GROUP 10 UNDERCARRIAGE

1. TRACK LINK
1) REMOVAL
(1) Move track link until master pin is over Master pin
front idler in the position put wooden block
as shown.
(2) Loosen tension of the track link.
※ If track tension is not relieved when the
grease valve is loosened, move the
machine backwards and forwards.
(3) Push out master pin by using a suitable
tool.
Block

45078UC11

(4) Move the machine slowly in reverse, and

lay out track link assembly (1).
※ Jack up the machine and put wooden
block under the machine.
※ Don't get close to the sprocket side as the
track shoe plate may fall down on your
feet. 1

45078UC10

2) INSTALL
(1) Carry out installation in the reverse order
to removal.
※ Adjust the tension of the track link.
90 ~ 110

21074OP14

8-149
2. CARRIER ROLLER Frame
1) REMOVAL
Grease
(1) Loosen tension of the track link. valve

45078UC14

(2) Jack up the track link height enough to

permit carrier roller removal.

Jack Carrier roller

45078UC13

(3) Loosen the lock nut (1).

1 Carrier
roller
(4) Open bracket (2) with a screwdriver, push
2
out from inside, and remove carrier roller
assembly.
·Weight : 75 kg (165 lb)

45078UC12

2) INSTALL
(1) Carry out installation in the reverse order
to removal.

8-150
3. TRACK ROLLER Frame

1) REMOVAL
Grease
(1) Loosen tension of the track link. valve

45078UC17

(2) Using the work equipment, push up track

frame on side which is to be removed.
※ After jack up the machine, set a block
under the unit.
90-110°

45078UC16

(3) Remove the mounting bolt (1) and draw 1 2

out the track roller (2).
·Weight : 185 kg (410 lb)

45078UC15

2) INSTALL
(1) Carry out installation in the reverse order
to removal.

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4. IDLER AND RECOIL SPRING
1) REMOVAL
(1) Remove the track link.
For detail, see removal of track link.

45078UC21

(2) Sling the recoil spring (1) and pull out idler
and recoil spring assembly from track
frame, using a pry.
1
·Weight : 550 kg (1210 lb)

45078UC20

(3) Remove the bolts (2), washers (3) and

separate idler from recoil spring.

2, 3

45078UC19

2) INSTALL
(1) Carry out installation in the reverse order
to removal.
※ Make sure that the boss on the end face
of the recoil cylinder rod is in the hole of
the track frame.

45078UC18

8-152
 3) DISASSEMBLY AND ASSEMBLY OF IDLER
(1) Structure

1
3

3
8
7
7
8
6
9
12 10
11
5
6
4
2

8
7
7
8

8007A8UC01

1 Shell 5 Bracket-LH 9 Plug

2 Shaft 6 O-ring 10 O-ring
3 Bushing 7 Floating seal 11 Taper pin
4 Bracket-RH 8 O-ring 12 Nut

8-153
(2) Disassembly Press
① Remove plug and drain oil.
② Draw out the taper pin (11), using a
press.

11 8007A8UC04A

③ Pull out the shaft (2) with a press.

Press
④ Remove seal (7) from shell (1) and
bracket (4, 5).
⑤ Remove O-ring (6) from shaft.

2 8007A8UC03

⑥ Remove the bushing (3) from idler, using

a special tool.
※ Only remove bushing if replacement is
necessity.

3
8007A8UC02

8-154
(3) Assembly
※ Before assembly, clean the parts. Press
※ Coat the sliding surfaces of all parts with 1 3
oil.
① Cool up bushing (3) fully by some dry ice
and press it into shell (1).
Do not press it at the normal temperature,
or not knock in with a hammer even after
the cooling.
8007A8UC05

② Coat O-ring (6) with grease thinly, and

install it to shaft (2).
③ Insert shaft (2) into bracket (4, 5) and 2
drive in the taper pin (11) and nut (12).
6 12
11

4,5
8007A8UC06A

④ Install seal (7) to shell (1) and bracket (4, 7

5).

8007A8UC07

⑤ Install shaft (2) to shell (1). 2 1

8007A8UC08A

8-155
⑥ Install bracket (4, 5) attached with seal
4, 5
(7).

8007A8UC09A

⑦ Knock in the taper pin (11) with a 12

1 4, 5 11
hammer.

8007A8UC10

⑧ Lay bracket (4, 5) on its side. 4, 5

Supply engine oil to the specified level,
and tighten plug.

8007A8UC11A

8-156
4) DISASSEMBLY AND ASSEMBLY OF RECOIL SPRING
(1) Structure

1-11

1-12

IDLER
1-2

1-3
1-4
1-5
1-6

1-7

2-100

2-4
2-3

2-18
2-19
2-11
2-110
2-13
2-14
2-15
2-16

2-12

2-17

80098UC12

1 T/Cylinder assembly 1-6 Bolt 2-16 Guide ring

1-1 Main rod assembly 1-7 Spring washer 2-17 Dust seal (wiper)
1-11 Front flange 2 Tension body assembly 2-18 Locking plate
1-12 Rod 2-11 Cylinder body 2-19 Socket bolt
1-2 Spring 2-12 Piston rod 2-100 Plug bolt
1-3 Rear flange 2-13 Lock ring 2-110 Grease valve
1-4 Locking ring 2-14 Seal (U-packing) 2-3 Hex bolt
1-5 Locking plate 2-15 Back up ring 2-4 Hardened washer

8-157
(2) Disassembly
① Apply pressure on spring (1-2) with a
1-6
press. 1-5
※ The spring is under a large installed load.
This is dangerous, so be sure to set 1-4
properly. 1-3
1-2
·Spring set load : 49986 kg (110200 lb)
② Remove bolt (1-6), locking plate (1-5)
and locking ring (1-4).
③ Take enough notice so that the press
which pushes down the spring, should
not be slipped out in its operation.
④ Lighten the press load slowly and
remove rear flange (1-3) and spring 80098UC14

(1-2).

⑤ Remove rod (1-12) and front flange

(1-11) from body (2-11).
2-11

1-11

1-12

80098UC15

⑥ Remove grease valve (2-110) from body

(2-11).
⑦ Remove rod (2-12) from body (2-11). 2-11

2-12

2-110

80098UC13

⑧ Remove guide ring (2-16), back up ring

(2-15), packing seal (2-14) and lock ring
(2-13).

2-11
2-13
2-14
2-15
2-16
8007A8UC16

8-158
(3) Assembly
① Install lock ring (2-13), packing seal
(2-14), back up ring (2-15) and guide ring
(2-16).
※ When installing packing seal (2-14) take
2-11
full care so as not to damage the lip.
2-13
2-14
2-15
2-16
8007A8UC16

② Pour grease into body (2-11), then push

in rod (2-12) by hand.
After take grease out of grease valve 2-11
mounting hole, let air out.
※ If air letting is not sufficient, it may be 2-12
difficult to adjust the tension of crawler. 2-110
③ Fit grease valve (2-110) to body (2-11).
·Tightening torque : 7.0±1.0 kgf·m
(50.6±7.2 lbf·ft)
80098UC13

④ Install rod (1-12) and front flange (1-11)

to body (2-11).
2-11

1-11

1-12

80098UC15

8-159
⑤ Install spring (1-2) and rear flange (1-3)
to rod (1-12).
⑥ Apply pressure to spring (1-2) with a
press and tighten locking ring (1-4).
1-4
※ Apply sealant before assembling.
※ During the operation, pay attention 1-3

specially to prevent the press from 1-2

slipping out. 1-12

80098UC17

⑦ Lighten the press load and confirm the

set length of spring (1-2). Press
1-6
⑧ After the setting of spring (1-2), install
1-5
locking ring (1-4), locking plate (1-5) and
bolt (1-6). 1-4

1-2
1290mm

80098UC17A

8-160