEMENT, SAFETY - AIR CLEANER 4-5

*****ENGINE COOLER***** 4-17

1 EA V009901 VALVE, THERMOSTAT - ELEMENT 4-20

*****COMPRESSOR***** 4-14

1 401857 ELEMENT, FILTER - HYDRAULIC - COMPRESSOR 4-15


400988 ELEMENT KIT, SEPARATOR 4-11

*****COMPRESSOR AIR CLEANER***** 4-13

1 45907 ELEMENT, PRIMARY - AIR CLEANER 4-5


1 45906 ELEMENT, SAFETY - AIR CLEANER 4-5

***** SECTION 5 *****

***** DUST CONTROL SYSTEM *****

0 89853 ELEMENT, FILTER - DUST COLLECTOR


0 V011661 AIR LINE FILTER/REGULATOR ELEMENT

***** SECTION 7 *****

*****DRILLING TOOLS / ACCESSORIES*****

1 22390 ELEMENT, FILTER - DRILL STEM LUBE 7-11


0 V011270 ELEMENT, FILTER - MACHINE LUBE
1-1
SHEET 1
FILTER ELEMENTS

QTY. U/M PART NO. DESCRIPTION SECT-PAGE


***** SECTION 8 *****

*****HYDRAULIC SYSTEM***** 8-9

1 88594 ELEMENT, RESERVOIR - MAIN RETURN 8-10


1 88594 ELEMENT, RESERVOIR - CASE RETURN 8-11
57311 ELEMENT, RESERVOIR - PRESSURE/VACUUM (Req's 1 Seal) 8-9
V009111 (Seal for Pressure/Vacuum Element above) 8-9

*****LOOP FILTERS*****

0 V011136 ELEMENT, LOOP FILTER


Loop filters are optional.

*****CHARGE FILTERS*****
0 ------- ELEMENT, CHARGE FILTER

1-1
SHEET 2
DECAL KIT (STANDARD)
ASSEMBLY 436270 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


436270 DECAL KIT (STANDARD)
1 4 EA 436241 DECAL KIT (STANDARD)
2 4 EA 32447 WALK, SAFETY -TYPE "B" - BLACK
3 2 EA 407651 DECAL, REEDRILL/INFINITY SERIES
4 2 EA 418624 DECAL, REEDRILL 3 3/16 X 16 11/16
5 1 EA 408426 DECAL, "REEDRILL" - VERTICLE
6 1 EA 1417258 NAMEPLATE, MADE IN USA
7 1 EA 436000 PAINT KIT

1-2
SHEET 1
DECAL KIT, STANDARD (ENGLISH)
ASSEMBLY 426684 - REVISION E

ITEM QTY. U/M PART NO. DESCRIPTION


426684 DECAL KIT, STANDARD (ENGLISH)
1 1 EA 44507 DECAL, DIESEL FUEL
2 1 EA 408753 DECAL, START/RUN - HORIZONTAL
3 2 EA 95144 DECAL, HYDRAULIC FILTER - MAIN RETURN
4 1 EA 95145 DECAL, HYDRAULIC FILTER - CASE RETURN
7 2 EA 407651 DECAL, REEDRILL / INFINITY SERIES
8 1 EA 422855 DECAL, NOTICE - BATTERY
9 1 EA 79418 DECAL, PLACARD MAINTENANCE
10 1 EA 422856 DECAL, NOTICE - COMPRESSOR OIL
13 30 FT 426331 DECAL, STRIPE - RED
14 1 EA 404699 NAMEPLATE, MODEL & SERIAL NUMBER
15 1 EA 1417258 NAMEPLATE, MADE IN USA
16 1 EA 44506 DECAL, HYDRAULIC OIL
17 1 EA 412427 DECAL, SELECTOR VALVE
19 1 EA 429850 DECAL, CIRCUIT BREAKERS
22 1 EA 44508 DECAL, WATER
23 1 EA 400358 DECAL, PRESSURE SWITCH - FILTER
24 2 EA 426349 DECAL, TEREX/REEDRILL - 2 1/8 X 24 (VERTICAL)
25 2 EA 426261 DECAL, TEREX/REEDRILL - 12 15/16 X 34 (STACKED)
26 2 EA 426359 DECAL, TEREX/REEDRILL - 2 1/32 X 24 (HORIZONTAL)
27 1 EA 431213 DECAL, LOOP FILTER
28 1 EA 431214 DECAL, CHARGE FILTER
30 2 EA 426261 DECAL, TEREX | REEDRILL

NOTE: SEE CAB ASSEMBLY (SECTION 2) FOR DECALS INSIDE


CAB.

1-3
SHEET 1
DECAL KIT - (WARNING)
ASSEMBLY 429469 REVISION -

4 12 6 4
7

11

15

5 12
3 4 14

1-4
SHEET 1
DECAL KIT - (WARNING)
ASSEMBLY 429469 REVISION -

13 2 10
7 3
2 5

11

1
8
9

1-4
SHEET 2
DECAL KIT - (WARNING)
ASSEMBLY 429469 REVISION -

12 3

12

10

13

1-4
SHEET 3
DECAL KIT - (WARNING)
ASSEMBLY 429469 REVISION -

5
11

7
14

1-4
SHEET 4
DECAL KIT - (WARNING)
ASSEMBLY 429469 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


429469 DECAL KIT - (WARNING)
1 1 EA 429414 DECAL, FALLING OBJECTS (WINCH)
2 2 EA 429448 DECAL, FALLING OBJECTS (CAROUSEL)
3 2 EA 429406 DECAL, ROTATING SHAFT
4 5 EA 428893 NAMEPLATE, ENTANGLEMENT HAZARD
5 2 EA 429418 DECAL, FALLING MAST
6 1 EA 429449 DECAL, HOT PRESSURIZED FLUID
7 2 EA 429404 DECAL, CLIMBING RAISED MAST
8 1 EA 429445 DECAL, MODIFICATION OR ALTERATION
9 1 EA 429437 DECAL, HAZARDOUS VOLTAGE
10 1 EA 429420 DECAL, RIDING ROTARY HEAD
11 1 EA 429141 NAMEPLATE, FLYING OBJECT AND SP
12 2 EA 429431 DECAL, ROTATING PARTS
13 2 EA 429426 DECAL, FALLING ROTARY HEAD
14 2 EA 429439 DECAL, COMBUSTIBLE GAS
15 1 EA 429444 DECAL, COMBUSTIBLE GAS (ETHER)

1-4
SHEET 5
SECTION 2 - OPERATOR'S CAB

DESCRIPTION ASSEMBLY NO. SECT-PAGE


CAB ASSEMBLY W/GAUGES AND ATTACHMENTS 426061 2-1
SEAT WITH ATTACHING HARDWARE 89455 2-2
SEAT AIR ACCUMULATOR INSTALLATION 434457 2-2A
PANEL/GAUGES (ENGINE) 417220 2-3
PANEL/GAUGES (HYDRAULIC) 412822 2-4
PANEL/SWITCHES (DRILL FUNCTIONS) 410226 2-5
CONTROL, MAST/JACKS 410208 2-6
CONTROL, ELECTRIC - LH/RH PROPEL & ROTARY HOIST 426108 2-1
PULLDOWN
CONTROL, ELECTRIC - ROTARY ROTATION 426109
CAB PLUMBING 426743 2-7
CAB MODIFICATION, ELECTRIC HAND CONTROLS 423814 2-7A
AIR CONDITIONING/HEATER PRESSURIZER INSTALLATION 425137 2-8
HEATER/AIR CONDITIONER PACKAGE LIST 425127 2-9
AIR CLEANER ASSY (A/C-HEATER PRESS. PACKAGE) V009225 2-10
CONDENSER, 24 VOLT 408321 2-11
WALL MOUNT UNIT W/ANGLE LOUVERS V011833 2-12
BLOWER ASSEMBLY (A/C-HEATER PRESS. PACKAGE) V009211 2-13
HOSE KIT, AIR CONDITIONER 426173 2-14
SEAT BELT, OPERATOR'S SEAT 418654 2-15
GLASS INSTALLATION, CAB (STANDARD) 427107 2-16

2-0
SHEET 1
CAB ASSEMBLY W/GAUGES AND ATTACHMENTS
ASSEMBLY 426061 REVISION P
23
17 53
22
14 15 102 18 53
35

36

17 53
35 40
12 53
100 101
46

79
81
83
35

20 35
7 3 49

56 52 43 19
78

78
78

78

98
32 16

78
2-1
SHEET 1
CAB ASSEMBLY W/GAUGES AND ATTACHMENTS
ASSEMBLY 426061 REVISION P

10

98

34 33 31 5

52 53

41 11
56 52 43 19
64 52 53
13 21
53 52 43
32

13

16
2-1
SHEET 2
CAB ASSEMBLY W/GAUGES AND ATTACHMENTS
ASSEMBLY 426061 REVISION P

49 52 53
45 45 49 52 53

36

80

103

9 8

29

30 27

27 26

27 25

27 24

27 26

28

2-1
SHEET 3
CAB ASSEMBLY W/GAUGES AND ATTACHMENTS
ASSEMBLY 426061 REVISION P

42

47
48

2-1
SHEET 4
CAB ASSEMBLY W/GAUGES AND ATTACHMENTS
ASSEMBLY 426061 REVISION P

53 52 95 94 36 37 88 89

87 86 86 87

96

95 52 49
85

85

96

93 92 91 90 92

2-1
SHEET 5
CAB ASSEMBLY W/GAUGES AND ATTACHMENTS
ASSEMBLY 426061 REVISION P

75
70 70
73
69 70
60 60 72 66 68 70 72 72 60 72 60 72

60

58 46 55
70
61
59
60 68 71
54
57 22 22
61
60 68 71
58 46

75 61
60 60
70 57

59 61
60 62 12 63 71 43 43 63
50 70
63

76 70 63
60 60

64 63 63 63
63 62
60 70

72

72
77

60

72

2-1
SHEET 6
CAB ASSEMBLY W/GAUGES AND ATTACHMENTS
ASSEMBLY 426061 REVISION P

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


426061 CAB ASSEMBLY W/GAUGES AND ATTACHMENTS
1 1 EA 410216 CAB, 2 PIECE
2 EA 95832 LOCK, INSIDE SLAM
2 EA 45678 HANDLE, INSIDE
2 EA 74047 HANDLE, OUTSIDE LOCKING
1 EA 418655 OPTIONAL RISER FOR SEAT (Not included with
installation 426061 - Must order Separately)
1 EA 418653 OPTIONAL HEADREST FOR SEAT (Not included
with installation 426061 - Must order Separately)
3 1 EA 418652 SEAT, ROTARY
1 EA V009351 cloth seat
1 EA V009352 armrest kit
1 EA V009353 swivel w/slide set
4 15 FT 400293 SEAL, DOOR - CAB
5 1 EA 160125 BULB, 24 VOLT
6 4 EA 6292 NUT, LOCK
7 1 EA 89455 SEAT W/ATTACHING HARDWARE 2-2
8 1 EA 417220 ASSEMBLY, INSTRUMENT PANEL - ENGINE 2-3
9 1 KIT 412822 PANEL, INSTRUMENT - ASSEMBLY - HYDRAULIC 2-4
- GAUGES
10 1 KIT 410226 PANEL, INSTRUMENT - DRILL FUNCTION 2-5
11 1 EA 416984 BRACKET, THROTTLE - ENGINE
12 1 EA 410208 CONTROL, MAST/JACKS 2-6
13 8 EA 1417831 CAPSCREW, FLANGED
14 1 EA 57319 VALVE, RELIEF - REMOTE PILOT
15 1 EA 411748 DECAL, CONTROL PANEL - LH
16 1 EA 88650 GUARD, PLUMBING - CAB
17 3 EA 426108 CONTROL, ELECTRIC - LH/RH PROPEL &
ROTARY HOIST PULLDOWN
18 1 EA 426109 CONTROL, ELECTRIC - ROTARY ROTATION
19 1 EA 86262 BRACKET, MOUNTING - SOLENOID
20 1 EA 425402 LEVEL, BULLSEYE
21 4 EA 5991 NUT, HEX
22 1 EA 1420885 VALVE, RELIEF
23 1 EA 65226 SWITCH, TOGGLE - ENVIRONMENT SEALED
24 2 EA 57914 CIRCUIT BREAKER, 5 AMP - SINGLE POLE
25 2 EA 57912 CIRCUIT BREAKER, PB RESET - 50 AMP
26 5 EA 57913 CIRCUIT BREAKER, 15 AMP - SINGLE POLE
27 10 EA 57915 SEAL RESET BUTTON, CIRCUIT BREAKER
28 1 EA 429850 DECAL, CIRCUIT BREAKERS
29 2 EA 65226 SWITCH, TOGGLE - ENVIRONMENT SEALED
30 1 EA 69681 CIRCUIT BREAKER, 10 AMP - SINGLE POLE
31 1 EA 116200 LIGHT, DOME - INTERIOR
1 EA ------------ BULB, 24 VOLT (Dome Lamp) See item 5
32 1 EA 400668 COVER, SOLENOID VALVE / RELAY TRAM
INTERLOCK
33 2 EA 43196 SCREW, MACHINE - ROUND HEAD - SLOT
34 2 EA 43195 NUT, HEX
2-1
SHEET 7
CAB ASSEMBLY W/GAUGES AND ATTACHMENTS
ASSEMBLY 426061 REVISION P

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


35 4 EA 75321 LAMP, FLOOD - HALOGEN -24 VOLT
1 EA LAMP 97876 BULB REPLACEMENT
36 1 EA 411638 BOX, JUNCTION - MODIFICATION
37 2 EA 70317 STRIP TERMINAL - DOUBLE ROLL
38 1 KIT 49056 INSULATION KIT, CAB - SPECIAL
40 1 EA 411457 DECAL, CONTROL PANEL - RH -
41 1 EA 412427 DECAL, SELECTOR VALVE
42 15 FT 431493 SEAL, DOOR - CAB
43 2 EA 424706 VALVE, PROPORTIONAL PRESSURE CONTROL
1 EA V012285 BODY
1 EA V012284 CARTRIDGE
1 EA V012286 COIL
1 EA V012287 SEAL KIT
45 2 EA 47840 RELAY, 24 VOLT
46 2 EA 43481 INDICATOR, FILTER SERVICE
47 6 EA 5000479 SCREW, HEX - WASHER HEAD
48 2 EA 1420948 WEATHERSTRIPPING
49 7 EA 42538 CAPSCREW, HEX HEAD
50 1 EA 95908 TUBE ASSEMBLY - HYDRAULIC
52 32 EA 42624 WASHER, FLAT
53 30 EA 6293 NUT, LOCK 1
54 1 EA 61623 VALVE, SHUTTLE
55 1 EA 168437 SWITCH, PRESSURE
56 4 EA 42543 CAPSCREW, HEX HEAD
57 1 EA 69499 SWITCH, PRESSURE
58 2 EA 89243 ADAPTER, STRAIGHT
59 2 EA 37825 ADAPTER, STRAIGHT
60 15 EA 37819 ADAPTER, ELBOW
61 4 EA 37816 ADAPTER, ELBOW - 90 DEGREE
62 17 EA 37827 ADAPTER, STRAIGHT - ORING
63 8 EA 35475 ADAPTER, ELBOW - 90 DEGREE
64 1 EA 410574 VALVE, 4-WAY - 2 POSITION - 24V
1 EA V004744 COIL
1 EA V004747 CARTRIDGE , THREADED - SOLENOID/VALVE
65 1 EA 56439 ADAPTER, NUT HEX CAP NUT
66 1 EA 320625 ADAPTER, ELBOW
68 3 EA 41004 ADAPTER, STRAIGHT
69 1 EA 57728 ADAPTER, SWIVEL
70 8 EA 45302 ADAPTER, TEE
71 3 EA 45301 ADAPTER, ELBOW
72 8 EA 38723 ADAPTER, ELBOW
73 1 EA 37826 ADAPTER, ELBOW - 45 DEG
74 2 EA 31804 ADAPTER, ELBOW - 90 DEGREE
75 3 EA 31395 ADAPTER, STRAIGHT
76 1 EA 407362 ADAPTER, TEE
77 1 EA 426743 CAB PLUMBING 2-7
78 5 EA 1419448 RELAY, 24 VOLT
79 1 EA 5018377 LAMP, 24V
2-1
SHEET 8
CAB ASSEMBLY W/GAUGES AND ATTACHMENTS
ASSEMBLY 426061 REVISION P

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


80 5 EA 407967 SEAL, KNOCKOUT
81 1 EA 5018386-01 LAMP BASE INDICATING DIAL
83 1 EA 5018386-02 LIGHT, LAMP - LENS - RED GLASS
84 5 EA 5000666 RELAY, SOCKET
85 2 EA 76582 TERMINAL, STRIP
86 4 EA 77263 SCREW, MACHINE - ROUND HEAD - SLOT
87 10 EA 77264 NUT, HEX
88 4 EA 77277 SCREW, MACHINE - ROUND HEAD - SLOT
89 4 EA 9208 NUT, LOCK
90 1 EA 56780 CONNECTOR, ELECTRICAL - LIQUID TIGHT
91 1 EA 57854 CONNECTOR, CONDUIT - ELECTRICAL - LIQUID
TIGHT
92 3 EA 56719 CONNECTOR, ELECTRICAL - LIQUID TIGHT
93 2 EA 5000718 CONNECTOR, CROUSE HINGE
94 4 EA 75LM53 CAPSCREW, FLANGED
95 5 EA 50AW3 NUT, FLANGE
96 FT 81972 TRIM, EDGE VINYL (1.35 Ft - Specify Length)
98 1 EA 426233 ELECTRONICS BOARD
99 1 EA 419846 PEDESTAL, SEAT
100 1 EA 421341 LAMP, ASSEMBLY - INDICATOR
101 1 EA 421342 BULB, LIGHTING - MINIATURE (24V)
102 1 EA 423814 CAB MODIFICATION, ELECTRIC HAND 2-7A
CONTROLS
103 1 EA 434382 DECAL, CAB - BH HOLE NUMBERS

2-1
SHEET 9
SEAT WITH ATTACHING HARDWARE
ASSEMBLY 89455 REVISION F

1
1

2-2
SHEET 1
SEAT WITH ATTACHING HARDWARE
ASSEMBLY 89455 REVISION F

3
2

2
3

2-2
SHEET 2
SEAT WITH ATTACHING HARDWARE
ASSEMBLY 89455 REVISION F

ITEM QTY. U/M PART NO. DESCRIPTION


89455 SEAT WITH ATTACHING HARDWARE
1 1 EA. 85768 SEAT, JUMPER
2 4 EA. 42570 CAPSCREW, HEX HEAD
3 4 EA. 16083 WASHER, FLAT

2-2
SHEET 3
SEAT AIR ACCUMULATOR INSTALLATION
ASSEMBLY 434457 REVISION A

6
5 2

2
3

2-2A
SHEET 1
SEAT AIR ACCUMULATOR INSTALLATION
ASSEMBLY 434457 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


434457 SEAT AIR ACCUMULATOR INSTALLATION
1 1 EA 434458 SEAT, AIR ACCUMULATOR KIT
2 4 EA 51271 BLOCK,TAPPED 1
3 1 EA 33334 ADAPTER, ELBOW - 90 DEG
4 1 EA 31395 ADAPTER, STRAIGHT
5 4 EA 6092 CAPSCREW, HEX HEAD
6 4 EA 5975 WASHER, LOCK

2-2A
SHEET 2
PANEL / GAUGES (ENGINE)
ASSEMBLY 417220 - REVISION -

14 14 14
13 13 12
8 8 8 11
1 2 3 6 6

9a

16

10

9
4 5 7
8 8 15
14

2-3
SHEET 1
PANEL / GAUGES (ENGINE)
ASSEMBLY 417220 - REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


417220 PANEL / GAUGES (ENGINE)
1 1 EA. 1155163 GAUGE, OIL TEMPERATURE (AIR COMPRESSOR)
2 1 EA. 1155164 GAUGE, WATER TEMPERATURE (ENGINE)
3 1 EA. 1155162 GAUGE, OIL PRESSURE (ENGINE)
4 1 EA. 96193 GAUGE, FUEL - 12 VOLT
5 1 EA. 1155171 GAUGE, VOLT
6 2 EA. 96192 GAUGE, HOURMETER (ENGINE/COMPRESSOR) See
WIRING DIAGRAM / COMPONENTS, sect. 9 for pressure
switch
7 1 EA. 96194 TACHOMETER (ENGINE)
(See "Power Group" or "Engine Group" for Magnetic
Pickup)
8 5 EA. 1414849 LIGHT KIT, GAUGE - INSTRUMENT
1 EA. GAUGE 401081 Light Bulb (Included with Item 8)
9 1 EA. 42259 SWITCH, PUSHBUTTON - ENGINE START
9a 1 EA. 42259 SWITCH, ETHER INJECTION
10 1 EA. 16864 SWITCH, KEY IGNITION
11 1 EA. 86463 DECAL, PANEL (ENGINE GAUGES)
12 1 EA. 1155173 SENDER, OIL PRESSURE
13 2 EA. 1155175 SENDER, TEMPERATURE
14 4 EA. 1156000 RESISTOR, GAUGE
15 1 EA. 1414845 LIGHT, INSTRUMENT,24V
1 EA. 401082 Bulb only-Instrument Light
16 1 EA. 83700 PLUG, PLASTIC

2-3
SHEET 2
PANEL / GAUGES (HYDRAULIC)
ASSEMBLY 412822 REVISION D

4 3 2 1 2 3 4 1

7 4 3 2 2 3 4 6

2-4
SHEET 1
PANEL / GAUGES (HYDRAULIC)
ASSEMBLY 412822 REVISION D

ITEM QTY. U/M PART NO. DESCRIPTION


412822 PANEL / GAUGES (HYDRAULIC)
1 2 EA. 33985 GUAGE, ROTARY/LT TRACK
2 12 EA. 59589 SCREW, MACH - RD HD SLOT
3 12 EA. 59590 NUT, HEX
4 12 EA. 77858 WASHER, LOCK
5 1 EA. 411699 DECAL, DRILL GAUGE PANEL
6 1 EA. 1404395 GAUGE, AUX HYDR PRESS & PULLDOWN/RT TRACK
7 1 EA. ------- GAUGE, AIR PRESSURE (See Reference Items List - Sect 0)

2-4
SHEET 2
PANEL / SWITCHES (DRILL FUNCTIONS)
ASSEMBLY 410226 - REVISION B

1 2 5 4

2 1

2-5
SHEET 1
PANEL / SWITCHES (DRILL FUNCTIONS)
ASSEMBLY 410226 - REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION


410226 PANEL / SWITCHES (DRILL FUNCTIONS)
1 11 EA 66425 SWITCH, TOGGLE - 3 POSITION
2 5 EA 65226 SWITCH, TOGGLE
3 1 EA 66424 SWITCH, TOGGLE - 3 POSITION
4 1 EA 412139 DECAL, FUNCTION SWITCH PANEL
5 1 EA 407791 SWITCH, TOGGLE
7 1 EA 1419786 SWITCH, TOGGLE

2-5
SHEET 2
CONTROL, MAST/JACKS
PART OF ASSEMBLY 410208 REVISION -

2-6
SHEET 1
CONTROL, MAST/JACKS
PART OF ASSEMBLY 410208 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION

NOTE: ONE SECTION SHOWN

410208 CONTROL, MAST/JACKS


1 1 EA. SECT. V004555 LEVER
2 1 EA. SECT. V004556 BELLOWS
3 1 EA. SECT. V004557 GRIP
4 1 EA. SECT. V004820 LEVER KIT
5 1 EA. SECT. V004558 PLUNGER KIT (Includes seal, plunger guide, o ring & plunger)
6 1 EA. SECT. 86237 SEAL KIT (Not Shown)

2-6
SHEET 2
CAB PLUMBING
ASSEMBLY 426743 - REVISION A

11

11 17 6 5 2

12 18 17 7
4
10 3
8
11

3
9
13
1
17
16 14

8
15

12
13

13

2-7
SHEET 1
CAB PLUMBING
ASSEMBLY 426743 - REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


426743 CAB PLUMBING
1 1 EA 408025 HOSE ASSEMBLY
2 1 EA 408024 HOSE ASSEMBLY
3 3 EA 404442 HOSE ASSEMBLY
4 1 EA 404358 HOSE ASSEMBLY
5 1 EA 408901 HOSE ASSEMBLY
6 1 EA 411658 HOSE ASSEMBLY
7 1 EA 407945 HOSE ASSEMBLY
8 2 EA 404226 HOSE ASSEMBLY
9 1 EA 404523 HOSE ASSEMBLY
10 1 EA 404519 HOSE ASSEMBLY
11 3 EA 404381 HOSE ASSEMBLY
12 2 EA 405544 HOSE ASSEMBLY
13 9 EA 407690 HOSE ASSEMBLY
14 1 EA 411662 HOSE ASSEMBLY
15 1 EA 411665 HOSE ASSEMBLY
16 1 EA 435976 HOSE ASSEMBLY
17 3 EA 407428 HOSE ASSEMBLY
18 1 EA 408026 HOSE ASSEMBLY

2-7
SHEET 2
CAB MODIFICATION, ELECTRIC HAND CONTROLS
ASSEMBLY 423814 - REVISION B

2
1

5 6
7

2-7A
SHEET 1
CAB MODIFICATION, ELECTRIC HAND CONTROLS
ASSEMBLY 423814 - REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION


423814 CAB MODIFICATION, ELECTRIC HAND CONTROLS
1 1 EA 423811 PLATE, MOUNTING
2 1 EA 423812 DECAL
5 4 EA 75LM54 CAPSCREW, FLANGED
6 4 EA 42624 WASHER, FLAT
7 4 EA 50AW23 NUT, WELD

2-7A
SHEET 2
AIR CONDITIONER/HEATER PRESSURIZER INSTALLATION
ASSEMBLY 425137 REVISION A

3
1 35

3
1

10 11 12 14 37 38

35

3 1
1
8 12 13 8 12 13

33 34

1
3

2-8
SHEET 1
AIR CONDITIONER/HEATER PRESSURIZER INSTALLATION
ASSEMBLY 425137 REVISION A

4
16 36 4
19 15 12 19 17 12 16 18
7 7
1 1

15
15 12

17
18 16
17
15 12
17 19 17 12
19 17 17 15
2 16 36
2

4 16 18

12 15 17
12 15
17 19
12 15 17 19
2

2-8
SHEET 2
AIR CONDITIONER/HEATER PRESSURIZER INSTALLATION
ASSEMBLY 425137 REVISION A

12 13
6
6
12 13
11 12 13
11 12 13

2-8
SHEET 3
AIR CONDITIONER/HEATER PRESSURIZER INSTALLATION
ASSEMBLY 425137 REVISION A

25

23 26 24
22 20

27 23 26 26

24
28

22 21
24
5

23
25

23 25

23
23

2-8
SHEET 4
AIR CONDITIONER/HEATER PRESSURIZER INSTALLATION
ASSEMBLY 425137 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


425137 AIR CONDITIONER/HEATER PRESSURIZER
INSTALLATION
1 1 EA 425127 HEATER/AIR CONDITIONER PACKAGE LIST 2-9
2 2 EA 417038 BELT, A/C.
3 1 EA 426173 HOSE KIT, AIR CONDITIONER 2-14
4 1 EA 405580 BRACKET - COMPRESSOR
5 10 FT 99301 WIRE, ELECT.
6 1 EA 417028 GUARD, BELT - AIR CONDITIONER
7 1 EA 417002 SPACER, BRACKET - A/C - COMPRESSOR
8 2 EA 403961 MOUNTING BAR - CONDENSER - A/C
9 4 EA 6291 NUT, LOCK
10 16 EA 56006 WASHER, FLAT
11 8 EA 7972 NUT, LOCK
12 27 EA 5989 WASHER, LOCK
13 13 EA 42567 CAPSCREW, HX HEAD
14 6 EA 43052 CAPSCREW, HX HEAD
15 5 EA 42575 CAPSCREW, HX HEAD
16 8 EA 5977 CAPSCREW, HXHEAD
17 14 EA 16083 WASHER, FLAT
18 4 EA 5975 WASHER, LOCK
19 4 EA 5991 NUT, HEX
20 1 EA 69681 CIRCUIT BREAKER, 10 AMP
21 1 EA 57913 CIRCUIT BREAKER, 15 AMP
22 2 EA 57915 SEAL, RESET BUTTON - CIRCUIT BREAKER
23 8 EA 45260 CONN, BUTT - 12/10AWG
24 4 EA 45258 TERM - SPADE - 12/10AWG
25 5 FT 35677 WIRE, BLACK - STRANDED
26 14 FT 5010618 WIRE, ELECT, #12 AWG
27 20 FT 99298 WIRE, ELECT - SXL - 16 GAUGE - GREEN
28 4 FT 99327 WIRE, ELECT - SXL - 16 GAUGE - BLACK
29 4 EA 167530 STUD, WELD
30 40 FT 30211 HOSE - HEATER - RUBBER
33 4 EA 8268 CAPSCREW, HEX HEAD
34 4 EA 42644 NUT, ELASTIC STOP
35 4 EA 46103 CLAMP, TUBE
37 1 EA 426174 INSULATION, FOAM
38 2 EA 426306 MOUNT BAR - CAB HEAT A/C

2-8
SHEET 5
HEATER/AIR CONDITIONER PACKAGE LIST
ASSEMBLY 425127 - REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


425127 HEATER/AIR CONDITIONER PACKAGE LIST
1 1 EA V009225 AIR CLEANER ASSEMBLY LESS HOOD & HOOD 2-10
CLAMP
2 1 EA 408321 CONDENSER, 24 VOLT 2-11
3 2 EA 401256 MOUNT KIT, CONDENSER SHOCK
4 1 EA V011833 WALL MOUNT UNIT W/ANGLE LOUVERS 2-12
5 1 EA V009211 BLOWER ASSEMBLY 2-13
6 1 EA V009235 HOSE, FLEX - 3 INCH x 30 INCH LONG (Blower to
Cab Wall Unit)
7 2 EA 16894 CLAMP, HOSE - 1 7/8 - 3 3/4 INCH (Blower/Cab
Wall Unit)
8 1 EA 401255 COMPRESSOR ASSEMBLY
9 1 EA ------- ADAPTER, AIR OUTLET WELDMENT (REF)
10 2 EA V003843 CHECK VALVE
11 V004501 DRAIN HOSE - 1 @ 3 FT LONG. (Specify Length)
12 2 EA V004502 O RING (NO. 6)
13 2 EA V004503 O RING (NO. 8)
14 2 EA V004504 O RING (NO. 10)

2-9
SHEET 1
AIR CLEANER ASSY (A/C-HEATER PRESS. PACKAGE)
ASSEMBLY V009225 - REVISION -

10

5
6
7

2-10
SHEET 1
AIR CLEANER ASSY (A/C-HEATER PRESS. PACKAGE)
ASSEMBLY V009225 - REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


NOTE: V009225 DOES NOT INCLUDE ITEMS 9 AND 10

V009225 AIR CLEANER ASSY (A/C-HEATER PRESS. PACKAGE)


1 1 EA ------- AIR CLEANER BODY
2 1 EA 58987 GASKET, BODY OR CUP
3 1 EA V009228 CLAMP
4 1 EA V009230 ELEMENT, PRIMARY - EXTENDED LIFE
5 1 EA V009232 GASKET WASHER
6 1 EA V009231 WING BOLT
7 1 EA V009227 BAFFLE, METAL
8 1 EA V012558 DUST CUP
1 EA V009229 DUST CUP W/VACUATOR VALVE - VERT (Optional - Not Shown)
1 EA 43622 Vacuator Valve (Rubber) - Not Shown
9 1 EA V009236 HOOD (NOTE: Not included w/assembly V009225 - Must order
Separately)
10 1 EA 16895 CLAMP (NOTE: Not included w/assembly V009225 - Must order
Separately)

2-10
SHEET 2
CONDENSER - 24 V
ASSEMBLY 408321 - REVISION -

26
24 16
13 2

15

23
25
1

27
10
4
5
22

7 6
19 20 12 21
8

2-11
SHEET 1
CONDENSER - 24 V
ASSEMBLY 408321 - REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


408321 CONDENSER - 24V
1 1 EA. V001504 HOUSING ASSEMBLY
2 1 EA. V001509 CONDENSER ASSEMBLY
4 1 EA. V003290 MOTOR, 24V
5 1 EA. V003291 FAN
6 1 EA. V003292 DIODE
7 1 EA. V003293 FITTING BRACKET ASSEMBLY
8 1 EA. V003294 GUARD, FAN
10 1 EA. V001529 CLAMP, HOSE, SINGLE
12 1 EA. V001532 RELAY, 24V
13 1 EA. V001511 HOSE ASSEMBLY
15 1 EA. V001510 HOSE ASSEMBLY
16 1 EA. V001512 HOSE ASSEMBLY
19 1 EA. V001505 BRACKET, MOUNTING
20 1 EA. V001506 BRACKET, MOUNTING
21 1 EA. V003295 MOUNT, MOTOR
22 1 EA. V011308 RETAINER, MOTOR
23 1 EA. V001534 BINARY SWITCH ASSEMBLY
24 1 EA. V003297 RECEIVER DRIER
25 1 EA. V001513 MOISTURE INDICATOR
26 1 EA. V001508 BRACKET, DRIER
27 2 EA. V001517 RETAINER ASSEMBLY, RUBBER HANDLE

2-11
SHEET 2
WALL MOUNT UNIT W/ANGLE LOUVERS
ASSEMBLY V011833 - REVISION -

23
24
21 18 19 20
25

22 26
14
4
5 9

10
17 8 11

16 12 13
15

2-12
SHEET 1
WALL MOUNT UNIT W/ANGLE LOUVERS
ASSEMBLY V011833 - REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


V011833 WALL MOUNT UNIT W/ANGLE LOUVERS
1 1 EA V012033 HOUSING ASSEMBLY
2 1 EA V012034 COVER ASSEMBLY, CORE
3 1 EA V011325 THERMOSTAT
4 1 EA V012035 RETAINER, CORE
5 1 EA V012036 RETAINER, MOTOR
6 1 EA V012037 HEATER CORE ASSEMBLY
7 1 EA V012038 EVAPORATOR CORE ASSEMBLY
8 1 EA V012051 BLOWER ASSEMBLY
9 1 EA V012052 BLOWER ASSEMBLY
10 2 EA V012039 ENTRY RING
11 2 EA V012040 BLOWER WHEEL
13 1 EA V012041 MOTOR, 24 VOLT
14 1 EA V011329 RESISTOR, SPEED CONTROL
15 1 EA V012042 VALVE, WATER - CABLE OPERATED
16 1 EA V011328 VALVE, EXPANSION
17 1 EA V012043 ELEMENT, AIR FILTER
19 1 EA V012044 PLENUM ASSEMBLY, CONTROL PANEL - 24V
20 1 EA V012045 WRAP ASSEMBLY, PLENUM
21 4 EA V012046 AIR DIFFUSER ASSEMBLY
22 2 EA V012047 ROTARY ACTUATOR ASSEMBLY
24 1 EA V012048 SWITCH, MODE - OFF/ON/ON - 24V
25 1 EA V012049 SWITCH, RCKR - FAN - ON/ON/ON
26 2 EA V012050 KNOB, CONTROL - DEEP RECESS

2-12
SHEET 2
BLOWER ASSEMBLY (A/C-HEATER PRESS. PACKAGE)
ASSEMBLY V009211 - REVISION -

1
4
2
11
3
10 5

9 7

12 14

2-13
SHEET 1
BLOWER ASSEMBLY (A/C-HEATER PRESS. PACKAGE)
ASSEMBLY V009211 - REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


V009211 BLOWER ASSEMBLY (A/C-HEATER PRESS. PACKAGE)
1 1 EA V009212 BLOWER HOUSING ASSEMBLY
2 1 EA V009213 MOUNT ASSEMBLY, MOTOR (See Note)
3 8 EA V009214 SCREW, METRIC
4 1 EA V009215 BLOWER WHEEL (STEEL)
5 1 EA V009216 CLAMP, MOTOR
6 1 EA V009217 MOTOR, 24 VOLT
7 1 EA V009221 SEALANT, HEAT RESISTANT (See Note)
8 2 EA V009218 NUT
9 1 EA V009219 CLAMP, BLOWER MOUNT
10 1 EA V009220 MOUNT ASSEMBLY, BLOWER (See Note)
11 1 EA ------- LABEL, QUALITY AUDITED
12 1 EA V009222 GASKET, ENTRY RING
14 1 EA V009223 GASKET, PRESSURIZER - MOTOR

NOTE: Apply heat resistant sealant (Part No. V009221) around 5.38
dia hole on blower housing assy. (both sides) prior to screwing on
item 2 motor mount assy. & item 10 blower mount assy..

2-13
SHEET 2
HOSE KIT, AIR CONDITIONER
ASSEMBLY 426173 - REVISION A

2-14
SHEET 1
HOSE KIT, AIR CONDITIONER
ASSEMBLY 426173 - REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


426173 HOSE KIT, AIR CONDITIONER
1 1 EA 426322 HOSE ASSEMBLY
2 1 EA 426323 HOSE ASSEMBLY
3 1 EA 426324 HOSE ASSEMBLY
4 1 EA 426325 HOSE ASSEMBLY
5 1 EA 426326 HOSE ASSEMBLY

2-14
SHEET 2
SEAT BELT
ASSEMBLY 418654 - REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


418654 SEAT BELT
1 1 EA 418654 SEAT BELT W/TETHER

2-15
SHEET 1
GLASS INSTALLATION, CAB (STANDARD)
ASSEMBLY 427107 - REVISION -

5 8 6 8 1 8 2 8

7 8

1 8 1 8 2 8 3 8

4 8
2-16
SHEET 1
GLASS INSTALLATION, CAB (STANDARD)
ASSEMBLY 427107 - REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


427107 GLASS INSTALLATION, CAB (STANDARD)
1 3 EA 427108 GLASS
2 2 EA 427109 GLASS
3 1 EA 427110 GLASS
4 1 EA 427111 GLASS
5 1 EA 427112 GLASS
6 1 EA 427113 GLASS
7 1 EA 427114 GLASS
8 EA 427115 GASKET, RUBBER (Specify Length needed)

2-16
SHEET 2
SECTION 3 - MAINFRAME / CRAWLER

DESCRIPTION ASSEMBLY NO. SECT-PAGE


MAINFRAME / CRAWLER INSTALLATION 433997 3-1
UNDERCARRIAGE ASSEMBLY 419326 3-2
FINAL DRIVE ASSEMBLY W/MOTOR V009072 3-3
ROLLER ASSEMBLY, TRACK V007362 3-4
ROLLER ASSEMBLY, TRACK SUPPORT V007364 3-5
IDLER ASSEMBLY (COMPLETE) V007358 3-6
IDLER ASSEMBLY W/SLIDE BAR V007359 3-7
HYDRAULIC TENSIONER, IDLER ASSEMBLY V007360 3-8
SPRING ASSEMBLY (COMPLETE) V007361 3-9
TRACK ASSEMBLY W/SHOES V008597 3-10
PROPEL PLUMBING 419423 3-11
FLOOR COVERING DUST SEALS 410771 3-12
CYLINDER, MAST ELEVATING 408854 3-13
MANIFOLD INSTALLATION, SUCTION 420385 3-14
VALVE, COUNTERBALANCE W/ATTACHMENTS (MAST) 412113 3-15
WALKWAY INSTALLATION, CAB 410809 3-16
VALVE ASSY W/ATTACHMENTS, DIR. CONTROL 411938 3-17
(HOIST/PULLDOWN)
VALVE ASSY LESS ATTACHMENTS, DIRECTIONAL CONTROL 410665 3-18
(HOIST/PULLDOWN)
VALVE ASSEMBLY W/ATTACHMENTS, FEED CONTROL 411909 3-19
(HOIST/PULLDOWN)
VALVE ASSEMBLY LESS ATTACHMENTS, FEED CONTROL 410666 3-20
(HOIST/PULLDOWN)
MANIFOLD W/ATTACHMENTS (RETURN) 411957 3-21
MANIFOLD W/ATTACHMENTS (CASE-DRAIN) 411937 3-22
MANIFOLD W/ATTACHMENTS 412237 3-23
VALVE ASSEMBLY W/ATTACHMENTS, RELIEF - VENTED - PILOT 412259 3-24
VALVE ASSEMBLY W/ATTACHMENTS (SHUTTLE) 411987 3-25
VALVE ASSEMBLY, JACKS/MAST CONTROL W/ATTACHMENTS 411881 3-26
VALVE ASSEMBLY, JACKS/MAST CONTROL LESS ATTACHMENTS 410091 3-27
VALVE ASSEMBLY, 3 BANK W/ATTACHMENTS 410581 3-28
VALVE ASSEMBLY, 3 BANK LESS ATTACHMENTS 410088 3-29
VALVE ASSEMBLY, DUST COLLECTOR/WATER INJECTION 411582 3-30
W/ATTACHMENTS
VALVE ASSEMBLY, DUST COLLECTOR/WATER INJECTION LESS 410089 3-31
ATTACHMENTS
VALVE ASSEMBLY, DIVERTER W/ATTACHMENTS 411903 3-32
VALVE ASSEMBLY W/ATTACHMENTS, RELIEF - LOW FLOW 412258 3-33
FUEL TANK ASSEMBLY W/PLUMBING 410507 3-34
SUBASSEMBLY, FUEL TANK W/PLUMBING 434214 3-34A
JACK INSTALLATION 431561 3-35
CYLINDER ASSEMBLY, JACK 434542 3-36
KIT, TRACK - 2 SPEED INTERTRACK 423022 3-37
HANDRAIL, DUST COLLECTOR DECK 420996 3-38

3-0
SHEET 1
MAINFRAME / CRAWLER INSTALLATION
ASSEMBLY 433997 - REVISION C

10

5
141
26 74
111

142

26 74 10

12 11

15 20 58 62 66
19

7 6 133 134
27 29
132
21
16

10

25
1

23 60 61

3-1
SHEET 1
MAINFRAME / CRAWLER INSTALLATION
ASSEMBLY 433997 - REVISION C

27 29 73
28
22 18 17 28 73 17
67 68 14
62
63

62 63 64 64

10
140
140
139
58
8 43
58
136 135 138 137 66 58 69 3
13
69 66 139

12 27 29

17 28 73
27 29
9 62 63 64

11 62 63 64

33 9

3-1
SHEET 2
MAINFRAME / CRAWLER INSTALLATION
ASSEMBLY 433997 - REVISION C

118

105 120

114
119
62 63

115
116

47 47

30 48 48 30

55
55
47 54 6 6
47 54

3-1
SHEET 3
MAINFRAME / CRAWLER INSTALLATION
ASSEMBLY 433997 - REVISION C

42
45

44 39
39

43 34
35
36 40 36 40
41 75 76 41 75 76

123 123

126 126
121 122 121 122

45 117124125 45 117 124 125

3-1
SHEET 4
MAINFRAME / CRAWLER INSTALLATION
ASSEMBLY 433997 - REVISION C

65 72 110 52 74 104 37 113 49 46 38 106 73 56


112 101 50 53
48

109 65 51

107 57 59
103 102
128 129130

128

128
127

108 70 71
24 31 32 63 100 7

3-1
SHEET 5
MAINFRAME / CRAWLER INSTALLATION
ASSEMBLY 433997 - REVISION C

142 141

3-1
SHEET 6
MAINFRAME / CRAWLER INSTALLATION
ASSEMBLY 433997 - REVISION C

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


SEE SECTION 8 FOR P/N 414880 8-8

433997 MAINFRAME / CRAWLER INSTALLATION


1 1 EA 419326 UNDERCARRIAGE 3-2
2 1 EA 425030 MAIN FRAME WELDMENT
3 1 EA 406684 AXLE, FRONT
4 1 EA 419423 PROPEL PLUMBING 3-11
5 1 KIT 410771 FLOOR COVERING DUST SEALS 3-12
6 2 EA 408854 CYLINDER, MAST ELEVATING 3-13
7 1 EA 420385 MANIFOLD INSTALLATION, SUCTION 3-14
8 1 EA 412113 VALVE, COUNTER BALANCE 3-15
9 1 EA 70048 BOX, TOOL
10 2 EA 87199 CABLE STEP, CAB
11 1 EA 87198 CABLE STEP, FRONT INFINITY
12 1 EA 410809 WALKWAY INSTALLATION, CAB 3-16
13 1 EA 410565 PIN, AXLE - FRONT - CENTER
14 2 EA 84509 PIN - FRONT AXLE
15 2 EA 427333 PIN, ELEVATING CYLINDER - UPPER
16 2 EA 428489 PIN, ELEVATING CYLINDER - LOWER
17 4 EA 81025 PIN, QUICK RELEASE - RING GRIP
18 2 EA 63598 BEARING, SPHERICAL
19 2 EA 84184 BUSHING, PIVOT - MAST - SHAFT
20 4 EA 433959 BUSHING, STEEL
21 2 EA 428490 BUSHING, STEEL
22 4 EA 84513 TUBE
23 2 EA 416166 CAP, AXLE REAR
24 2 EA 5991 NUT, HEX
25 2 EA 75321 LAMP, FLOOD - HALOGEN - 24V
97876 Bulb Replacement
26 2 EA 32817 ALARM, BACK UP
27 7 FT 19750 CHAIN, PROOF COIL
28 2 FT 77784 CHAIN, SASH - ZINC PLATED
29 3 EA 19733 SNAP, DOUBLE - CHAIN
30 2 EA 75259 VALVE, COUNTERBALANCE
85392 Cartridge Replacement
31 2 EA 13065 CAPSCREW, HEX HEAD
32 2 EA 5994 CAPSCREW, HEX HEAD
33 2 EA 410810 MOUNT, TOOLBOX
34 1 EA 41004 ADAPTER, STRAIGHT
35 1 EA 71364 ADAPTER, TEE
36 4 EA 69418 ADAPTER, SPLIT FLANGE
37 1 EA 30069 ADAPTER, PLUG STRAIGHT
38 2 EA 5968 NUT, HEX
39 4 EA 37938 ADAPTER, ELBOW
40 8 EA 46545 ADAPTER, SPLIT FLANGE HALF
41 4 EA 16575 O RING
42 1 EA 72701 ADAPTER, ELBOW
43 3 EA 38689 ADAPTER, TEE
3-1
SHEET 7
MAINFRAME / CRAWLER INSTALLATION
ASSEMBLY 433997 - REVISION C

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


44 1 EA 46402 ADAPTER, TEE
45 3 EA 61066 ADAPTER, STRAIGHT
46 2 EA 42624 WASHER, FLAT
47 4 EA 18565 ADAPTER, 90 DEGREE
48 4 EA 35475 ADAPTER, 90 DEGREE
49 2 EA 42550 CAPSCREW, HEX HEAD
50 4 EA 5977 CAPSCREW, HEX HEAD
51 4 EA 6354 CAPSCREW, HEX HEAD
52 2 EA 6411 CAPSCREW, HEX HEAD
53 4 EA 5973 NUT, HEX
54 2 EA 57660 ADAPTER, STRAIGHT - SWIVEL
55 2 EA 37424 ADAPTER, ELBOW - 45 DEGREE
56 2 EA 42545 CAPSCREW, HEX HEAD
57 2 EA 8934 SCREW, MACH
58 14 EA 5929 FITTING, GREASE STRAIGHT
59 2 EA 9208 NUT, LOCK
60 6 EA 412134 CAPSCREW, HEX HEAD
61 6 EA 55785 WASHER, FLAT
62 14 EA 5972 CAPSCREW, HEX HEAD
63 14 EA 6291 NUT, LOCK
64 8 EA 42627 WASHER, FLAT
65 6 EA 6002 WASHER, LOCK
66 4 EA 55185 WASHER, FLAT
67 2 EA 42677 CAPSCREW, HEX HEAD
68 2 EA 42644 NUT, LOCK
69 2 EA 42729 CAPSCREW, HEX HEAD
70 4 EA 5988 CAPSCREW, HEX HEAD
71 4 EA 5989 WASHER, LOCK
72 2 EA 42670 CAPSCREW, HEX HEAD
73 6 EA 6293 NUT, LOCK
74 6 EA 7972 NUT, LOCK
75 16 EA 75254 CAPSCREW, HEX HEAD
76 16 EA 6351 WASHER, LOCK
100 1 EA 411938 VALVE ASSY. W/ATTACHMENTS, DIR. CONTROL 3-17
(HOIST/PULLDOWN)
101 1 EA 411909 VALVE ASSY. W/ATTACHMENTS, FEED CONTROL 3-19
(HOIST/PULLDOWN)
102 1 EA 411957 MANIFOLD W/ATTACHMENTS (RETURN) 3-21
103 1 EA 411937 MANIFOLD W/ATTACHMENTS (CASE-DRAIN) 3-22
104 1 EA 412237 MANIFOLD, W/ATTACHMENTS 3-23
105 8 EA 95323 MOUNT, CAB
106 1 EA 412259 VALVE ASSEMBLY W/ATTACHMENTS - RELIEF - 3-24
VENTED - PILOT OPERATED
107 1 EA 411987 VALVE W/ATTACHMENTS (SHUTTLE) 3-25
108 1 EA 411881 VALVE, ASSEMBLY, JACKS/MAST CONTROL 3-26
W/ATTACHMENTS
109 1 EA 410581 VALVE ASSEMBLY, 3 BANK W/ATTACHMENTS 3-28

3-1
SHEET 8
MAINFRAME / CRAWLER INSTALLATION
ASSEMBLY 433997 - REVISION C

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


110 1 EA 411582 VALVE ASSY, DUST COL./WATER INJ. 3-30
W/ATTACHMENTS
111 1 EA 411903 VALVE-ASSY, DIVERTER W/ATTACHMENTS 3-32
112 1 EA 412258 VALVE ASSEMBLY W/ATTACHMENTS - RELIEF - 3-33
LOW FLOW
113 1 EA 410280 VALVE, SOLENIOD
1 EA V004744 Coil, valve - 24 V
1 EA V004745 Cartridge, Threaded - Solenoid/Coil
1 EA V004746 Seal Kit, Valve/Cartridge
114 8 EA 42630 WASHER, FLAT
115 2 EA 411609 MOUNT, UPPER - CAB EXTENSION
116 2 EA 410314 BRACE, CAB EXTENSION
117 2 EA 400343 FITTING
118 8 EA 7808 CAPSCREW, HEX HEAD
119 8 EA 42606 NUT, LOCK
120 8 EA 416995 SPACER, CAB - MOUNT
121 2 EA 419544 ADAPTER, STRAIGHT
122 2 EA 71195 ADAPTER, ELBOW
123 2 EA 406390 HOSE ASSEMBLY
124 2 EA 400340 FITTING, METRIC
125 2 EA 44389 ADAPTER, TEE
126 2 EA 418324 ADAPTER, STRAIGHT
127 1 EA 423155 DOOR, ACCESS - CLEAN OUT
128 5 FT 423157 SEAL, RUBBER STRIP (specify length)
129 4 EA 42536 CAPSCREW, HEX HEAD
130 4 EA 5970 WASHER, LOCK
131 2 EA 427386 SHIM PACK (0.270 TOTAL THICKNESS EACH
PACK - EACH PACK INCLUDES:)
2 EA 427387 Shim, .015
4 EA 427388 Shim, .030
2 EA 427389 Shim, .060
132 2 EA 428491 RETAINER PLATE
133 4 EA 42570 CAPSCREW, HEX HEAD
134 4 EA 5989 WASHER, LOCK
135 2 EA 430888 RETAINER, AXLE PIN
136 4 EA 55185 WASHER, FLAT
137 4 EA 38323 CAPSCREW, HEX HEAD
138 2 EA 37946 WIRE, SAFETY
139 2 EA 426017 SUPPORT, ROD - HOSE AXLE
140 2 EA 167530 STUD, WELD
141 1 EA 428180 COVER PLATE
142 1 EA 424181 COVER PLATE

3-1
SHEET 9
UNDERCARRIAGE ASSEMBLY
ASSEMBLY 419326 - REVISION -

5
21 4
20

11
13

12
5 22
6
14 5
15 7
8

10
9
2

18

14
15
16 10
17 19

3-2
SHEET 1
UNDERCARRIAGE ASSEMBLY
ASSEMBLY 419326 - REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


419326 UNDERCARRIAGE ASSEMBLY
1 1 EA V008592 CRAWLER CARRIAGE, L. H.
1 EA V008593 CRAWLER CARRIAGE, R. H.
2 1 EA V008594 SIDE FRAME, L. H.
1 EA V008595 SIDE FRAME, R. H.
3 1 EA SIDE V009072 FINAL DRIVE ASSEMBLY W/MOTOR, TRACK 3-3
4 20 EA SIDE V007369 CAPSCREW
5 42 EA SIDE V007370 DISK/WASHER
6 1 EA SIDE V007371 SPROCKET
7 20 EA SIDE V007372 CAPSCREW
8 10 EA SIDE V007362 ROLLER ASSEMBLY, TRACK 3-4
9 40 EA SIDE V007373 CAPSCREW
10 64 EA SIDE V007374 DISK/WASHER
11 2 EA SIDE V007364 ROLLER ASSEMBLY, TRACK SUPPORT 3-5
12 2 EA SIDE V007375 CAPSCREW
13 1 EA SIDE V007358 IDLER ASSEMBLY (COMPLETE) 3-6
14 2 EA SIDE V005023 GREASE NIPPLE
15 2 EA SIDE V005732 RING, SEALING
16 1 EA SIDE V005647 COVER
17 2 EA SIDE V007376 CAPSCREW
18 1 EA SIDE V008596 GUIDE, TRACK CHAIN (COMPLETE)
19 24 EA SIDE V007157 CAPSCREW
20 1 EA SIDE V007378 COVER
21 5 EA SIDE V007379 CAPSCREW
22 1 EA SIDE V008597 TRACK CHAIN W/SHOES 3-10

3-2
SHEET 2
FINAL DRIVE ASSEMBLY WITH MOTOR
ASSEMBLY V009072 - REVISION -

68
65
3 64
1
62
7
59 2

13
67
63 61
20
58
4 12 15
57
57 6
56 10
19
11 13 21 22
231
36 54
3
18 21
17
54 34
52 51
50
49 48 31
47 27
46 24
45 25
43
32 31
42
30
29
41 40 39 28
37
38

3-3
SHEET 1
FINAL DRIVE ASSEMBLY WITH MOTOR
ASSEMBLY V009072 - REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


1 1 EA V009072 FINAL DRIVE ASSEMBLY WITH MOTOR - TRACK
1 EA V010684 FINAL DRIVE ASSEMBLY W/O MOTOR - TRACK
2 1 EA V007455 O RING
3 1 EA V007456 WHEEL, HOLLOW
4 2 EA V007457 CAPSCREW, CYLINDER HEAD
5 1 EA V007458 BEAM
6 1 EA V007459 DISK/WASHER
7 5 EA V007460 GEAR, SPUR
10 1 EA V007461 GEAR, PINION
11 1 EA V007462 BEAM
12 1 EA V007463 DISK/WASHER
13 3 EA V007464 GEAR, SPUR
15 1 EA V007465 GEAR, PINION
17 1 EA V007190 DISK/WASHER
18 1 EA V007466 BEAM
19 1 EA V007149 DISK/WASHER
20 3 EA V007467 GEAR, SPUR
21 1 EA V007468 GEAR, PINION
22 1 EA V007469 O RING
23 1 EA V007470 COVER
24 15 EA V007471 SCREW, CYLINDER HEAD
25 2 EA V005673 PLUG, SCREW
27 1 EA V007472 NUT
28 1 EA V007473 RING, SHIM
29 1 EA V007474 RING, 0,2MM
30 1 EA V007475 RING, 0,5MM
31 2 EA V007476 BEARING, ROLLER
32 1 EA V007477 HUB
34 1 EA V007478 SEAL, DUO-CONE
35 1 EA V007479 BEAM
36 1 EA V007480 BRAKE
37 1 EA V007219 CIRCLIP
38 1 EA V007481 RING, SUPPORTING
39 1 EA V007482 CASTING, INTERNAL
40 12 EA V007483 DISK, EXTERNAL
41 11 EA V007484 DISK, INTERNAL
42 1 EA V007485 CASING, EXTERNAL
43 2 EA V007486 RING, SUPPORT
45 2 EA V007487 O RING
47 1 EA V007488 RING, SUPPORT
48 1 EA V007489 SEAL, ROD
49 1 EA V007490 GASKET
50 1 EA V007491 PISTON
51 18 EA V007492 SPRING
53 1 EA V007493 COVER, CYLINDER
54 1 EA V007494 RING, SNAP
56 1 EA V007495 RING, SNAP
57 1 EA V005039 O RING
3-3
SHEET 2
FINAL DRIVE ASSEMBLY WITH MOTOR
ASSEMBLY V009072 - REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


58 2 EA V007496 CAPSCREW, HEX HEAD
59 1 EA V009073 MOTOR, HYDRAULIC
1 EA V009461 Shaft Seal, Motor
61 4 EA V007498 CAPSCREW, HEX HEAD
62 2 EA V007499 SCREW, CYLINDER HEAD
63 1 EA V007500 CLAW
64 1 EA V007501 O RING
65 1 EA V007502 FLANGE
67 4 EA V007503 CAPSCREW, HEX HEAD
68 1 EA V007504 O RING

3-3
SHEET 3
ROLLER ASSEMBLY, TRACK
ASSEMBLY V007362 - REVISION -

1
9
7
3
9
4
4 8
3 2
2

4
5 4

3-4
SHEET 1
ROLLER ASSEMBLY, TRACK
ASSEMBLY V007362 - REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


1 V007362 ROLLER ASSEMBLY, TRACK
2 2 EA V007393 BRACKET
3 2 EA V007394 PIN, SPRING
4 2 EA V007239 SEAL, DUO-CONE
5 2 EA V007395 O RING
6 1 EA V007396 SHAFT
7 1 EA V007397 BODY, ROLLER (COMPLETE)
8 1 EA V007231 PLUG, SCREW
9 2 EA V007398 BUSHING

3-4
SHEET 2
ROLLER ASSEMBLY, TRACK SUPPORT
ASSEMBLY V007364 - REVISION -

34
1
6
2
15 6

2
12
14
13
11
10
8
7

8 9

3-5
SHEET 1
ROLLER ASSEMBLY, TRACK SUPPORT
ASSEMBLY V007364 - REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


1 V007364 ROLLER ASSEMBLY, TRACK SUPPORT
2 1 EA ------- BODY, ROLLER (COMPLETE)
3 1 EA ------- SHAFT W/COLLAR
4 1 EA ------- SEAL, DUO-CONE
5 1 EA ------- RETAINER
6 1 EA ------- PIN, SPRING
7 1 EA ------- COVER
8 5 EA ------- CAPSCREW
9 1 EA ------- DISK/WASHER
10 1 EA ------- GASKET
11 1 EA ------- WASHER, THRUST
12 1 EA ------- BODY, ROLLER
13 1 EA ------- BUSHING
14 1 EA ------- BUSHING
15 1 EA ------- SHAFT

3-5
SHEET 2
IDLER ASSEMBLY (COMPLETE)
ASSEMBLY V007358 -REVISION -

2
3

5
6

3-6
SHEET 1
IDLER ASSEMBLY (COMPLETE)
ASSEMBLY V007358 -REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


1 V007358 IDLER ASSEMBLY (COMPLETE)
2 1 EA V007359 IDLER ASSEMBLY W/SLIDE BAR 3-7
3 1 EA V007360 HYDRAULIC TENSIONER 3-8
4 1 EA V007361 SPRING ASSEMBLY (COMPLETE) 3-9
5 4 EA V007380 CAPSCREW
6 4 EA V005730 WASHER, SPRING

3-6
SHEET 2
IDLER ASSEMBLY W/SLIDE BAR
ASSEMBLY V007359 REVISION -

9 12

13
10
8 13
11

11
8 9
7 6

16
12
8

12

3-7
SHEET 1
IDLER ASSEMBLY W/SLIDE BAR
ASSEMBLY V007359 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


5 V007359 IDLER ASSEMBLY W/SLIDE BAR
6 1 EA V007381 IDLER W/BUSHING
7 1 EA V007382 IDLER
8 2 EA V007383 BUSHING
9 2 EA V007384 BRACKET
10 1 EA V007385 SHAFT
11 2 EA V007386 SEAL
12 2 EA V007387 PIN, SPRING
13 2 EA V007388 O RING
16 1 EA V008514 PLUG

3-7
SHEET 2
HYDRAULIC TENSIONER, IDLER ASSY
ASSEMBLY V007360 - REVISION -

5
4

3-8
SHEET 1
HYDRAULIC TENSIONER, IDLER ASSY
ASSEMBLY V007360 - REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


1 V007360 HYDRAULIC TENSIONER, IDLER ASSY
2 1 EA V007389 PISTON
3 1 EA V007390 CYLINDER
4 1 EA V007391 RING, SCRAPER
5 1 EA V007392 SEAL, GROOVE

1 EA 420498 ADAPTER, GREASE NIPPLE (Not Shown) Is not part of this


assembly - Must be ordered separately

3-8
SHEET 2
SPRING ASSEMBLY (COMPLETE)
ASSEMBLY V007361 - REVISION -

3-9
SHEET 1
SPRING ASSEMBLY (COMPLETE)
ASSEMBLY V007361 - REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


NOT TO BE SERVICED IN FIELD.
SOLD AS A COMPLETE ASSEMBLY
FACTORY SERVICE RECOMMENDED

1 V007361 SPRING ASSEMBLY (COMPLETE)


2 1 EA ------- CAP, SPRING
3 1 EA ------- ROD, TENSION
4 1 EA ------- SPRING
5 1 EA ------- CAP, SPRING
6 1 EA ------- DOWEL

3-9
SHEET 2
TRACK ASSEMBLY W/SHOES
ASSEMBLY V008597 - REVISION -

7
6

1 10

4
3
8

2 9

3-10
SHEET 1
TRACK ASSEMBLY W/SHOES
ASSEMBLY V008597 - REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


1 EA V008597 TRACK ASSEMBLY W/SHOES, 53 LINKS (Includes Items 1 thru 10)
1 EA V008598 TRACK CHAIN ASSEMBLY, 53 LINKS (Includes Items 1 thru 7)

1 59 EA V007401 LINK, TRACK - R.H.


2 59 EA V007402 LINK, TRACK - L.H.
3 2 EA V007403 BUSHING, MASTER
4 57 EA V007404 PIN
5 57 EA V007405 BUSHING
6 4 EA V007406 COLLAR, MASTER
7 2 EA V007407 PIN, MASTER
8 53 EA V007408 SHOE, TRIPLE GROUSER
9 236 EA V007409 CAPSCREW
10 236 EA V007410 NUT

3-10
SHEET 2
PROPEL PLUMBING
REFERENCE 419423 - REVISION A

3-11
SHEET 1
PROPEL PLUMBING
REFERENCE 419423 - REVISION A

7 7
7 7

10 6 10

3-11
SHEET 2
PROPEL PLUMBING
REFERENCE 419423 - REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


419423 PROPEL PLUMBING
1 1 EA 404099 HOSE ASSEMBLY
2 1 EA 407438 HOSE ASSEMBLY
5 2 EA 405579 HOSE ASSEMBLY
6 2 EA 84389 HOSE ASSEMBLY
7 4 KIT 419617 HOSE ASSEMBLY
10 2 EA 406390 HOSE ASSEMBLY

3-11
SHEET 3
FLOOR COVERING DUST SEALS
ASSEMBLY 410771 REVISION -

5
2

1
6

4
3 1 2

5 6

3-12
SHEET 1
FLOOR COVERING DUST SEALS
ASSEMBLY 410771 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


410771 FLOOR COVERING DUST SEALS
1 2 EA. 410772 SEAL, DUST
2 2 EA. 410773 COVER, DUST SEAL
3 1 EA. 410774 COVER, DUST SEAL
4 1 EA. 410775 SEAL DUST
5 18 EA. 5988 CAPSCREW, HEX HEAD
6 18 EA. 7972 NUT, LOCK

3-12
SHEET 2
CYLINDER, MAST ELEVATING
ASSEMBLY 408854 - REVISION A

16
17

5 8 14 15 4
18
3

12

7 1
6
11 2

3-13
SHEET 1
CYLINDER, MAST ELEVATING
ASSEMBLY 408854 - REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


408854 CYLINDER, MAST ELEVATING
1 1 EA. ------- WIPER
2 1 EA. ------- SEAL
3 1 EA. ------- O RING
4 1 EA. ------- BACK UP
5 1 EA. ------- SEAL
6 1 EA. ------- O RING
7 4 EA. ------- WEAR RING
8 2 EA. ------- WEAR RING
9 1 EA. V004539 SEAL KIT
(Includes Items 1 thru 8)
10 1 EA. V004340 SETSCREW
11 1 EA. V004540 NUT, LOCK
12 1 EA. V004541 FITTING, GREASE
13 2 EA. ------- PLUG, PORT
14 1 EA. ------- TUBE ASSEMBLY
15 1 EA. V004542 ROD ASSEMBLY
16 1 EA. V004543 CAP, HEAD
17 1 EA. V004544 HEAD
18 1 EA. V004545 PISTON

3-13
SHEET 2
MANIFOLD INSTALLATION, SUCTION
ASSEMBLY 420385 - REVISION -

18

1 19

4 18 19
16 17

17
3
2 16

15

14 13 12 11 10

3 2
1 4

14 13 12 11 10

8
15

7 6 9 5 6 7

10 11 12 13 14

3-14
SHEET 1
MANIFOLD INSTALLATION, SUCTION
ASSEMBLY 420385 - REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


420385 MANIFOLD INSTALLATION, SUCTION
1 1 EA 410800 MANIFOLD, PUMP SUCTION PORT
2 1 EA 410811 NIPPLE, PIPE
3 1 EA 67973 COUPLING, 4 INCH
87855 Gasket, Coupling
4 2 EA 30162 ADAPTER, STRAIGHT
5 1 EA 8295 PLUG, SQUARE HEAD
6 4 EA 5972 CAPSCREW, HEX HEAD
7 4 EA 6291 NUT, LOCK
8 1 EA 403801 ADAPTER, STRAIGHT
9 1 EA 31805 ADAPTER, 90 DEGREE
10 2 EA 30067 ADAPTER, STRAIGHT
11 1 EA 34727 VALVE, SHUT OFF-BALL TYPE
12 1 EA 33341 ADAPTER, STRAIGHT
13 1 EA 403287 MOUNT
14 1 EA 39870 ADAPTER,HEX CAP NUT
15 1 EA 404222 HOSE ASSEMBLY
16 1 EA 410792 COUPLING, 2 1/2 INCH
410791 Gasket, Coupling
17 1 EA 420383 PIPING ASSEMBLY, 2 1/2 INCH
18 1 EA 41841 COUPLING, 3 INCH
60943 Gasket, Coupling
19 1 EA 420384 PIPING ASSEMBLY, 3 INCH

3-14
SHEET 2
VALVE, COUNTERBALANCE W/ATTACHMENTS (MAST)
ASSEMBLY 412113 - REVISION -

6 7 9 11 10 3

6 7 9

2 1

12 6 6 7 8 4 13
5

3-15
SHEET 1
VALVE, COUNTERBALANCE W/ATTACHMENTS (MAST)
ASSEMBLY 412113 - REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


412113 VALVE, COUNTERBALANCE W/ATTACHMENTS (MAST)
1 1 EA. 75259 VALVE, COUNTERBALANCE - LESS ATTACHMENTS
85392 Cartridge Valve (Requires 1 Per Valve)
2 1 EA. 59233 BRACKET, BULKHEAD
3 1 EA. 40373 BRACKET OVER CENTER VALVE
4 2 EA. 42552 CAPSCREW, HEX HEAD
5 2 EA. 6293 NUT, LOCK - ELASTIC COLLAR
6 4 EA. 44554 ADAPTER, HYDRAULIC
7 3 EA. 47035 ADAPTER, SWIVEL
8 1 EA. 42480 ADAPTER, TEE
9 3 EA. 35626 ADAPTER, TEE
10 1 EA. 18565 ADAPTER, ELBOW - 90 DEGREE
11 1 EA. 37830 ADAPTER, TEE
12 1 EA. 35475 ADAPTER, ELBOW - 90 DEGREE
13 1 EA. 18571 ADAPTER, STRAIGHT

3-15
SHEET 2
WALKWAY INSTALLATION, CAB
ASSEMBLY 410809 REVISION D

1
3

1 2

2
2

5 4
1

6 7 8 9

6 7 8 9

3-16
SHEET 1
WALKWAY INSTALLATION, CAB
ASSEMBLY 410809 REVISION D

ITEM QTY. U/M PART NO. DESCRIPTION


410809 WALKWAY INSTALLATION, CAB
1 1 EA. 410751 WALKWAY, CAB
2 1 EA. 410790 HANDRAIL WELDMENT, WALKWAY - CAB
4 10 EA. 5977 CAPSCREW
5 10 EA. 55185 WASHER, FLAT - HARDENED
6 2 EA. 16803 WASHER, FLAT
7 1 EA. 7972 NUT, ELASTIC STOP
8 1 EA. 5988 CAPSCREW, SOCKET
9 1 EA. 405978 BUMPER

3-16
SHEET 2
VALVE ASSY. W/ ATTACHMENTS, DIR. CONTROL (HOIST/PULLDOWN)
ASSEMBLY 411938 - REVISION B

12 8
9
8
12 3
1 15
2
15
2
3
3
4
5 6

10 2
17
3
16
5

2 7 18

13 14
13
11
11 9
12 12 14
13
11 9
12
8 8

3-17
SHEET 1
VALVE ASSY. W/ ATTACHMENTS, DIR. CONTROL (HOIST/PULLDOWN)
ASSEMBLY 411938 - REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


411938 VALVE ASSY. W/ATTACHMENTS DIR. CONTROL
(HOIST/PULLDOWN)
1 1 EA. 410665 VALVE ASSEMBLY LESS ATTACHMENTS, 3-18
DIRECTIONAL CONTROL (HOIST/PULLDOWN)
2 4 EA. 1400235 ADAPTER, SPLIT FLANGE KIT
3 4 EA. 36280 ADAPTER, SPLIT FLANGE - 90 DEGREE
4 2 EA. 1400600 ADAPTER, SPLIT FLANGE KIT
5 2 EA. 46371 ADAPTER, SPLIT FLANGE - 90 DEGREE
6 1 EA. 18556 ADAPTER, ELBOW - 90 DEGREE
7 1 EA. 71376 ADAPTER, HYD - 45 DEGREE
8 4 EA. 37823 ADAPTER, ELBOW - 90 DEGREE
9 3 EA. 45302 ADAPTER, TEE
10 1 EA. 37827 ADAPTER, STRAIGHT
11 2 EA. 45301 ADAPTER, ELBOW
12 3 EA. 405559 HOSE ASSEMBLY
13 2 EA. 39694 ADAPTER, STRAIGHT
14 1 EA. 39408 ADAPTER, 90-HP
15 1 EA. 55971 ADAPTER, ELBOW
16 1 EA. 30870 ADAPTER, STRAIGHT
17 1 EA. 37408 ADAPTER, ELBOW
18 1 EA 348335 ADAPTER, ELBOW - 90 DEGREE

3-17
SHEET 2
VALVE ASSY LESS ATTACHMENTS, DIRECTIONAL CONTROL (HOIST/PULLDOWN)
ASSEMBLY 410665 - REVISION A

1 2 2 3

3-18
SHEET 1
VALVE ASSY LESS ATTACHMENTS, DIRECTIONAL CONTROL (HOIST/PULLDOWN)
ASSEMBLY 410665 - REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


410665 VALVE ASSY LESS ATTACHMENTS, DIRECTIONAL CONTROL
(HOIST/PULLDOWN)
1 1 EA. V004809 VALVE SECTION, INLET
2 2 EA. 4004811 VALVE SECTION, WORKING
3 1 EA. V004810 VALVE SECTION, OUTLET

1 EA. V004813 Tie Bolt Kit


V004537 Seal kit, Face (Requires 3 for complete assembly)
V011278 Seal Kit, - Solenoid / Hydraulic Section

3-18
SHEET 2
VALVE ASSY. WITH ATTACHMENTS, FEED CONTROL (HOIST/PULLDOWN)
ASSEMBLY 411909 REVISION C

14 15 12
1
9 3 2 8

17 16

2
11
2 5
2
2
5
5
4
11

6 7

10

13 10 7 7

3-19
SHEET 1
VALVE ASSY. WITH ATTACHMENTS, FEED CONTROL (HOIST/PULLDOWN)
ASSEMBLY 411909 REVISION C

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


411909 VALVE ASSY. WITH ATTACHMENTS, FEED
CONTROL (HOIST/PULLDOWN)
1 1 EA 410666 VALVE ASSEMBLY LESS ATTACHMENTS, FEED 3-20
CONTROL (HOIST/PULLDOWN)
2 5 EA 5840108 ADAPTER, SPLIT FLANGE HALF
3 2 EA 51120 ADAPTER, SPLIT FLANGE - 90 DEGREE
4 1 EA 82678 ADAPTER, 45 DEGREE
5 3 EA 96157 ADAPTER, SPLIT FLANGE - STRAIGHT
6 1 EA 30077 ADAPTER, ELBOW - 45 DEGREE
7 3 EA 30870 ADAPTER, STRAIGHT
8 1 EA 46344 ADAPTER, 90 DEGREE
9 1 EA 35475 ADAPTER, ELBOW - 90 DEGREE
10 2 EA 37827 ADAPTER, STRAIGHT
11 2 EA 39872 ADAPTER, HEX CAP NUT
12 1 EA 30136 ADAPTER, STRAIGHT
13 1 EA 38014 ADAPTER, STRAIGHT
14 1 EA 71228 ADAPTER, ELBOW
15 1 EA 58500 ADAPTER, STRAIGHT
16 1 EA 44554 ADAPTER, HYDRAULIC - 90 DEG
17 1 EA 45302 ADAPTER, TEE

3-19
SHEET 2
VALVE ASSY LESS ATTACHMENTS, FEED CONTROL (HOIST/PULLDOWN)
ASSEMBLY 410666 - REVISION J

11 9 12
4 6

13

7
2 10
9
8
2
2 2 12
2
1
11
3

5
9
12

5 12
2

3-20
SHEET 1
VALVE ASSY LESS ATTACHMENTS, FEED CONTROL (HOIST/PULLDOWN)
ASSEMBLY 410666 - REVISION J

3-20
SHEET 2
VALVE ASSY LESS ATTACHMENTS, FEED CONTROL (HOIST/PULLDOWN)
ASSEMBLY 410666 - REVISION J

ITEM QTY. U/M PART NO. DESCRIPTION


410666 VALVE ASSY LESS ATTACHMENTS, FEED CONTROL
(HOIST/PULLDOWN)
1 1 EA. V004761 BODY
2 8 EA. V004762 SOCKET - HEX
3 1 EA. V004763 SOCKET - HEX
4 1 EA. 409206 VALVE - COUNTERBALANCE
1 EA. V012415 Seal Kit, Cartridge
5 1 EA. 414857 VALVE, PILOT TO OPEN - 2-WAY
1 EA. V006681 Seal Kit, Cartridge
6 1 EA. V004765 VALVE, PILOT OPERATED - DIRECTIONAL
1 EA. V004303 Seal Kit, Cartridge
7 1 EA. V005531 VALVE, PILOT TO OPEN - 2-WAY
1 EA. V006681 Seal Kit, Cartridge
8 1 EA. 414860 PLUG, CAVITY
1 EA. V012416 Seal Kit, Cartridge
9 2 EA. V004768 COIL, 24VDC
10 1 EA. V005625 ORIFICE, PIPE PLUG
11 1 EA. 422880 VALVE, PILOT TO CLOSE - 2-WAY
1 EA. V006681 Seal Kit, Cartridge
12 2 EA. 414855 NORMALLY CLOSED, 1 TO 2
1 EA. CART. V006680 Seal Kit, Cartridge
13 1 EA. 414854 PLUG, CAVITY

3-20
SHEET 3
MANIFOLD W/ATTACHMENTS (RETURN)
ASSEMBLY 411957 - REVISION B

9 9 11 11 10
9
13 15
7 7 8 8 8
1

2
3
16 5 6
4
14

3-21
SHEET 1
MANIFOLD W/ATTACHMENTS (RETURN)
ASSEMBLY 411957 - REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION


411957 MANIFOLD W/ATTACHMENTS, RETURN
1 1 EA. 401065 MANIFOLD LESS ATTACHMENTS
2 1 EA. 411272 ADAPTER, HYDRAULIC
3 1 EA. 401554 PLUG
4 4 EA. 18556 ADAPTER, ELBOW - 90 DEGREE
5 1 EA. 36750 ADAPTER, ELBOW - 90 DEGREE
6 2 EA. 36085 ADAPTER, ELBOW - 90 DEGREE
7 3 EA. 83731 ADAPTER, REDUCER
8 3 EA. 1421814 ADAPTER, STRAIGHT
9 3 EA. 71376 ADAPTER, ELBOW - 45 DEGREE
10 1 EA. 18565 ADAPTER, ELBOW - 90 DEGREE
11 2 EA. 37424 ADAPTER, ELBOW - 45 DEGREE
13 4 EA. 42562 CAPSCREW, HEX HEAD
14 4 EA. 6293 NUT, LOCK
15 1 EA. 18563 ADAPTER, ELBOW - 90 DEGREE

3-21
SHEET 2
MANIFOLD W/ATTACHMENTS (CASE-DRAIN)
ASSEMBLY 411937 - REVISION -

11 8 11 11
8 8 8 8
10 10 10 15
13
9 9 9 9 9 9

7 1 2
7 7 7 7 7
3

5
12
6
14

3-22
SHEET 1
MANIFOLD W/ATTACHMENTS (CASE-DRAIN)
ASSEMBLY 411937 - REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


411937 MANIFOLD W/ATTACHMENTS (CASE DRAIN)
1 1 EA. 401065 MANIFOLD LESS ATTACHMENTS
2 1 EA. 411272 ADAPTER, 90 DEGREE
3 1 EA. 401554 PLUG
4 5 EA. 18556 ADAPTER, ELBOW - 90 DEGREE
5 1 EA. 38061 ADAPTER, PLUG
6 1 EA. 36085 ADAPTER, ELBOW - 90 DEGREE
7 6 EA. 83731 ADAPTER, REDUCER
8 5 EA. 57728 ADAPTER, SWIVEL
9 6 EA. 71376 ADAPTER, ELBOW - 45 DEGREE
10 3 EA. 45302 ADAPTER, TEE
11 3 EA. 44554 ADAPTER, 90 DEGREE
12 2 EA. 411323 BRACKET, MANIFOLD
13 4 EA. 42562 CAPSCREW, HEX HEAD
14 4 EA. 6293 NUT, LOCK
15 1 EA. 37821 ADAPTER, ELBOW - 45 DEGREE

3-22
SHEET 2
MANIFOLD W/ATTACHMENTS
ASSEMBLY 412237 - REVISION A

7 4

1
8
5

3 3

3-23
SHEET 1
MANIFOLD W/ATTACHMENTS
ASSEMBLY 412237 - REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


412237 MANIFOLD W/ATTACHMENTS
1 1 EA. 1412986 MANIFOLD LESS ATTACHMENTS
2 1 EA. 37689 ADAPTER, STRAIGHT
3 2 EA. 18556 ADAPTER, ELBOW - 90 DEGREE
4 1 EA. 30870 ADAPTER, STRAIGHT
5 1 EA. 39932 ADAPTER, 90 DEGREE
6 1 EA. 36083 ADAPTER, ELBOW - 45 DEGREE
7 1 EA. 37675 ADAPTER, STRAIGHT
8 1 EA. 83074 FITTING, EXT - TT - 90 DEGREE

3-23
SHEET 2
VALVE ASSEMBLY W/ATTACHMENTS, RELIEF - VENTED - PILOT OPERATED
ASSEMBLY 412259 - REVISION -

3 2 1 4

4
2

3-24
SHEET 1
VALVE ASSEMBLY W/ATTACHMENTS, RELIEF - VENTED - PILOT OPERATED
ASSEMBLY 412259 - REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


412259 VALVE ASSEMBLY W/ATTACHMENTS, RELIEF - VENTED - PILOT
OPERATED
1 1 EA. 411774 VALVE ASSEMBLY LESS ATTACHMENTS, RELIEF - VENTED -
PILOT OPERATED
V004992 Cartridge, Valve
V004303 Seal Kit, Cartridge
2 2 EA. 37827 ADAPTER, STRAIGHT
3 1 EA. 44554 ADAPTER, 90 DEGREE
4 2 EA. 35475 ADAPTER, ELBOW - 90 DEGREE

3-24
SHEET 2
VALVE W/ATTACHMENTS (SHUTTLE)
ASSEMBLY 411987 - REVISION A

1
4 4

5 4

3-25
SHEET 1
VALVE W/ATTACHMENTS (SHUTTLE)
ASSEMBLY 411987 - REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


411987 VALVE ASSEMBLY W/ATTACHMENTS (SHUTTLE)
1 2 EA. 61623 VALVE LESS ATTACHMENTS
2 1 EA. 32562 ADAPTER, STRAIGHT
3 1 EA. 31395 ADAPTER, STRAIGHT
4 3 EA. 31804 ADAPTER, ELBOW - 90DEG
5 1 EA 45302 ADAPTER, TEE

3-25
SHEET 2
VALVE ASSEMBLY, JACKS/MAST CONTROL W/ATTACHMENTS
ASSEMBLY 411881 - REVISION -

12

7 11
4 7 10
9

13 5 2 3 14

4
8

12

3-26
SHEET 1
VALVE ASSEMBLY, JACKS/MAST CONTROL W/ATTACHMENTS
ASSEMBLY 411881 - REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


411881 VALVE ASSEMBLY, JACKS/MAST CONTROL
W/ATTACHMENTS
1 1 EA. 410091 VALVE ASSEMBLY, JACKS/MAST CONTROL LESS 3-27
ATTACHMENTS
2 2 EA. 30870 ADAPTER, STRAIGHT
3 1 EA. 37827 ADAPTER, STRAIGHT
4 2 EA. 37406 ADAPTER, PLUG
5 2 EA. 37408 ADAPTER, ELBOW
6 1 EA. 30136 ADAPTER, STRAIGHT
7 6 EA. 18564 ADAPTER, STRIAGHT
8 2 EA. 86242 ADAPTER, ELBOW
9 2 EA. 44174 ADAPTER, STRAIGHT
10 2 EA. 77849 ADAPTER, ELBOW
11 2 EA. 39943 ADAPTER, ELBOW
12 8 EA. 37823 ADAPTER, ELBOW - 90 DEGREE
13 2 EA. 37155 ADAPTER, ELBOW
14 1 EA. 44554 ADAPTER, 90 DEGREE

3-26
SHEET 2
VALVE ASSEMBLY, JACKS/MAST CONTROL LESS ATTACHMENTS
ASSEMBLY 410091 REVISION B

1 1 1 1

2
3

3-27
SHEET 1
VALVE ASSEMBLY, JACKS/MAST CONTROL LESS ATTACHMENTS
ASSEMBLY 410091 REVISION B

3-27
SHEET 2
VALVE ASSEMBLY, JACKS/MAST CONTROL LESS ATTACHMENTS
ASSEMBLY 410091 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION


410091 VALVE ASSEMBLY, JACKS/MAST CONTROL LESS ATTACHMENTS
1 4 EA. V004783 VALVE SECTION
2 1 EA. V004784 INLET SECTION
3 1 EA. V004785 END SECTION
4 1 EA. V004781 TIEBOLT KIT (Includes shims, o rings, tiebolts, nuts & lockwashers
5 3 EA. V004780 FACE SEAL KIT (Seal between sections including shims)
6 10 EA. V004782 0 RING, INLET/END SECTION (Req's 5 each section)

3-27
SHEET 3
VALVE ASSEMBLY, 3 BANK W ATTACHMENTS
ASSEMBLY 410581 REVISION B

6 5

10 9 11

2
7 7 4

3-28
SHEET 1
VALVE ASSEMBLY, 3 BANK W ATTACHMENTS
ASSEMBLY 410581 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


410581 VALVE ASSEMBLY, 3 BANK W/ATTACHMENTS
1 1 EA. 410088 VALVE ASSEMBLY, 3 BANK LESS ATTACHMENTS 3-29
2 2 EA. 51772 ADAPTER, STRAIGHT
4 1 EA. 18571 ADAPTER, STRAIGHT
5 1 EA. 37827 ADAPTER, STRAIGHT
6 1 EA. 56439 ADAPTER, NUT HEX CAP
7 2 EA. 80190 ADAPTER, PLUG
9 2 EA. 45862 ADAPTER, STRAIGHT
10 2 EA. 83072 FITTING, 90 DEG
11 2 EA. 39464 ADAPTER, PLUG - STRAIGHT

3-28
SHEET 2
VALVE ASSEMBLY, 3 BANK LESS ATTACHMENTS
ASSEMBLY 410088 REVISION C

1 1

3-29
SHEET 1
VALVE ASSEMBLY, 3 BANK LESS ATTACHMENTS
ASSEMBLY 410088 REVISION C

ITEM QTY. U/M PART NO. DESCRIPTION


410088 VALVE ASSEMBLY, 3 BANK LESS ATTACHMENTS
1 2 EA. 413252 VALVE SPOOL SECTION, DIRECTIONAL
1 EA. SECT. V001985 Seal Kit, Valve Section - Directional
1 EA. SOL. V004731 Seal Kit, Solenoid (End Cap & O Ring)
2 EA. SECT. V002453 Coil, 24V - Directional Valve (Req's 2 per Valve Sect.)
2 1 EA. V004733 MANIFOLD
3 1 EA. V004734 COVER
4 2 EA. 412888 VALVE W/BOLTS, CHECK
V005835 Cartridge
V001458 Seal Kit, Cartridge

V009621 Seal/Repair Kit (includes all O-rings and major capscrews


needed to re-seal all valves (directional valve and Sun
cartridges included). Also includes complete cover plate
assembly that includes plate

3-29
SHEET 2
VALVE ASSY, DUST COL./WATER INJ. W/ ATTACHMENTS
ASSEMBLY 411582 REVISION E

3 6

1 4

3-30
SHEET 1
VALVE ASSY, DUST COL./WATER INJ. W/ ATTACHMENTS
ASSEMBLY 411582 REVISION E

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


411582 VALVE ASSY, DUST COL./WATER INJ.
W/ATTACHMENTS
1 1 EA. 410089 VALVE ASSY, DUST COL./WATER INJ. LESS 3-31
ATTACHMENTS
2 2 EA. 18564 ADAPTER, STRAIGHT
3 1 EA. 76087 ADAPTER, STRAIGHT
4 2 EA. 404227 ADAPTER, PLUG
6 1 EA. 65326 ADAPTER, 90 DEG

3-30
SHEET 2
VALVE ASSY, DUST COL./WATER INJ. LESS ATTACHMENTS
ASSEMBLY 410089 REVISION F

2 3

3-31
SHEET 1
VALVE ASSY, DUST COL./WATER INJ. LESS ATTACHMENTS
ASSEMBLY 410089 REVISION F

ITEM QTY. U/M PART NO. DESCRIPTION


1 410089 VALVE ASSY, DUST COL./WATER INJ. LESS ATTACHMENTS
1 1 EA. V005591 VALVE SECTION
1 EA. V002191 Seal Kit, Valve Section
1 EA. SOL. V004735 Seal Kit, Solenoid (End Cap & O Ring)
1 EA. V002454 Coil, 24V - Solenoid (Req's 2 per Valve Section)
2 1 EA. V004730 MANIFOLD, VALVE SECTION
3 1 EA. V004727 CARTRIDGE, RELIEF
1 EA. V004732 Seal Kit, Cartridge

3-31
SHEET 2
VALVE ASSEMBLY, DIVERTER W/ATTACHMENTS
ASSEMBLY 411903 - REVISION A

7 7 6 11 2 3

4
3

5 1 3

9 10

3-32
SHEET 1
VALVE ASSEMBLY, DIVERTER W/ATTACHMENTS
ASSEMBLY 411903 - REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


411903 VALVE ASSEMBLY, DIVERTER W/ATTACHMENTS
1 1 EA. 1410572 VALVE ASSEMBLY, DIVERTER LESS ATTACHMENTS
1414367 Cartridge Replacement
5841020 Seal Replacement Kit
2 2 EA. 18556 ADAPTER, ELBOW - 90 DEGREE
3 4 EA. 30870 ADAPTER, STRAIGHT
4 1 EA. 39408 ADAPTER, 90 DEGREE - HP
5 1 EA. 35475 ADAPTER, ELBOW - 90 DEGREE
6 1 EA. 45302 ADAPTER, TEE
7 2 EA. 31804 ADAPTER, 90 DEGREE
8 1 EA. 37408 ADAPTER, ELBOW
9 2 EA. 105143 CAPSCREW, HEX HEAD
10 2 EA. 5989 WASHER, LOCK
11 1 EA. 405559 HOSE ASSEMBLY

3-32
SHEET 2
VALVE ASSEMBLY W/ATTACHMENTS, RELIEF - LOW FLOW
ASSEMBLY 412258 - REVISION -

4 3 2 1

3-33
SHEET 1
VALVE ASSEMBLY W/ATTACHMENTS, RELIEF - LOW FLOW
ASSEMBLY 412258 - REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


412258 VALVE ASSEMBLY W/ATTACHMENTS, RELIEF - LOW FLOW
1 1 EA. 410602 VALVE ASSEMBLY LESS ATTACHMENTS, RELIEF - LOW FLOW
EA. V004894 Cartridge, Valve
V001460 Seal Kit, Cartridge
2 2 EA. 37827 ADAPTER, STRAIGHT
3 1 EA. 45302 ADAPTER, TEE
4 1 EA. 44554 ADAPTER, 90 DEGREE

3-33
SHEET 2
FUEL TANK INSTALLATION W/PLUMBING
ASSEMBLY 410507 REVISION C

1 5 6 7

11 15 2

2 15 11

14 13 10
14

3-34
SHEET 1
FUEL TANK INSTALLATION W/PLUMBING
ASSEMBLY 410507 REVISION C

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


410507 FUEL TANK INSTALLATION W/PLUMBING
1 1 EA. 434214 SUB ASSEMBLY, FUEL TANK 3-34A
2 5 FT. 15145 HOSE, FUEL (Order By Length)
5 3 EA. 7806 CAPSCREW, HEX HEAD
6 3 EA. 42606 NUT, LOCK
7 3 EA. 42630 WASHER, FLAT
10 5 FT. 15146 HOSE, FUEL BULK (Order By Length)
11 1 EA. 32104 FITTING, HOSE
13 1 EA. 33375 ADAPTER, SWIVEL
14 1 EA. 406167 FITTING, 90 DEGREE
15 1 EA. 34847 ADAPTER, STRAIGHT

3-34
SHEET 2
FUEL TANK SUBASSEMBLY
ASSEMBLY 434214 REVISION A

11 12 9

3 8

1
2
4
1 9 2 5 14
13 6
10 7

3-34A
SHEET 1
FUEL TANK SUBASSEMBLY
ASSEMBLY 434214 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


434214 FUEL TANK SUBASSEMBLY
1 1 EA. 410240 TANK, FUEL - WELDMENT
44037 Cap, Filler
2 2 EA 6719 PLUG, SQUARE HEAD
3 1 EA. 32810 COCK, DRAIN
4 1 EA. 84609 SENDER, FUEL
5 1 EA. 86801 FITTING ASSEMBLY, SIPHON
6 1 EA. 57729 ADAPTER, UNION
7 1 EA. 70050 ADAPTER, STRAIGHT
8 1 EA 8333 BUSHING
9 2 EA 8296 PLUG, SQUARE HEAD
10 1 EA 428115 VALVE, CHECK
11 1 EA 32104 FITTING
12 1 EA 347908 ADAPTER, ELBOW - 90 DEG
13 1 EA 33375 FITTING
14 2 EA 320204-3 PLUG, NPT

3-34A
SHEET 2
JACK INSTALLATION
ASSEMBLY 431561 REVISION A

12
11
1 13 3
9

10

7 5
2 13 4
6
8 6
12 11
6
8 3 1 3
5 4 6
9 6
4 11 12

10
7 10
2 12 11 12 11
1 9

3-35
SHEET 1
JACK INSTALLATION
ASSEMBLY 431561 REVISION A

3-35
SHEET 2
JACK INSTALLATION
ASSEMBLY 431561 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


431561 JACK INSTALLATION
1 ---------------- CASING, JACK - OUTER (See Note on Drawing)
2 4 EA 409248 CASING, JACK - INNER
3 4 EA 434542 CYLINDER ASSEMBLY, JACK 3-36
4 4 EA 1300T33 PIN, ROUND
5 4 EA 1300T35 PIN, ROUND
6 16 EA 122142 PIN, COTTERED
7 4 EA 199990 LINK, CHAIN
8 4 EA 199921 PAD, LEVELING
9 4 EA 409321 CAP, TOP
10 4 EA 6092 CAPSCREW, HEX HEAD
11 8 EA 76087 ADAPTER, STRAIGHT
12 8 EA 37155 ADAPTER, ELBOW
13 8 EA 107800 FITTING, GREASE

3-35
SHEET 3
CYLINDER ASSEMBLY, JACK
ASSEMBLY 434542 - REVISION A

15

6
3 16 5 18
8 17
19 7

1
12 4
9 2

11 14 20

3-36
SHEET 1
CYLINDER ASSEMBLY, JACK
ASSEMBLY 434542 - REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


434542 CYLINDER ASSEMBLY, JACK
1 1 EA. ------- WIPER
2 1 EA. ------- SEAL
3 1 EA. SEAL
4 1 EA. ------- O RING
5 1 EA. ------- O RING
6 1 EA. ------- BACK UP
7 1 EA. ------- O RING
8 2 EA. ------- WEAR RING
9 3 EA. ------- WEAR RING
10 1 EA. V004885 CYLINDER SEAL KIT (Includes Items 1 thru 9)
11 2 EA. V008665 WASHER SEAL
12 1 EA. V004886 LOCKNUT
13 2 EA. V004488 PORT PLUG (Shipping) Not Shown
14 2 EA. V003613 BLEEDER PLUG
15 2 EA. V013973 COUNTERBALANCE VALVE
16 1 EA. ------- TUBE ASSEMBLY
17 1 EA. V004888 ROD ASSEMBLY
18 1 EA. V004889 HEAD
19 1 EA. V004890 PISTON
20 3 EA. V004891 BUSHING

3-36
SHEET 2
TRACK 2 SPEED PROPEL PLUMBING
ASSEMBLY 423022 - REVISION A

9 9 10

8 7

10
11 12 13
3 7
6
4

16 18 19 20
15
21 22 25
14 14
5

3-37
SHEET 1
TRACK 2 SPEED PROPEL PLUMBING
ASSEMBLY 423022 - REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


423022 TRACK 2 SPEED PROPEL PLUMBING
1 1 EA 45302 ADAPTER, TEE
2 1 EA 408409 HOSE ASSEMBLY
3 1 EA 65540 ADAPTER, TEE
4 1 EA 401697 HOSE ASSEMBLY
5 2 EA 407969 HOSE ASSEMBLY
6 1 EA 65229 ADAPTER, TEE
7 1 EA 30136 ADAPTER, STRAIGHT
8 1 EA 37827 ADAPTER, STRAIGHT
9 1 EA 410280 VALVE, SOLENIOD
10 1 EA 423021 BRACKET, SOLENIOD VALVE
11 2 EA 6284 CAPSCREW, HXHEAD
12 2 EA 6293 NUT, LOCK
13 2 EA 42624 WASHER, FLAT
14 2 EA 37155 ADAPTER, ELBOW
15 1 EA 402620 CONNECTOR, LIGHTED - TURCK
16 1 EA 123091 CLAMP, HOSE
17 1 EA 65226 SWITCH, TGL ENVIRONMENT SEALED
18 1 EA 95128 CONNECTOR, 2 WAY FEMALE
19 1 EA 95129 CONNECTOR, 2 WAY MALE
20 1 EA 167530 STUD,WELD
21 1 EA 16083 WASHER, FLAT
22 1 EA 7972 NUT, LOCK
23 6 EA 45259 TERM - SPADE
24 4 EA 45261 CONN, BUTT
25 15 FT 1422357-0250 LOOM

3-37
SHEET 2
HANDRAIL, DUST COLLECTOR DECK
ASSEMBLY 420996 - REVISION A

3 3

6 2 4 6
4

5 5

3-38
SHEET 1
HANDRAIL, DUST COLLECTOR DECK
ASSEMBLY 420996 - REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


NOTE : ALL ITEMS ARE WELDED ITEMS

420996 HANDRAIL, DUST COLLECTOR DECK


1 1 EA PIPE (WELDED)
2 1 EA PIPE (WELDED)
3 2 EA ELBOW (WELDED)
4 2 EA PIPE (WELDED)
5 2 EA BAR (WELDED)
6 2 EA PIPE (WELDED)

3-38
SHEET 2
SECTION 4 - ENGINES / COMPRESSORS / DRIVES

DESCRIPTION ASSEMBLY NO. SECT-PAGE


ENGINE WITH ATTACHMENTS 427232 4-1
COUPLING (PUMP DRIVE GEARBOX TO ENGINE) 420382 4-2
MUFFLER INSTALLATION, TWIN (ENGINE ) 407549 4-3
FUEL FILTER ASSEMBLY 435149 4-3A
FUEL FILTER 434777 4-3B
AIR CLEANER INSTALLATION (ENGINE) 416681 4-4
AIR CLEANER ASSEMBLY 415802 4-5
COOLER TUBING 416682 4-6
ENGINE EXHAUST BLANKET INSTALLATION 88088 4-7
GUARD ASSEMBLY, DRIVELINE 417164 4-8
ENGINE CHARGE AIR PIPING 428330 4-9
AIR COMPRESSOR W/ATTACHMENTS 425363 4-10
AIR COMPRESSOR PACKAGE SERVICE ITEMS 425355 4-11
TORSIONAL DRIVE COUPLING 88224 4-12
AIR CLEANER INSTALLATION (COMPRESSOR) 425362 4-13
AIR CLEANER ASSEMBLY 415802 4-5
COMPRESSOR / AIR RECEIVER PIPING 425365 4-14
HYDRAULIC FILTER ASSEMBLY (COMPRESSOR) 401152 4-15
COMPRESSOR / AIR RECEIVER HOSE PLUMBING 425193 4-16
CYLINDER 67735 4-16A
COOLER ASSEMBLY W/PLUMBING (ENG. COOL & CHG. 432274 4-17
AIR/CPSR./HYDR. SYS.)
COOLER ASSEMBLY 418772 4-18
MOTOR, FAN 419480 4-19
THERMOSTAT 419943 4-20
PUMP DRIVE ASSEMBLY 426038 4-21
PUMP DRIVE GEARBOX ASSEMBLY (3 PUMPS) 412082 4-22
PUMP, PISTON - OPEN LOOP 410600 4-23
REGULATOR, PUMP V011300 4-24
ELEMENT, CONTROL - PUMP V011301 4-25
ELEMENT, CONTROL - PUMP V006233 4-26
HYDRAULIC FILTER ASSEMBLY (CHARGE) 58495 4-27

4-0
SHEET 1
ENGINE WITH ATTACHMENTS, CAT C15
ASSEMBLY 427232 A REVISION B

42 40 38 35
46

47

42 40 39 38 34

9 7 6 5 4
1
36 37 41

45
45 5 4
3

17 22

8 43

16 18
2 18 22
15

4-1
SHEET 1
ENGINE WITH ATTACHMENTS, CAT C15
ASSEMBLY 427232 A REVISION B

28
26 27
33 25 25 26
31

31 27 28
24
33
30
19
23
32
24
32 25 26
25 26 29

21 12 11 10
14

13

4-1
SHEET 2
ENGINE WITH ATTACHMENTS, CAT C15
ASSEMBLY 427232 A REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


427232 ENGINE WITH ATTACHMENTS, CAT C15
1 1 EA 427229 ENGINE, CAT C 15
1 EA V007584 Element, filter - fuel (primary)
1 EA 45487 Element, filter - fuel (secondary)
1 EA 45495 Element, filter - oil
1 EA V007586 Element, cooling system
2 4 EA 7806 CAPSCREW, HEX HEAD
3 1 EA 420382 COUPLING (PUMP DRIVE GEARBOX TO ENGINE) 4-2
4 16 EA 43052 CAPSCREW, HEX HEAD
5 16 EA 5090 WASHER, LOCK
6 1 EA 1406416 DRIVELINE FLANGE
7 6 EA 42736 CAPSCREW, HEX HEAD
8 2 EA 416614 MOUNT, CENTER BONDED
9 6 EA 5984 WASHER, LOCK
10 4 EA 5965 WASHER, LOCK
11 4 EA 7805 CAPSCREW, HEX HEAD
12 1 EA 97840 EXTENSION, EXHAUST - ENGINE
13 1 EA 97790 TUBE ASSEMBLY - FLEX
14 1 KIT 407549 MUFFLER INSTALLATION, TWIN (ENGINE) 4-3
15 1 EA 416617 MOUNT, FRONT
16 2 EA 416059 WASHER, TAIL - ISOLATOR MOUNT
17 2 EA 7810 CAPSCREW, HEX HEAD
18 2 EA 119484 NUT, LOCK
19 1 EA 58058 BOX, BREAKER
20 4 EA 79335 CAPSCREW, HEX HEAD
21 4 EA 6371 NUT, HEX
22 2 EA 55932 WASHER, FLAT - HARDENED
23 1 EA 407355 MOUNT, ELECTRICAL BOX
24 2 EA 7571 CAPSCREW, HEX HEAD
25 4 EA 42540 CAPSCREW, HEX HEAD
26 4 EA 6293 NUT, LOCK
27 4 EA 77263 SCREW, MACHINE - ROUND HEAD SLOT
28 4 EA 77264 NUT, HEX - ZINC
29 1 EA 57854 CONNECTOR, CONDUIT - ELECT
30 1 EA 60666 CONNECTOR, ELECT
31 2 EA 76582 TERMINAL, STRIP
32 2 EA 59347 CONNECTOR, ELECT
33 2 EA 5000718 CONNECTOR, CROUSE HINGE
34 1 EA 8318 ELBOW, PIPE - STREET - 90 DEGREE
35 1 EA 30067 ADAPTER, STRAIGHT
36 1 EA 17728 TEE, PIPE
37 1 EA 6655 NIPPLE, PIPE
38 2 EA 57729 ADAPTER, REDUCER
39 1 EA 31805 ADAPTER, 90 DEGREE
40 2 EA 34727 VALVE, SHUT OFF-BALL TYPE
41 1 EA 8329 BUSHING
42 2 EA 33341 ADAPTER, STRAIGHT
43 1 EA 417176 SPACER, ENGINE - FRONT
4-1
SHEET 3
ENGINE WITH ATTACHMENTS, CAT C15
ASSEMBLY 427232 A REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


44 1 EA 418467 BREAKER, CIRCUIT - 15 AMP
45 2 EA 416169 ADAPTER, COUPLING- ENGINE
46 1 EA 427870 SENDER, TEMPERATURE
47 1 EA 435149 FUEL FILTER ASSEMBLY 4-3A

4-1
SHEET 4
COUPLING (PUMP DRIVE GEARBOX TO ENGINE)
ASSEMBLY 420382 - REVISION -

1 2 3 4 5 6 7 2 1

9 9

4-2
SHEET 1
COUPLING (PUMP DRIVE GEARBOX TO ENGINE)
ASSEMBLY 420382 - REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


420382 COUPLING (PUMP DRIVE GEARBOX TO ENGINE)
1 2 EA ------- ADAPTER, COUPLING - GEARBOX (See Engine with Attachments -
This Section)
2 2 EA V005520 FLANGE, BEARING
3 1 EA V010135 ELEMENT, HTR 0S ONLY
4 4 EA V005516 SLEEVE, CAPSCREW
5 4 EA V005517 CAPSCREW W/ADHESIVE, SOCKET HEAD
6 4 EA V005515 CAPSCREW W/ADHESIVE, SOCKET HEAD
7 1 EA V010134 ELEMENT, HTR ONLY
8 1 EA V010136 TUBE
9 8 EA V005518 CAPSCREW W/ADHESIVE , SOCKET HEAD

4-2
SHEET 2
MUFFLER INSTALLATION, TWIN (ENGINE)
ASSEMBLY 407549 - REVISION C

1
5 5 4

6 9 10
8 8
8

8
2 3 8
5 8
5 5
3
4 3
7
7
6
8

9 10 11 1

2 2

4-3
SHEET 1
MUFFLER INSTALLATION, TWIN (ENGINE)
ASSEMBLY 407549 - REVISION C

ITEM QTY. U/M PART NO. DESCRIPTION


407549 MUFFLER INSTALLATION, TWIN (ENGINE )
1 2 EA. 97788 MUFFLER ASSEMBLY
2 1 EA. 407506 FRAME, TWIN MUFFLER GUARD
3 1 EA. 407533 COVER, TWIN MUFFLER GUARD
4 1 EA. 407540 Y TUBE, TWIN EXHAUST
5 2 EA. 405910 STACK PIPE, CURVED O.D. INLET
6 4 EA. 97774 STRAP, MUFFLER
7 4 EA. 34826 CLAMP, MUFFLER
8 18 EA. 42570 CAPSCREW, HEX HEAD
9 8 EA. 16083 WASHER, FLAT
10 8 EA. 7972 NUT, LOCK
11 8 EA. 6406 CAPSCREW

4-3
SHEET 2
FUEL FILTER ASSEMBLY
ASSEMBLY 435149 REVISION A

6 7 8

2 3 4 5

4-3A
SHEET 1
FUEL FILTER ASSEMBLY
ASSEMBLY 435149 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


435149 FUEL FILTER ASSEMBLY
1 1 EA 435148 MOUNT, FUEL FILTER
2 1 EA 434777 FILTER, FUEL 4-3B
3 2 EA 69098 ADAPTER, ELBOW - 90 DEG
4 2 EA 33375 FITTING, HOSE - SWIVEL
5 3 FT 15146 HOSE, FUEL - BULK
6 4 EA 105145 CAPSCREW, HEX HEAD
7 4 EA 5991 NUT, HEX
8 8 EA 42836 WASHER, FLAT

4-3A
SHEET 2
FUEL FILTER
ASSEMBLY 434777 REVISION A

14

15
9

16 10

11

17
12

13

4-3B
SHEET 1
FUEL FILTER
ASSEMBLY 434777 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


434777 FUEL FILTER
1 1 EA V014005 T-HANDLE AND O-RING KIT
2 1 EA -------- LID AND GASKET KIT
3 1 EA -------- OUTER CYLINDER KIT
4 1 EA -------- RETURN TUBE KIT
5 1 EA V014006 MOUNTING BRACKET (includes bracket hardware)
6 1 EA V014004 ELEMENT, 10 micron (all replacement elements include seals)
7 1 EA V014007 VALVE, SPRING AND O-RING KIT
8 -------- NOT USED IN THIS ASSEMBLY
9 -------- NOT USED IN THIS ASSEMBLY
10 1 EA -------- BOWL (and lid) GASKET
11 1 EA -------- CHECK BALL WITH SEAL
12 1 EA -------- CENTRIFUGE/CONICAL BAFFLE
13 1 EA -------- NOT USED IN THIS ASSEMBLY
14 1 EA -------- BODY KIT
15 1 EA V014008 BOWL RING
16 1 EA V014009 CAPSCREW KIT (quantity 4)
17 1 EA V014010 CLEAR BOWL KIT (includes bowl, drain, bowl gasket and probe
plug)

V014011 COMPLETE SEAL SERVICE KIT

4-3B
SHEET 2
AIR CLEANER INSTALLATION (ENGINE)
ASSEMBLY 416681 - REVISION C

15 12
13 7 11
10
2 1
5 7

8 9 10 11

6 7 5 7
4

4-4
SHEET 1
AIR CLEANER INSTALLATION (ENGINE)
ASSEMBLY 416681 - REVISION C

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


416681 AIR CLEANER INSTALLATION (ENGINE)
1 1 EA 415802 AIR CLEANER ASSEMBLY 4-5
2 1 EA 66735 TUBE, 8 INCH LONG
3 1 EA 411315 TUBE, 38 INCH LONG
4 1 EA 414200 TUBE, 55 3/8 INCH LONG
5 2 EA 40537 ELBOW, RUBBER
6 1 EA 40532 HOSE, HUMP - STRAIGHT
7 14 EA 87786 CLAMP (6.38- 6.65)
8 1 EA 402791 U-BOLT
9 1 EA 414197 SUPPORT, AIR FILTER TUBING
10 6 EA 7972 NUT, LOCK
11 6 EA 42836 WASHER, FLAT
12 4 EA 5988 CAPSCREW, HEX HEAD
13 1 EA 44462 HOSE, HUMP REDUCER
15 2 EA 87788 CLAMP (8.50- 8.91)

4-4
SHEET 2
AIR CLEANER ASSEMBLY
ASSEMBLY 415802 - REVISION B

2
3
16 4
5
3
6
7
8

10

11

12

13

14

15

4-5
SHEET 1
AIR CLEANER ASSEMBLY
ASSEMBLY 415802 - REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION


415802 AIR CLEANER ASSEMBLY
1 1 EA. V006969 BODY ASSEMBLY (UPPER)
2 1 EA. 45906 ELEMENT (SAFETY)
3 2 EA. 45786 GASKET
4 1 EA. 65321 NUT
5 1 EA. 45907 ELEMENT (PRIMARY)
6 1 EA. 45788 NUT (WING)
7 1 EA. 45789 O RING (COVER)
8 1 EA. 45908 COVER ASSEMBLY
9 2 EA. 45791 O RING
10 1 EA. 45794 CLAMP ASSEMBLY
11 1 EA. 44478 SHROUD ASSEMBLY (OPTIONAL)
12 1 EA. 86835 BODY ASSEMBLY, LOWER
13 1 EA. 45793 CLAMP ASSEMBLY, DUST CUP
14 1 EA. 45450 DUST CUP, HORIZONTAL (OPTIONAL)
15 1 EA. 43622 VALVE, VACUATOR (OPTIONAL)
16 1 EA. V006971 PIN
17 1 EA. V006970 CAP (Not Shown)
18 1 EA. 33999 MOUNTING BAND (Optional - Not Shown)
425184 Includes items 1 thru 10, 12, 13, 16 & 17

4-5
SHEET 2
COOLER TUBING
ASSEMBLY 416682 - REVISION B

10
5 9
1 13
4
2 8
13
12
16
15

6
7

9
10

11
1 14

5
4

11 14 10 9

7 9
6 10

4-6
SHEET 1
COOLER TUBING
ASSEMBLY 416682 - REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION


416682 COOLER TUBING
1 1 EA 416683 TUBE, TOP - ENGINE
2 1 EA 416684 TUBE, BOTTOM - ENGINE
3 1 EA 416741 TUBE, BOTTOM - COOLER
4 2 FT 412543 HOSE, RADIATOR
5 4 EA 88079 CLAMP (2.81-3.09)
6 1 FT 412544 HOSE, RADIATOR
7 2 EA 411832 CLAMP (3.81-4.09)
8 1 EA 119539 NIPPLE, PIPE
9 2 FT 412562 HOSE, RADIATOR
10 4 EA 88080 CLAMP (3.31-3.59)
11 1 EA 31884 CLAMP
12 1 FT 30213 HOSE, HEATER
13 2 EA 16890 CLAMP (3/4-1 3/4)
14 1 EA 417229 BRACKET
15 1 EA 30863 CLAMP, MUFFLER - 3 INCH
16 1 EA 418773 BRACK, CLAMP

4-6
SHEET 2
ENGINE EXHAUST BLANKET INSTALLATION
ASSEMBLY 88088 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION


88088 ENGINE EXHAUST BLANKET INSTALLATION
1 1 EA V013013 MANIFOLD
2 1 EA V013014 ELBOW, EXHAUST
3 1 EA V03243 INSULATION, LEFT MANIFOLD
4 1 EA V03243 INSULATION, RIGHT MANIFOLD
5 1 EA V03243 INSULATION, TURBO
6 1 EA V03243 INSULATION, OUTLET

4-7
SHEET 1
GUARD INSTALLATION, DRIVELINE
ASSEMBLY 417164 - REVISION B

5 6

6
5

4-8
SHEET 1
GUARD INSTALLATION, DRIVELINE
ASSEMBLY 417164 - REVISION B

2
2

6
3

7 8 7 8
4

4-8
SHEET 2
GUARD INSTALLATION, DRIVELINE
ASSEMBLY 417164 - REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION


417164 GUARD INSTALLATION, DRIVELINE
1 ------
2 2 EA 410779 BRACKET - MOUNT - DRIVELINE GUARD
3 1 EA 411915 PLATE - FLOOR - DRIVELINE - L.H.
4 1 EA 411916 PLATE - FLOOR - DRIVELINE - R.H.
5 1 EA 411917 GUARD - DRIVELINE
18630 Hinge (6 1/2 inch long - Specify Length)
6 1 EA 411920 GUARD - BELT - ENGINE
7 12 EA 42570 CAPSCREW, HEX HEAD
8 12 EA 56006 WASHER, FLAT

4-8
SHEET 3
ENGINE CHARGE AIR PIPING
ASSEMBLY 428330 - REVISION A

9
3 5 1

8
5

4 8
5 2 5
6
7

4-9
SHEET 1
ENGINE CHARGE AIR PIPING
ASSEMBLY 428330 - REVISION A

6 7

5
1 3 2
5
4

4-9
SHEET 2
ENGINE CHARGE AIR PIPING
ASSEMBLY 428330 - REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


428330 ENGINE CHARGE AIR PIPING
1 1 EA 416739 TUBE, CHARGE AIR - TURBO TO COOLER
2 1 EA 416740 TUBE, CHARGE AIR - COOLER TO INTAKE MANIFOLD
3 1 EA 416623 CHARGE, AIR HOSE - RED
4 1 EA 416624 CHARGE, AIR HOSE - BLUE
5 14 EA 337755 T CLAMP BAND
6 2 EA 36830 CLAMP
7 2 EA 417231 BRACKET,
8 2 EA 428326 HOSE REDUCEDR
9 2 EA 337587 T CLAMP BAND

4-9
SHEET 3
AIR COMPRESSOR W/ATTACHMENTS, 1050/125
ASSEMBLY 425363 - REVISION A

15 25 26 27 28 29 30

14

20 8
18
11 14 22
21
23
24

4-10
SHEET 1
AIR COMPRESSOR W/ATTACHMENTS, 1050/125
ASSEMBLY 425363 - REVISION A

6 7 9

9 25 26
4 5

10 27
3 19 24
11 11
24
16 12 17
13

11 10

14

13 12

4-10
SHEET 2
AIR COMPRESSOR W/ATTACHMENTS, 1050/125
ASSEMBLY 425363 - REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


425363 AIR COMPRESSOR W/ATTACHMENTS, 1050/125
1 1 KIT 425355 AIR COMPRESSOR PACKAGE SERVICE ITEMS, 4-11
1050/125
2 1 EA 88224 TORSIONAL DRIVE COUPLING 4-12
3 1 EA 88635 BUSHING, TAPERLOCK
4 8 EA 5972 CAPSCREW, HXHEAD
5 8 EA 55185 WASHER, FLAT
6 24 EA 6422 CAPSCREW, HXHEAD
7 24 EA 5959 WASHER, LOCK
8 4 EA 416433 MOUNT - CENTER BONDED
9 2 EA 414417 SHIM, SET
10 1 EA 7802 CAPSCREW, HXHEAD
11 10 EA 49149 WASHER, FLAT
12 1 EA 7826 CAPSCREW, HXHEAD
13 1 EA 6645 NUT, HEX
14 1 EA 416620 SUPPORT, ENGINE/COMPRESS
15 1 EA 416619 SUPPORT, ENGINE/COMPRESS
16 1 EA 416615 BAR, SUPPORT
17 1 EA 105202 CAPSCREW, HXHEAD
18 2 EA 416616 SUPPORT, REAR ENGINE
19 1 EA 7806 CAPSCREW, HXHEAD
20 4 EA 7799 CAPSCREW, HXHEAD
21 4 EA 119484 NUT, LOCK
22 4 EA 416059 WASHER, TAIL ISOLATOR MOUNT
23 4 EA 7762 CAPSCREW, HXHEAD
24 6 EA 55932 WASHER, FLAT
25 1 EA 426457 BRACKET, SUPPORT - OIL STOP VALVE
26 1 EA 143742 U-BOLT
27 2 EA 7807 CAPSCREW, HXHEAD
28 2 EA 42570 CAPSCREW, HXHEAD
29 2 EA 16083 WASHER, FLAT
30 2 EA 5991 NUT, HEX

4-10
SHEET 3
AIR COMPRESSOR PACKAGE SERVICE ITEMS, 1050/125
ASSEMBLY 425355 - REVISION -

7
8
7
9

5 4

3 39
40

22 6 36 38
37 29
25 23 3 30
11 24 47 31
26 41 35 33 32
34
16 42 1
17

12
13 19 27 45
43 44
20 46
15
18 10
28 14

4-11
SHEET 1
AIR COMPRESSOR PACKAGE SERVICE ITEMS, 1050/125
ASSEMBLY 425355 - REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


425355 AIR COMPRESSOR PACKAGE SERVICE ITEMS, 1050/125
1 1 EA V011200 COMPRESSOR AIR END (REBUILT)
1 EA 64978 Key (Torsional Drive Coupling)
1 EA V009024 Repair Kit, Shaft Seal
3 2 EA 49612 VALVE, INLINE CHECK
4 1 EA V010290 VALVE, REGULATOR - REDUCING (SELF RELIEVING)
1 EA V010291 Repair Kit, Valve - Regulator - reducing
5 1 EA V011025 VALVE, SYSTEM REGULATOR
1 EA 44706 Repair Kit, Valve - System Regulator
6 1 EA 56692 SILENCER, AIR - 1/2
7 2 EA 49613 VALVE, RUNNING BLOWDOWN
1 EA VALVE 22106 Repair Kit, Valve - Running Blowdown
8 1 EA 49615 VALVE, SHUTDOWN/BLOWDOWN (NO)
1 EA 22100 Repair Kit, Valve - Shutdown/Blowdown
9 1 EA V003187 ORIFICE, .187
10 1 EA ------- VALVE, GLOBE (OIL DRAIN) - SEE COMPRESSOR/AIR
RECEIVER PIPING
11 1 EA 45648 INDICATOR (SEPARATOR MAINTENANCE)
12 1 EA ------- PANEL, INSTRUMENT
13 1 EA 44341 GAUGE, OIL TEMP - 2 INCH
14 1 EA 99022 VALVE, OIL STOP
1 EA 22483 Repair Kit, Valve - Oil Stop
15 1 EA ------- RESERVOIR SUMP/SEP. WELDMENT
16 1 EA 400988 ELEMENT, SEPARATOR
17 1 EA V010138 VALVE, RELIEF (POP SAFETY)
18 1 EA 45644 OIL LEVEL SIGHT GLASS
19 1 EA V010139 ADAPTER (OIL FILL)
20 1 EA 44753 FILLER PLUG
1 EA 45639 O Ring (Filler Plug)
22 1 EA V011220 ELBOW, TUBE - M 5/16 x 1/4 INCH
23 1 EA V004191 CONNECTOR, 37 FL/MPT - 1/4 x 1/4 INCH
24 1 EA 45964 FITTING WITH O RING, 5/16 x 1/4 NPT
25 1 EA 68869 VALVE, MINIMUM PRESSURE
1 EA 22224 Repair Kit (includes check valve assy & piston O ring)
1 EA V012269 Repair Kit, Piston (includes Piston & O ring)
26 1 EA 98790 TUBE, OIL RETURN
27 1 EA ------- FILTER ASSEMBLY - SEE COMPRESSOR/AIR RECEIVER
PIPING
28 1 EA 82218 VALVE ASSEMBLY, THERMAL BYPASS
1 EA 22299 Repair/Replacement Kit, Valve Assembly - Thermal Bypass
29 1 EA 82264 ADAPTER, AIR INLET
30 2 EA 44757 GASKET, AIR INLET - 1/32 THICK
31 1 EA V010294 ROD END, SPHER. - R.H.
32 1 EA V011409 FILTER, VENT
33 1 EA 63200 SILENCER, AIR EJECTION
34 1 EA 56691 ORIFICE, CONTROL - .031
35 1 EA 61747 CYLINDER (INLET CONTROL)
1 EA V011480 Spring, Cylinder
4-11
SHEET 2
AIR COMPRESSOR PACKAGE SERVICE ITEMS, 1050/125
ASSEMBLY 425355 - REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


1 EA 61748 Repair Kit, Cylinder
36 1 EA 61750 BRACKET (CLEVIS AND PIN)
37 1 EA V010293 MOUNT, CLOSED INLET CYLINDER
38 1 EA 64977 VALVE, COMPRESSOR AIR INLET (8 INCH W/.625 ORIFICE)
39 1 EA V011908 LEVER, AIR INLET CONTROL
40 1 EA V010595 CAPSCREW, FERRY (LEVER)
41 1 EA 44624 STRAINER, V-TYPE
42 1 EA 45947 ORIFICE, OIL RETURN - .094
43 1 EA 65627 SAFETY SWITCH (234-240 NC)
44 1 EA V004280 VALVE ASSEMBLY, DISCHARGE
1 EA 45935 O Ring, Viton - 3 3/4 X 1/8 inch (Valve Assembly, Discharge)
1 EA 63187 Repair Kit, Valve Assy. - Discharge (Includes 63172 valve,
47542 spring and 63173 o ring - viton - 6 1/4 x 1/8 inch)
45 1 EA V010985 CONNECTOR, TUBE - M
46 1 EA V010982 TUBE, SEAL DRAIN
47 1 EA 45946 SIGHT GLASS - 24 KT

4-11
SHEET 3
TORSIONAL DRIVE COUPLING
ASSEMBLY 88224 - REVISION A

4-12
SHEET 1
TORSIONAL DRIVE COUPLING
ASSEMBLY 88224 - REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


88224 TORSIONAL DRIVE COUPLING
1 1 EA. 89073 FLANGE
2 1 EA. 89422 RUBBER ELEMENT

4-12
SHEET 2
AIR CLEANER INSTALLATION (COMPRESSOR)
ASSEMBLY 425362 - REVISION A

5 7

7 5 15 9 8 4

10 11 12 13

5 7

14

1 13
6 9

12
9

4-13
SHEET 1
AIR CLEANER INSTALLATION (COMPRESSOR)
ASSEMBLY 425362 - REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


425362 AIR CLEANER INSTALLATION (COMPRESSOR)
1 1 EA 415802 AIR CLEANER ASSEMBLY 4-5
2 1 EA 66735 TUBING, ALUM
3 1 EA 414200 TUBE , RND
4 1 EA 410931 TUBING, RD - ALUM
5 3 EA 40537 ELBOW, RUBBER
6 1 EA 44462 HOSE, HUMP REDUCER
7 16 EA 87786 CLAMP, AIR LINE
8 1 EA 44462 HOSE, HUMP REDUCER
9 4 EA 87788 CLAMP, AIR LINE
10 1 EA 402791 U-BOLT
11 1 EA 414197 SUPPORT, AIR FILTER TUBING
12 6 EA 7972 NUT, LOCK
13 6 EA 42836 WASHER, FLAT
14 4 EA 5988 CAPSCREW, HXHEAD
15 1 EA 69966 TUBING, ALUM

4-13
SHEET 2
COMPRESSOR/AIR RECEIVER PIPING
ASSEMBLY 425365 - REVISION H

38 37 39
77 58 59
59 58
37 38
39
39

39 58 59
58 37
37
59 38
38

21
22

98 101 102
7 40 43 45
100 99
42 44
7
7
41 26 53
17 19 30 31 32 33 28
56 10
27

35
4 36 30 32 34 75 76
6 5 29 12
36 13 36
3 2 1

4-14
SHEET 1
COMPRESSOR/AIR RECEIVER PIPING
ASSEMBLY 425365 - REVISION H

77

38 37 58 59 60

37 38

58 59

39
59 58

39

57

64 14 63
74 20

65 42

15
66
71
67 70
72
60
68
42 9
69
52
23
22
24

4-14
SHEET 2
COMPRESSOR/AIR RECEIVER PIPING
ASSEMBLY 425365 - REVISION H

89
62 90 55 78 91

88 62 90

78 91
87

42 85 80

81 82 83 84 42 16

42 61 16
47

84

55 97 78
16 94 95 48
79
79 96 49 51 54

42
18
50

26 53
46

12

93

93

4-14
SHEET 3
COMPRESSOR/AIR RECEIVER PIPING
ASSEMBLY 425365 - REVISION H

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


425365 COMPRESSOR/AIR RECEIVER PIPING
1 4 EA 7807 CAPSCREW, HEX HEAD
2 8 EA 42630 WASHER, FLAT
3 4 EA 42606 NUT, LOCK
4 1 EA 39870 ADAPTER, HEX CAP NUT
5 4 EA 42570 CAPSCREW, HEX HEAD
6 4 EA 5989 WASHER, LOCK
7 1 EA 425182 BRACKET
8 1 EA 34847 ADAPTER, STRAIGHT
9 1 EA 6161 PLUG, SQUARE HEAD
10 1 EA 8378 ELBOW, PIPE - STREET
11 1 EA 86895 MOUNT, MUFFLER
12 1 EA 46105 CLAMP, TUBING
13 1 EA 34727 VALVE, SHUT OFF - BALL TYPE
14 1 EA 411710 NIPPLE, PIPE
15 1 EA 411709 SUPPORT - AIR PIPE
16 3 EA 56439 ADAPTER, HEX CAP NUT
17 1 EA 34850 ADAPTER, STRAIGHT
18 1 EA 36383 ADAPTER, ELBOW
19 1 EA 400200 ADAPTER - STRAIGHT
20 1 EA 143740 U BOLT
21 1 EA 88581 "BOSS", 2" MALE STEM
22 2 EA 88582 "BOSS", 2" CLAMP
23 1 EA 88580 COUPLING, 2" W/MALE SPUD
24 88583 HOSE, 2 INCH x 230 INCH LONG (Specify Length)
25 1 KIT 425193 COMPRESSOR / AIR RECEIVER HOSE PLUMBING 4-16
26 1 EA 32867 ADAPTER, ELBOW
27 1 EA 414423 HOSE, STAINLESS STEEL W/FLOATING FLANGES
28 1 EA 164986 GASKET
29 1 EA 33341 ADAPTER, STRAIGHT
30 8 EA 42706 CAPSCREW, HEX HEAD
31 1 EA 123648 FLANGE, PIPE
32 8 EA 6716 NUT, LOCK
33 1 EA 17206 NIPPLE, PIPE
34 1 EA 63P16 NIPPLE, PIPE
35 1 EA 403287 MOUNT - DRAIN
36 3 EA 30067 ADAPTER, STRAIGHT
37 12 EA 16862 FLANGE, SPLIT HALF
38 6 EA 16357 O RING
39 6 EA 33493 FITTING
40 2 EA 5968 NUT, HEX
41 1 EA 37423 ADAPTER, 90 DEGREE
42 8 EA 31804 ADAPTER, ELBOW
43 2 EA 42624 WASHER, FLAT
44 2 EA 45302 ADAPTER, TEE
45 1 EA 143737 U BOLT
46 1 EA 425174 BRACKET, MANIFOLD
47 1 EA 45301 ADAPTER, ELBOW
4-14
SHEET 4
COMPRESSOR/AIR RECEIVER PIPING
ASSEMBLY 425365 - REVISION H

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


48 1 EA JB7200236 MANIFOLD, HYDRAULIC
49 4 EA JB7203703 ADAPTER, PLUG - HEX EXTERNAL PIPE
50 3 EA 31395 ADAPTER, STRAIGHT
51 2 EA JB7203702 ADAPTER, PLUG - HEX EXTERNAL PIPE
52 1 EA 17699 ELBOW, 45 DEGREE
53 1 EA 9936 BUSHING
54 3 EA JB7203701 ADAPTER, PLUG - HEX EXTERNAL PIPE
55 2 EA 47035 ADAPTER, SWIVEL
56 5 EA 32562 ADAPTER, STRAIGHT
57 1 EA 401152 HYDRAULIC FILTER ASSEMBLY (COMPRESSOR) 4-15
58 32 EA 5972 CAPSCREW, HEX HEAD
59 32 EA 5975 WASHER, LOCK
60 6 EA 42627 WASHER, FLAT
61 1 EA 45302 ADAPTER, TEE
62 4 EA 33340 ADAPTER, STRAIGHT
63 1 EA 34988 BUSHING, PIPE
64 1 EA 17694 ELBOW, PIPE
65 1 EA 16897 NIPPLE, PIPE
66 1 EA 52819 VALVE, BALL
67 1 EA 86053 HANDLE
68 1 EA 67735 CYLINDER, HYDRAULIC
1 EA 22354 Cylinder Seal Kit
69 1 EA 407030 HEADER, MAIN AIR
70 1 EA 411773 SUPPORT - AIR PIPE - T TANK
71 2 EA 5977 CAPSCREW, HEX HEAD
72 2 EA 6291 NUT, LOCK
73 1 EA 31396 ADAPTER, STRAIGHT
74 2 EA 6292 NUT, LOCK
75 1 EA 139934 FLANGE, PIPE
76 1 EA 179218 GASKET RING
77 1 EA 417246 MOUNT, FILTER ASSEMBLY
78 3 EA 35626 ADAPTER, TEE
79 2 EA 36289 ADAPTER, STRAIGHT
80 1 EA 38712 ADAPTER, TEE
81 1 EA JB7203973 ADAPTER, ELBOW
82 1 EA 123627 CROSS, PIPE
83 1 EA 84892 ADAPTER, STRAIGHT
84 3 EA 32562 ADAPTER, STRAIGHT
85 1 EA 6706 ELBOW, PIPE
86 1 EA 31395 ADAPTER, STRAIGHT
87 1 EA 42481 ADAPTER, STRAIGHT
88 2 EA 33335 ADAPTER, ELBOW
89 1 EA 37417 ADAPTER, TEE
90 1 EA 8370 TEE, PIPE
91 2 EA 30835 ADAPTER, ELBOW
92 1 EA 43171 ADAPTER - TEE
93 2 EA DUPF741 ADAPTER, STRAIGHT
94 1 EA 33327 ADAPTER, CROSS
4-14
SHEET 5
COMPRESSOR/AIR RECEIVER PIPING
ASSEMBLY 425365 - REVISION H

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


95 1 EA 8334 BUSHING
96 1 EA 37259 ADAPTER, STRAIGHT
97 1 EA 80185 FITTING, ELBOW - 90 DEGREE
98 1 EA 433916 TUBE, SUPPORT
99 1 EA 433917 ANGLE, SUPPORT
100 2 EA 42737 CAPSCREW, HEX HEAD
101 1 EA 402791 U-BOLT
102 2 EA 7972 NUT

4-14
SHEET 6
HYDRAULIC FILTER ASSEMBLY (COMPRESSOR)
ASSEMBLY 401152 - REVISION A

4
5

4-15
SHEET 1
HYDRAULIC FILTER ASSEMBLY (COMPRESSOR)
ASSEMBLY 401152 - REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


401152 HYDRAULIC FILTER ASSEMBLY (COMPRESSOR)
1 1 EA. 53201 VISUAL SERVICE INDICATOR (THREADED TYPE)
2 1 EA. 16577 O RING
3 2 EA. ------ LOCKING SCREW
4 1 EA. ------ CANNISTER ASSEMBLY
5 1 EA. 401857 FILTER ELEMENT

4-15
SHEET 2
COMPRESSOR / AIR RECEIVER HOSE PLUMBING
ASSEMBLY 425193 - REVISION B

23

17

18

14

7
19 11 21
17
16

13

15

22

10
19

21
2 6 12

1
8

4 5
3
20
20

4-16
SHEET 1
COMPRESSOR / AIR RECEIVER HOSE PLUMBING
ASSEMBLY 425193 - REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION


425193 COMPRESSOR / AIR RECEIVER HOSE PLUMBING
1 1 EA 411399 HOSE ASSEMBLY
2 1 EA 404516 HOSE ASSEMBLY
3 1 EA 412207 HOSE ASSEMBLY
4 1 EA 412208 HOSE ASSEMBLY
5 1 EA 412209 HOSE ASSEMBLY
6 1 EA 412210 HOSE ASSEMBLY
7 1 EA 404383 HOSE ASSEMBLY
8 1 EA 84765 HOSE ASSEMBLY
9 1 EA 58751 HOSE ASSEMBLY
10 1 EA 411406 HOSE ASSEMBLY
11 1 EA 404420 HOSE ASSEMBLY
12 1 EA 404226 HOSE ASSEMBLY
13 1 EA 407428 HOSE ASSEMBLY
14 1 EA 404518 HOSE ASSEMBLY
15 1 EA 404440 HOSE ASSEMBLY
16 1 EA 404220 HOSE ASSEMBLY
17 2 EA 407441 HOSE ASSEMBLY
18 1 EA 425194 HOSE ASSEMBLY
19 2 EA 404721 HOSE ASSEMBLY
20 2 EA 412567 HOSE ASSEMBLY
21 2 EA 412211 HOSE ASSEMBLY
22 1 EA 425195 HOSE ASSEMBLY
23 1 EA 404265 HOSE ASSEMBLY

4-16
SHEET 2
CYLINDER
ASSEMBLY 67735 - REVISION B

7 15
11
16
6
4 13
9 5
10 12

14 1
2

4-16A
SHEET 1
CYLINDER
ASSEMBLY 67735 - REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION


67735 CYLINDER
When ordering, please give complete nameplate data
as to bore, stroke, rod diameter and serial number.

1 1 EA. --------- WIPER


2 1 EA. --------- U-CUP
3 1 EA. --------- STEP SEAL
4 1 EA. --------- BACK-UP
5 1 EA. --------- O RING
6 1 EA. --------- WEAR RING
7 1 EA. --------- CHEM CAST SEAL
8 1 EA. --------- O RING
22354 seal kit
9 1 EA. --------- TUBE ASSEMBLY
10 1 EA. V014217 ROD
11 1 EA. --------- PISTON
12 1 EA. --------- HEAD
13 1 EA. --------- HEADCAP
14 1 EA. --------- LOCK NUT
15 1 EA. --------- NYLON PLUG
16 1 EA. --------- SETSCREW

4-16A
SHEET 2
COOLER ASSEMBLY W/PLUMBING (ENG. COOL & CHG. AIR/CPSR./HYDR. SYS.)
ASSEMBLY 432274 - REVISION C

9 2

34 40
30 29 28 19

9
26 1

32

30 29 28 19 18 28 29 30
4-17
SHEET 1
COOLER ASSEMBLY W/PLUMBING (ENG. COOL & CHG. AIR/CPSR./HYDR. SYS.)
ASSEMBLY 432274 - REVISION C

18 28 29 30

4-17
SHEET 2
COOLER ASSEMBLY W/PLUMBING (ENG. COOL & CHG. AIR/CPSR./HYDR. SYS.)
ASSEMBLY 432274 - REVISION C

21

14

40
38 39 38 39 31
34

37 37 16
38 39 15
42 38 39 20
43
36 32
20

45
14
23
6 7

17

44

21

46 45

4-17
SHEET 3
COOLER ASSEMBLY W/PLUMBING (ENG. COOL & CHG. AIR/CPSR./HYDR. SYS.)
ASSEMBLY 432274 - REVISION C

27 30

25 26

4-17
SHEET 4
COOLER ASSEMBLY W/PLUMBING (ENG. COOL & CHG. AIR/CPSR./HYDR. SYS.)
ASSEMBLY 432274 - REVISION C

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


432274 COOLER ASSEMBLY W/PLUMBING (ENG. COOL &
CHG. AIR/CPSR./HYDR. SYS.)
1 1 EA 418772 COOLER ASSEMBLY 4-18
2 1 EA 419476 FAN, 48 INCH DIAMETER - 10 BLADE
1 EA 419791 Bushing, fan
10 EA V007820 Blade, fan (P/N V007820 is for one blade)
3 1 EA 419480 MOTOR, FAN 4-19
4 8 EA 66537 CAPSCREW, SOCKET HEAD
6 1 EA 39931 ADAPTER, 90 DEGREE
7 1 EA 38111 ADAPTER, TEE
9 1 EA 75321 LAMP, FLOOD - HALOGEN - 24 V.
97876 Bulb Replacement
14 2 EA 36750 ADAPTER, 90 DEGREE
15 2 EA 56256 ADAPTER, TEE
16 1 EA 86251 ADAPTER, ELBOW
17 1 EA 36666 ADAPTER, ELBOW - 90 DEG
18 1 EA 433708 MOUNT, RH COOLER
19 1 EA 433709 MOUNT, LH COOLER
20 1 EA JB7121541 ADAPTER, STRAIGHT
21 2 EA 400442 ADAPTER, STRAIGHT
23 1 EA 419943 VALVE, THERMOSTAT 4-20
25 3 EA 9132 CAPSCREW, SOCKET HEAD
26 3 EA 168192 WASHER, LOCK
27 4 EA 7807 CAPSCREW, HEX HEAD
28 4 EA 7806 CAPSCREW, HEX HEAD
29 4 EA 66918 WASHER, FLAT
30 8 EA 42606 NUT, LOCK
32 1 EA 61684 VALVE, CHECK
34 1 EA 18563 ADAPTER, 90 DEGREE
36 1 EA 412481 VALVE, CHECK - NO SPRING
37 4 EA 419578 FLANGE, RUN TEE - 4-BOLT
38 4 EA 1412316 ADAPTER, SPLIT FLANGE KIT
39 4 EA 56324 ADAPTER, SPLIT FLANGE - 90 DEGREE
40 1 EA 61066 ADAPTER, REDUCER - STRAIGHT
42 1 EA 1405468 ADAPTER, STRAIGHT
43 1 EA 30872 FITTING, STRAIGHT
44 1 EA 36382 ADAPTER, REDUCER
45 2 EA 33496 ADAPTER, STRAIGHT
46 1 EA 423223 ADAPTER, STRAIGHT - SWIVEL

4-17
SHEET 5
COOLER ASSEMBLY
ASSEMBLY 418772 - REVISION B

40 42 50 51
27 36 40 42 47

31 40 42
31 36 40 42

17

44 45 19

23 31 42 41
18
24 4 15 16 11

14
37 38
35 39 43

35 43
20
19
25
44 45
22 17

4-18
SHEET 1
COOLER ASSEMBLY
ASSEMBLY 418772 - REVISION B

21 1

26

36 40 42 40 36 31

47 42 40 36
48
46 34 33

49
31 36 40 42

4-18
SHEET 2
COOLER ASSEMBLY
ASSEMBLY 418772 - REVISION B

13 30 31 32
40 42 47 52 9 35 37
8
28
12
29

29
28
35 37 10

4-18
SHEET 3
COOLER ASSEMBLY
ASSEMBLY 418772 - REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION


418772 COOLER ASSEMBLY
1 1 EA V009407 FRAME, RADIATOR/CSC350 OC
2 1 EA V009409 FRAME, OIL COOLER - CSC350
3 1 EA V009410 AFTERCOOLER
4 1 EA V009411 FAN GUARD, STANDARD
5 1 EA V009412 FAN SHROUD
6 1 EA V009413 MOTOR MOUNT
7 1 EA V009414 CORE GUARD
8 1 EA V009415 BAR, TUBE STABILIZER
9 1 EA V009416 BAR, TUBE STABILIZER
10 2 EA V009417 BAR, TUBE STABILIZER
11 2 EA V009418 ROD, X-BRACE
12 1 EA V009419 BAR, SUPPORT
13 1 EA V009420 BAR, SUPPORT
14 2 EA V000761 CLAMP, X-BRACE
15 306 EA V007806 TUBE, ALUMINUM
16 8 EA V007807 TUBE, ALUMINUM
17 628 EA V007051 SEAL, CSC
18 314 EA 86444 RETAINER, TUBE
19 942 EA 86445 WASHER, CUPPED
20 121 EA V007808 TUBE, L-FIN - ITS
21 1 EA 401113 SIGHT GLASS
22 121 EA 86436 SEAL, RUBBER - LOCKING GROOVE
23 121 EA 86441 SEAL, RUBBER
24 1 EA V009421 FELT, TOP - AIR BAFFLE
25 1 EA V009422 FELT, BOTTOM - AIR BAFFLE
26 1 EA V002429 BRACKET
27 1 EA V009423 SUPPORT
28 20 EA 86446 STABILIZER, TUBE
29 18 EA 86447 STABILIZER, TUBE - CENTER
30 8 EA V007057 NUT, FLANGE LOCK - ZINC
31 42 EA 42570 CAPSCREW, HEX
32 8 EA V007814 WASHER, FLAT
33 8 EA 5977 CAPSCREW, HEX
34 8 EA 5973 NUT, HEX
35 23 EA 6093 CAPSCREW, HEX
36 40 EA 5989 WASHER, LOCK
37 16 EA 6002 WASHER, LOCK
38 8 EA 6001 NUT, HEX
39 4 EA V000764 NUT, HEX - SELF LOCKING
40 51 EA 5978 NUT, HEX
41 12 EA V000765 NUT, HEX
42 65 EA 56006 WASHER, FLAT
43 19 EA V000766 WASHER, FLAT
44 1 EA V000759 HOSE, OVERFLOW
45 3 EA V000760 CLIP, HOSE
46 8 EA 5975 WASHER, LOCK - MEDIUM
47 22 EA V000763 CAPSCREW, HEX
4-18
SHEET 4
COOLER ASSEMBLY
ASSEMBLY 418772 - REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION


48 1 EA V009424 HOSE
49 2 EA V007817 CLAMP, HOSE (1-3/8 TO 1-9/16 INCH)
50 1 EA V000768 CLAMP, HOSE (1-9/32 TO 1-1/2 INCH)
51 1 EA 401112 CAP
52 2 EA V009425 SPACER

1 EA V003816 BREAKER TOOL, TUBING (Not included with assy 418772)


(For freeing rectangular tubes from rubber grommet)
1 EA V003817 INSTALLATION TOOL, TUBING (Not included with assy 418772)
(For removing and installing rectangular tubes)
1 EA V003386 INSTALLATION TOOL, TUBING (Not included with assy 418772)
(For removing round tubes)

4-18
SHEET 5
MOTOR, FAN
ASSEMBLY 419480 - REVISION -

3 28
4
1
27
18 2
17
21
20

19

15

16
14

23
22
24

25

5 26

12 13
13 12

7
8 10
9
11

4-19
SHEET 1
MOTOR, FAN
ASSEMBLY 419480 - REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


419480 MOTOR, FAN
1 1 EA V009359 HOUSING ASSEMBLY, BARREL
2 1 EA V009360 PLATE, VALVE
3 1 EA V007420 PLUG, BLEEDER
4 1 EA V007421 WASHER, SEAL
5 1 EA V009361 HOUSING, BEARING
6 1 EA V009362 O RING
7 1 EA V009363 O RING
8 1 EA V009364 O RING
9 1 EA V009365 CARRIER, SEAL
10 1 EA V009366 SEAL, SHAFT
11 1 EA V009386 RING, RETAINING
12 1 EA V007420 PLUG, BLEEDER
13 1 EA V007421 WASHER, SEAL
14 1 EA V009367 SHAFT
15 1 EA V007432 PIN, GUIDE
16 1 EA V009368 KEY, FLAT
17 1 EA V009369 BARREL, CYLINDER
18 2 EA V009387 BEARING, NEEDLE
19 1 EA V007435 SUPPORT, BARREL
20 7 EA V009370 PISTON ASSEMBLY
21 21 EA V009384 RING, PISTON
22 1 EA V009371 GEAR, RING
23 1 EA V009372 BEARING, TAP ROL
24 1 EA V009373 BEARING, CYLINDER
25 V009374 WASHER, SPACER (0,5) As Required
V009375 WASHER, SPACER (1,0) As Required
V009376 WASHER, SPACER (0,6) As Required
V009377 WASHER, SPACER (0,8) As Required
26 1 EA V009378 RING, RETAINING
27 2 EA V009379 SHIM (0,2) As Required
2 EA V009380 SHIM (0,4) As Required
2 EA V009381 SHIM (0,6) As Required
2 EA V009382 SHIM (0,8) As Required
2 EA V009383 SHIM (1,0) As Required
4 EA V007451 CAPSCREW, HEX SOCKET
V009385 MOTOR SEAL KIT (Includes Items 6, 7, 8 & 10)

4-19
SHEET 2
VALVE, THERMOSTAT
ASSEMBLY 419943 - REVISION A

1 2 3 4 5 6 7 8

4-20
SHEET 1
VALVE, THERMOSTAT
ASSEMBLY 419943 - REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


419943 VALVE, THERMOSTAT
1 1 EA V009897 VALVE BODY
2 1 EA V009898 VALVE COVER
3 1 EA V009899 O RING
4 1 EA V009900 SEAL, LIP
5 1 EA V009901 ELEMENT, (150 DEGREE F.)
6 4 EA 5989 LOCKWASHER, 3/8
7 4 EA 42570 CAPSCREW, 3/8x16x1 LG
8 1 EA ------- NAMEPLATE

4-20
SHEET 2
PUMP DRIVE ASSEMBLY
ASSEMBLY 426038 - REVISION C

24 25

16 2
57 58 60 5 17 18 19 54
28
14 59 61 17 18 19
29 15
3 4
63 64
37 38 39 9
28
8 12
46

23 35 28

41
28 25
22
25

22 25 1 66 10

69
6 28 29 42 28 29 42 26 27 43 44 28
69 1 6
7 56
2

4-21
SHEET 1
PUMP DRIVE ASSEMBLY
ASSEMBLY 426038 - REVISION C

22 25 69 28 29
46 37 38 22

20 21 39

34 37 40 17 18 19

54

24
25
37
28

22 55
23

32 19
35
30 33 37 22
20 21 39 62 63 65
31
11
37 38 39 61
45 53
24 22 55
54

26 27 36
18
37
19
26 27

4 17
3 5

57 58 60

13 31 30 37 8 12 14 59
33 39

53 50 49 48

45
51 50 49 48

25
47 25
49
25 52

4-21
SHEET 2
PUMP DRIVE ASSEMBLY
ASSEMBLY 426038 - REVISION C

69

67

68

4-21
SHEET 3
PUMP DRIVE ASSEMBLY
ASSEMBLY 426038 - REVISION C

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


426038 PUMP DRIVE ASSEMBLY
1 1 EA. 412082 PUMP DRIVE GEARBOX ASSEMBLY (3 PUMPS) 4-22
2 1 EA. 426037 PUMP, PISTON
V012278 Seal Kit - Drive Shaft
V012277 Seal Kit - Pump Assembly (Complete)
3 1 EA. 426036 PUMP, MAIN
V012278 Seal Kit - Drive Shaft
V012277 Seal Kit - Pump Assembly (Complete)
4 1 EA. 410600 PUMP, PISTON - OPEN LOOP 4-23
5 1 EA. 419475 PUMP, COOLER FAN/DUST COLLECTOR
1 EA. V006789 Seal Kit, Pump (Cooler Fan/Dust Collector)
6 1 EA. 420477 MOUNT, GEAR BOX - PUMP DRIVE
7 8 EA. 42737 CAPSCREW, HEX HEAD
8 2 EA. 5984 WASHER, LOCK
9 8 EA. 66918 WASHER, LOCK
10 4 EA. 7806 CAPSCREW, HEX HEAD
11 1 EA. 38061 ADAPTER, PLUG
12 2 EA. 7799 CAPSCREW, HEX HEAD
13 1 EA. 410797 FLANGE, ELBOW - WELDMENT - 3 INCH
14 1 EA. 410798 FLANGE, ELBOW - WELDMENT - 2 1/2 INCH
15 1 EA. 41841 COUPLING, 3 INCH PIPE
2 EA. 60943 Gasket Replacement
16 1 EA. 410792 COUPLING, 2 1/2 INCH PIPE
2 EA. 410791 Gasket Replacement
17 1 EA. 1400235 ADAPTER, SPLIT FLANGE KIT
18 1 EA. 54406 ADAPTER, SPLIT FLANGE - 90 DEGREE
19 2 EA. 39943 ADAPTER, ELBOW
20 1 EA. AT6286 ADAPTER, SPLIT FLANGE HALF
21 1 EA. 37672 ADAPTER, 90 DEGREE
22 3 EA. 39932 ADAPTER, 90 DEGREE
23 1 EA. 31803 ADAPTER, STRAIGHT
24 1 EA. 56324 ADAPTER, SPLIT FLANGE - 90 DEGREE
25 5 EA. 30870 ADAPTER, STRAIGHT
26 2 EA. 45301 ADAPTER, ELBOW
27 2 EA. 37827 ADAPTER, STRAIGHT
28 8 EA. 36085 ADAPTER, ELBOW - 90 DEGREE
29 2 EA. 37823 ADAPTER, ELBOW - 90 DEGREE
30 1 EA. 34865 ADAPTER, ELBOW - 90 DEGREE
31 1 EA. 35475 ADAPTER, ELBOW - 90 DEGREE
32 1 EA. 44390 ADAPTER, STRAIGHT
33 1 EA. 85720 ADAPTER, STRAIGHT
34 1 EA. 44650 ADAPTER, STRAIGHT
35 1 EA. 69173 ADAPTER, 90 DEGREE TUBE TURN
36 1 EA. 68831 ADAPTER, TEE
37 5 EA. 1412316 ADAPTER, SPLIT FLANGE KIT
38 2 EA. 85448 FITTING, SPLIT FLANGE - 90 DEGREE
39 3 EA. 39408 ADAPTER, 90 DEGREE - HP
40 1 EA. 85721 FITTING, 45 DEGREE SPLIT FLANGE
4-21
SHEET 4
PUMP DRIVE ASSEMBLY
ASSEMBLY 426038 - REVISION C

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


41 2 EA. 58495 HYDRAULIC FILTER ASSEMBLY (CHARGE) 4-27
42 1 EA. 80032 FITTING, 45 DEGREE
43 4 EA. 6096 CAPSCREW, HEX HEAD
44 4 EA. 6002 WASHER, LOCK
45 2 EA. 31804 ADAPTER, ELBOW - 90 DEGREE
46 1 EA. 38113 ADAPTER, ELBOW - 90 DEGREE
47 1 EA. 407730 VALVE, RELIEF
V004939 Cartridge, Relief Valve
48 2 EA. 37408 ADAPTER, ELBOW
49 3 EA. 56256 ADAPTER, TEE
50 2 EA. 61982 ADAPTER, SWIVEL
51 1 EA. 37155 ADAPTER, ELBOW
52 1 EA. 56787 ADAPTER,STRAIGHT
53 2 EA. 56439 ADAPTER, NUT HEX CAP
54 1 EA. 37824 ADAPTER, ELBOW - 90 DEGREE
55 1 EA. 30841 ADAPTER, 90 DEGREE
56 8 EA. 49149 WASHER, FLAT - HARDENED
57 1 EA. 414570 ADAPTER, GAUGE PORT
58 1 EA. 16379 O RING
59 4 EA. 66537 CAPSCREW, SOCKET HEAD
60 1 EA. 6161 PLUG, SQUARE HEAD
61 1 EA. 416962 VALVE, RELIEF
V004942 Cartridge Seal Kit (1 Ea Cartridge)
62 4 EA. 510093 CAPSCREW
63 8 EA. WP20 WASHER, LOCK
64 4 EA 417267 CAPSCREW, HEX HEAD - SPECIAL
65 1 EA. 39931 ADAPTER, 90 DEGREE
66 4 EA. 42606 NUT
67 2 EA 42750 CAPSCREW, HEX HEAD
68 2 EA 63240 NUT, HEX
69 1 EA 56385 FILTER, AIR - W/PRESSURE VACUUM VALVE
1 EA 424555 replacement element

4-21
SHEET 5
PUMP DRIVE GEARBOX ASSEMBLY (3 PUMPS)
ASSEMBLY 412082 - REVISION -

23
6 1
5 17
13
17
4
18 11
24 7
22 8
14 9 10
14
19
21 20

15 3
16
12

17 2 17

4-22
SHEET 1
PUMP DRIVE GEARBOX ASSEMBLY (3 PUMPS)
ASSEMBLY 412082 - REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


412082 PUMP DRIVE GEARBOX ASSEMBLY (3 PUMPS)
1 1 EA. V005175 TRIPLE HOUSING W/DIPSTICK
2 1 EA. 99030 PLUG, MAGNETIC
3 4 EA. V000416 PLUG, PIPE
4 1 EA. V005176 ELBOW, 90 DEGREE
5 1 EA. V005177 BUSHING, REDUCER
6 1 EA. 66093 BREATHER
7 1 EA. ------ PLATE, IDENTIFICATION
8 2 EA. ------ SCREW, DRIVE
9 1 EA. 99031 PLUG, EXPANSION
10 1 EA. V000423 TUBE, DIPSTICK
11 1 EA. V005178 DIPSTICK GAUGE
12 1 EA. V000418 GEAR, INPUT - 56T
13 3 EA. V005179 GEAR, DRIVEN - 56T
14 6 EA. V004452 BEARING, BALL (DRIVEN GEAR)
15 1 EA. V004450 BEARING (INPUT GEAR)
16 1 EA. V000419 BEARING (INPUT GEAR)
17 3 EA. 99070 ADAPTER, PUMP
18 3 EA. 20480 O RING
19 12 EA. 99071 STUD, ADAPTER
20 12 EA. 99072 NUT, HEX
21 1 EA. V005180 INPUT ASSEMBLY, FLANGED
1 EA. V005181 Adapter, Ind. Input
1 EA. V005182 Shaft, Ind. Input
1 EA. V004452 Bearing
1 EA. 20234 Oil Seal
1 EA. V005183 Ring, Snap
1 EA. 99077 Ring, Snap
22 8 EA. 42615 CAPSCREW
23 1 EA. ------ TAG, NO OIL
24 N/A SLEEVE, ADAPTER

4-22
SHEET 2
PUMP, PISTON - OPEN LOOP
ASSEMBLY 410600 REVISION -
17
15 16

18 19

13
11

9
7 20

14a 21
12

14

10
8

3
6

23

2
4

22

24

5
1
4-23
SHEET 1
PUMP, PISTON - OPEN LOOP
ASSEMBLY 410600 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


410600 PUMP, PISTON - OPEN LOOP
1 1 EA. V004945 ROTARY GROUP
2 1 EA. V004946 BLOCK ASSEMBLY, PORT
3 1 EA. V011300 REGULATOR 4-24
4 1 EA. V004947 PISTON ASSEMBLY, STROKING
5 1 EA. V004948 PISTON ASSEMBLY, DESTROKING
6 1 EA. V011305 COVER (N00) LESS O RING (PICTORIAL MIGHT
VARY)
1 EA V011306 O RING, COVER
7 1 EA. V004950 RETAINING RING
8 1 EA. V004951 COVER, FRONT
9 1 EA. ------- O RING
10 1 EA. V004170 SEAL, SHAFT (FPM)
11 1 EA. V004952 SHAFT
12 1 EA. V004953 BEARING, FRONT
13 1 EA. ------- RETAINING RING
14 2 EA. V002952 PLUG (Includes Item 14a)
14a 2 EA. ------- O RING (Included w/Item 14)
15 4 EA. V004954 CAPSCREW
16 1 EA. V004955 HOUSING
17 2 EA. V004956 SEAL NUT
18 2 EA. V004957 SCREW, DISPLACEMENT STOP
19 2 EA. V004958 PIN, ROLL
20 4 EA. V004959 PLUG
21 4 EA. V004960 PIN, JOINT
22 1 EA. ------- O RING
23 1 EA. V004961 IMPELLER, CW
24 2 EA. V004962 RETAINING RING

1 EA. V004963 SEAL KIT (Includes Items 9, 10, 14A, 17, 20 & 22

4-23
SHEET 2
REGULATOR, PUMP
ASSEMBLY V011300 - REVISION -

50
53
24
54
52
10
3
2

4-24
SHEET 1
REGULATOR, PUMP
ASSEMBLY V011300 - REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


V011300 REGULATOR, PUMP
2 1 EA V011301 ELEMENT, CONTROL 4-25
3 1 EA V006233 ELEMENT, CONTROL 4-26
10 1 EA V011302 HOUSING, CONTROL
24 1 EA V006240 PIN, DOUBLE BREAK-OFF
50 5 EA V006241 SCREW, SOCKET HEAD
52 7 EA V006224 PIN, DOUBLE BREAK-OFF
53 1 EA V006228 SCREW, LOCKING
54 1 EA V006247 ORIFICE

4-24
SHEET 2
CONTROL ELEMENT
ASSEMBLY V011301 - REVISION -

11
1

12

6
3

4-25
SHEET 1
CONTROL ELEMENT
ASSEMBLY V011301 - REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


V011301 CONTROL ELEMENT
1 1 EA. V006266 SCREW, LOCKING
2 1 EA. V011303 PISTON, CONTROL
3 2 EA. V006268 BOLT, SPRING
5 1 EA. V006269 SPRING, PRESSURE
6 1 EA. V011304 SPRING, PRESSURE
8 1 EA. V006271 PIN, THREADED
11 1 EA. V006262 NUT, LOCK - SEAL
12 1 EA. V006263 O RING

4-25
SHEET 2
CONTROL ELEMENT
ASSEMBLY V006233 - REVISION -

8
1
11

12

5 3

9
6

21

13

4-26
SHEET 1
CONTROL ELEMENT
ASSEMBLY V006233 - REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


V006233 CONTROL ELEMENT
1 1 EA. V006272 SCREW, LOCKING
2 1 EA. V006273 PISTON, CONTROL
3 2 EA. V006274 BOLT, SPRING
5 1 EA. V006275 SPRING, PRESSURE
6 1 EA. V006269 SPRING, PRESSURE
8 1 EA. V006271 PIN, THREADED
9 1 EA. ------- BUSH, CONTROL
11 1 EA. V006262 NUT, LOCK - SEAL
12 1 EA. V006263 O RING
13 1 EA. V006276 O RING
21 1 EA. V006277 SCREW, LOCKING

4-26
SHEET 2
HYDRAULIC FILTER ASSEMBLY (CHARGE)
ASSEMBLY 58495 - REVISION B

1 2
3

4-27
SHEET 1
HYDRAULIC FILTER ASSEMBLY (CHARGE)
ASSEMBLY 58495 - REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION


58495 HYDRAULIC FILTER ASSEMBLY (CHARGE)
1 1 EA. 53201 VISUAL SERVICE INDICATOR (THREADED TYPE)
2 1 EA. ----- PLUG
3 1 EA. 42399 O RING
4 1 EA. 64695 O RING
5 1 EA. V011135 FILTER ELEMENT (SEE NOTE)
6 1 KIT 22312 SEAL KIT (REPAIR 1 FILTER ASSY)

NOTE: Part number V011135 coreless element, comes as part of


conversion kit part number V011133. Kit is designed so the metal
core is a separate part that remains in the filter housing after initial
conversion to coreless design. Then only the coreless elemenet
needs to be replaced. Kit V011133 replaces 40983. For metal core
only, part number is V011137.

4-27
SHEET 2
SECTION 5 - DUST CONTROL

DESCRIPTION ASSEMBLY NO. SECT-PAGE


DUST CURTAIN INSTALLATION 97271 5-1
WATER INJECTION SYSTEM 421794 5-2
WATER PUMP ASSEMBLY 87252 5-3
HYDRAULIC MOTOR 43379 5-4
VALVE, FLOW CONTROL 81239 5-5
WATER INJECTION PLUMBING 410843 5-5A
DUST CURTAIN RAISE/LOWER ASSEMBLY (HYD. ACTIVATION) 412009 5-6
HYDRAULIC CYLINDER ASSEMBLY - BOOM EXTEND 75137 5-7
DUST CURTAIN PLUMBING 412014 5-8
COVER PLATE INSTALLATION (NO DUST COLLECTOR) 427288 5-9

5-0
SHEET 1
DUST CURTAIN INSTALLATION
ASSEMBLY 97271 - REVISION B

5 6
2
4
4
2
5 6

5 6 3 1

10
9 10

11 7 5 6

5-1
SHEET 1
DUST CURTAIN INSTALLATION
ASSEMBLY 97271 - REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION


97271 DUST CURTAIN INSTALLATION
1 1 EA. 84658 CURTAIN
2 2 EA. 84659 CURTAIN
3 1 EA. 84662 STRIP RETAINER
4 2 EA. 402855 STRIP RETAINER
5 65 EA. 42575 CAPSCREW, HEX HD
6 65 EA. 7972 NUT, STOP-ELASTIC
7 1 EA. 97735 CURTAIN, INLET SIDE
8 1 EA. 97752 STRIP RETAINER
9 1 EA. 97753 STRIP RETAINER
10 2 EA. 97754 STRIP RETAINER
11 1 EA. 97755 STRIP RETAINER

5-1
SHEET 2
WATER INJECTION SYSTEM
ASSEMBLY 421794 - REVISION B

4
18 17 16
7 40

2 1 9 37 38

21 35 36

44 46 47

5-2
SHEET 1
WATER INJECTION SYSTEM
ASSEMBLY 421794 - REVISION B

18 17

16 17
18 45

45
4 45

17
17
18
18

16 18
17

5-2
SHEET 2
WATER INJECTION SYSTEM
ASSEMBLY 421794 - REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


421794 WATER INJECTION SYSTEM
1 1 EA 87252 WATER PUMP ASSEMBLY 5-3
2 1 EA 43379 HYDRAULIC MOTOR 5-4
3 1 EA 43380 COUPLING, FLEXIBLE
4 1 EA 421647 TANK, WATER - 295 GALLON
5 1 EA 81239 VALVE, FLOW CONTROL 5-5
6 1 EA 43345 TUBE, VENT - WATER TANK
7 1 EA 40349 STRAINER, WATER
8 1 EA 40395 VALVE, CHECK
9 1 EA 87579 MOUNT, WELDMENT - WATER PUMP
11 3 EA 8359 NIPPLE, PIPE
12 2 EA 33336 ADAPTER, ELBOW - 90 DEGREE
13 1 EA 5950 PLUG, SQUARE HEAD
14 1 EA 33341 ADAPTER, STRAIGHT
15 2 EA 37670 ADAPTER, ELBOW - 90 DEGREE
16 2 EA 421877 MOUNT, WATER TANK SUPPORT
17 3 EA 7826 CAPSCREW, HEX HEAD
18 3 EA 42701 NUT, LOCK
19 2 EA 44174 ADAPTER, STRAIGHT
20 1 EA 31373 ADAPTER, 90 DEGREE
21 1 EA 407100 BRACKET, FLOW VALVE
22 1 EA 32536 ADAPTER, TEE
23 1 EA 8296 PLUG, SQUARE HEAD
24 1 EA 44431 ADAPTER, STRAIGHT
25 1 EA 53930 VALVE, RELIEF
26 1 EA 65326 ADAPTER, 90 DEGREE
27 1 EA 38690 ADAPTER, 90 DEGREE
28 8 EA 42570 CAPSCREW, HEX HEAD
29 6 EA 5989 WASHER, LOCK
30 4 EA 7972 NUT, LOCK
31 2 EA 30835 ADAPTER, ELBOW - 90 DEGREE
32 3 EA 6719 PLUG, SQUARE HEAD
35 2 EA 77274 CAPSCREW, HEX HEAD
36 2 EA 6292 NUT, LOCK
37 1 EA 8296 PLUG, SQUARE HEAD
38 1 EA 6719 PLUG, SQUARE HEAD
39 2 EA 37670 ADAPTER, ELBOW - 90 DEGREE
40 1 EA 400984 VALVE, CHECK
41 1 EA 31397 ADAPTER, STRAIGHT
42 2 EA 42567 CAPSCREW, HEX HEAD
43 1 EA 404113 GUARD, WATER PUMP COUPLING
44 1 EA 412865 SHAFT EXTENSION, FLOW VALVE CONTROL
45 4 EA 421876 MOUNT, WATER TANK SUPPORT
46 1 EA 407180 COUPLING, SHAFT
47 2 EA 6413 SETSCREW, HEX SOCKET
48 1 EA 410843 WATER INJECTION PLUMBING 5-5A

5-2
SHEET 3
WATER PUMP ASSEMBLY
ASSEMBLY 87252 - REVISION A
2 1
3
4
5
6 7
4
5
6
4 7
8
9
10

11 10

12 13
14 15
16
17
18
19
20

21

22

23

24

31 25 26 29 31
32 27
30 32
33 28

34
33
35

36

37
40 39
38
5-3
SHEET 1
WATER PUMP ASSEMBLY
ASSEMBLY 87252 - REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


87252 WATER PUMP ASSEMBLY
1 1 EA. HEX CAPSCREW
2 1 EA. CLAMP-VALVE COVER (STEEL)
3 2 EA. VALVE COVER (STEEL)
4 6 EA. O RING
5 4 EA. V010954 SPRING & DISC
6 4 EA. V010955 VALVE CAGE (STN. STL.)
7 4 EA. V010956 VALVE SEAT (STN. STL.)
8 3 EA. HEX CAPSCREW
9 1 EA. V013191 VALVE CHAMBER (CAST IRON)
10 4 EA. GASKET, CYLINDER
11 2 EA. 87340 CYLINDER (CERAMIC)
12 2 EA. CAPSCREW
14 2 EA. V010957 PACKING WASHER
15 2 EA. V010529 PACKING
16 2 EA. V003547 PACKING HOLDER
17 2 EA. V009405 O RING
18 2 EA. V012564 UMBRELLA
19 2 EA. V012498 WASHER, UMBRELLA
20 2 EA. V003548 SLEEVE, CROSS HEAD
21 1 EA. V003549 CASE, PUMP (CAST IRON)
22 1 EA. V003550 PIPE PLUG (CAST IRON)
23 2 EA. V003551 CROSS HEAD (CAST IRON)
24 2 EA. V012499 WRIST PIN
25 2 EA. Y1263906 CONNECTING ROD ASSEMBLY
26 2 EA. V009428 BEARING INSERT, CONNECTION ROD
28 2 EA. MACHINE SCREW
1 EA. Speed Nut
29 1 EA. OIL SLINGER
30 1 EA. CRANK SHAFT
31 2 EA. V012500 BEARING
32 2 EA. V009426 OIL SEAL
33 2 EA. SNAP RING
34 1 EA. V009432 GASKET-PUMP BASE
35 1 EA. MOUNTING BASE-PUMP
36 6 EA. CUP WASHER
37 6 EA. CAPSCREW
38 1 EA. PIPE PLUG
39 1 EA. VALVE SEAT REMOVER
1 EA. 22358 VALVE CHAMBER ASSEMBLY (Includes Items 1-9)
1 KIT 22359 VALVE KIT (Includes Items 4,5, & 7)
1 KIT 22360 CYLINDER PACKING KIT
Includes Items 10, 12, 14, 15, & 17.

5-3
SHEET 2
HYDRAULIC MOTOR
ASSEMBLY 43379 - REVISION - (REF 009)

12
11 10

6 8
9
7
5
2 4
3
1
19
20
18
14 17
16
14
15 13
14

5-4
SHEET 1
HYDRAULIC MOTOR
ASSEMBLY 43379 - REVISION - (REF 009)

ITEM QTY. U/M PART NO. DESCRIPTION


43379 HYDRAULIC MOTOR
1 4 EA. CAPSCREW, 6 PT (E10) DRIVE-5/16-24 UNF X 7/8
2 1 EA. FLANGE, MOUNTING (4 BOLT) 3/8-16 UNC
3 1 EA. 401918 SEAL, EXCLUSION
4 1 EA. WASHER, BACKUP
5 1 EA. SEAL, PRESSURE
6 1 EA. 401919 SEAL
7 1 EA. Y7462 RACE, THRUST BEARNG
8 1 EA. Y7537 BEARING, THRUST-NEEDLE
9 1 EA. SHAFT, OUTPUT (1 IN DIA STR W/KEY SLOT)
1 EA. 16753 Key
10 1 EA. HOUSING, 7/8-14 O RING PORTS
1 EA. HOUSING, 1/2 NPTF PORTS
11 1 EA. O RING
12 1 EA. PLUG
13 1 EA. DRIVE
14 3 EA. SEAL
15 1 EA. PLATE, SPACER
16 1 EA. GEROTOR
17 1 EA. CAP, END
18 7 EA. SEAL, WASHER (NOT REQUIRED W/6 POINT SCREWS)
19 7 EA. CAPSCREW, (6 POINT (E10) DRIVE 5/16-24 UNF)
20 1 EA. PLUG/ O RING (7/16-20 DRAIN PORT)
1 EA. O ring for 7/16-20 Drain Port Plug
1 EA V004332 SEAL KIT-
Includes items 3, 4, 5, 6, 11, 14, 18, & 20a.

5-4
SHEET 2
VALVE, FLOW CONTROL
ASSEMBLY 81239 - REVISION -

19 20

8 9 10

11

12

1 2 3 4 5 6 7 13 14 15 16 17 18

5-5
SHEET 1
VALVE, FLOW CONTROL
ASSEMBLY 81239 - REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


81239 VALVE, FLOW CONTROL
1 1 EA V010223 PLUG, SPECIAL
2 1 EA ------- O RING
3 1 EA V010224 SPOOL
4 1 EA V010225 RETAINING RING
5 1 EA V010226 PLUG, ORIFICE
6 1 EA ------- O RING
7 1 EA V010227 HOUSING
8 1 EA V010228 STOP, SPRING
9 1 EA V010229 RETAINING RING
10 1 EA V010230 SPRING, COMPRESSION
11 1 EA ------- O RING
12 1 EA V010231 PLUG, SPECIAL
13 1 EA ------- O RING
14 1 EA ------- BACK-UP, TEFLON
15 1 EA V010232 NEEDLE, ADJUSTING
16 1 EA V010233 KNOB
17 1 EA V010234 RING, EXTERNAL RETAINING
18 1 EA V010235 DECAL, FLOW CONTROL
19 1 EA V010236 SPRING
20 1 EA V010237 PIN, DETENT
1 EA V010222 SEAL KIT (Includes Items 2, 6, 11, 13 & 14)

5-5
SHEET 2
WATER INJECTION PLUMBING
ASSEMBLY 410843 REVISION C

4
6 5 8
9

5-5A
SHEET 1
WATER INJECTION PLUMBING
ASSEMBLY 410843 REVISION C

ITEM QTY. U/M PART NO. DESCRIPTION


410843 WATER INJECTION PLUMBING
1 1 EA 41055 HOSE ASSEMBLY
4 1 EA 82113 HOSE ASSEMBLY
5 1 EA 404497 HOSE ASSEMBLY
6 1 EA 404465 HOSE ASSEMBLY
7 1 EA 404373 HOSE ASSEMBLY
8 1 EA 82199 HOSE ASSEMBLY
9 1 EA 406964 HOSE ASSEMBLY

5-5A
SHEET 2
DUST CURTAIN RAISE/LOWER ASSEMBLY (HYD. ACTIVATION)
ASSEMBLY 412009 - REVISION C

15 17

6 4 4 5
5

13 1

14 14
15

2 9 10 17 10 9
7 8 8 7 2
7
8

3 11 12

12 11 3

5-6
SHEET 1
DUST CURTAIN RAISE/LOWER ASSEMBLY (HYD. ACTIVATION)
ASSEMBLY 412009 - REVISION C

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


412009 DUST CURTAIN RAISE/LOWER ASSEMBLY (HYD.
ACTIVATION)
1 1 EA. 75137 CYLINDER ASSEMBLY 5-7
2 1 EA. 89266 LEVER
3 2 EA. 54808 STIFFENER ASSEMBLY
4 2 EA. 89260 SUPPORT, LUG
5 1 EA. 89258 LUG (WELDMENT)
6 1 EA. 42838 WASHER, FLAT
7 24 FT. 51703 CHAIN
8 4 EA. 52491 LINK, CHAIN
9 2 EA. 7826 CAPSCREW, HEX HEAD
10 2 EA. 42701 NUT, LOCK
11 6 EA. 42543 CAPSCREW, HEX HEAD
12 6 EA. 6293 NUT, LOCK
13 1 EA. 6365 PIN, COTTERED
14 1 EA. 89259 ARM, LEVER
15 4 EA. 30835 ADAPTER, ELBOW - 90 DEGREE
16 1 EA. 412014 DUST CURTAIN PLUMBING 5-8
17 4 EA. 87641 ADAPTER, ORIFICE

5-6
SHEET 2
CYLINDER
ASSEMBLY 75137 - REVISION A

13
5 11
20 15
10 2 16 4 18
19
17

1
6

21 8 12

5-7
SHEET 1
CYLINDER
ASSEMBLY 75137 - REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


75137 HYDRAULIC CYLINDER ASSEMBLY - BOOM EXTEND
1 1 EA. ----------- WIPER
2 2 EA. ----------- SEAL
3 1 EA. ----------- O-RING
4 1 EA. ----------- O-RING
5 1 EA ----------- BACK-UP RING
6 1 EA ----------- SEAL
7 1 EA. V013278 SEAL KIT (includes items 1 - 6)
8 1 EA. V009406 CLIP PIN
9 1 EA. V009765 LOCKNUT
10 1 EA. V005382 LOCKNUT
11 1 EA. V002362 SETSCREW
12 1 EA. V009764 CAPSCREW
13 1 EA. V002363 NYLON PLUG
14 2 EA. V001919 PORT PLUG
15 1 EA. ----------- TUBE ASSY
16 1 EA. ----------- ROD
17 1 EA. V001208 ROD CLEVIS
18 1 EA. ----------- HEADCAP
19 1 EA. ----------- HEAD
20 1 EA. ----------- PISTON
21 1 EA. V003839 CLEVIS PIN

5-7
SHEET 2
DUST CURTAIN PLUMBING
ASSEMBLY 412014 - REVISION -

1
2

5-8
SHEET 1
DUST CURTAIN PLUMBING
ASSEMBLY 412014 - REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


412014 DUST CURTAIN PLUMBING
1 1 EA. 411579 HOSE ASSEMBLY
2 1 EA. 82150 HOSE ASSEMBLY

5-8
SHEET 2
COVER PLATE INSTALLATION (NO DUST COLLECTOR)
ASSEMBLY 427288 - REVISION -

2 3 4 1

5-9
SHEET 1
COVER PLATE INSTALLATION (NO DUST COLLECTOR)
ASSEMBLY 427288 - REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


427288 COVER PLATE INSTALLATION (NO DUST COLLECTOR)
1 1 EA 425822 COVER PLATE
2 12 EA 5988 CAPSCREW, HEX HEAD
3 12 EA 95U3 WASHER, FLAT - HARDENED
4 12 EA 7972 NUT, LOCK

5-9
SHEET 2
SECTION 6 - MAST

DESCRIPTION ASSEMBLY NO. SECT-PAGE


MAST ASSEMBLY - 11.5m 428646 6-1
MAST LIFT CYLINDER BRACKET WELDMENT 410777 6-2
CYLINDER, HOIST AND PULLDOWN (MAST) 423475 6-3
GUIDE ASSEMBLY, SHEAVE (MAST) 414344 6-4
VALVE ASSEMBLY, MAST - 9 SECTIONS W/ATTACHMENTS 411934 6-5
VALVE ASSEMBLY, MAST - 9 SECTIONS LESS ATTACHMENTS 410093 6-6
HOOD INSTALLATION (DUST) 410658 6-7
MAST PLUMBING 423613 6-8
PIPE RACK INSTALLATION 423746 6-9
MOTOR, HYDRAULIC 414782 6-10
HYDRAULIC CYLINDER ASSEMBLY - SWING 429708 6-11
ROTARY DRIVE ASSEMBLY 427147 6-12
ROTARY DRIVE GEARCASE ASSEMBLY 427134 6-13
ROTARY DRIVE MOTOR PLUMBING 402948 6-14
HYDRAULIC OPERATED BREAKOUT WRENCH INSTALLATION 414679 6-15
CYLINDER ASSEMBLY (CLAMPING) 409242 6-16
CYLINDER ASSEMBLY (ROTATE) 413639 6-17
HYDRAULIC OPERATED BREAKOUT WRENCH HOSE PLUMBING 409309 6-18
AUTOMATIC TOOL WRENCH 412659 6-19
PIPE RACK ROTATE PLUMBING 410624 6-20
AUTO TOOL WRENCH PLUMBING 410625 6-21
PIPE RACK CAROUSEL LOCK PLUMBING 410627 6-22
PIPE RACK SWING PLUMBING 411989 6-23
MAST LOCK INSTALLATION 410456 6-24
WINCH INSTALLATION 409979 6-25
WINCH ASSEMBLY 61873 6-26
WINCH PLUMBING 410623 6-27

6-0
SHEET 1
MAST ASSEMBLY - 11.5m
ASSEMBLY 428646 REVISION A

32

40 22 14 13 31 25 26
15
1 51
24 23 36
37

37

2 12 17 33 18 4 5 16
11 27
31

6 18

27 27 45 43
3 20
47 48 49 17
16 42
19 28 29 30

41

6-1
SHEET 1
MAST ASSEMBLY - 11.5m
ASSEMBLY 428646 REVISION A

6 8 9 10

31

6
6

7 27 21 22
19

28 29 30

12 11
50 41
5 38
39

38
35
36
22 40

36 37

40
22
13 22 40

14

45 44
46

6-1
SHEET 2
MAST ASSEMBLY - 11.5m
ASSEMBLY 428646 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


428646 MAST ASSEMBLY - 11.5m
1 1 EA 428419 MAST-WELDMENT 11.5m MAST
410777 Mast Lift Cylinder Bracket Weldment (Outside 6-2
2 1 EA 423475 CYLINDER, HOIST/PULLDOWN 6-3
3 1 EA 410450 PIN, HOIST/PULLDOWN
4 1 EA 410817 CLAMP, CYLINDER
5 1 EA 414344 GUIDE ASSEMBLY, SHEAVE 6-4
6 4 EA 414307 SHEAVE,22 INCH OD W/BEARING
30920 Bearing Cone (Two Per Sheave)
30998 Bearing Cup (One Per Sheave)
30999 Grease Seal (Two Per Sheave)
7 4 EA 30254 PIN, SHEAVE
8 4 EA 66198 BUSHING, BEARING ADJUSTMENT
9 4 EA 18518 NUT, LOCK
10 4 EA 42632 WASHER, FLAT
11 2 EA 52279 TUBING, STANDPIPE
12 1 EA 65654 TUBING, STANDPIPE
13 3 EA 5972 CAPSCREW, HEX HEAD
14 3 FT 19750 CHAIN
15 1 EA 8308 COUPLING, PIPE
16 2 EA 423545 CABLE, HOIST
17 2 EA 423546 CABLE, PULLDOWN
18 8 EA 40138 NUT, HEX
19 1 EA 411934 VALVE ASSEMBLY, MAST - 9 SECTIONS 6-5
W/ATTACHMENTS
20 1 EA 42728 CAPSCREW, HEX HEAD
21 8 EA 42764 CAPSCREW, HEX HEAD
22 11 EA 6291 NUT, LOCK
23 4 EA 412173 CAPSCREW, HEX HEAD
24 4 EA 83587 WASHER, FLAT
25 4 EA 19663 CLAMP, CABLE
26 13 FT 19661 CABLE, WIRE ROPE (Must Specify Length - 13.30
ft)
27 8 EA 5929 FITTING, GREASE
28 4 EA 6096 CAPSCREW, HEX HEAD
29 4 EA 6292 NUT, LOCK
30 4 EA 42625 WASHER, FLAT
31 2 EA 61466 FITTING
32 1 EA 410658 DUST HOOD ASSEMBLYHOOD INSTALLATION
(DUST)
34 1 EA 423613 MAST PLUMBING
35 1 EA 88581 "BOSS", 2" MALE STEM
36 2 EA 88582 "BOSS", 2" CLAMP
37 2 EA 88580 COUPLING
38 4 EA 39931 ADAPTER, 90 DEGREE
39 2 EA 34859 ADAPTER, STRAIGHT
40 6 EA 42627 WASHER, FLAT
41 2 EA 38677 ADAPTER, STRAIGHT
6-1
SHEET 3
MAST ASSEMBLY - 11.5m
ASSEMBLY 428646 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


42 1 EA 418468 TUBE ASSEMBLY - P.R. CYLINDER
43 1 EA 418469 TUBE ASSEMBLY - P.R. CYLINDER
44 2 EA 89568 TUBE ASSEMBLY - P.R
45 4 EA 38681 ADAPTER, STRAIGHT
46 2 EA 38690 ADAPTER, 90 DEGREE
51 FT 88583 HOSE, AIR - 21.01 FT LONG (Specify Length)

6-1
SHEET 4
MAST LIFT CYLINDER BRACKET WELDMENT (OUTSIDE)
ASSEMBLY 410777 - REVISION A

4 3 2 1

6-2
SHEET 1
MAST LIFT CYLINDER BRACKET WELDMENT (OUTSIDE)
ASSEMBLY 410777 - REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


410777 MAST LIFT CYLINDER BRACKET WELDMENT (OUTSIDE)
1 1 EA ------ BAR, FLAT
2 1 EA ------ BAR, FLAT
3 2 EA 35746 CAPSCREW, HEX HEAD
4 2 EA 62041 WASHER, FLAT - HARDENED

NOTE: REQUIRES TWO 410777 WELDMENTS PER MAST.

6-2
SHEET 2
CYLINDER, HOIST AND PULLDOWN (MAST)
ASSEMBLY 423475 - REVISION -

8 7
17
12 5 3

24

25
19 18
1 2 22 23
20

4 9

15
16

14
11 6 21 10

6-3
SHEET 1
CYLINDER, HOIST AND PULLDOWN (MAST)
ASSEMBLY 423475 - REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


423475 CYLINDER, HOIST AND PULLDOWN (MAST)
1 1 EA ------- O RING
2 1 EA ------- BACK-UP
3 1 EA ------- WIPER
4 1 EA ------- BACK-UP
5 1 EA ------- SEAL
6 1 EA ------- SEAL
7 2 EA ------- BACK-UP
8 1 EA ------- SEAL
9 1 EA ------- O RING
10 2 EA ------- INGRESSION RING
11 2 EA ------- WEAR RING
12 2 EA ------- WEAR RING
14 4 EA V004875 SETSCREW
15 2 EA V004340 SETSCREW
16 2 EA V002363 NYLON PLUG
17 2 EA V011682 PORT PLUG
18 1 EA V011683 TUBE ASSEMBLY
19 1 EA V011684 ROD
20 1 EA V011685 FOOTMOUNT ASSEMBLY
21 1 EA V004877 PISTON
22 1 EA V004878 HEAD
23 1 EA V004879 CAP, HEAD
24 1 EA V004880 NUT
25 1 EA V004881 SPACER
V004874 SEAL KIT (Includes Items 1 thru 12)

6-3
SHEET 2
GUIDE ASSEMBLY, SHEAVE (MAST)
ASSEMBLY 414344 - REVISION -

10 11

8
8
1 8
10 11

12 13 9 10 11

6-4
SHEET 1
GUIDE ASSEMBLY, SHEAVE (MAST)
ASSEMBLY 414344 - REVISION -

10 11 10 11

12 13 9
2

4 5 6 2 2

3 7
3 7
3 7

3 7
3 7
3 7
4 5 6 2 2

2
1 10 11 12 13 9
10 11

8 8 9 8

5 4
6 2

3 7

6-4
SHEET 2
GUIDE ASSEMBLY, SHEAVE (MAST)
ASSEMBLY 414344 - REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


414344 GUIDE ASSEMBLY, SHEAVE (MAST)
1 1 EA 414213 MOUNT, SHEAVE
2 4 EA 89075 SHEAVE, 16 OD W/BEARING
30920 Bearing Cone (2 Per Sheave)
30998 Bearing Cup (1 Per Sheave)
30999 Grease Seal (2 Per Sheave)
3 4 EA 30254 PIN, SHEAVE
4 4 EA 18518 NUT, LOCK
5 4 EA 42632 WASHER, FLAT
6 4 EA 66198 BUSHING, BEARING ADJUSTMENT
7 4 EA 5929 FITTING, GREASE
8 10 EA 413519 PAD, WEAR GUIDE
9 2 EA 413463 GUIDE, SHEAVE
10 20 EA 410859 CAPSCREW (BRASS)
11 20 EA 5975 WASHER, LOCK
12 6 EA 5986 CAPSCREW, HEX HEAD
13 6 EA 6291 NUT, LOCK

6-4
SHEET 3
VALVE ASSEMBLY, MAST - 9 SECTIONS W/ATTACHMENTS
ASSEMBLY 411934 - REVISION F

10

12 2 12
1 8

4
9

7 6

3 3

6-5
SHEET 1
VALVE ASSEMBLY, MAST - 9 SECTIONS W/ATTACHMENTS
ASSEMBLY 411934 - REVISION F

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


411934 VALVE ASSEMBLY, MAST - 9 SECTIONS
W/ATTACHMENTS
1 1 EA. 410093 VALVE ASSEMBLY, MAST - 9 SECTIONS LESS 6-6
ATTACHMENTS
2 1 EA. 36084 ADAPTER, STRAIGHT
3 8 EA. 419425 REDUCER
4 1 EA. 18564 ADAPTER, STRAIGHT
5 10 EA. 44174 ADAPTER, STRAIGHT
6 1 EA 37827 ADAPTER, STRAIGHT
7 1 EA 56439 ADAPTER, HEX CAP NUT
8 1 EA. 37407 ADAPTER, PLUG STRAIGHT
9 1 EA. 37406 ADAPTER, PLUG STRAIGHT
10 18 EA. 402620 CONNECTOR, LIGHTED
12 4 EA 354042 CAPSCREW, FLANGED

6-5
SHEET 2
VALVE ASSEMBLY, MAST - 9 SECTIONS LESS ATTACHMENTS
ASSEMBLY 410093 - REVISION H

6-6
SHEET 1
VALVE ASSEMBLY, MAST - 9 SECTIONS LESS ATTACHMENTS
ASSEMBLY 410093 - REVISION H

ITEM QTY. U/M PART NO. DESCRIPTION


410093 VALVE ASSEMBLY, MAST - 9 SECTIONS LESS ATTACHMENTS
1 9 EA. 413252 VALVE SPOOL SECTION, MOTOR SPOOL
1 EA. SECT. V001985 Seal Kit, Valve Section - Motor Spool
1 EA. SOL. V004731 Seal Kit, Solenoid (End Cap & O Ring)
2 EA. SECT. V002453 Coil, 24V - Motor Spool Valve (Req's 2 per Valve Sect.)
2 8 EA. *412888 VALVE, CHECK
V005835 Cartridge
V001458 Seal Kit, Cartridge
3 1 EA. V005836 MANIFOLD

*NOTE: IF AUTOMATED SEE "PIPE POSITIONER


SENSOR/COMPONENTS (AUTOMATED)" FOR VALVE AND
ADDITIONAL ITEMS.

6-6
SHEET 2
HOOD INSTALLATION (DUST)
ASSEMBLY 410658 - REVISION A

1
7 8

6 5

2 10 9 6 3

6-7
SHEET 1
HOOD INSTALLATION (DUST)
ASSEMBLY 410658 - REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


410658 HOOD INSTALLATION (DUST)
1 1 EA. 410598 DUSTHOOD, WELDMENT
2 1 EA. 410841 SEAL, DUST - DOOR - REAR
3 4 EA. 16083 WASHER, FLAT
4 1 EA. 410659 RETAINER, DUST SEAL
5 6 EA. 42575 CAPSCREW, HEX HEAD
6 10 EA. 7972 NUT, LOCK
7 12 EA. 42570 CAPSCREW, HEX HEAD
8 12 EA. 5989 WASHER, LOCK
9 1 EA. 412987 CLAMP, DUST SEAL
10 4 EA. 5988 CAPSCREW

6-7
SHEET 2
MAST PLUMBING (11.5 METER MAST)
ASSEMBLY 423613 - REVISION A

2
4
3
4

1 3
6

2
1 2
5

4 3

6-8
SHEET 1
MAST PLUMBING (11.5 METER MAST)
ASSEMBLY 423613 - REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


423613 MAST PLUMBING (11.5 METER MAST)
1 1 EA 412114 HOSE ASSEMBLY
2 1 EA 412115 HOSE ASSEMBLY
3 1 EA 412121 HOSE ASSEMBLY
4 1 EA 412117 HOSE ASSEMBLY
5 1 EA 423615 HOSE ASSEMBLY
6 2 EA 423616 HOSE ASSEMBLY

6-8
SHEET 2
PIPE RACK INSTALLATION
ASSEMBLY 423746 - REVISION E

7 74

42 40 35
1

23

23
3
24
36 41 44 22
71
42
40

74
1
75

46
73
2
1 37 68 69

1
45 38
15 5 28 29 39 45
55 4 68 69

21 17
37
44 34 16

6-9
SHEET 1
PIPE RACK INSTALLATION
ASSEMBLY 423746 - REVISION E

32 43 22

31

7
13

22
43
14
32 8 23

31

2 72 40 42

1
35 40 42
25
26 2
27

17 19 20 9

73
30 4
34 16 11
15 21
10 44
12 31

6 33 42 66 67

6-9
SHEET 2
PIPE RACK INSTALLATION
ASSEMBLY 423746 - REVISION E

23

49

61
70

6-9
SHEET 3
PIPE RACK INSTALLATION
ASSEMBLY 423746 - REVISION E

48

18

49 53 53

49

54 59
49
52

6-9
SHEET 4
PIPE RACK INSTALLATION
ASSEMBLY 423746 - REVISION E

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


423746 PIPE RACK INSTALLATION
1 1 EA 423739 SUPPORT, CAROUSEL PIVOT
2 1 EA 423743 SUPPORT, CAROUSEL DRILL PIPE
3 1 EA 424126 TUBE, TOP
4 1 EA 414782 MOTOR, HYDRAULIC 6-10
5 1 EA 95550 CYLINDER, HYDRAULIC
1 EA 22476 Piston Bore Kit, Hydraulic Cylinder
(Contains wear ring, piston seal & 2 tube end seals)
1 EA 22475 Rod Seal Kit, Hydraulic Cylinder
(Rod seal, bushing, bushing retainer, rod wiper &
bushing O-ring)
6 1 EA 409315 CUP, END
7 1 EA 409292 CAP, END - PIPE RACK - UPPER
8 1 EA 409924 CAP-END-CAROUSEL-UPPER
9 1 EA 401066 WASHER, THRUST
10 1 EA 409359 WASHER, THRUST
11 1 EA 414783 BEARING, JOURNAL - CAROUSEL- LOWER
12 1 EA 409291 BEARING, JOURNAL - P.R.SUPPORT - LOWER
13 1 EA 409284 BEARING, JOURNAL - P.R.SUPPORT - UPPER
14 1 EA 409285 BEARING, JOURNAL - CAROUSEL - UPPER
15 1 EA 414640 PLATE, MOUNTING - MOTOR
16 1 EA 414008 SPROCKET,
17 1 EA 414065 SPROCKET W/MODIFICATION
19 1 EA 42540 CAPSCREW, HEX HEAD
20 1 EA 5970 WASHER, LOCK
21 1 EA 414010 CHAIN, PIPERACK SWING
22 7 FT 37946 WIRE, SAFETY - STAINLESS STEEL
23 1 EA 40164 BLOCK, ADJUSTING
24 1 EA 40238 BAR, CHOCK - PIPE RACK STOP
25 1 EA 96520 PIN, CAROUSEL LOCK
26 1 EA 96519 PIN, DOWEL
27 1 EA 96521 PIN, INSERT - CAROUSEL LOCK
28 2 EA 30834 ADAPTER, ELBOW
29 2 EA 47035 ADAPTER, SWIVEL
30 2 EA 51772 ADAPTER, STRAIGHT
31 5 EA 5929 FITTING, GREASE
32 8 EA 79335 CAPSCREW, HEX HEAD
33 4 EA 412454 CAPSCREW, SPECIAL W/COTTER
34 6 EA 36214 CAPSCREW, HEX HEAD
35 6 EA 49216 CAPSCREW, HEX HEAD
36 4 EA 37952 CAPSCREW, HEX HEAD
37 1 EA 414028 GUARD, CAROUSEL SPROCKET
38 4 EA 42725 CAPSCREW, HEX HEAD
39 8 EA 42723 CAPSCREW, HEX HEAD
40 16 EA 56004 NUT, HEX
41 4 EA 5973 NUT, HEX
42 20 EA 55932 WASHER, FLAT - HARDENED
43 8 EA 49149 WASHER, FLAT - HARDENED
6-9
SHEET 5
PIPE RACK INSTALLATION
ASSEMBLY 423746 - REVISION E

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


44 6 EA 55185 WASHER, FLAT - HARDENED
45 12 EA 56006 WASHER, FLAT - HARDENED
49 2 EA 429708 CYLINDER, ASSEMBLY 6-11
52 1 EA 43171 ADAPTER, TEE
53 2 EA 30835 ADAPTER, ELBOW - 90 DEGREE
54 1 EA 31396 ADAPTER, STRAIGHT
55 1 EA 418315 TENSIONER, CAROUSEL CHAIN
1 EA 6634 Capscrew, Tensioner
1 5978 Nut, Tensioner
59 2 EA 35629 ADAPTER, TEE
61 2 EA 37820 ADAPTER, ELBOW
66 4 EA 412452 NUT, SLOTTED
67 4 EA 7604 PIN, COTTER
68 8 EA 20998 CAPSCREW, HEX HEAD
69 8 EA 5989 WASHER, LOCK
70 1 EA 61172 BAR, FLAT
71 6 EA 42744 CAPSCREW, HEX HEAD
72 6 EA 42745 CAPSCREW ,HEX HEAD
73 1 EA 414580 LOCATOR, PIPE
74 2 EA 400242 BUSHING
75 5 EA 414821 KEY, SQUARE

6-9
SHEET 6
MOTOR, HYDRAULIC
ASSEMBLY 414782 - REVISION -

13
12 3
3

11
3

6
21 20
7
4
10 19
2 3 5
17 18
16
8
9

23 22

14
15
1

6-10
SHEET 1
MOTOR, HYDRAULIC
ASSEMBLY 414782 - REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


414782 MOTOR, HYDRAULIC
1 1 EA. V006585 SEAL, EXCLUSION
2 1 EA. V006586 HOUSING, BEARING
3 4 EA. ------- SEAL
4 1 EA. ------- RING, BACK UP
5 1 EA. ------- SEAL, SHAFT
6 1 EA. V006587 SHAFT & BEARING KIT
7 1 EA. V000964 KEY
8 1 EA. ------- SEAL, SHAFT FACE
9 1 EA. V006588 PLATE, WEAR
10 1 EA. V006589 DRIVE
11 1 EA. V006590 GEROLER
12 1 EA. V006591 DRIVE, VALVE
13 1 EA. V006592 PLATE, VALVE
14 1 EA. V006593 VALVE
15 1 EA. V006594 BALANCE RING
16 1 EA. ------- SEAL, FACE - INNER
17 1 EA. ------- SEAL, FACE - OUTER
18 2 EA. V006595 PIN
19 2 EA. V006596 SPRING
20 4 EA. V006597 BOLT
21 1 EA. V006598 HOUSING, VALVE
22 1 EA. V006599 PLUG ASSEMBLY
22a 1 EA. V006600 O Ring
66131 Seal Kit Includes Items 1, 3, 4, 5, 8, 16 & 17.

6-10
SHEET 2
HYDRAULIC CYLINDER ASSEMBLY - SWING
ASSEMBLY 429708 - REVISION -

11
17 14 4
6
7 15 16
3

5 2 1 12
10

18
9

6-11
SHEET 1
HYDRAULIC CYLINDER ASSEMBLY - SWING
ASSEMBLY 429708 - REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


429708 HYDRAULIC CYLINDER ASSEMBLY - SWING
1 1 EA. V005366 WIPER
2 1 EA. V005367 SEAL
3 1 EA. V005374 O-RING
4 1 EA. V005373 BACK-UP RING
5 1 EA V005372 O-RING
6 1 EA V005371 O-RING
7 1 EA. V005370 SEAL
8 1 EA. V012899 SEAL KIT (INCLUDES ITEMS 1 THRU 7)
9 2 EA. V009406 CLIP PIN
10 1 EA. V005382 LOCKNUT
11 1 EA. V012900 RETAINING RING
12 4 EA. V012901 BUSHING
13 2 EA. V001919 PORT PLUG
14 1 EA. V012902 TUBE ASSY
15 1 EA. V012903 ROD ASSEMBLY
16 1 EA. V012904 HEAD
17 1 EA. V012905 PISTON
18 2 EA V003839 CLEVIS PIN

6-11
SHEET 2
ROTARY DRIVE ASSEMBLY
ASSEMBLY 427147 - REVISION B

26 27 22
33
12 2
1
13 26 27
4 10
31 14 18
21
9 7 18 12 10 21
12 10 21
7 9
2 6
16
16 17 16 17

16
12 10 21 12 10 21
12 10 21 4 3
16 20 8 20
11 12
15 10
32 33
21
2
3
9 7 4
20 20
18 18

12 10 21

12 10 21
11 11 15
15
31
12 10 21 12 10 21
1
18 18

12 10 21
12 10 21
5

6-12
SHEET 1
ROTARY DRIVE ASSEMBLY
ASSEMBLY 427147 - REVISION B

11 15 19

22 26 27

23 24 28 29

25

6-12
SHEET 2
ROTARY DRIVE ASSEMBLY
ASSEMBLY 427147 - REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


427147 ROTARY DRIVE ASSEMBLY
1 1 EA 427134 ROTARY DRIVE GEARCASE ASSEMBLY 6-13
2 1 EA 36317 ADAPTER, SPLIT FLANGE - 90 DEGREE
3 1 EA 423684 GUIDE, ROTARY - R.H.
4 1 EA 423682 GUIDE, ROTARY - L.H.
5 2 EA 400680 BAR - CHOCK
7 1 EA 35584 ADAPTER, STRAIGHT
8 1 EA 39464 ADAPTER, PLUG
9 1 EA 17694 ELBOW, PIPE - 90 DEGREE
10 20 EA 5975 WASHER, LOCK
11 12 EA 37958 CAPSCREW, HEX HEAD
12 20 EA 410859 CAPSCREW, (BRASS)
15 12 EA 55932 WASHER, FLAT - HARDENED
16 12 EA 410860 PAD, WEAR - GUIDE
17 12 EA 95541 SHIM, WEAR - PAD
18 4 EA 410542 BAR, CHOCK - GUIDE
19 10 FT 37946 WIRE, SAFETY - 16 GAUGE STAINLESS STEEL
20 2 EA 410885 BAR, LUG, CHOCK
21 20 EA 42627 WASHER, FLAT
22 1 EA 402887 MOTOR, VARIABLE DISPLACEMENT
1 EA 400517 Seal, Motor Shaft
1 EA V005394 Limit Screw, Motor
1 EA 400518 Seal Kit, Motor
23 4 EA 7805 CAPSCREW, HEX HEAD
24 4 EA 5965 WASHER, LOCK
25 1 EA 20463 GASKET
26 2 EA 85448 FITTING, SPLIT FLANGE - 90 DEGREE
27 2 EA 1412316 ADAPTER SPLIT FLANGE KIT
28 1 EA 44390 ADAPTER, STRAIGHT
29 1 EA 72701 ADAPTER, ELBOW
30 1 EA 402948 ROTARY DRIVE MOTOR PLUMBING 6-14
31 1 EA 17733 COUPLING, PIPE
32 1 EA 427586 FLANGE KIT
33 1 EA 1401691 ADAPTER SPLIT FLANGE KIT

6-12
SHEET 3
ROTARY DRIVE GEARCASE ASSEMBLY
ASSEMBLY 427134 - REVISION B

43
44

18 22 44
19 23
20

35

31

36
32 48

17 21 52

47

6-13
SHEET 1
ROTARY DRIVE GEARCASE ASSEMBLY
ASSEMBLY 427134 - REVISION B

54 55 56
53
60 22

59 58 49
57

24 25
11 50
8 34
14 46 39
29
26 27
16

40

7
9
15
27 28

42 5 38 29 4
2
12 17 21 25 24
6
33
10 30

61

61

6-13
SHEET 2
ROTARY DRIVE GEARCASE ASSEMBLY
ASSEMBLY 427134 - REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION


427134 ROTARY DRIVE GEARCASE ASSEMBLY
2 1 EA. 98894 KEY
3 1 EA. V005118 SHAFT, OUTPUT
4 1 EA. 98897 SHAFT, 24T
5 1 EA. 98898 GEAR, 84T
6 1 EA. 98899 SHAFT, 24T
7 1 EA. 98900 GEAR, 110T
8 1 EA. 98902 COVER, END
9 1 EA. 98903 SPACER
10 1 EA. 98904 SPACER
11 2 EA. 407162 LOCKNUT
12 1 EA. 98906 PLATE, SEAL
14 1 EA. V005119 HOUSING, SEAL
15 1 EA. V005120 CASE
16 1 EA. V012620 COVER
17 10 EA. 5988 CAPSCREW, HEX HD
18 12 EA. 6403 CAPSCREW, HEX HD
19 8 EA. 6643 CAPSCREW, HEX HD
20 3 EA. 6101 CAPSCREW, SOCKET HD
21 10 EA. 5962 WASHER, LOCK
22 18 EA. 5975 WASHER, LOCK
23 8 EA. 98914 WASHER, LOCK
24 2 EA. 98915 BEARING CONE
25 2 EA. 98916 BEARING CUP
26 1 EA. 98917 BEARING CONE
27 2 EA. 98918 BEARING CUP
28 1 EA. 98919 BEARING CONE
29 2 EA. 37801 BEARING, BALL
30 1 EA. 98920 PIN, ROLL
31 2 EA. 42590 PIN, DOWEL
32 1 EA. 98921 BUSHING
33 1 EA. 98922 PLUG, MAGNETIC
34 1 EA. 98923 PLUG, HEX - COUNTERSUNK
35 1 EA. V004851 PLUG
36 1 EA. 98729 PLUG, MAGNETIC
38 1 EA. 98925 RING, SNAP
39 1 EA. 98736 RING, SNAP
40 1 EA. 98926 RING, SNAP
42 1 EA. 61892 SEAL, SPECIAL
43 1 EA. ------ NAMEPLATE
44 1 EA. 69616 WINDOW, OIL LEVEL
45 1 EA. ------ TAG, OIL EMPTY
46 1 EA. ------ PLUG, SHIPPING
47 2 EA. V009752 CAPSCREW, HEX HEAD (See Optional Tachometer Installation,
Rotary Drive)
47b 1 EA V009753 STATOSEAL (See Optional Tachometer Installation, Rotary Drive)
48 1 EA. 98929 FITTING
49 1 EA. 98930 SHIM SET
6-13
SHEET 3
ROTARY DRIVE GEARCASE ASSEMBLY
ASSEMBLY 427134 - REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION


50 8 EA. 98931 SETSCREW, HEX CUP
51 3 EA. 17680 PLUG, SOCKET HEAD
52 1 EA. V005123 NAMEPLATE, CHECK OIL
53 1 EA. V012621 HOUSING, SEAL
54 3 EA. V004563 SHIM, .005
55 3 EA. V004564 SHIM, .007
56 3 EA. V004565 SHIM, .020
57 2 EA. V012622 SEAL, FACE
58 1 EA. V012623 SPACER, SEAL
59 2 EA. V004566 SEAL
60 6 EA. 5972 CAPSCREW, HEX HD
61 2 EA. 5929 FITTING, GREASE ZERT

6-13
SHEET 4
ROTARY DRIVE MOTOR PLUMBING
ASSEMBLY 402948 - REVISION B

6-14
SHEET 1
ROTARY DRIVE MOTOR PLUMBING
ASSEMBLY 402948 - REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION


402948 ROTARY DRIVE MOTOR PLUMBING
1 1 EA 404441 HOSE ASSEMBLY
2 1 EA. 405739 HOSE ASSEMBLY
3 1 EA. 407018 HOSE ASSEMBLY
4 1 EA. 405741 HOSE ASSEMBLY

6-14
SHEET 2
HYDRAULIC OPERATED BREAKOUT WRENCH INSTALLATION
ASSEMBLY 414679 - REVISION G

1 20 21
23 22 16 15
36 13
14 9
12
36 9 11
31 32
2

23 22 16 15 3

6 8 33
42
4 42
26
8 24 19
1 11 7 43 5 43 2
10
12 8 40 33 40
13
20
21

42
25 19 19 25
26 26

33

6-15
SHEET 1
HYDRAULIC OPERATED BREAKOUT WRENCH INSTALLATION
ASSEMBLY 414679 - REVISION G

41 41
35 35
42 42

39 29 30 38

37 39 42 37 39 42

6-15
SHEET 2
HYDRAULIC OPERATED BREAKOUT WRENCH INSTALLATION
ASSEMBLY 414679 - REVISION G

34

42

35 28

35

5 40 43

36 14

6-15
SHEET 3
HYDRAULIC OPERATED BREAKOUT WRENCH INSTALLATION
ASSEMBLY 414679 - REVISION G

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAG


414679 HYDRAULIC OPERATED BREAKOUT WRENCH
INSTALLATION
1 1 EA 413390 WRENCH, BREAKOUT - HOUSING
2 1 EA 409221 JAW, WRENCH - ROTATIONAL
3 1 EA 409220 JAW, CLAMPING
4 1 EA 413423 LUG, CYLINDER - SWING
5 1 EA 409242 CYLINDER ASSEMBLY (CLAMPING) 6-16
6 1 EA 1415939-04 PIN, HEAD/RING RETAINER
7 1 EA 1415939-01 PIN, HEAD/RING RETAINER
8 3 EA 510074 RING, RETAINER - EXTERNAL
9 1 EA 413639 CYLINDER ASSEMBLY (ROTATE) 6-17
10 1 EA 405480 PIN, HEAD/RING-RETAINED
11 1 EA 406952 PIN, JAW-AUTO BREAKOUT WRENCH
12 2 EA 1415943 SLEEVE
13 1 EA 406951 CAP, PIN
14 1 EA 429708 CYLINDER, 14" STROKE 6-11
15 4 EA 400241 BUSHING, 1/2 INCH LONG
16 2 EA 400242 BUSHING, 1 INCH LONG
17 1 EA ------ HOLDER, DIE (See Drilling Accessories - Section 7) 7-1
18 2 EA ------ HOLDER, DIE (See Drilling Accessories - Section 7) 7-1
19 3 EA 425186 DIE, TONG
20 1 EA 5988 CAPSCREW, HEX HEAD
21 1 EA 56006 WASHER, FLAT - HARDENED
22 2 EA 51204 CAPSCREW, HEX HEAD
23 2 EA 42701 NUT, LOCK
24 2 EA 120573 CAPSCREW, SOCKET HEAD
25 4 EA 42823 CAPSCREW, SOCKET HEAD
26 6 EA 77261 CAPSCREW, SOCKET HEAD
28 1 EA 408201 TUBE ASSEMBLY
29 2 EA 42558 CAPSCREW, HEX HEAD
30 2 EA 6293 NUT, LOCK
31 1 EA 1415939-03 PIN, HEAD/RING RETAINER
32 1 EA 78256 RING, RETAINER - EXTERNAL
33 4 EA 5929 FITTING, GREASE
34 1 EA 409309 HYDRAULIC OPERATED BREAKOUT WRENCH 6-18
PLUMBING
35 2 EA 5829870 VALVE,HYDRAULIC - PILOT OPERATED
1 EA VALVE V011235 Replacement Cartridge (Adjustable)
1 EA CART. V011286 Cartridge Seal Kit (Adjustable Cartridge)
1 EA VALVE V011287 Replacement Cartridge (Non-Adjust)
1 EA CART. V007100 Cartridge Seal Kit (Non-Adjust Cartridge)
36 2 EA 35435 ADAPTER, ELBOW - 90 DEGREE
37 2 EA 31804 ADAPTER, ELBOW - 90 DEGREE
38 1 EA 45302 ADAPTER, TEE
39 3 EA 45301 ADAPTER, ELBOW
40 2 EA 47035 ADAPTER, SWIVEL
41 2 EA 71364 ADAPTER, TEE
42 6 EA 37259 ADAPTER, STRAIGHT
6-15
SHEET 4
HYDRAULIC OPERATED BREAKOUT WRENCH INSTALLATION
ASSEMBLY 414679 - REVISION G

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAG


43 2 EA 18565 ADAPTER, HYDRAULIC - 90 DEGREE

6-15
SHEET 5
CYLINDER ASSEMBLY (CLAMPING)
ASSEMBLY 409242 - REVISION A

9
3 6
13 12 11 5 14

2 1
8

6-16
SHEET 1
CYLINDER ASSEMBLY (CLAMPING)
ASSEMBLY 409242 - REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


409242 CYLINDER ASSEMBLY (CLAMPING)
1 1 EA. ------- WIPER
2 1 EA. ------- SEAL
3 2 EA. ------- SEAL
4 1 EA. ------- O RING
5 1 EA. V003600 O RING
6 1 EA. V003601 BACK UP
7 1 EA. V005112 SEAL KIT (Includes Items 1 thru 6)
8 1 EA. V002361 NUT, LOCK
9 1 EA. V005116 RETAINING RING
10 2 EA. V003612 PLUG, PORT
11 1 EA. ------- TUBE ASSEMBLY
12 1 EA. V005115 ROD ASSEMBLY
13 1 EA. V005114 PISTON
14 1 EA. V005113 HEAD

6-16
SHEET 2
CYLINDER ASSEMBLY (ROTATE)
ASSEMBLY 413639 - REVISION -

8 15
6 4 16
3
13
14

5
7
10 1
2

6-17
SHEET 1
CYLINDER ASSEMBLY (ROTATE)
ASSEMBLY 413639 - REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


413639 CYLINDER ASSEMBLY (ROTATE)
1 1 EA. V006456 WIPER
2 1 EA. ------ SEAL
3 1 EA. ------ O RING
4 1 EA. ------ BACK UP
5 1 EA. ------ O RING
6 1 EA. ------ SEAL
7 1 EA. V006476 RING, WEAR
8 1 EA. ------ RING, WEAR
9 1 EA. V006578 SEAL KIT (Includes Items 1 thru 8)
10 1 EA. V003611 LOCKNUT
11 1 EA. V004340 SETSCREW (Not Shown)
12 2 EA. ------ PLUG, PORT (Shipping)
13 1 EA. V006579 TUBE ASSEMBLY
14 1 EA. V006580 ROD ASSEMBLY
15 1 EA. V006581 PISTON
16 1 EA. V006582 HEAD

6-17
SHEET 2
HYDRAULIC OPERATED BREAKOUT WRENCH HOSE PLUMBING
ASSEMBLY 409309 REVISION E

6 7

2 8

9
10

3 2 8

6-18
SHEET 1
HYDRAULIC OPERATED BREAKOUT WRENCH HOSE PLUMBING
ASSEMBLY 409309 REVISION E

ITEM QTY. U/M PART NO. DESCRIPTION


409309 HYDRAULIC OPERATED BREAKOUT WRENCH HOSE PLUMBING
1 1 EA 307201 HOSE ASSEMBLY
2 2 EA 307161 HOSE ASSEMBLY
3 1 EA 307192 HOSE ASSEMBLY
6 1 EA 428440 HOSE ASSEMBLY
7 1 EA 307209 HOSE ASSEMBLY
8 2 EA 307218 HOSE ASSEMBLY
9 1 EA 438254 HOSE ASSEMBLY
10 1 EA 307093 HOSE ASSEMBLY

6-18
SHEET 2
AUTOMATIC TOOL WRENCH
ASSEMBLY 412659 - REVISION B

5 6 4

6
5

4 10
8
3 7
9
2

6-19
SHEET 1
AUTOMATIC TOOL WRENCH
ASSEMBLY 412659 - REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


412659 AUTOMATIC TOOL WRENCH
1 1 ------ JAW (See Drilling Accessories - section 7) 7-1
2 1 EA 123669 CAPSCREW, HEX HEAD
3 1 EA 5944 NUT, JAM
4 1 EA 70089 CYLINDER, HYDRAULIC
1 EA 22223 Cylinder Seal Kit
5 1 EA 7809 CAPSCREW, HEX HEAD
6 1 EA 42606 NUT, LOCK
7 1 EA 1401110 FITTING, HOSE - ELBOW
8 1 EA 31396 ADAPTER, STRAIGHT
9 1 EA 35474 NIPPLE, HEX
10 1 EA 77849 ADAPTER, 90 DEGREE

6-19
SHEET 2
PIPE RACK ROTATE PLUMBING
ASSEMBLY 410624 REVISION A

6-20
SHEET 1
PIPE RACK ROTATE PLUMBING
ASSEMBLY 410624 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


410624 PIPE RACK ROTATE PLUMBING
1 1 EA. 412077 HOSE ASSEMBLY
2 1 EA. 412078 HOSE ASSEMBLY

6-20
SHEET 2
AUTO TOOL WRENCH PLUMBING
ASSEMBLY 410625 REVISION -

6-21
SHEET 1
AUTO TOOL WRENCH PLUMBING
ASSEMBLY 410625 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


410625 AUTO TOOL WRENCH PLUMBING
1 1 EA. 83172 HOSE ASSEMBLY
2 1 EA. 405556 HOSE ASSEMBLY

6-21
SHEET 2
PIPE RACK CAROUSEL LOCK PLUMBING
ASSEMBLY 410627 - REVISION A

6-22
SHEET 1
PIPE RACK CAROUSEL LOCK PLUMBING
ASSEMBLY 410627 - REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


410627 PIPE RACK CAROUSEL LOCK PLUMBING
1 2 EA 404367 HOSE ASSEMBLY

6-22
SHEET 2
PIPE RACK SWING PLUMBING
ASSEMBLY 411989 - REVISION B

5 6

6-23
SHEET 1
PIPE RACK SWING PLUMBING
ASSEMBLY 411989 - REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION


411989 PIPE RACK SWING PLUMBING
1 1 KIT 404427 HOSE ASSEMBLY
2 1 KIT 404448 HOSE ASSEMBLY
3 1 KIT 404414 HOSE ASSEMBLY
4 1 KIT 404419 HOSE ASSEMBLY
5 1 KIT 404332 HOSE ASSEMBLY
6 1 KIT 405540 HOSE ASSEMBLY

6-23
SHEET 2
MAST LOCK INSTALLATION
ASSEMBLY 410456 REVISION -

1 10 9 9 10 1 6
6
2 2

3
3
4
4

5 7 7 8 11 7 8 7 5

6-24
SHEET 1
MAST LOCK INSTALLATION
ASSEMBLY 410456 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


410456 MAST LOCK INSTALLATION
1 2 EA. 67735 HYDRAULIC CYLINDER ASSEMBLY
22354 Cylinder Seal Kit
2 2 EA. 410496 LUG
3 2 EA. 410463 PIN
4 2 EA. 5946 SETSCREW, HEX S0CKET
5 2 EA. 410462 MOUNT, PIN GUIDE
6 2 EA. 5929 FITTING, GREASE
7 4 EA. 36381 ADAPTER, ELBOW - 90 DEGREE
8 2 EA. 35626 ADAPTER, TEE
9 2 EA. 42712 CAPSCREW, HEX HEAD
10 2 EA. 42606 NUT, LOCK
11 1 EA. 77848 ADAPTER, ELBOW

6-24
SHEET 2
WINCH INSTALLATION
ASSEMBLY 409979 - REVISION F

10 18 9 6

7 8

11 8 7 6

12 17

2 4 5

13

6-25
SHEET 1
WINCH INSTALLATION
ASSEMBLY 409979 - REVISION F

6-25
SHEET 2
WINCH INSTALLATION
ASSEMBLY 409979 - REVISION F

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


409979 WINCH INSTALLATION
1 1 EA. 61873 WINCH ASSEMBLY 6-26
2 1 EA. 44629 MOTOR, HYDRAULIC
1 22066 Motor Seal Kit
4 2 EA. 5994 CAPSCREW, HEX HEAD
5 4 EA. 6291 NUT, LOCK
6 2 EA. 51209 SHEAVE
7 2 EA. 410834 PIN, SHEAVE
8 2 EA. 5941 PIN, COTTERED
9 2 EA. 17796 CLAMP, CABLE
10 1 EA. 61852 HOOK, SWIVEL
11 120 FT. 30145 CABLE, WIRE ROPE
12 2 EA. 30835 ADAPTER, ELBOW - 90 DEGREE
13 1 EA. 410623 WINCH PLUMBING 6-27
17 2 EA. 403096 ORIFICE
18 1 EA. 17800 THIMBLE
19 1 EA. 95128 CONNECTOR, 2-WAY - FEMALE (Used with assy
409979 - not shown)
20 1 EA. 95129 CONNECTOR, 2-WAY - MALE (Used with assy
409979 - not shown)
21 7 EA. 45259 TERMINAL, SPADE - 3/16" - STUD 16/14 (Used with
assy 409979 - not shown)
22 4 EA. 45261 TERMINAL, BUTT - 16/14 (Used with assy 409979 -
not shown)
51 40 FT. 17818 WIRE, THHN - BLACK - 16 GAUGE (Used with assy
409979 - not shown - ground)
170 20 FT. 88020 WIRE, THHN - YELOW/GREEN - 16 GAUGE (Used
with assy 409979)
171 20 FT. 44092 WIRE, THHN - YELLOW/BLUE - 16 GAUGE (Used
with assy 409979)

6-25
SHEET 3
WINCH ASSEMBLY
ASSEMBLY 61873 - REVISION C

6
17
16
15

37
39
37 33 33 5
22 50
4
27 22
20 21 11 25
7 22
25
19

24 15
13 50
23 22
32 18 27
29 19
14 12
8
47 1 21 20
9 22 3 49 38
26
43 10
44
30 45 48
40
31 42
2
28
12
42 35 34 46

36

6-26
SHEET 1
WINCH ASSEMBLY
ASSEMBLY 61873 - REVISION C

ITEM QTY. U/M PART NO. DESCRIPTION


61873 WINCH ASSEMBLY
1 1 EA. WORM HOUSING ASSEMBLY
2 1 EA. WORM COVER
3 1 EA. MOTOR ADAPTER
4 1 EA. BEARING RETAINER
5 1 EA. CABLE DRUM — 11" LG
6 1 EA. V006790 SUPPORT SHROUD ASSEMBLY
7 1 EA. 65142 BEARING ADAPTER
8 1 EA. 65143 WORM
9 1 EA. 65144 WORM GEAR
10 1 EA. 65145 CLUTCH
11 1 EA. CABLE DRUM SHAFT (11" DRUM)
12 2 EA. O RING
13 1 EA. SHIFTER ASSEMBLY
14 1 EA. CLUTCH HANDLE
15 2 EA. BASE ANGLE (11" DRUM)
16 2 EA. 65146 DRAG BRAKE DISC
17 2 EA. 65147 DRAG BRAKE SPRING
18 1 EA. CLUTCH SPRING
19 2 EA. 65148 NEEDLE BEARING
20 2 EA. 65149 THRUST BEARING
21 2 EA. 65150 THRUST RACE (1/8")
22 5 EA. 65151 THRUST RACE (1/16")
23 1 EA. THRUST RACE
24 1 EA. OIL SEAL
25 2 EA. 65160 KEY
26 2 EA. WORM COVER GASKET
27 4 EA. BEARING RETAINER GASKET
28 9 EA. CAPSCREW
29 1 EA. O RING
30 8 EA. 65152 ROLL PIN
31 1 EA. HEX NUT
32 1 EA. 65153 VENT PLUG
33 12 EA. LOCKWASHER
34 1 EA. 65154 DRAIN PLUG
35 1 EA. O RING
36 1 EA. 65155 OIL PLUG
37 12 EA. CAPSCREW
38 4 EA. 65156 SOCKET HEAD CAPSCREW (SPECIAL)
39 1 EA. 65157 CABLE ANCHOR
40 4 EA. 65158 FRICTION PLATE
42 9 EA. LOCKWASHER
43 1 EA. SPACER
44 2 EA. MOTOR GASKET
45 2 EA. JAM NUT
46 2 EA. CAPSCREW
47 2 EA. WORM COVER GASKET
48 1 EA. DUST SHIELD
6-26
SHEET 2
WINCH ASSEMBLY
ASSEMBLY 61873 - REVISION C

ITEM QTY. U/M PART NO. DESCRIPTION


49 4 EA. LOCKWASHER
50 2 EA. 65159 JOURNAL BEARING
1 22204 GASKET/SEAL KIT
NOTE: Items 13, 14, 18, 23, 31 & 48
do not apply to this assembly.

6-26
SHEET 3
WINCH PLUMBING
ASSEMBLY 410623 - REVISION A

6-27
SHEET 1
WINCH PLUMBING
ASSEMBLY 410623 - REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


410623 WINCH PLUMBING
1 2 EA. 82950 HOSE ASSEMBLY

6-27
SHEET 2
SECTION 7 - DRILLING TOOLS/ ACCESSORIES

DESCRIPTION ASSEMBLY NO. SECT-PAGE


DRILLING ACCESSORIES - 7" STD MODULE 437622 7-1
GUIDE BUSHING - 7" STEM 75332 7-1A
PIPE POSITIONER INSTALLATION 427146 7-2
PIPE POSITIONER PLUMBING 410566 7-3
PIPE POSITIONER SENSOR/COMPONENTS (AUTOMATED) 423087 7-4
LUBRICATION SYSTEM LUBE POINTS, MANUAL 97747 7-5
RAPID FILL INSTALLATION (FUEL) 86451 7-6
STEM, DRILL - 7 IN. O.D. X 35 FT. LONG 25747 7-7
LUBRICATOR INSTALLATION (DRILL STEM THREAD) 426791 7-8
VALVE, AIR, 3-WAY 330617 7-8A
VALVE, AIR (Part of item 7-8A) 330617B 7-8B
VALVE, AIR (SOLENOID WITH JUNCTION BOX (Part of item 7-8A) 330617C 7-8C
LUBRICATOR ASSEMBLY, POWERED 337393 7-9
PUMP ASSEMBLY, BASIC (DRILL STEM LUBRICATOR) 96956 7-10
FILTER/REGULATOR/LUBRICATOR ASSEMBLY 337392 7-11
LUBRICATOR HOSE PLUMBING KIT (DRILL STEM THREAD) 96557 7-12
FIRE SUPPRESSION INSTALLATION (PORTABLE) 95342 7-13
TACHOMETER INSTALLATION, ROTARY DRIVE 413279 7-14

7-0
SHEET 1
DRILLING ACCESSORIES - 7
ASSEMBLY 437622 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


437622 DRILLING ACCESSORIES - 7
1 1 EA 75358 HORSESHOE BUSHING 6 1/2 & 7 STEM
2 1 EA 75332 BUSHING, GUIDE - 7 7-1A
3 1 EA 75337 BASKET, BIT
4 1 EA 25561 PLUG, HOIST - 6 OD
5 1 EA 437625 BIT, SUB
6 1 EA 25746 SUB, ADAPTER
7 1 EA 410611 GASKET SEAL EXTENSION
8 1 EA 437623 PLATE, LOWER - BREAKOUT - CAROUSEL
9 1 EA 437624 PLATE, RETAINER UPPER- CAROUSE
10 12 EA 70271 BAR, SPACER
11 1 EA 75329 JAW, 7 OD STEM
12 1 EA 1415946-01 HOLDER, DIE - 6.75 DIA.PIPE
13 2 EA 99798 HOLDER, DIE - 6 1/2" & 7" STEM
14 4 EA 123753 CAPSCREW, SOCKET HEAD

7-1
SHEET 1
GUIDE BUSHING ASSEMBLY
ASSEMBLY 75332 - REVISION C

2
5

4 4

3
7-1A
SHEET 1
GUIDE BUSHING ASSEMBLY
ASSEMBLY 75332 - REVISION C

ITEM QTY. U/M PART NO. DESCRIPTION


1 1 EA. ------ PLATE
2 1 EA. 45918 LINER, GUIDE BUSHING
3 1 EA. ------ PLATE
4 1 EA. ------ BAR, FLAT
5 1 EA. ------ BAR, FLAT

7-1A
SHEET 2
PIPE POSITIONER INSTALLATION
ASSEMBLY 427146 - REVISION B

2
5
6
1 9 10 11 12
13 3
7 8

6 5 3
4
2
1 13

14

9 10 11 12

7 8 16

7-2
SHEET 1
PIPE POSITIONER INSTALLATION
ASSEMBLY 427146 - REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


427146 PIPE POSITIONER INSTALLATION
1 1 EA 414273 BASE
2 1 EA 427145 ARM
3 1 EA 427144 ARM, ADJUSTER
4 1 EA 414503 PIN, POSITIONER
5 1 EA 427142 SHAFT, ROLLER
6 1 EA 427143 ROLLER
7 1 EA 6293 NUT, LOCK
8 1 EA 42554 CAPSCREW, HEX HEAD
9 5 EA 5986 CAPSCREW, HEX HEAD
10 5 EA 5973 NUT, HEX
11 4 EA 5975 WASHER, LOCK
12 5 EA 42627 WASHER, FLAT
13 1 EA 75137 CYLINDER, HYDRAULIC
1 EA 22251 Cylinder Seal Kit, Hydraulic Cylinder
14 2 EA 30835 ADAPTER, ELBOW - 90 DEGREE
15 1 EA 410566 PIPE POSITIONER PLUMBING 7-3
16 2 EA Z3 FITTING, GREASE

7-2
SHEET 2
PIPE POSITIONER PLUMBING
ASSEMBLY 410566 - REVISION A

7-3
SHEET 1
PIPE POSITIONER PLUMBING
ASSEMBLY 410566 - REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


410566 PIPE POSITIONER PLUMBING
1 1 EA. 410123 HOSE ASSEMBLY
2 1 EA. 82846 HOSE ASSEMBLY

7-3
SHEET 2
PIPE POSITIONER SENSOR/COMPONENTS (AUTOMATED)
ASSEMBLY 423087 - REVISION H

7-4
SHEET 1
PIPE POSITIONER SENSOR/COMPONENTS (AUTOMATED)
ASSEMBLY 423087 - REVISION H

7-4
SHEET 2
PIPE POSITIONER SENSOR/COMPONENTS (AUTOMATED)
ASSEMBLY 423087 - REVISION H

7-4
SHEET 3
PIPE POSITIONER SENSOR/COMPONENTS (AUTOMATED)
ASSEMBLY 423087 - REVISION H

ITEM QTY. U/M PART NO. DESCRIPTION


423087 PIPE POSITIONER SENSOR/COMPONENTS (AUTOMATED)
1 1 EA 423083 BRACKET, PIPE POSITIONER SENSOR
2 1 EA 418673 SENSOR (PREWIRED)
3 1 EA 1420750 CABLE (SWITCH)
5 2 EA 403689 RELAY, 24 VDC-SPDT W/DIODE
6 2 EA 404002 DIODE, MOLDED
7 1 EA 427482 DECAL, AUTO PIPE POSITIONER

7-4
SHEET 4
LUBRICATION SYSTEM LUBE POINTS, MANUAL
ASSEMBLY 97747 - REVISION A

7-5
SHEET 1
LUBRICATION SYSTEM LUBE POINTS, MANUAL
ASSEMBLY 97747 - REVISION A

7-5
SHEET 2
LUBRICATION SYSTEM LUBE POINTS, MANUAL
ASSEMBLY 97747 - REVISION A

7-5
SHEET 3
RAPID FILL INSTALLATION (FUEL)
ASSEMBLY 86451 - REVISION A

5
4

7-6
SHEET 1
RAPID FILL INSTALLATION (FUEL)
ASSEMBLY 86451 - REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


86451 RAPID FILL INSTALLATION (FUEL)
1 1 EA 73776 CONNECTOR KIT, RAPID FILL (FUEL)
1 EA 98795 Receiver (Fuel)
1 EA 98796 Cap (Receiver)
1 EA 98797 Cap (Vent)
2 1 EA 66638 CAP, FUEL TANK
3 1 EA 36383 ADAPTER, ELBOW 90 DEGREE
4 1 EA 8308 COUPLING, PIPE
5 1 EA 35584 ADAPTER, STRAIGHT
6 1 EA 423051 HOSE ASSEMBLY

7-6
SHEET 2
STEM, DRILL - 7 IN. O.D. X 35 FT. LONG
ASSEMBLY 25747 - REVISION A

7-7
SHEET 1
STEM, DRILL - 7 IN. O.D. X 35 FT. LONG
ASSEMBLY 25747 - REVISION A

QTY. U/M PART NO. DESCRIPTION


25747 STEM, DRILL - 7 IN. O.D. X 35 FT. LONG
3 ea 25747 STEM, DRILL - 7 IN. O.D. X 35 FT. LONG WITH 1 IN. WALL WITH 4 1/2 IN.
BECO THREADS

7-7
SHEET 2
LUBRICATOR INSTALLATION (DRILL STEM THREAD)
ASSEMBLY 426791 - REVISION A

14
23 22

9 13 8

16

2 3

4 1
5

7-8
SHEET 1
LUBRICATOR INSTALLATION (DRILL STEM THREAD)
ASSEMBLY 426791 - REVISION A

6
51 152
25
7 24

1
10 11 12
3 2 18
17 17
20 21
17
13 29
19 15 20

1 19 4
5

7-8
SHEET 2
LUBRICATOR INSTALLATION (DRILL STEM THREAD)
ASSEMBLY 426791 - REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


426791 LUBRICATOR INSTALLATION (DRILL STEM
THREAD)
1 1 EA 330617 VALVE, AIR, 3-WAY 7-8A
330617B VALVE, AIR (Part of item 1) 7-8B
330617C VALVE, AIR (SOLENOID WITH JUNCTION BOX 7-8C
(Part of item 1)
1 EA 22487 Solenoid Operator Valve
2 1 EA 337393 LUBRICATOR ASSEMBLY, POWERED 7-9
3 1 EA 337392 FILTER/REGULATOR/LUBRICATOR ASSEMBLY 7-11
4 1 EA 1416254 GREASE, 35 LB PAIL
5 1 EA 401536 HOLDER, GREASE BUCKET
6 1 EA 413170 BRACKET, LUB REGULATOR
7 1 EA 413180 BRACKET, VALVE AIR 3-WAY
8 1 EA 96417 NOZZLE CAP
9 1 EA 96418 MOUNT, NOZZLE
10 2 EA 9179 SCREW, MACHINE - ROUND HEAD SLOT
11 2 EA 5982 WASHER, LOCK
12 2 EA 9753 NUT, HEX - ZINC
13 2 EA 80032 FITTING, 45 DEGREE
14 1 EA 57728 ADAPTER, SWIVEL
15 1 EA 35630 ADAPTER, STRAIGHT
16 1 EA 1401362 ADAPTER, STRAIGHT
17 3 EA 31804 ADAPTER, ELBOW - 90 DEGREE
18 4 EA 44554 ADAPTER, 90 DEGREE
19 1 EA 71364 ADAPTER, TEE
20 1 EA 31395 ADAPTER, STRAIGHT
21 2 EA 41004 ADAPTER, STRAIGHT
22 1 EA 65229 ADAPTER, TEE
23 1 EA 45301 ADAPTER, ELBOW
24 2 FT 1422357-0250 LOOM, CORGTD SPLIT NYLON
25 1 EA 1402064 CONDUIT CONNECTOR
26 2 EA 45261 CONNECTOR, BUTT - 16/14AWG - 16/14AWG (Not
Shown)
27 4 EA 45259 TERMINAL, SPADE - 16/14AWG - #10 STUD (Not
Shown)
28 1 EA 45254 TERMINAL, RING - 16/14AWG - 3/8 STUD (Not
Shown)
29 1 EA 96557 LUBRICATOR HOSE PLUMBING KIT 7-12
47 1 FT 44089 WIRE, 16 GAUGE - COLOR - GRAY
51 35 FT 17818 WIRE, 16 GAUGE - COLOR - BELDEN BLACK
152 35 FT 99360 WIRE, ELECT, SXL - 16 GAUGE - GRAY/BROWN

7-8
SHEET 3
VALVE, AIR
PART OF ASSY 330617 - REVISION B

1
4
2

12

10

11

13

7-8A
SHEET 1
VALVE, AIR
PART OF ASSY 330617 - REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


330617 VALVE, AIR 7-8B
1 2 EA. ------- RING, RETAINING
2 2 EA. ------- PLUG
3 EA. ------- SEAT
4 2 EA. ------- O-RING
5 EA. ------- O-RING
6 1 EA. ------- SPRING
7 1 EA. ------- POPPET
8 EA. ------- RETAINER
9 2 EA. ------- SEAL
10 1 EA. ------- PISTON
11 1 EA. ------- PUSHROD
12 1 EA. ------- O-RING (APPLY LIGHT COAT OF SILICONE BASE
GREASE
- DOW CORNING 44 OR EQUIVALENT)
13 1 EA. ------- BODY
14 EA. ------- OPERATOR / VALVE GASKET (not shown)
22485 KIT, SERVICE (Includes Items 4, 5, 9, 12 & 14)

7-8A
SHEET 2
VALVE, AIR
PART OF ASSEMBLY 330617 REVISION B
1
2

12
13
14 6

7
15
7
20
17 6

10
16 18
9
8
19

5
14 13 12
19

7-8B
SHEET 1
VALVE, AIR
PART OF ASSEMBLY 330617 REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


T 330617B VALVE, AIR 7-8C
1 EA. ------- SCREW
2 EA. ------- WASHER, LOCK
3 EA. ------- GASKET, TOP (-01 THRU -10 TIMERS. 2 REQ'D
FOR -22 TIMER)
4 EA. ------- GASKET, TOP (-22, -23 & -24 TIMERS. 2 REQ,D
FOR -22 TIMER)
5 EA. ------- GASKET, BOTTOM (PART OF OPERATOR)
6 EA. ------- VALVE, CHECK (POSITION B)
7 EA. ------- PACKING (POSITION B)
8 EA. ------- NUT, LOCK
9 EA. ------- SCREW, ADJUSTMENT
10 EA. ------- O-RING (APPLY LIGHT COAT OF SILICONE BASE
GREASE
- DOW CORNING 44 OR EQUIVALENT)
11 EA. ------- BODY (0-5 SECOND TIMERS)
12 EA. ------- RING, SNAP
13 EA. ------- PLUG
14 EA. ------- O-RING (APPLY LIGHT COAT OF SILICONE BASE
GREASE
- DOW CORNING 44 OR EQUIVALENT)
15 EA. ------- PISTON (NORMALLY CLOSED) -03 THRU -05, -22 &
-24 TIMERS
16 EA. ------- PISTON (NORMALLY OPEN) -09, -10, -22 & -23
TIMERS
17 EA. ------- O-RING (APPLY LIGHT COAT OF SILICONE BASE
GREASE
- DOW CORNING 44 OR EQUIVALENT)
18 EA. ------- O-RING (APPLY LIGHT COAT OF SILICONE BASE
GREASE
- DOW CORNING 44 OR EQUIVALENT)
19 EA. ------- PLUG, PIPE
20 EA. ------- BODY (0-60 SECOND TIMERS)
22486 KIT, SERVICE (Includes Items 3, 4, 5, 7, 10, 14, 17 &
18)
NOTE: SERVICE KITS ARE UNIVERSAL AND
CONTAIN EXTRA PARTS,
MATCH NEW PARTS FROM KIT WITH THOSE
REMOVED AT TIME OF DISASSEMBLY.

7-8B
SHEET 2
VALVE, AIR, SOLENOID W/JUNCTION BOX
PART OF ASSEMBLY 1410758 - REVISION B

10 5
11 4
6
7
9

12
1
13
2
14
15

3
7-8C
SHEET 1
VALVE, AIR, SOLENOID W/JUNCTION BOX
PART OF ASSEMBLY 1410758 - REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


330617C VALVE, AIR, SOLENOID W/JUNCTION BOX 7-8A
1 4 EA. ------ SCREW
2 4 EA. ------ WASHER, LOCK
3 1 EA. V004477 GASKET
4 1 EA. V004476 CONNECTOR - Standard Cable Grip W/O
Indicator Light (All Voltages
Item 4 Includes Items 5 & 6)
5 1 EA. ------ SCREW
6 1 EA. ------ GASKET
7 1 EA. V004474 COIL, 24VDC
8 1 EA. V004475 BASE, SOLENOID - Standard nonlocking
9 2 EA. ------ SCREW
10 1 EA. V004773 DIFFUSER
11 1 EA. V004472 CLIP, COIL RETAINING
12 1 EA. ------ O-RING, LARGE
13 1 EA. ------ O-RING, SMALL
14 1 EA. ------ PLUG, PIPE
15 1 EA. ------ BASE

7-8C
SHEET 2
LUBRICATOR ASSEMBLY (DRILL STEM THREAD)
ASSEMBLY 337393 - REVISION A

2
19

18

17
5
16
5
6 15
14

7 13
12
9
11
8
10

7-9
SHEET 1
LUBRICATOR ASSEMBLY (DRILL STEM THREAD)
ASSEMBLY 337393 - REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


337393 LUBRICATOR ASSEMBLY (DRILL STEM THREAD)
1 1 EA. 96941 NUT, COVER
2 1 EA. 96942 COVER, TOP
5 2 EA. 96945 ADAPTER
6 1 EA. 96946 NIPPLE
8 4 EA. ------- BOLT AND NUT, STOVE
9 4 EA. ------- WASHER
10 1 EA. 96948 FOLLOWER ASSEMBLY
11 1 EA. 96949 COVER, DRUM
12 1 EA. 96950 BUTTON, SNAP
13 4 EA. ------- BOLT
14 3 EA. 96951 SCREW, THUMB
15 1 EA. 96952 COVER, BOTTOM
16 1 EA. 96953 HANDLE
17 1 EA. 96954 NIPPLE, AIR COUPLER
18 1 EA. 96955 COUPLER, AIR
19 1 EA. 96956 BASIC PUMP ASSEMBLY 7-10

7-9
SHEET 2
PUMP ASSEMBLY, BASIC (DRILL STEM LUBRICATOR)
ASSEMBLY 96956 - REVISION -

6
8

26 36

68

72
69
33
19
65
38
67
32
3 74
45
34
45
2
4
56 23
53
32
48
38
43 37

31 30
24
39
61
42

46

28
21
22

20

7-10
SHEET 1
PUMP ASSEMBLY, BASIC (DRILL STEM LUBRICATOR)
ASSEMBLY 96956 - REVISION -

43

31

61

28

21
22
20 52

55 57

29

60

52
29
57
27

54 16
13

12

40

10

11

15

14

73

7-10
SHEET 2
PUMP ASSEMBLY, BASIC (DRILL STEM LUBRICATOR)
ASSEMBLY 96956 - REVISION -

59 57

41 51

66

64 59

50
44 70

69 69

18

35 25
17 9 62
47
36
63
1

68
49

7-10
SHEET 3
PUMP ASSEMBLY, BASIC (DRILL STEM LUBRICATOR)
ASSEMBLY 96956 - REVISION -

58

71

7-10
SHEET 4
PUMP ASSEMBLY, BASIC (DRILL STEM LUBRICATOR)
ASSEMBLY 96956 - REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


96956 PUMP ASSEMBLY, BASIC (DRILL STEM LUBRICATOR)
1 4 EA. ---------- ROD, TIE
2 1 EA. ---------- BOLT, AIR PISTON
3 1 EA. ---------- NUT, AIR PISTON
4 1 EA. ---------- ROD, AIR MOTOR PISTON
5 1 EA. ---------- PISTON ROD CONNECTOR
6 1 EA. ---------- CAP, VALVE
7 1 EA. ---------- COLLAR, TRIP ROD
8 1 EA. ---------- PIN, TRIP ROD
9 1 EA. V004489 TRIP SHOE
10 1 EA. ---------- WASHER, CHECK
11 1 EA. ---------- CHECK, PRIMING
12 1 EA. ---------- STOP, CHECK
13 1 EA. ---------- ROD, PLUNGER
14 1 EA. ---------- PLUNGER, PRIMING
15 1 EA. ---------- SEAT, PRIMING CHECK
16 1 EA. ---------- SEAT, CHECK
17 1 EA. ---------- NUT, PACKING
18 1 EA. ---------- CAP, PACKING
19 1 EA. ---------- SLEEVE, TRIP
20 1 EA. ---------- STUD, COUPLING
21 1 EA. ---------- ADAPTER, COUPLING
22 1 EA. ---------- NUT, COUPLING
23 1 EA. ---------- NUT, GLAND PACKING
24 1 EA. ---------- SPACER, GLAND PACKING
25 1 EA. ---------- GASKET, PACKING NUT
26 1 EA. ---------- GASKET, VALVE CAP
27 1 EA. ---------- GASKET, CHECK SEAT
28 1 EA. ---------- GASKET, CONNECTOR
29 2 EA. ---------- GASKET, BUSHING
30 1 EA. ---------- GASKET, GLAND
31 1 EA. ---------- GASKET, PUMP TUBE
32 2 EA. ---------- GASKET, AIR CYLINDER
33 1 EA. ---------- GASKET
34 1 EA. V004490 PACKING, AIR PISTON
35 1 EA. ---------- PACKING, PLUNGER
36 1 EA. ---------- GASKET, COVER
37 1 EA. ---------- PACKING, GLAND
38 2 EA. ---------- O-RING
39 1 EA. ---------- O-RING
40 1 EA. ---------- PACKING, PRIMING CHECK
41 1 EA. ---------- GASKET, SLIDE VALVE
42 1 EA. ---------- PACKING, U-CUP
43 1 EA. ---------- BODY, OUTLET
44 1 EA. ---------- PLATE, VALVE GUIDE
45 2 EA. ---------- WASHER, AIR PISTON
46 1 EA. ---------- WASHER, GLAND PACKING
47 1 EA. ---------- WASHER, PLUNGER PACKING
7-10
SHEET 5
PUMP ASSEMBLY, BASIC (DRILL STEM LUBRICATOR)
ASSEMBLY 96956 - REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


48 1 EA. ---------- WASHER, GLAND PACKING
49 4 EA. ---------- NUT, TIE ROD
50 4 EA. ---------- SPRING
51 2 EA. ---------- SPRING
52 2 EA. ---------- BALL
53 1 EA. V004491 CYLINDER, AIR
54 1 EA. ---------- EXTENSION, BUSHING
55 1 EA. ---------- TUBE, PUMP
56 1 EA. ---------- TUBE, AIR PASSAGE
57 4 EA. ---------- BALL
58 1 EA. V004512 BOLT, EYE (OPTIONAL)
59 1 EA. ---------- SLIDE & SEAT, VALVE
60 1 EA. ---------- PLUNGER & BUSHING ASSEMBLY
61 1 EA. V004492 ROD, TRIP
62 1 EA. V004493 PLATE, TOGGLE
63 1 EA. ---------- COVER
64 1 EA. ---------- COVER, MUFFLER
65 1 EA. V004494 WASHER, PACKING
66 1 EA. ---------- MUFFLER
67 1 EA. V004495 PACKING, TRIP ROD
68 4 EA. ---------- SCREW, VALVE COVER
69 6 EA. ---------- SCREW, TOGGLE PLATE
70 4 EA. ---------- BOLT, VALVE SEAT
71 1 EA. V004513 ADAPTER, EXTENSION (OPTIONAL)
72 1 EA. ---------- CASTING, AIR VALVE
73 1 EA. ---------- TUBE, PRIMING
74 1 EA. ---------- NUT, TRIP ROD PACKING
1 EA. V004496 KIT, PUMP REPAIR
(Includes Items 4, 8, 10, 11, 13-16, 25-28,
30-33, 35-42, 51, 57, 65 & 67)
1 EA. V004497 KIT, LOWER PUMP TUBE REPAIR
(Includes Items 10, 11, 13-16, 27, 40 & 57)

RECOMMENDED SERVICE PARTS ARE


ITEMS 9, 34, 53, 61, 62, 65 & 67

7-10
SHEET 6
FILTER / REGULATOR / LUBRICATOR ASSEMBLY
ASSEMBLY 337392 - REVISION A

7-11
SHEET 1
FILTER / REGULATOR / LUBRICATOR ASSEMBLY
ASSEMBLY 337392 - REVISION A

7-11
SHEET 2
FILTER / REGULATOR / LUBRICATOR ASSEMBLY
ASSEMBLY 337392 - REVISION A

7-11
SHEET 3
FILTER / REGULATOR / LUBRICATOR ASSEMBLY
ASSEMBLY 337392 - REVISION A

ITEM QTY. PART NO. DESCRIPTION


337392 FILTER / REGULATOR / LUBRICATOR ASSEMBLY
1 1 96937 FILTER ASSEMBLY
1 22390 KIT, FILTER ELEMENT (Includes Element & Bowl O-Ring)
2 1 96938 REGULATOR ASSEMBLY
1 V004464 KIT, REPAIR (Includes Diaphragm, Valve Stem & O-Rings)
1 96940 GAUGE (0 to 160 PSIG [not shown] Used on Regulator Assembly)
3 1 96939 LUBRICATOR ASSEMBLY
1 22425 KIT, O-RING REPAIR (Includes Bowl, Fill Plug, Adjusting Screw & Sight
Dome O-Rings)
1 V004463 KIT, REPLACEMENT BOWL GUARD
1 V004465 BOWL, REPLACMENT PLASTIC

7-11
SHEET 4
LUBRICATOR HOSE PLUMBING KIT (DRILL STEM THREAD)
ASSEMBLY 96557 - REVISION E

1
6

7-12
SHEET 1
LUBRICATOR HOSE PLUMBING KIT (DRILL STEM THREAD)
ASSEMBLY 96557 - REVISION E

ITEM QTY. U/M PART NO. DESCRIPTION


96557 LUBRICATOR HOSE PLUMBING KIT (DRILL STEM THREAD)
1 4 KIT 405521 HOSE ASSEMBLY
3 1 KIT 404518 HOSE ASSEMBLY
5 1 KIT 408274 HOSE ASSEMBLY
6 1 KIT 405526 HOSE ASSEMBLY

7-12
SHEET 2
FIRE SUPPRESSION INSTALLATION (PORTABLE)
ASSEMBLY 95342 - REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


95342 FIRE SUPPRESSION INSTALLATION (PORTABLE)
1 1 EA. 95343 FIRE EXTINGUISHER
2 1 EA. 95344 MOUNT (FIRE EXTINGUISHER)

7-13
SHEET 1
TACHOMETER INSTALLATION, ROTARY DRIVE
ASSEMBLY 413279 - REVISION B

4
5
6

7-14
SHEET 1
TACHOMETER INSTALLATION, ROTARY DRIVE
ASSEMBLY 413279 - REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION


413279 TACHOMETER INSTALLATION, ROTARY DRIVE
1 1 EA 414898 TACHOMETER, DIGITAL
2 1 EA 417219 SENSOR, MAGNETIC
3 1 EA 418808 PLUG, STRAIGHT
4 1 EA 96375 CABLE COVER KIT, TACK DRIVE
5 2 EA 8334 BUSHING, 0.750 X 0.500 NPT 125#
6 1 EA 59347 CONNECTOR, ELECTRIC - LIQUID TIGHT
7 1 EA 56719 CONNECTOR, ELECTRIC - LIQUID TIGHT
8 2 EA 97063 ADAPTER, STRAIGHT

NOTE: ITEMS 3 THRU 8 NOT SHOWN

7-14
SHEET 2
SECTION 8 - HYDRAULICS / PLUMBING

DESCRIPTION ASSEMBLY NO. SECT-PAGE


MAST LOCK PLUMBING 410626 8-1
AUXILIARY PUMP & PULLDOWN/HOLDBACK PLUMBING 412101 8-2
VALVE PLUMBING (JACKS/MAST) 412130 8-3
MAST ELEVATING PLUMBING 412135 8-4
CHARGE RELIEF AND FILTERS PLUMBING 426468 8-5
SECTION/RELIEF/DRAIN PLUMBING 412203 8-6
FAN PLUMBING (COOLER) 425984 8-7
HYDRAULIC FEED SYSTEM MODIFICATION 414880 8-8
HOSE KIT - FEED SYSTEM MODIFICATION 436292 8-8A
HYDRAULIC RESERVOIR INSTALLATION W/HAND PUMP 409969 8-9
HYDRAULIC RESERVOIR SUB ASSEMBLY INSTALLATION W/HAND 434215 8-9A
PUMP
FILTER ASSEMBLY (MAIN RETURN) 88595 8-10
FILTER ASSEMBLY (CASE RETURN) 88596 8-11
HYDRAULIC HAND PUMP ASSEMBLY 69120 8-12
JACK PLUMBING 412145 8-13
CLOSED LOOP PLUMBING W/ LOOP FILTERS 410850 8-14
FILTER ASSEMBLY, LOOP 402263 8-15
CLOSED LOOP HOSE PLUMBING 412131 8-16

8-0
SHEET 1
MAST LOCK PLUMBING
ASSEMBLY 410626 - REVISION -

1 2

8-1
SHEET 1
MAST LOCK PLUMBING
ASSEMBLY 410626 - REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


410626 MAST LOCK PLUMBING
1 1 EA. 404501 HOSE ASSEMBLY
2 1 EA. 412042 HOSE ASSEMBLY
3 1 EA. 82164 HOSE ASSEMBLY
4 1 EA. 82199 HOSE ASSEMBLY

8-1
SHEET 2
AUXILIARY PUMP & PULLDOWN/HOLDBACK PLUMBING
ASSEMBLY 412101 - REVISION C

11
3

5 2
31
7

36

6 5

32
4 7

33 37
9

1
10
8

12

8-2
SHEET 1
AUXILIARY PUMP & PULLDOWN/HOLDBACK PLUMBING
ASSEMBLY 412101 - REVISION C

24 18 17
34

30

23 25
35 27 22

29

20

21
20 13
17
15
28

14

22

26

17

19

19
22

19

16

8-2
SHEET 2
AUXILIARY PUMP & PULLDOWN/HOLDBACK PLUMBING
ASSEMBLY 412101 - REVISION C

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


NOTE: SEE 414880,SECTION 8 8-8

412101 AUXILIARY PUMP & PULLDOWN/HOLDBACK


PLUMBING
1 1 KIT 412158 HOSE ASSEMBLY
2 1 KIT 412157 HOSE ASSEMBLY
3 1 KIT 412159 HOSE ASSEMBLY
4 1 KIT JCAF136-16-39 HOSE ASSEMBLY
5 2 KIT JCAF136-16-28 HOSE ASSEMBLY
6 1 KIT 412160 HOSE ASSEMBLY
7 2 KIT 411128 HOSE ASSEMBLY
8 1 KIT 412161 HOSE ASSEMBLY
9 1 KIT 412162 HOSE ASSEMBLY
10 1 KIT 412163 HOSE ASSEMBLY
11 1 KIT 404501 HOSE ASSEMBLY
12 1 KIT 82089 HOSE ASSEMBLY
13 1 KIT 86247 HOSE ASSEMBLY
14 1 KIT 412164 HOSE ASSEMBLY
15 1 KIT 83814 HOSE ASSEMBLY
16 1 KIT 404359 HOSE ASSEMBLY
17 3 KIT 404371 HOSE ASSEMBLY
18 1 KIT 82846 HOSE ASSEMBLY
19 3 KIT 82824 HOSE ASSEMBLY
20 2 KIT 84389 HOSE ASSEMBLY
21 1 KIT 407448 HOSE ASSEMBLY
22 3 KIT 82063 HOSE ASSEMBLY
23 1 KIT 407434 HOSE ASSEMBLY
24 1 KIT 407447 HOSE ASSEMBLY
25 1 KIT 82423 HOSE ASSEMBLY
26 1 KIT 408022 HOSE ASSEMBLY
27 1 KIT 404327 HOSE ASSEMBLY
28 1 KIT 404058 HOSE ASSEMBLY
29 1 KIT 404135 HOSE ASSEMBLY
30 1 KIT 404851 HOSE ASSEMBLY
31 1 KIT 404500 HOSE ASSEMBLY
32 1 KIT 405579 HOSE ASSEMBLY
33 1 KIT 404101 HOSE ASSEMBLY
34 1 KIT 408241 HOSE ASSEMBLY
35 2 KIT 412119 HOSE ASSEMBLY
36 1 KIT JCA2781-12-76 HOSE ASSEMBLY
37 1 KIT JCA2781-12-60 HOSE ASSEMBLY

8-2
SHEET 3
VALVE PLUMBING (JACKS / MAST)
ASSEMBLY 412130 - REVISION A

8-3
SHEET 1
VALVE PLUMBING (JACKS / MAST)
ASSEMBLY 412130 - REVISION A

2
1

3 5

8-3
SHEET 2
VALVE PLUMBING (JACKS / MAST)
ASSEMBLY 412130 - REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


412130 VALVE PLUMBING (JACKS/MAST)
1 1 KIT 404358 HOSE ASSEMBLY
2 4 KIT 401695 HOSE ASSEMBLY
3 1 KIT 405567 HOSE ASSEMBLY
5 1 KIT 404225 HOSE ASSEMBLY
6 1 KIT 82053 HOSE ASSEMBLY

8-3
SHEET 3
MAST ELEVATING PLUMBING
ASSEMBLY 412135 - REVISION -

8-4
SHEET 1
MAST ELEVATING PLUMBING
ASSEMBLY 412135 - REVISION -

2 4

2 1 1

8-4
SHEET 2
MAST ELEVATING PLUMBING
ASSEMBLY 412135 - REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


412135 MAST ELEVATING PLUMBING
1 2 EA. 83172 HOSE ASSEMBLY
2 2 KIT 404331 HOSE ASSEMBLY
3 2 KIT 97648 HOSE ASSEMBLY
4 2 KIT 82055 HOSE ASSEMBLY
5 1 KIT 404122 HOSE ASSEMBLY

8-4
SHEET 3
CHARGE RELIEF AND FILTERS PLUMBING
ASSEMBLY 426468 - REVISION A

5
4 6
3
8

1
2

8-5
SHEET 1
CHARGE RELIEF AND FILTERS PLUMBING
ASSEMBLY 426468 - REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


426468 CHARGE RELIEF AND FILTERS PLUMBING
1 1 EA 83814 HOSE ASSEMBLY
2 1 EA 404393 HOSE ASSEMBLY
3 1 EA 82121 HOSE ASSEMBLY
4 1 EA 404441 HOSE ASSEMBLY
5 1 EA 406190 HOSE ASSEMBLY
6 1 EA 406189 HOSE ASSEMBLY
7 1 EA JCA2781-16-40 HOSE ASSEMBLY
8 1 EA 412243 HOSE ASSEMBLY

8-5
SHEET 2
SUCTION/RETURN/DRAIN PLUMBING
ASSEMBLY 412203 - REVISION -

7 8

8-6
SHEET 1
SUCTION/RETURN/DRAIN PLUMBING
ASSEMBLY 412203 - REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


412203 SECTION/RELIEF/DRAIN PLUMBING
1 1 KIT 412120 HOSE ASSEMBLY
2 1 KIT 404398 HOSE ASSEMBLY
3 1 KIT 412234 HOSE ASSEMBLY
4 1 KIT JRAF350-16-94 HOSE ASSEMBLY
5 1 KIT 404149 HOSE ASSEMBLY
6 1 KIT 412236 HOSE ASSEMBLY
7 1 KIT 411397 HOSE ASSEMBLY
8 1 KIT 412021 HOSE ASSEMBLY

8-6
SHEET 2
FAN PUMBING (COOLER)
ASSEMBLY 425984 - REVISION B

4 1

8 2

3
5

8-7
SHEET 1
FAN PUMBING (COOLER)
ASSEMBLY 425984 - REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION


425984 FAN PUMBING (COOLER)
1 1 EA JCA2781-20-50 HOSE ASSEMBLY
2 1 EA JCB2781-20-30 HOSE ASSEMBLY
3 1 EA JCB2781-20-42 HOSE ASSEMBLY
4 1 EA 425189 HOSE ASSEMBLY
5 1 EA 420785 HOSE ASSEMBLY
6 1 EA 425190 HOSE ASSEMBLY
7 1 EA 426166 HOSE ASSEMBLY
8 1 EA 426165 HOSE ASSEMBLY

8-7
SHEET 2
HYDRAULIC FEED SYSTEM MODIFICATION
ASSEMBLY 414880 - REVISION D

18
35 12 13
21
17 2 3
20
10 1 25
20 24 24 2 4
11 20
40 24
16 23 12 38
15 10 25
21 43

20
41 12 42

36
57 35
25 7
58 59
2 3
60

20 5
21 6

37

8-8
SHEET 1
HYDRAULIC FEED SYSTEM MODIFICATION
ASSEMBLY 414880 - REVISION D

44 46 50 51
3 47 50
8 55

28
49 39

20
21

4 47 50

12
16
16
26
11

9 27

45 48 50

8-8
SHEET 2
HYDRAULIC FEED SYSTEM MODIFICATION
ASSEMBLY 414880 - REVISION D

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


414880 HYDRAULIC FEED SYSTEM MODIFICATION
1 1 EA 414867 VALVE, COUNTER BALANCE - VENTED
1 EA V006679 Cartridge Replacement
1 EA V004303 Seal Kit, Cartridge
2 1 EA 414857(REF) VALVE, PILOT TO OPEN (Items 2 thru 6 Standard
with 410666 - Section 3)
1 EA V006681 Seal Kit, Cartridge
3 1 EA 422880(REF) VALVE, PILOT TO CLOSE (Items 2 thru 6 Standard
with 410666 - Section 3)
1 EA V004768 Coil Replacement
1 EA V006680 Seal kit, Cartridge
4 2 EA 414855(REF) VALVE, NORMALLY CLOSED - 1 TO 2 (Items 2
thru 6 Standard with 410666 - Section 3)
5 1 EA 414854(REF) PLUG (Items 2 thru 6 Standard with 410666 -
Section 3)
6 1 EA 414860(REF) PLUG (Items 2 thru 6 Standard with 410666 -
Section 3)
7 1 EA 410602 VALVE, HYDRAULIC - RELIEF - LOW FLOW
1 EA V004894 Cartridge Replacement
1 EA V001460 Seal Kit, Cartridge
8 1 EA 414448 SWITCH, PRESSURE
9 1 EA 1418580 VALVE, SOLENOID
1 EA 98157 Coil Replacement
1 EA 22445 Seal Kit
10 3 EA 36669 ADAPTER, 90 DEGREE
11 4 EA 46344 ADAPTER, 90 DEGREE
12 4 EA 30136 ADAPTER, STRAIGHT
13 1 EA 71228 ADAPTER, ELBOW
14 2 EA 65540 ADAPTER, TEE (ADDITIONAL FITTING - NOT
SHOWN)
15 3 EA 35626 ADAPTER, TEE
16 3 EA 31802 ADAPTER, STRAIGHT
17 2 EA 42670 CAPSCREW, HEX HEAD
18 2 EA 6292 NUT, LOCK
19 1 EA 71364 ADAPTER, TEE
20 11 EA 44554 ADAPTER, 90 DEGREE
21 9 EA 45302 ADAPTER, TEE
22 4 EA 56439 ADAPTER, HEX CAP NUT
23 2 EA 47035 ADAPTER, SWIVEL
24 4 EA 35475 ADAPTER, ELBOW - 90 DEGREE
25 5 EA 37827 ADAPTER, STRAIGHT
26 1 EA 84076 ADAPTER, STRAIGHT
27 1 EA 39464 ADAPTER, PLUG
28 1 EA 37825 ADAPTER, STRAIGHT
29 3 EA 57728 ADAPTER, SWIVEL (ADDITIONAL FITTING - NOT
SHOWN)
30 3 EA 56438 ADAPTER, PLUG (ADDITIONAL FITTING - NOT
SHOWN)
8-8
SHEET 3
HYDRAULIC FEED SYSTEM MODIFICATION
ASSEMBLY 414880 - REVISION D

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


31 3 EA 62102 ADAPTER, HEX CAP NUT (ADDITIONAL - FITTING
NOT SHOWN)
32 3 EA 57627 ADAPTER, PLUG (ADDITIONAL FITTING - NOT
SHOWN)
33 3 EA 39869 ADAPTER,HEX CAP NUT (ADDITIONAL FITTING -
NOT SHOWN)
34 3 EA 39865 ADAPTER, PLUG (ADDITIONAL FITTING - NOT
SHOWN)
35 1 EA 436292 HOSE KIT, HYDRAULIC 8-8A
42 2 EA 58500 ADAPTER, STRAIGHT
44 6 FT 99349 WIRE, ELECT, SXL, 16GA, PINK/R
45 4 FT 99344 WIRE, ELECT, SXL, 16GA, PINK/Y
46 6 FT 17834 WIRE, 16 2
47 2 EA 402620 CONNECTOR, LIGHTED
48 2 EA 5828262 LUG
49 1 EA AT5972 TERMINAL
50 6 EA 5010717 CONNECTOR, ELECTRICAL
51 1 EA 5827061 TERMINAL LUG
52 6 FT 1422357-0350 LOOM, 3/8" (ADDITIONAL FITTING - NOT SHOWN)
53 6 FT 1422357-0250 LOOM, 1/4" (ADDITIONAL FITTING - NOT SHOWN)
54 6 FT 1422357-0500 LOOM, 1/2" (ADDITIONAL FITTING - NOT SHOWN)
55 1 EA 98241 CONNECTOR
56 2 EA 58500 ADAPTER, STRAIGHT (ADDITIONAL FITTING -
NOT SHOWN)
59 1 EA 42554 CAPSCREW, HEX HEAD
60 1 EA 6293 NUT, LOCK

8-8
SHEET 4
HOSE KIT - FEED SYSTEM MODIFICATION
ASSEMBLY 436292 REVISION -

6
4
8

2
9 1

10

8-8A
SHEET 1
HOSE KIT - FEED SYSTEM MODIFICATION
ASSEMBLY 436292 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


436292 HOSE KIT - FEED SYSTEM MODIFICATION
1 2 EA 405559 HOSE ASSEMBLY
2 1 EA 408022 HOSE ASSEMBLY
3 1 EA 404058 HOSE ASSEMBLY
4 1 EA 82423 HOSE ASSEMBLY
5 1 EA 408408 HOSE ASSEMBLY
6 1 EA 406702 HOSE ASSEMBLY
7 1 EA 412164 HOSE ASSEMBLY
8 1 EA 406390 HOSE ASSEMBLY
9 1 EA 407447 HOSE ASSEMBLY
10 1 EA 404851 HOSE ASSEMBLY

8-8A
SHEET 2
HYDRAULIC RESERVOIR INSTALLATION W/HAND PUMP
ASSEMBLY 409969 REVISION C

2
3

8-9
SHEET 1
HYDRAULIC RESERVOIR INSTALLATION W/HAND PUMP
ASSEMBLY 409969 REVISION C

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


409969 HYDRAULIC RESERVOIR INSTALLATION W/HAND
PUMP
1 1 EA. 434215 HYDRAULIC RESERVOIR SUB ASSEMBLY 8-9A
INSTALLATION W/HAND PUMP
2 4 EA. 5977 CAPSCREW, HEX HEAD
3 4 EA. 5975 WASHER, LOCK

8-9
SHEET 2
HYDRAULIC RESERVOIR SUB ASSEMBLY INSTALLATION W/HAND PUMP
ASSEMBLY 424215 REVISION A

14 40

33 19 32 4 5 6

17 17
15 16 15 16
14 39
13
25 24 12
2 1
28
27 21 14 39
3 26
31
29 30 20
11
22 23
11 34
19

18

37
35 36 38

7 8 9 10

8-9A
SHEET 1
HYDRAULIC RESERVOIR SUB ASSEMBLY INSTALLATION W/HAND PUMP
ASSEMBLY 424215 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


434215 HYDRAULIC RESERVOIR SUB ASSEMBLY
INSTALLATION W/HAND PUMP
1 1 EA. 410484 TANK, HYDRAULIC - WELDMENT
1 EA. 67492 Cover Assembly
1 EA. 96379 Gasket, Cover
2 1 EA. 56385 FILTER ASSEMBLY (Includes Element, Valve &
Seal)
1 EA. 57311 Element (Does not Include Seal)
1 EA. V009111 Seal, Element
1 EA. V009112 Valve, Filter Assembly - Pressure/Vacuum
3 1 EA. 57958 GAUGE, OIL LEVEL - SIGHT
4 1 EA. 34053 STOP, SERVICE
5 1 EA. 34397 ADAPTER, STRAIGHT
6 1 EA. 33334 ADAPTER, ELBOW - 90 DEGEREE
7 2 EA. 35631 ADAPTER, STRAIGHT
8 2 EA. 32565 ADAPTER, ELBOW - 90 DEGREE
9 2 EA. 33198 COUPLING, HALF - MALE DISCONNECT- QUICK
10 2 EA. 19713 CAP, COUPLING - DISCONNECT - QUICK
11 2 EA. 8296 PLUG
12 1 EA. 88595 FILTER ASSEMBLY (MAIN RETURN) 8-10
13 1 EA. 88596 FILTER ASSEMBLY (CASE RETURN) 8-11
14 16 EA. 5972 CAPSCREW, HEX HD
15 2 EA. 37154 ADAPTER, SPLIT FLANGE - 90 DEGREE
16 4 EA. 16682 FLANGE, SPLIT HALF
17 2 EA. 16622 O RING
18 1 EA. 6249 PLUG
19 2 EA. 39871 ADAPTER, HEX CAP NUT
20 1 EA. 69120 HAND PUMP ASSEMBLY 8-12
21 1 EA. 430181 VALVE, CHECK
22 1 EA. 402624 BRACKET
23 1 EA. 95237 ADAPTER, STRAIGHT
24 1 EA. 30870 ADAPTER, STRAIGHT
25 1 EA. 74972 ADAPTER, STRAIGHT
26 1 EA. 38709 ADAPTER, STRAIGHT
27 1 EA. 6719 PLUG
28 1 EA. 31373 ADAPTER, ELBOW - 90 DEGREE
29 2 EA. 7176 CAPSCREW, HEX HEAD
30 2 EA. 5959 WASHER, LOCK
31 2 EA. 55880 WASHER, FLAT - HARDENED
32 1 EA. 18556 ADAPTER, ELBOW - 90 DEGREE
33 2 EA. 37407 ADAPTER, PLUG - STRAIGHT
34 1 EA. 403030 VALVE, BUTTERFLY - 4 INCH
35 8 EA. 5978 NUT, HEX
36 8 EA. 5984 WASHER, LOCK
37 1 EA. 411912 PIPE EXTENSION W/FLANGE
38 8 EA. 7802 CAPSCREW, HEX HD
39 16 EA. 5975 WASHER, LOCK
40 24 EA 323629 NUT, LOCK
8-9A
SHEET 2
FILTER ASSEMBLY (MAIN RETURN)
ASSEMBLY 88595 - REVISION B

1
2

10

11

5 6

8 7

12

8-10
SHEET 1
FILTER ASSEMBLY (MAIN RETURN)
ASSEMBLY 88595 - REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION


88595 FILTER ASSEMBLY (MAIN RETURN)
1 1 EA. HEAD (Not Sold Separately)
2 1 EA. V001626 COVER ASSY, 50 PSID
3 1 EA. SHELL (Not Sold Separately)
4 1 EA. V001627 O RING, UPPER COVER
5 1 EA. 19728 O RING, LOWER COVER
6 1 EA. 20480 O RING, HEAD TO RSVR
7 1 EA. 88594 ELEMENT, FILTER
8 1 EA. V001628 O RING, ELEMENT
9 1 EA. 64821 INDICATOR, VISUAL
10 1 EA. 59208 O RING, INDICATOR
11 1 EA. 81929 O RING, INDICATOR
12 1 EA. V001629 ANTI-BACKFLOW ASSEMBLY
1 EA. 22389 SEAL KIT (REPAIRS ONE FILTER ASSY.)

8-10
SHEET 2
FILTER ASSEMBLY (CASE RETURN)
ASSEMBLY 88596 - REVISION B

1
2

10

11

5 6

8 7

12

8-11
SHEET 1
FILTER ASSEMBLY (CASE RETURN)
ASSEMBLY 88596 - REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION


88596 FILTER ASSEMBLY (CASE RETURN)
1 1 EA. HEAD (Not Sold Separately)
2 1 EA. V001625 COVER ASSY, 50 PSID
3 1 EA. SHELL (Not Sold Separately)
4 1 EA. V001627 O RING, UPPER COVER
5 1 EA. 19728 O RING, LOWER COVER
6 1 EA. 20480 O RING, HEAD TO RSVR
7 1 EA. 88594 ELEMENT, FILTER
8 1 EA. V001628 O RING, ELEMENT
9 1 EA. 69574 INDICATOR, VISUAL
10 1 EA. 59208 O RING, INDICATOR
11 1 EA. 81929 O RING, INDICATOR
12 1 EA. V001629 ANTI-BACKFLOW ASSEMBLY
1 EA. 22389 SEAL KIT (REPAIRS ONE FILTER ASSY.)

8-11
SHEET 2
HYDRAULIC HAND PUMP ASSEMBLY
ASSEMBLY 69120 - REVISION A

18

20
19 21
25 12
10
1

17

4
5
6
3
14 22
8
7 13
29
9
2 23

27
26
28
11

8-12
SHEET 1
HYDRAULIC HAND PUMP ASSEMBLY
ASSEMBLY 69120 - REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


69120 HYDRAULIC HAND PUMP ASSEMBLY
1 1 EA. BODY
2 1 EA. BODY LINER
3 1 EA. PISTON & SHAFT ASSEMBLY
4 2 EA. PISTON RING
5 4 EA. VALVE ASSEMBLY
6 4 EA. SPRING HOLDER (INCLUDED IN VALVE ASSY)
7 1 EA. COVER GASKET
8 1 EA. COVER
9 8 EA. SCREW
10 1 EA. PACKING (2 RINGS PER SET)
11 1 EA. SCREEN
12 1 EA. BEARING NUT
13 2 EA. V000351 LINK
14 2 EA. V000352 CLEVIS PIN (LINK)
17 1 EA. V000353 CLEVIS PIN (SHAFT)
18 1 EA. V000354 HANDLE ASSEMBLY
19 1 EA. V000355 LOCKING LINK
20 2 EA. RIVET
21 1 EA. V000358 TENSION WASHER
22 3 EA. COTTER PIN
23 1 EA. BARREL BUNG
25 1 EA. VACUUM BREAKER
26 1 EA. V000356 NOZZLE (OPTIONAL)
27 1 EA. V000357 HOSE-8 FT (OPTIONAL)
28 1 EA. SUCTION PIPE-TELESCOPING (OPTIONAL)
1 EA. 22328 REPAIR KIT - HYDRAULIC HAND PUMP ASSEMBLY
Includes Items 4, 5, 7, 10, 11, 12, and 25.

8-12
SHEET 2
JACK PLUMBING
ASSEMBLY 412145 - REVISION A

4 3

8-13
SHEET 1
JACK PLUMBING
ASSEMBLY 412145 - REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


412145 JACK PLUMBING
1 1 KIT JCA2781-12-288 HOSE ASSEMBLY
2 1 KIT JCA2781-12-282 HOSE ASSEMBLY
3 4 KIT 404124 HOSE ASSEMBLY
4 1 KIT 412165 HOSE ASSEMBLY
6 2 KIT JCA2781-12-70 HOSE ASSEMBLY
7 1 KIT JCB2781-12-210 HOSE ASSEMBLY

8-13
SHEET 2
CLOSED LOOP PLUMBING W/LOOP FILTERS
ASSEMBLY 410850 - REVISION B

10 10
4 3 3 4
10 8 4
4
11
11
7 6
6 7
10 11 5
1
1
2

8-14
SHEET 1
CLOSED LOOP PLUMBING W/LOOP FILTERS
ASSEMBLY 410850 - REVISION B

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


410850 CLOSED LOOP PLUMBING W/LOOP FILTERS
1 2 EA. 411781 BRACKET, MOUNTING
2 4 EA. 95143 DECAL, HYDROSTATIC FILTER - LOOP
3 2 EA. 55971 ADAPTER
4 8 EA. 1412316 ADAPTER, SPLIT FLANGE
5 4 EA. 402263 FILTER ASSEMBLY (LOOP) 8-15
6 16 EA. 5959 WASHER, LOCK
7 16 EA. 8268 CAPSCREW, HEX HEAD
8 2 EA. 39408 ADAPTER, HYD
9 1 EA. 412131 CLOSED LOOP HOSE PLUMBING 8-16
10 5 EA. 85448 FITTING, HYD SPLIT FLANGE
11 3 EA. 85720 ADAPTER, STRAIGHT

8-14
SHEET 2
FILTER ASSEMBLY (LOOP)
ASSEMBLY 402263 - REVISION A

24

25
9
26 32
32
8

9
8

11 6

26 4

28 3
27
5
29

10

2
1

8-15
SHEET 1
FILTER ASSEMBLY (LOOP)
ASSEMBLY 402263 - REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


402263 FILTER ASSEMBLY, LOOP
1 1 EA. V001647 BLEED PLUG
2 1 EA. 37810 O RING
3 1 EA. V001563 BOWL (U-LENGTH)
4 1 EA. V001649 SAFETY GRIP
5 2 EA. LABEL
6 1 EA. V011136 FILTER ELEMENT (SEE NOTE) 1-1
7 1 EA. V001565 O RING
8 1 EA. V001630 BACK UP RING
9 1 EA. V001649 O RING
10 1 EA. V001650 RETAINING RING
11 1 EA. V001624 VALVE (W/Y411)
20 1 EA. O RING
22 1 EA. O RING
Items 20 & 22 do not apply to this assembly.
24 1 EA. V001622 BLEED PLUG
25 1 EA. V001623 O RING
26 1 EA. 53201 SERVICE INDICATOR
27 1 EA. V001566 O RING
28 1 EA. V001621 O RING
29 1 EA. V001651 DUST COVER (P)
32 1 EA. HEAD
1 EA. 22311 SEAL KIT (REPAIRS ONE LOOP FILTER ASSY)
Includes Items 2, 7-9, 20, 22, 25, 27, and 28.

NOTE: Part number V011136 coreless element,


comes as part of conversion kit part number
V011134. Kit is designed so the metal core is a
separate part that remains in the filter housing after
initial conversion to coreless design. Then only the
coreless element needs to be replaced. Kit V011134
replaces 53200. For metal core only, part number is
V011138.

8-15
SHEET 2
CLOSED LOOP HOSE PLUMBING
ASSEMBLY 412131 - REVISION -

9 1 4
6
2 3

5 4 7

7 1

2 3

8-16
SHEET 1
CLOSED LOOP HOSE PLUMBING
ASSEMBLY 412131 - REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


412131 CLOSED LOOP HOSE PLUMBING
1 2 KIT 412174 HOSE ASSEMBLY
2 1 KIT 412176 HOSE ASSEMBLY
3 1 KIT 412175 HOSE ASSEMBLY
4 1 KIT 412178 HOSE ASSEMBLY
5 1 KIT 404188 HOSE ASSEMBLY
6 1 KIT 408346 HOSE ASSEMBLY
7 1 KIT 410036 HOSE ASSEMBLY
8 1 KIT 408351 HOSE ASSEMBLY
9 1 KIT 412177 HOSE ASSEMBLY

8-16
SHEET 2
SECTION 9 - ELECTRICAL

DESCRIPTION ASSEMBLY NO. SECT-PAGE


WIRING DIAGRAM / COMPONENTS 426455 9-1
CAB WIRING HARNESS 426517 9-2
CAB / ENGINE WIRING HARNESS 426518 9-3
CAB / AIR AND CURTAIN VALVE 426519 9-4
CAB / MAST VALVE WIRING 426520 9-5
CAB / MAST VALVE WIRING 426521 9-6
PULLDOWN VALVE WIRING 426522 9-7
STANDARD LIGHT PACKAGE WIRING 426523 9-8
ENGINE HOUR METER WIRING 426524 9-9
AUXILIARY PRESSURE PUMP WIRING 426525 9-10
WATER AND DUST COLLECTOR VALVE WIRING 426526 9-11
FAST PULLDOWN WIRING 426527 9-12
CAB TOP LIGHTS WIRING 426686 9-13
BATTERY BOX ASSEMBLY 402930 9-14
BATTERY/ENGINE DISCONNECT INSTALLATION 426598 9-15
CONVERTER INSTALLATION, 24 VDC/12VDC 426790 9-16
CONVERTER, ELECTRONIC - DC/DC-10 AMP (24V TO 12V) 418334 9-17
ELECTRICAL SCHEMATIC 433752 9-18

9-0
SHEET 1
ELECTRICAL SCHEMATIC
ASSEMBLY 426455 REVISION D

9-1
SHEET 1
ELECTRICAL SCHEMATIC
ASSEMBLY 426455 REVISION D

9-1
SHEET 2
ELECTRICAL SCHEMATIC
ASSEMBLY 426455 REVISION D

9-1
SHEET 3
ELECTRICAL SCHEMATIC
ASSEMBLY 426455 REVISION D

9-1
SHEET 4
ELECTRICAL SCHEMATIC
ASSEMBLY 426455 REVISION D

9-1
SHEET 5
ELECTRICAL SCHEMATIC
ASSEMBLY 426455 REVISION D

9-1
SHEET 6
ELECTRICAL SCHEMATIC
ASSEMBLY 426455 REVISION D

9-1
SHEET 7
ELECTRICAL SCHEMATIC
ASSEMBLY 426455 REVISION D

9-1
SHEET 8
ELECTRICAL SCHEMATIC
ASSEMBLY 426455 REVISION D

9-1
SHEET 9
ELECTRICAL SCHEMATIC
ASSEMBLY 426455 REVISION D

9-1
SHEET 10
ELECTRICAL SCHEMATIC
ASSEMBLY 426455 REVISION D

9-1
SHEET 11
ELECTRICAL SCHEMATIC
ASSEMBLY 426455 REVISION D

ITEM QTY. U/M PART NO. CLR/TRMNL DESCRIPTION


426455 ELECTRICAL SCHEMATIC
1 1 EA 426517 CAB, SKF WIRING, CAB
2 1 EA 426518 CAB/ENGINE, SKF WIRING, CAB / ENGINE
3 1 EA 426519 CAB/AIR & CURTAI WIRING, CAB /AIR & CURTAIN
4 1 EA 426520 CAB/MAST VLV, SK WIRING, CAB / MAST
5 1 EA 426521 PUMPS, SKF WIRING, PUMPS
6 1 EA 426522 PULLDOWN VLVS, S WIRING, PULLDOWN VALVE
7 1 EA 426523 STD LIGHT PKG, S WIRING, STANDARD LIGHT PACKAGE
8 1 EA 426524 ENGINE HR MTR, S WIRING, ENGINE HOUR METER
9 1 EA 426525 AUX. PRES. PUMP, WIRING, AUXILIARY PRESSURE PUMP
10 1 EA 426526 WATER & DUST COL WIRING, WATER AND DUST COLLECTOR
11 1 EA 426527 FAST PULLDOWN, S WIRING, FAST PULLDOWN
12 1 EA 426686 CAB TOP LIGHTS, WIRING, CAB TOP LIGHTS

9-1
SHEET 12
CAB - C15 WIRING
ASSEMBLY 426517 REVISION -

9-2
SHEET 1
CAB - C15 WIRING
ASSEMBLY 426517 REVISION -

9-2
SHEET 2
CAB - C15 WIRING
ASSEMBLY 426517 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


426517 CAB - C15 WIRING
1 8 FT 44093 WIRE, GREEN / YELLOW
2 8 FT 17816 WIRE, WHITE
3 8 FT 17821 WIRE, BROWN
4 8 FT 99329 WIRE, BLACK / ORANGE
5 8 FT 17820 WIRE, YELLOW
6 8 FT 17819 WIRE, RED
7 8 FT 17814 WIRE, BLUE
8 8 FT 17817 WIRE, GREEN
9 8 FT 88009 WIRE, WHITE / GREEN STRIPE
10 3 FT 88010 WIRE, GREEN / WHITE STRIPE
12 3 FT 88012 WIRE, GREEN / BLACK STRIPE
13 8 FT 88013 WIRE, GREEN / RED STRIPE
14 8 FT 17814 WIRE, BLUE
15 8 FT 17823 WIRE, GREEN
16 8 FT 17824 WIRE, RED
17 8 FT 35399 WIRE, BLUE
18 8 FT 88015 WIRE, GREEN / GRAY STRIPE
19 8 FT 99313 WIRE, RED / WHITE
20 8 FT 99353 WIRE, GRAY / WHITE
21 8 FT 99351 WIRE, GRAY / BLUE
22 8 FT 99333 WIRE, BLUE / YELLOW
23 8 FT 99341 WIRE, PINK / BROWN
24 8 FT 99362 WIRE, BROWN / WHITE
25 8 FT 99348 WIRE, PINK / BLACK
26 8 FT 99330 WIRE, BLACK / PINK
27 8 FT 88016 WIRE, YELLOW / WHITE STRIPE
28 8 FT 88017 WIRE, YELLOW / BLACK STRIPE
29 8 FT 88018 WIRE, YELLOW / BROWN STRIPE
30 8 FT 88019 WIRE, YELLOW / RED STRIPE
31 8 FT 88020 WIRE, YELLOW / GREEN STRIPE
32 8 FT 88021 WIRE, YELLOW / ORANGE STRIPE
33 8 FT 17814 WIRE, BLUE
35 8 FT 88023 WIRE, WHITE / YELLOW STRIPE
36 8 FT 88024 WIRE, WHITE / RED STRIPE
37 8 FT 88025 WIRE, WHITE / BLACK STRIPE
39 8 FT 99320 WIRE, ORANGE / BLACK
40 8 FT 99321 WIRE, ORANGE / WHITE
41 8 FT 99331 WIRE, BLUE / WHITE
42 8 FT 99327 WIRE, BLACK / WHITE
43 8 FT 99328 WIRE, BLACK / YELLOW
44 8 FT 99352 WIRE, GRAY / RED
47 16 FT 44089 WIRE, GRAY
51 32 FT 17818 WIRE, BLACK
57 2 FT 17824 WIRE, RED
58 2 FT 17824 WIRE, RED
59 8 FT 44089 WIRE, GRAY
60 8 FT 44089 WIRE, GRAY
9-2
SHEET 3
CAB - C15 WIRING
ASSEMBLY 426517 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


61 8 FT 99345 WIRE, PINK / ORANGE
62 8 FT 99344 WIRE, PINK / YELLOW
63 8 FT 99349 WIRE, PINK / RED
64 8 FT 17823 WIRE, GREEN
66 8 FT 88015 WIRE, GREEN / GRAY STRIPE
67 3 FT 88015 WIRE, GREEN / GRAY STRIPE
68 8 FT 88015 WIRE, GREEN / GRAY STRIPE
69 8 FT 88015 WIRE, GREEN / GRAY STRIPE
71 8 FT 44091 WIRE, VIOLET
72 8 FT 44089 WIRE, GRAY
73 8 FT 88012 WIRE, GREEN / BLACK STRIPE
74 8 FT 88026 WIRE, WHITE / BROWN STRIPE
75 8 FT 17816 WIRE, WHITE
76 8 FT 416888-019 WIRE, YELLOW / #9
77 8 FT 416888-037 WIRE, WHITE / #7
78 2 FT 416888-036 WIRE, WHITE / #6
79 8 FT 44089 WIRE, GRAY
80 2 FT 88015 WIRE, GREEN / GRAY STRIPE
81 8 FT 416888-118 WIRE, BROWN / #8
82 8 FT 416888-114 WIRE, BROWN / #4
83 8 FT 416888-019 WIRE, YELLOW / #9
84 8 FT 416888-098 WIRE, GREEN / #8
85 8 FT 416888-094 WIRE, GREEN / #4
86 8 FT 416888-013 WIRE, YELLOW / #3
87 8 FT 416888-028 WIRE, BLUE / #8
88 8 FT 416888-024 WIRE, BLUE / #4
89 8 FT 416888-066 WIRE, GRAY / #6
95 8 FT 416888-072 WIRE, PINK / #2
96 8 FT 416888-076 WIRE, PINK / #6
97 8 FT 416888-040 WIRE, PURPLE / #0
98 8 FT 416888-040 WIRE, PURPLE / #0
99 8 FT 416888-070 WIE, PINK / #0
100 8 FT 44089 WIRE, GRAY
110 300 EA 45259 SPADE - 16/14 AWG
111 4 EA 45258 SPADE - 12/10 AWG
112 13 EA 45255 RING - 16/14 AWG
113 1 EA 45251 RING - 12/10 AWG
114 10 EA 45261 BUTT - 16/14 AWG
115 1 EA 45260 BUTT - 12/10 AWG
116 2 EA 5000718 CONNECTOR
117 1 EA 98241 CONNECTOR

9-2
SHEET 4
CAB / ENGINE WIRING
ASSEMBLY 426518 REVISION -

9-3
SHEET 1
CAB / ENGINE WIRING
ASSEMBLY 426518 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


426518 CAB / ENGINE WIRING
1 35 FT 44093 WIRE, COLOR - GREEN W / YELLOW
2 35 FT 17816 WIRE, COLOR - BELDEN WHITE
3 35 FT 17821 WIRE, COLOR - BELDEN BROWN
4 35 FT 99329 WIRE, ELECTRICAL - BLACK / ORNAGE
5 35 FT 17820 WIRE, COLOR - BELDEN YELLOW
6 35 FT 17819 WIRE, COLOR - BELDEN RED
7 35 FT 17814 WIRE, COLOR - BELDEN BLUE
8 35 FT 17817 WIRE, COLOR - BELDEN GREEN
9 35 FT 88009 WIRE, WHITE / GREEN STRIPE
13 40 FT 88013 WIRE, GREEN / RED STRIP
15 35 FT 17823 WIRE, GREEN
16 35 FT 17824 WIRE, RED
17 35 FT 35399 WIRE, ELECTRICAL - BLUE
18 25 FT 88015 WIRE, GREEN / GRAY STRIP
51 70 FT 17818 WIRE, COLOR - BELDEN BLACK
52 10 FT 44093 WIRE, COLOR - GREEN W / YELLOW
53 3 FT 44080 WIRE, COLOR - RED
54 3 FT 162852 WIRE, RED
55 3 FT 162852 WIRE, RED
56 3 FT 162852 WIRE, RED
71 35 FT 44090 WIRE, 1COLOR - ORANGE
101 10 FT 17818 WIRE, COLOR - BELDEN BLACK
102 3 FT 17824 WIRE, RED
104 3 FT JB7200878 WIRE, BLACK
105 15 FT 17818 WIRE, 1COLOR - BELDEN BLACK
107 3 FT 423294 CABLE - BATTERY - SIZE OOO - RED - BULK
108 15 FT 423294 CABLE - BATTERY - SIZE OOO - RED - BULK
109 8 FT 44080 WIRE, COLOR - RED
110 3 FT 96331 CABLE, WELDING SIZE 000 - BLACK
120 27 EA 45261 CONNECTOR, BUTT
121 45 EA 45259 TERMINAL - SPADE
122 9 EA 45254 TERMINAL, RING
123 2 EA 45249 TERMINAL, RING
124 14 EA 45258 TERMINAL - SPADE
125 8 EA 45246 TERMINAL, RING
126 2 EA 96332 TERMINAL, BATTERY- POSITIVE
127 2 EA 96333 TERMINAL, BATTERY- NEGATIVE
128 2 EA 17830 BATTERY, EYE CABLE
129 20 FT 57860 CONDUIT, ELECTRICAL - LIQUID TIGHT
130 2 EA 57854 CONNECTOR, CONDUIT - ELECTRICAL - LIQUID TIGHT
131 9 EA 95129 CONNECTOR, 2 WAY - MALE
132 9 EA 95128 CONNECTOR, 2 WAY - FEMALE

9-3
SHEET 2
CAB / AIR AND CURTAIN VALVE
ASSEMBLY 426519 REVISION -

9-4
SHEET 1
CAB / AIR AND CURTAIN VALVE
ASSEMBLY 426519 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


426519 CAB / AIR AND CURTAIN VALVE
21 25 FT 99351 WIRE, GRAY / BLUE
22 25 FT 99333 WIRE, BLUE / YELLOW
35 25 FT 88023 WIRE, WHITE / YELLOW STRIPE
36 25 FT 88024 WIRE, WHITE / RED STRIPE
51 50 FT 17818 WIRE, BLACK
60 9 FT 54430 CONDUIT, SEAL TIGHT
61 2 EA 59347 CONNECTOR, ELECTRICAL - LIQUID TIGHT
62 4 EA 5000718 CONNECTOR
63 1 EA 46103 CLAMP, TUBE
64 12 EA 45259 TERMINAL - SPADE
65 4 EA 95129 CONNECTOR, 2 WAY - MALE
66 4 EA 95128 CONNECTOR, 2 WAY - FEMALE
67 1 EA 167530 STUD, WELD
68 8 EA 45261 CONNECTOR, BUTT

9-4
SHEET 2
CAB / MAST VALVE WIRING
ASSEMBLY 426520 REVISION -

70 72

20 19 69 51

27 40
42
41 31
25 44
68

26 39
29 28
43 30
32

70
72

51 20 19
68
40 27
42
31 41
44 25
69

39 26
28 29
30 43
32

9-5
SHEET 1
CAB / MAST VALVE WIRING
ASSEMBLY 426520 REVISION -

9-5
SHEET 2
CAB / MAST VALVE WIRING
ASSEMBLY 426520 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


426520 CAB / MAST VALVE WIRING
19 17 FT 99313 WIRE, RED / WHITE
20 17 FT 99333 WIRE, BLUE / YELLOW
25 17 FT 99348 WIRE, PINK / BLACK
26 17 FT 99330 WIRE, BLACK / PINK
27 17 FT 88016 WIRE, YELLOW / WHITE STRIPE
28 17 FT 88017 WIRE, YELLOW / BLACK STRIPE
29 17 FT 88018 WIRE, YELLOW / BROWN STRIPE
30 17 FT 88019 WIRE, YELLOW / RED STRIPE
31 17 FT 88020 WIRE, YELLOW / GREEN STRIPE
32 17 FT 88021 WIRE, YELLOW / ORANGE STRIPE
39 17 FT 99320 WIRE, ORANGE / BLACK
40 17 FT 99321 WIRE, ORANGE / WHITE
41 17 FT 99331 WIRE, BLUE / WHITE
42 17 FT 99327 WIRE, BLACK / WHITE
43 17 FT 99328 WIRE, BLACK / YELLOW
44 17 FT 99352 WIRE, GRAY / RED
51 34 FT 17818 WIRE, BLACK
62 32 EA 45259 TERMINAL, SPADE - 16/14AWG
63 13 FT 35659 CONDUIT, SEAL TIGHT
64 2 EA 56780 CONNECTOR, ELECTRICAL - LIQUID TIGHT
65 16 EA 5000718 CONNECTOR
66 1 EA 122227 COUPLING, PIPE
67 5 EA 39999 CLAMP, HOSE
68 2 EA 95124 CONNECTOR, 8 WAY - MALE
69 2 EA 95126 CONNECTOR, 8 WAY - FEMALE
70 2 EA 95129 CONNECTOR, 2 WAY - MALE
71 20 EA 95125 TERMINAL, MALE
72 2 EA 95128 CONNECTOR, 2 WAY - FEMALE
73 20 EA 95127 TERMINAL, FEMALE

9-5
SHEET 3
CAB / MAST VALVE WIRING
ASSEMBLY 426521 REVISION A

9-6
SHEET 1
CAB / MAST VALVE WIRING
ASSEMBLY 426521 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


426521 CAB / MAST VALVE WIRING
51 100 FT 17818 WIRE, BLACK
81 25 FT 416888-114 WIRE, BROWN / #4
82 25 FT 416888-118 WIRE, BROWN / #8
87 25 FT 416888-044 WIRE, PURPLE / #4
88 25 FT 416888-048 WIRE, PURPLE / #8
90 1 EA 60666 CONNECTOR, ELECTRICAL
91 1 EA 56719 CONNECTOR, ELECTRICAL - LIQUID TIGHT
92 15 FT 54430 CONDUIT, SEAL TIGHT
93 6 FT 1422357-0250 LOOM, SPLIT NYLON
94 4 EA 95129 CONNECTOR, 2 WAY - MALE
95 4 EA 95128 CONNECTOR, 2 WAY - FEMALE
96 4 EA 45254 TERMINAL, RING - 16/14 AWG
97 12 EA 45259 TERMINAL, SPADE - 16/14 AWG
98 4 EA 5000718 CONNECTOR,
99 2 EA 123091 CLAMP, HOSE
100 2 EA 167530 STUD, WELD
101 8 EA 45261 CONNECTOR, BUTT - 16/14 AWG

9-6
SHEET 2
PULLDOWN VALVE WIRING
ASSEMBLY 426522 REVISION -

9-7
SHEET 1
PULLDOWN VALVE WIRING
ASSEMBLY 426522 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


426522 PULLDOWN VALVE WIRING
51 40 FT 17818 WIRE, BLACK
95 20 FT 416888-072 WIRE, PINK / #2
96 20 FT 416888-076 WIRE, PINK / #6
100 6 FT 1422357-0250 LOOM, SPLIT NYLON
101 1 EA 1402064 CONDUIT, CONNECTOR
102 2 EA 95129 CONNECTOR, 2 WAY - MALE
103 2 EA 95128 CONNECTOR, 2 WAY - FEMALE
104 2 EA 45254 TERMINAL, RING - 16/14 AWG
105 6 EA 45259 TERMINAL, SPADE - 16/14 AWG
106 2 EA 5000718 CONNECTOR

9-7
SHEET 2
STANDARD LIGHT PACKAGE WIRING
ASSEMBLY REVISION -

9-8
SHEET 1
STANDARD LIGHT PACKAGE WIRING
ASSEMBLY REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


426523 STANDARD LIGHT PACKAGE WIRING
18 60 FT 88015 WIRE, GREEN / GRAY STRIP
51 30 FT 17818 WIRE, BLACK
60 3 EA 1402064 CONDUIT, CONNECTOR
61 6 FT 1422357-0250 LOOM, SPLIT - NYLON
62 3 EA 95129 CONNECTOR, 2 WAY - MALE
63 3 EA 95128 CONNECTOR, 2 WAY - FEMALE
64 4 EA 45254 TERMINAL, RING - 16/14 AWG
65 4 EA 45259 TERMINAL, SPADE - 16/14 AWG
66 60 FT 54430 CONDUIT, SEAL TIGHT
67 5 EA 56719 CONNECTOR, ELECTRICAL - LIQUID TIGHT
68 2 EA 64911 CONDUIT
69 2 EA 401628 COVER, ELECTRICAL BOX
70 9 EA 123091 CLAMP, HOSE
71 9 EA 167530 STUD, WELD
72 8 EA 45261 CONNECTOR, BUTT - 16/14 AWG

9-8
SHEET 2
ENGINE HOUR METER WIRING
ASSEMBLY 426524 REVISION

9-9
SHEET 1
ENGINE HOUR METER WIRING
ASSEMBLY 426524 REVISION

ITEM QTY. U/M PART NO. DESCRIPTION


426524 ENGINE HOUR METER WIRING
9 30 FT 88009 WIRE, WHITE / GREEN STRIPE
51 30 FT 17818 WIRE, BLACK
52 30 FT 99355 WIRE, GRAY / YELLOW
60 10 FT 1422357-0250 LOOM, SPLIT NYLON
61 8 EA 45259 TERMINAL, SPADE - 16/14 AWG
62 1 EA 45254 TERMINAL, RING -16/14 AWG
63 1 EA 168437 SWITCH, PRESSURE
64 1 EA 17702 BUSHING

9-9
SHEET 2
AUXILIARY PRESSURE PUMP WIRING
ASSEMBLY 426525 REVISION -

9-10
SHEET 1
AUXILIARY PRESSURE PUMP WIRING
ASSEMBLY 426525 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


426525 AUXILIARY PRESSURE PUMP WIRING
51 30 FT 17818 WIRE, BLACK
61 15 FT 99345 WIRE, PINK / ORANGE
70 15 FT 54430 CONDUIT, SEAL TIGHT
71 2 EA 56719 CONNECTOR, ELECTRICAL - LIQUID TIGHT
72 1 EA 5000718 CONNECTOR
73 1 EA 167530 STUD, WELD
74 1 EA 46103 CLAMP, TUBE
75 3 EA 45259 TERMINAL, SPADE -16/14 AWG
76 2 EA 45261 CONNECTOR, BUTT - 16/14 AWG
77 1 EA 95129 CONNECTOR, 2 WAY - MALE
78 1 EA 95128 CONNECTOR, 2 WAY - FEMALE

9-10
SHEET 2
WATER AND DUST COLLECTOR VALVE WIRING
ASSEMBLY 426526 REVISION A

9-11
SHEET 1
WATER AND DUST COLLECTOR VALVE WIRING
ASSEMBLY 426526 REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


426526 WATER AND DUST COLLECTOR VALVE WIRING
23 15 FT 99341 WIRE, PINK / BROWN
24 15 FT 99361 WIRE, TAN - 50 VOLT
51 30 FT 17818 WIRE, BLACK
60 15 FT 54430 CONDUIT, SEAL TIGHT
61 2 EA 56719 CONNECTOR, ELECTRICAL - LIQUID TIGHT
62 2 EA 5000718 CONNECTOR
63 2 EA 45254 TERMINAL, RING - 16/14 AWG
64 6 EA 45259 TERMINAL, SPADE - 16/14 AWG
65 2 EA 123091 CLAMP, HOSE
66 1 EA 167530 STUD, WELD
67 2 EA 95129 CONNECTOR, 2 WAY - MALE
68 2 EA 95128 CONNECTOR, 2 WAY - FEMALE
69 8 FT 1422357-0250 LOOM, SPLIT - NYLON
70 1 EA 1402064 CONDUIT, CONNECTOR

9-11
SHEET 2
FAST PULLDOWN WIRING
ASSEMBLY 426527 REVISION -

9-12
SHEET 1
FAST PULLDOWN WIRING
ASSEMBLY 426527 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


426527 FAST PULLDOWN WIRING
51 30 FT 17818 WIRE, BLACK
63 15 FT 99349 WIRE, PINK / RED
70 15 FT 54430 CONDUIT, SEAL TIGHT
71 2 EA 59347 CONNECTOR, ELECRICAL - LIQUID TIGHT
72 2 EA 5000718 CONNECTOR
73 2 EA 45254 TERMINAL, RING - 16/14 AWG
74 4 EA 45259 TERMINAL, SPADE - 16/14 AWG
75 2 EA 123091 CLAMP, HOSE
76 1 EA 167530 STUD, WELD
77 2 EA 95129 CONNECTOR, 2 WAY - MALE
78 2 EA 95128 CONNECTOR, 2 WAY - FEMALE
79 8 FT 1422357-0250 LOOM, SPLIT - NYLON
80 1 EA 1402064 CONDUIT, CONNECTOR

9-12
SHEET 2
CAB TOP LIGHTS WIRING
ASSEMBLY 426686 REVISION -

9-13
SHEET 1
CAB TOP LIGHTS WIRING
ASSEMBLY 426686 REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


426686 CAB TOP LIGHTS WIRING
33 30 FT 17814 WIRE, BLUE
51 20 FT 17818 WIRE, BLACK
60 1 EA 60666 CONNECTOR, ELECTRICAL
61 20 FT 1422357-0250 LOOM, SPLIT - NYLON
62 2 EA 95129 CONNECTOR, 2 WAY - MALE
63 2 EA 95128 CONNECTOR, 2 WAY - FEMALE
64 6 EA 45254 TERMINAL, RING - 16/14 AWG
65 4 EA 45259 TERMINAL, SPADE - 16/14 AWG
66 8 EA 45261 CONNECTOR, BUTT - 16/14 AWG

9-13
SHEET 2
BATTERY BOX ASSEMBLY
ASSEMBLY 402930 - REVISION -

5 4 4 5

1
2

5 4 4 5

2 3

9-14
SHEET 1
BATTERY BOX ASSEMBLY
ASSEMBLY 402930 - REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION


402930 BATTERY BOX ASSEMBLY
1 1 EA. 199730 WELDMENT, BATTERY BOX
1 BOX 5000223 Latch-Battery Box Weldment
2 1 EA. 402929 WELDMENT, BASE
3 1 EA. 402933 PAD-BATTERY
4 2 EA. 6415 CAPSCREW, HEX HEAD
5 2 EA. 5984 WASHER, LOCK

9-14
SHEET 2
BATTERY/ENGINE DISCONNECT INSTALLATION
ASSEMBLY 426598 - REVISION A

2 1

3 4 5

9-15
SHEET 1
BATTERY/ENGINE DISCONNECT INSTALLATION
ASSEMBLY 426598 - REVISION A

105
108
143

141

7 6 160
142
107

9-15
SHEET 2
BATTERY/ENGINE DISCONNECT INSTALLATION
ASSEMBLY 426598 - REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


426598 BATTERY/ENGINE DISCONNECT INSTALLATION
1 1 EA 425881 SWITCH, BATTERY/ENGINE DISCONNECT
2 1 EA 1410724-41 CASE, BATTERY/ENGINE DISCONNECT SWITCH
3 4 EA 42538 CAPSCREW, HEX HEAD
4 4 EA 5970 WASHER, LOCK
5 4 EA 5968 NUT, HEX
6 1 EA 17830 EYE, CABLE - BATTERY
7 1 EA 96333 TERMINAL, BATTERY - NEGATIVE
160 96331 CABLE, BLACK - GAUGE 000 (6 FT - Must Specify Length)

9-15
SHEET 3
CONVERTER INSTALLATION, 24 VDC/12VDC
ASSEMBLY 426790 - REVISION -

1 2 3 4

162 163

9-16
SHEET 1
CONVERTER INSTALLATION, 24 VDC/12VDC
ASSEMBLY 426790 - REVISION -

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE


426790 CONVERTER INSTALLATION, 24 VDC/12VDC
1 1 EA 418334 CONVERTER, ELECTRONIC - DC/DC-10 AMP 9-17
2 4 EA 9357 SCREW, MACHINE - ROUND HEAD SLOT
3 4 EA 42624 WASHER, FLAT
4 4 EA 1402698 NUT, LOCK
5 1 EA 123091 CLAMP, HOSE (Not Shown)
6 2 EA 45261 CONNECTOR, BUTT - 16/14AWG - 16/14AWG (Not
Shown)
7 4 EA 45250 TERMINAL, RING - 12/10AWG - 3/8 (Not Shown)
162 4 FT 17819 WIRE, 16 GAUGE - COLOR - BELDEN RED
163 4 FT 44090 WIRE, 16 GAUGE - COLOR - ORANGE

9-16
SHEET 2
CONVERTER, ELECTRONIC - DC/DC-10 AMP (24V TO 12V)
ASSEMBLY 418334 - REVISION A

9-17
SHEET 1
CONVERTER, ELECTRONIC - DC/DC-10 AMP (24V TO 12V)
ASSEMBLY 418334 - REVISION A

ITEM QTY. U/M PART NO. DESCRIPTION


CONVERTER, ELECTRONIC - DC/DC-10 AMP (24V TO 12V)
1 1 EA 418334 CONVERTER, ELECTRONIC - DC/DC-10 AMP (24V TO 12V)

9-17
SHEET 2
ELECTRICAL SCHEMATIC
REFERENCE 433752 REVISION B

9-18
SHEET 1
ELECTRICAL SCHEMATIC
REFERENCE 433752 REVISION B

9-18
SHEET 2
ELECTRICAL SCHEMATIC
REFERENCE 433752 REVISION B

9-18
SHEET 3
ELECTRICAL SCHEMATIC
REFERENCE 433752 REVISION B

9-18
SHEET 4
ELECTRICAL SCHEMATIC
REFERENCE 433752 REVISION B

9-18
SHEET 5
ELECTRICAL SCHEMATIC
REFERENCE 433752 REVISION B

9-18
SHEET 6
ELECTRICAL SCHEMATIC
REFERENCE 433752 REVISION B

9-18
SHEET 7
ELECTRICAL SCHEMATIC
REFERENCE 433752 REVISION B

9-18
SHEET 8
ELECTRICAL SCHEMATIC
REFERENCE 433752 REVISION B

9-18
SHEET 9
ELECTRICAL SCHEMATIC
REFERENCE 433752 REVISION B

9-18
SHEET 10

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