P6150000T01

D
DrägerService
Explanation of Symbols
7HVW&HUWLILFDWH
Caleo
Installation site:
File no.:
Edition
6150.000
07.2001
OK Z = Check condition
Defect/error/fault F = Check function

Serial no.:
Spare parts used D = Check for leaks
Date of delivery/
Report P = Enter value startup:
∩ Accessories missing
Invoice no. or
delivery no.:
For internal use only. All rights reserved. Other:
If the Caleo has been in operation

immediately before the general status
check, allow the Caleo adequate time for
the air heater to cool down.
1. Device in general
Switch on the Caleo at the power switch.

Caleo runs through its self-test. The EL
display shows the software version and
number of operating hours.
1.1 Software version
Record software version.
1.2 Operating hours
Record operating hours.
1.3 Trolley
1.3.1 Permanently set trolley
The height of the trolley is permanently set

at the factory.
The trolley is undamaged. Z
1.3.1.1 Locking castors
Roll Caleo to and fro. The four locking

castors move freely. F
Lock one locking castor. Caleo cannot be

moved to and fro. F
Check each of the other three locking

castors one after the other in the same
way. F
1
1.3.2 Trolley with variable height adjustment
(option)
Trolley and pedals are undamaged. Z
Caleo has a power-on time monitoring for height
i adjustment. If the motor of the height adjustment

does not start, wait a few minutes and then repeat
the test.
Keep right-hand pedal depressed until

height adjustment switches off in its limit
position.
Caleo has moved into highest limit

position. F
Check the bellows: Bellows are not porous

or torn. Z
Keep left pedal depressed until height

adjustment switches off in its limit position.
Caleo has moved into lowest limit position. F
Check pedal on the opposite side.
Caleo moves up and down. F
Move Caleo into the central position.
1.3.2.1 Locking castors
Roll Caleo to and fro. The four locking

castors move freely. F
Lock one locking castor. Caleo cannot be

moved to and fro. F
Check each of the other three locking

castors one after the other in the same
way. F
1.4 Labels
Check labels listed below for condition

and completeness. If a label is damaged,
not legible, or absent, order it according to
the table shown below.
”Battery” label 2M 50 709
”Skin-temperature sensor” label 2M 50 725
”Hand” label 2M 50 734

”Tilt canopy” label 2M 50 705
”max. 5 kg” label 2M50732

(testing see 1.24)
2/34
All other labels are contained in the label set (Note:
i Make sure you use the correct language-specific label

set.).
Label set Caleo de, fr, it, nl 2M 50 590
Label set Caleo da, sv, no, f 2M 50 591

Label set Caleo en, es, pt, l 2M 50 592
Label set Caleo pl, cs, huru 2M 50 593
Label set Caleo en, ja 2M 50 594
Label set Caleo en, us, fr 2M 50 595
”Battery” label (1) on rear of display

housing
”Skin-temperature sensor” label (2) on

rear of sensor unit
”Hand” label (3) and ”Use max. 6 min.

within 60 min” label (4) only on front of
Caleo
3/34
”Never block or obstruct air vents” label (5)
on front and rear of the canopy
”Never leave baby unattended when

doors are open” label (6) on front of the
canopy
”Tilt canopy” label (7) on right-hand side of

the canopy
”No spray disinfection, wipe disinfection

only!” label (8) on sensor unit
Labels are present, legible and

undamaged. Z
4/34
1.5 Housing trolley
The housing trolley is undamaged. Z
1.5.1 Rear panel of housing
Rear panel of housing is undamaged. Z
Take out water tank (option).
Rear panel of device is undamaged in this

area. Z
Guide pin is present and firmly screwed

in. ZF
Insert water tank. Ensure that the guide

pin is pushed into the cap of the water
tank.
1.5.2 Grip strip with edge protector (2x)
The grip strip is firmly screwed on with 2

bolts. The edge protector is firmly joined to
the grip strip. Z
1.5.3 Small rail (e.g. for secretion suction

device)
There is a small rail on each side of the

Caleo. The small rail is firmly joined to the
housing. Z
1.6 Cap 2M50086 Z
(if pole, long, is not fitted)
1.7 Pole, long (option)
Pole is firmly screwed on. Sealing plug

2M21377 is fitted. Z
1.8 Pole, short
Pole is firmly screwed on. The display

housing is fitted to it. Sealing plug
2M21377 is fitted. Z
1.9 Monitor tray (option)
The monitor tray is firmly screwed to the

pole. Z
1.10 Swivel drawer (optional)
The swivel drawer is undamaged and can

be swiveled. ZF
1.11 Nappy/diaper shelf (option)
Nappy/diaper shelf is firmly attached to

the base plate. It is undamaged. Z
5/34
Incline the mattress tray of the Caleo so
that the cable connections on the
aggregate housing are visible. Switch off
the Caleo.
1.12 Power cord
The power cord is not broken. The power

plug is firmly attached to the power cord.
No bared conductors can be seen. Z
Push the retaining bracket aside.

Disconnect power plug from the inlet
socket for non-heating apparatus.
The inlet socket for non-heating apparatus

is undamaged. Z
The retaining bracket 2M50561 is

undamaged. Z
Plug power plug into inlet socket for non-

heating apparatus. Pull the retaining
bracket over the power plug.
There should be no play between the

retaining bracket and the power plug. F
1.13 Cable connections
1.13.1 Cable connection to display housing
Cable connection is not damaged,

fractured or kinked. Z
1.13.2 Cable connection from trolley to

aggregate housing
Cable connection is not damaged,

fractured or kinked. Z
1.14 Power switch F
1.15 Line power socket Z
1.16 Integrated multiple socket outlet
The fuse links are as specified on the

rating plate. Z
1.17 O2 control (option)
1.17.1 Housing O2 NIST Caleo Z
Replace sintered-metal filter, see 2.

"Spare items used".
1.17.2 DIN NIST adapter M32366 (when using

DIN connecting tube) Z
6/34
1.18 Water tank set, complete 2M50040
Close clamp on the conduit set MX17018

(set of 20).
Unscrew water supply connecting tube

from water connecting pipe. Take water
tank out forwards.
In case of leakages or visible impurities,

drain water tank.
Water may leak out of the water tank while

performing the following tests.
Open cap and cover 2M50042 of the

water tank.
Water tank, cap, and cover should be

clean and undamaged; clean or replace
them, if necessary. Z
Seal water tank using cap and cover.
Turn water tank such that no water can

leak out.
Pull piercing bolt off socket.
Piercing bolt is undamaged. Z
Socket 2M50039 should be clean and

undamaged; clean or replace socket, if
necessary. Z
Insert piercing bolt in socket. Set water

tank aside.
Incline the Caleo so that the water

connecting pipe is accessible. Turn water
connecting pipe 90° clockwise and then
pull out.
1.18.1 Water connecting pipe Z
1.18.1.1 Sealing valve at the end of the water

connecting pipe
Ball is resilient. F
Sealing ring, see 2.8 "Spare items used".
Assembly: Screw in water connecting

pipe. Insert water tank.
1.18.2 Checking water flow
Hold up the end of the conduit set.
If distilled water has been drained, fill

water into water tank. Open clamp on
conduit set. Hold down end of conduit set.
7/34
Water flows into a container.
F
Close clamp.
No water flows. F
Screw conduit set to water connecting

pipe.
1.18.3 Central supply (CS) connecting hose (O2-

DIN)
(Follow national regulations.)
Sealing ring M07152 ZF
CS connecting hose is not porous or torn. Z
1.19 Display housing
Display housing is clean and undamaged. Z
1.19.1 Holder (hinged arm) of display housing

2M50149
The holder (hinged arm) is undamaged. It

is screwed firmly to the pole. Undo
screws. The position of the retaining arm
can be adjusted. Tighten screws firmly. ZF
1.19.2 Securing the display housing
Stud bolt 2M50128, ball joint 2M50122 ,

and washer are present and undamaged. Z
1.19.3 Membrane keypad
The membrane keypad is undamaged.

Labeling is clearly legible. Z
1.19.4 Control knob Z
1.20 Canopy cover
Swing canopy cover open and place it

onto a support.
The canopy cover is undamaged. Z
Sealing plug 2M50352 (1x) is

undamaged. Z
Double wall 2M50421 (option) is

undamaged. Z
The attachment of the double wall (4x) is

undamaged (Note: (If the attachment is
damaged, replace the canopy cover
2M50350 ). Z
1.20.1 Large door 2M50360 on front and rear
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UHIHUVWRRQHVLGHIURQWRUUHDU
8/34
Large door is undamaged.
Z
Pull in the center of the top edge of the
closed door.
Door must not open. F
Rotate both rotary knobs (color-coding

locks) to the ”open” position.
Color-coding (red) is visible. F
The rotary knobs (color-coding lock)

2M50418 are undamaged. Z
Fold large door down.
Large door can be opened easily without

getting jammed. F
Both interlocks 2M50394 are undamaged. Z
The six white plastic discs 2M50362 on

the rear of the large door are undamaged. Z
The movable double-wall moves

smoothly. F
Close the large door.
The double-wall folds out in parallel to the

large door. F
Open the large door.
The double-wall falls onto the large door. F
Both mounts 2M50464 on the basic

housing are undamaged. Z
Briefly press both tappets 2M50386 of the

mounts.
The tappets spring back. (Note: If the

tappet springs back, spring 1344226 is
OK.). F
Left-hand hinge 2M50356 is undamaged. Z
Left-hand cover 2M50357 is undamaged. Z
Right-hand hinge 2M50358 is

undamaged. Z
Right-hand cover 2M50403 is

undamaged. Z
1.20.1.1 Hinged flap (hand port), complete, left-

hand, 2M50365, on front and rear
Hinged flap is undamaged. Z
9/34
Press left-hand lever, complete,
2M50368, fully down.
Hinged flap springs open. F
Close hinged flap.
Hinged flap engages audibly. F
Move the hinged flap to and fro with two

fingers at the bottom edge and pull at the
same time.
The hinged flap should not open. F
Left-hand hinge is undamaged (Note: If

the hinge is damaged, replace the hand
port, left-hand, 2M50365). Z
Press left-hand lever down.
The left-hand torsion spring opens the

hinged flap (Note: If the torsion spring is
damaged, replace the hand port, left-
hand, 2M50365). F
Close hinged flap.
1.20.1.2 Hinged flap (hand port), complete, right-

hand, 2M50375, on front and rear
Hinged flap is undamaged. Z
Press right-hand lever, complete,

2M50378, fully down.
Hinged flap springs open. F
Close hinged flap.
Hinged flap engages audibly. F
Move the hinged flap to and fro with two

fingers at the bottom edge and pull at the
same time.
The hinged flap should not open. F
Right-hand hinge is undamaged (Note: If

the hinge is damaged, replace the hand
port, right-hand, 2M50375). Z
Press right-hand lever down.
The right-hand torsion spring opens the

hinged flap (Note: If the torsion spring is
damaged, replace the hand port, right-
hand, 2M50375). F
Close hinged flap.
10/34
1.20.1.3 Seal, long, 2M50417, on front and rear
The seal is not overstretched, porous or

torn. Z
1.20.2 Small door, complete, 2M50410, on left-

hand and right-hand sides
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The small door is undamaged. Z

F
Pull the closed small door at the center of

the top edge.
Small door must not open. F
Rotate both rotary knobs (color-coding

locks) to the ”open” position.
Color-coding (red) is visible. F
Both rotary knobs (color-coding lock)

2M50418 are undamaged. Z
Fold small door down.
Small door can be opened easily without

getting jammed. F
Both interlocks 2M50394 are undamaged. Z
Hose duct 2M50412 is undamaged. Z
The seal, short, 2M50416, is not

overstretched, porous or torn. Z
1.21 Sensor unit
The housing of the sensor unit is

undamaged. Z
The sockets of the skin-temperature

sensors are undamaged. Z
The central alarm cap 2M50179 is

undamaged. Z
F
The cover 2M50169 of the O2 sensors is

undamaged. Z
1.22 Basic housing
1.22.1 Column element with support, left-hand,

2M50381 (column element is located to
the left of the large door)
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11/34
onto the rear support.
Support 2M50397 is undamaged. Z
Column element is tightened securely and

undamaged. Z
Mount for canopy cover is undamaged. Z
Tube module 2M50385 is undamaged. Z
1.22.2 Column element, right-hand 2M50391

(column element is located to the right of
the large door)
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KDQG

onto the support.
Open the small door.
Column element is tightened securely and

undamaged. Z
Tube module 2M50385 is undamaged. Z
Mount for canopy cover is undamaged. Z
The tappet in the column element must be

resilient. ZF
1.22.3 Filter mount Z
1.23 Mattress
Standard mattress (foam mattress)

2M50556 is clean, not torn or otherwise
damaged. Z
SoftBed mattress MX17012 (option) is

clean and undamaged. Z
F
Vacuum mattress 2M17909 (option) is

clean and undamaged. Z
1.23.1 Mattress tray
Remove mattress.
Remove mattress tray from Caleo.
Mattress tray is undamaged. Z
1.24 X-ray drawer
Rotate both rotary knobs of the X-ray

drawer to the ”Eye” position.
Pull out the X-ray drawer as far as it will

go.
12/34
The ”max 5 kg” label 2M 50 732 is located
to the right inside the X-ray drawer.
”max 5 kg”
label
Hold the X-ray drawer at the handle side,

carefully lift it a little and remove it from the
Caleo.
X-ray drawer is undamaged. Z
Both short Teflon straps 2M20916 are

undamaged (Note: Short Teflon straps are
attached to the front top side of the X-ray
drawer). Z
F
Both long Teflon straps 2M20916 are

undamaged (Note: Long Teflon straps are
attached to the front bottom side of the X-
ray drawer). Z
F
Turn each rotary knob 2M50395 left and

right individually.
It should be possible to turn the rotary

knobs by 90°. Both rotary knobs should
stop reliably in any position. ZF
Both eccentrics 2M50216 are

undamaged. Z
Seal 2M50222 is not porous or otherwise

damaged (Note: The seal is located at the
front on the underside of the X-ray
drawer). Z
Push aside the snap-to guides 2M50227

of the intermediate element with air guide
plate and remove the intermediate
element with air guide plate from the
Caleo.
Snap-to guides are undamaged. FZ
13/34
Snap-to
1.24.1 Air guide
The air guide is in perfect condition. Z
1.24.2 Basic housing, interior
Basic housing is undamaged. Z
”Switch off device and allow heater to cool

down for 90 min. before touching the
surface” label
Label
Label is legible and undamaged. Z
1.24.3 Fan wheel
Take off fan wheel.
Fan wheel 2M50271 is undamaged. Z
Both magnets on underside of fan wheel

are fitted. Z
Coupling (taper) 2M20542 is undamaged. Z
1.24.4 Fan failure warning
Plug power plug of Caleo into mains

socket.
An audible and a visual alarm are

triggered. "Fan failure" is shown on the
display. F
Switch off the Caleo at the power switch.
14/34
1.24.5 Air heater
Corrugated seal 2M50257 is undamaged. Z
1.24.5.1 Aggregate seal
Aggregate seal 2M50235 must abut

tightly. It must not be kinked. Z
Fit fan wheel.
No audible or visual "Fan failure" alarm is

triggered. Z
Pull power plug of Caleo out of mains

socket.
1.25 Scale (option)
Weighing elements are undamaged. Z
Plastic caps (4x) are undamaged. Z
Refit basic housing.
1.26 Aggregate housing
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Next check:___________________
Move mattress tray to central position.

Take power plug out of mains socket.
Remove compressed gas connector from
gas terminal unit of central gas supply or
compressed gas cylinder connection.
Close clamp on conduit set. Unscrew

connecting tube for water supply from the
water connecting pipe.
Electrostatic discharge may damage electrostatic-sensitive devices. Use a static-

dissipative mat and a wrist strap when handling electrostatic-sensitive devices.
Create ESD conditions.
1.26.1 Aggregate
Unscrew the cable connector of the

aggregate from the trolley.
Open the aggregate housing by removing

the screws of the aggregate housing next
to the height adjustment using a 6-mm
Allen key.
15/34
Lift the aggregate housing and push in
and firmly hold the catch in this position,
then allow aggregate housing to swivel out
as far as the retaining strips (Note: The
catch is located next to the water
connecting pipe).
Catch
Disconnect the connecting cable of the

sensor box.
Disconnect the connecting cable of the

scale (option).
Support the aggregate with one hand and

remove the retaining bands.
Remove the aggregate.
Remove fan wheel and coupling (taper).
Open the aggregate cover by removing

the 8x M4 hex socket screws and
washers.
1.26.2 Installation of electrical cables
Electrical cables are not damaged and are

secured with cable ties. They are not
blocking the fresh air duct. Z
1.26.3 Water boiler with water level controller
Turn water connecting pipe 90° clockwise

and pull out.
Dismantle water heater and water level

controller by removing the 2x M4 screws.
Lift up water boiler.
Position water boiler so that no water can

flow into the aggregate housing during
subsequent tests.
Pull off the water pipe guide.
The evaporation cap (rubber), 2M20292,

has a preferred position. 0DUNWKLV
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Undo hose clamp. Remove evaporation

cap.
Drain water from water boiler.
16/34
No dirt should be in the water boiler; clean
if required. Z
Undo the hose clamp and slide the float

cover 2M50283 off the water level
controller.
Replace float cover, see "Spare items

used".
No dirt should be in the water level

controller; clean if required. Z
Replace large O-ring on the housing of the

water level controller, see "Spare items
used".
Replace small O-ring on float, see ”Spare

items used”.
Reassemble water boiler and water level

controller.
Fit evaporation cap; observe the preferred

position (see previously marked position).
Fit the water boiler into the aggregate

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1.26.4 Toroidal transformer
The toroidal transformer is undamaged. Z
The toroidal transformer is pressed into

the aggregate with a silicone tube in the
aggregate cover.
1.26.5 Replace fan motor and fan-motor

suspensions, see "Spare items used".
Center corrugated seal fitted on air heater

with cover. Place air heater with cover
vertically onto aggregate (Note: 7LJKWHQ
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1P
Fit fan wheel and taper.
Mount aggregate into Caleo.
Attach retaining strips to aggregate.
Connect cables of sensor box and scale

(option) to Caleo and mount aggregate
onto basic housing.
17/34
2. Spare items used
2.1 * Fresh-air filter MX17015
Replace fresh-air filter every 6 months.
Pull out fresh air filter. Tilt the housing at

an angle to make it easier to remove the
fresh air filter.
Next replacement:_____________
2.2 * Bacterial filter CH00102 for secretion

suction device (accessory)
Replace bacterial filter every 6 months.
2.3 * Lithium battery 1835343
Replace lithium battery every 2 years;

remove the cover on the rear panel of the
display housing to do so. Install the new
lithium battery within 5 minutes from
removing the old one, otherwise data
could be lost and the power-on time
monitoring for the height and tilt
adjustments could be activated. Note:
Motor can only be reactivated after a
certain delay.).
2.4 Hose ducts 2M50412
Replace hose ducts if necessary.
2.5 Hose modules 2M50385
Replace hose modules, if necessary.
2.6 * Fan motor
Replace fan motor after 18000 to 20000

operating hours or in the event of bearing
running noise (Note: Write down operating
hours of Caleo when replacing the fan
motor).
Operating hours:_______________
* Fan motor suspensions 2M50274
Replace also fan motor suspensions (4x)

when replacing the fan motor.
Note: The fan motor suspensions are flush

with the guides in the aggregate housing.
They must be pressed firmly down after
fitting the fan motor.
18/34
2.7 Sintered filter D02316
*
Replace sintered-metal filter in O2
connector every 2 years (Note: Unscrew
sintered filter in gas connector using a
screwdriver).
2.8 * Sealing ring 2M50346
Replace sealing ring in water connecting

pipe once a year.
Incline the Caleo so that the water

connecting pipe is accessible. Turn water
connecting pipe 90° clockwise and then
pull out.
2.9 * Small O-ring E20287
Replace O-ring on float every 2 years.
2.10 * Large O-ring 2M50284
Replace O-ring on housing of water level

controller every 2 years.
2.11 Float cover 2M50283
Replace float cover of water boiler every 2

years.
3. Safety check
The following steps describe the safety

checks according to VDE 0751 and IEC
60601 (or UL 2601). The decision whether
to carry out safety checks according to
VDE 0751 RU IEC 60601 must be based
on national regulations (e.g., VDE 0751
applies to region "Germany"). Electrical
safety checks should be carried either
according to VDE 0751 (chapter 3.3) or
IEC 60601 (chapter 3.4).
Caleo is switched off. Make sure the

power plug is unplugged.
3.1 Power cable
Check that the power cable is

undamaged. Z
19/34
3.2 Fuse links
The fuse links match the details on the

rating plate. Z
3.3 Electrical safety check according to VDE

0751.
3.3.1 Protective earth conductor test
Tester Test specimen
L/N
N/L
6V
PE
ohm Test probe
Protective earth conductor test
Explanation of illustration: A test a.c.

voltage of approx. 6 V is applied to the test
probe through a current limiter. The
conductive parts of the test specimen are
scanned with the test probe. The
protective earth conductor resistance is
calculated from the current flow. The
protective earth current should be at least
10 A.
Measure the protective earth conductor

resistance at the following items:
- Ground stud
The protective earth conductor resistance

should be less than/equal to 0.2 ohms. P
- Pole, short

- Pole, long (option)

- Rails for accessories

- Air heater
20/34
3.3.2 Equivalent device leakage current

RV L/N L
Connect
shorting
N plug
N/L 7910484.
PE PE
µA
Explanation of illustration: A test voltage

the same level of the mains voltage is
present at the short-circuited mains
connection of the test specimen. The
current that flows from the live parts via
the insulation and the capacitors as well
as from the short-circuited applied part
sockets to the protective earth conductor
is the equivalent device leakage current.
Connect the test case to Caleo using the

power plug.
Switch on Caleo.
Subsequent measurements may exceed

the first-measured value by max. 50% but
must at the same time be ≤750 µA.
Initial value
Ileak ≤750 µA µA
Note:
The initial value should always be transferred
to a new Test Certificate.
Test value: Actual value ≤ 750 µA P
Switch off the Caleo.
21/34
3.3.3 Equivalent patient leakage current (skin-
temperature module)

L
Connect
shorting
approx. N plug
7910484.
PE
µA
Explanation of illustration: Apply a test

voltage the same level as the mains
voltage to the short-circuited mains
connections. The current that flows
through the capacitors, the insulation, and
the connected user connections is the
equivalent patient leakage current.
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The measurement voltage is 242 V (AC).
Subsequent measurements may exceed

the first-measured value in the Test
Certificate by max. 50% but must at the
same time be ≤ 120 µA.
With first-measured values <20 µA

subsequent measurements may differ by
up to 10 µA.
Initial value µA
Note:
The initial value should always be
transferred to a new Test Certificate.
Test value: Ileak ≤120 µA P
Remove test set-up.
22/34
3.4 Electrical safety check according to IEC
60601. (Checks according to IEC 60601
also cover checks according to UL 2601.
Differing limit values are marked.)
3.4.1 Protective earth conductor test

L/N
N/L
6V
PE
ohm Test probe
Explanation of illustration: A test a.c.

voltage of approx. 6 V is applied to the test
probe through a current limiter. The
conductive parts of the test specimen are
scanned with the test probe. The
protective earth conductor resistance is
calculated from the current flow. The
protective earth current should be at least
10 A.
Measurement is taken with a test voltage

of U = 6 V and a test current of I = 10 A.
Using the test probe of the tester measure

the resistance to the metal parts of the
Caleo. Enter the measured protective
conductor contact resistance in the Test
Certificate.
Measure the protective earth conductor

resistance at the following items:
- Ground stud on electronics-trolley

assembly
The protective conductor resistance

should be less than 0.2 ohms. P
- Pole, short

- Pole, long (option)

- Rails for accessories

- Air heater
23/34
3.4.2 Earth leakage current
L/N L/N
115/230 V
N/L
PE
µA
Explanation of illustration: The mains

voltage is applied as test voltage to the
mains connection of the test specimen.
The test specimen is in operating mode.
The current that flows from the live parts
through the insulation or capacitors to the
protective earth is the earth leakage
current. The protective conductor is
interrupted in the event of a single-fault
condition (SFC).
Caleo and test case are connected with a

power plug.
Normal condition (N.C.)
Target value: Iearth ≤500 µA P
(according to UL 2601: Iearth ≤300 µA)
Single fault condition (S.F.C.): Power

conductor interrupted.
In the following steps the earth leakage

current test is repeated, but with the power
plug turned over. This condition can be
created internally in some types of testers
(for example, Secutest).
The Caleo and the tester are connected

with a turned-over power plug.

24/34
Target value: Iearth ≤1000 µA
P
3.4.3 Patient leakage current (type BF)
L/N
Connect
115/230 V shorting plug
N/L
7910484.
PE
µA
Explanation of illustration: The mains

voltage is applied as test voltage to the
mains connection of the tester. The
current that flows from the connected
connections of the applied part to the
protective conductor is the patient leakage
current.
The protective conductor is interrupted in

the event of a single-fault condition (SFC).
Connect the test plug (7910484) to the HT

module. Connect the test probe of the test
case to the test plug.
Target value: Ipat ≤100 µA P

In the following steps the patient leakage

current test is repeated, but with the power
plug turned over.

25/34
4. Functional tests
Reassemble Caleo ready for use.
Perform the function test at a room

temperature of 20 to 28 °C.
4.1 Self test
Plug the power plug into the mains socket-

outlet.
Connect O2 supply (option).
Caleo runs through its self-test. All pixels

are actuated for approx. 1.5 s. All LEDs
are actuated. F
4.2 Power failure alarm/data protection
Prerequisite: Caleo is connected to mains

power supply and is switched on.
Set the air-temperature target value to

37.1 °C.
Pull power plug of Caleo out of mains

socket.
Caleo generates a visual and an audible

alarm. F
Plug power plug of Caleo into mains

socket.
The set air-temperature target value of

37.1 °C should remain. F
4.3 Inclination of mattress tray
Caleo has a power-on time monitoring. If the
i motor does not start, wait a few minutes and then

repeat the test.
Keep left-hand inclination key depressed

until the inclination motor switches off in its
limit position.
Caleo moves into left-hand limit position. F
Keep right-hand inclination key depressed

until the inclination motor stops in its limit
position.
Caleo moves into right-hand limit position. F
Move Caleo into center position.
26/34
Plug skin-temperature sensors into the
sockets.
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4.4 Air temperature control
Set the target value to 36 °C.
Perform a comparative measurement

using thermometer 2M11111 or Testo-
Therm. To do so, suspend thermometer or
temperature sensor of Testo-Therm 10
cm above the center of the mattress tray.
Wait for heating-up phase.
The test value is 36 °C ±1 °C.
Set target value 1.6 °C lower.
A visual and an audible alarm are

triggered. F
Set target value 1.6 °C higher.

triggered. F
Display message: "Air temperature

deviation". F
Confirm display message with the control

knob.
Set air temperature to 36 °C.
4.5 Skin temperature control
Connect skin temperature sensors on

Caleo. Position the ends at the
thermometer (2M11111).
The measured value is 36 °C ± 1 °C.
T1 is the message from the yellow sensor,

T2 or ∆T is the message from the white
sensor.
The following is shown in the display: T1 =

36 ±1 °C, T2 = 36 ±1 °C
Press Air/Skin key.
Switch to skin temperature control.
27/34
Set target value of skin temperature 1.1 °C
lower than the actual value.

triggered. F
Set specified value 1.1 °C higher.

triggered. F
Display message: "Skin temperature

deviation". F
Confirm the message with the control

knob.
4.6 Sensor test
Pull yellow skin temperature sensor

connector out of the sensor socket.
A visual and audible alarm should be

activated after approx. 10 seconds.
Display message: "Connect sensor 1". F
Plug yellow skin-temperature sensor

connector into sensor socket.
Pull white sensor connector out of the

sensor socket.
No alarm is triggered. Measured value on

display disappears. F
Pull yellow skin-temperature sensor

connector out of the sensor socket.
Create a short-circuit at the sensor socket

of the yellow skin-temperature sensor
connector using a wire link.

activated after approx. 3 seconds. F
Remove wire link.
Create a short-circuit at the sensor

sockets of the white skin-temperature
sensor connector using a wire link.

activated after approx. 3 seconds. F
Remove wire link.
Plug both skin-temperature sensors into

the sensor sockets.
The alarm stops. F
The measured value appears on the

display.
28/34
Perform measuring check (MTK) every 2
years.
4.7 Pneumatic O2 control (option)
4.7.1 Calibrate O2 sensors at 12-month

intervals.
4.7.2 Testing the pneumatic O2 control
Connect O2 compressed-gas supply to

Caleo.
The O2 leak test must be carried out with the O2
i solenoid valve activated. This is only the case if there

is a great deviation between target and actual value
after switching on the pneumatic O2 control.
Therefore, the subsequent test steps up to and
including test step ”O2 leak test” must be carried out
as fast as possible.
Switch on the O2 control.
Set target value to 50 vol.%.
There is a "barrier" at > 40 vol.% which

can be exceeded by pressing the control
knob.
Display message: “ >40 vol.%".

triggered. F
Display message: "O2 deviation". F
4.7.3 O2 leak test
Measure the O2 leak rate using an O2

analyzer, e.g. Oxydig, by holding the O2
sensor for approx. 1 minute at the bottom
of the pneumatic O2 control opening
(Note: The pneumatic O2 control opening
is located next to the filter box, see
Figure).
Fig.: Bottom view of the filter box
The test value is < 45 vol.%. F
29/34
4.7.4 O2 measurement in the steady state
In the steady state, the display of the

Caleo shows a test value of 50 ±3 vol.%. F
Set target value 6 vol.% higher to 56

vol.%.

triggered. F
Set specified value 6 vol.% lower to

44 vol.%.

triggered. F
Confirm the message with the control

knob.
4.8 External addition of oxygen
Function "External addition of oxygen" not

available yet.
4.9 Humidity module (option)
4.9.1 Humidity control
Activate humidity control.
Set specified value to 75%.
A value of 75% ±5% is reached and the

hood starts to mist up. F
4.9.2 Water failure warning
Interrupt water supply, unscrew the tube

of the conduit set to do so.

triggered. F
Display message: "Water tank empty". F
Confirm message with the control knob.
Screw tube of conduit set back on.
Display message goes out. F
4.9.3 Humidity control
Start up humidity module.
Set specified value to level 10.
Canopy starts to mist up. F
4.10 Scale (option)
4.10.1 Calibrating the scale annually
30/34
Caleo must be level. Pay attention to
water scales in Caleo.
To activate DS mode, press the "Menu"

and "Horn off" keys simultaneously for
approx. 4 seconds.
Select "Calibration" and confirm with the

control knob.
Select "Scale" and confirm with the control

knob.
Remove any weight from the mattress

tray.
Press control knob, scale is

counterbalanced.
Calibrate scale with 1-kg test weight, part

no. 7911115; place the test weight
centrally on the mattress tray to do so.
Enter calibration value of 1000 g.
Press the control knob.
Exit DrägerService Mode.
4.10.2 Checking the scale
Press "Scale" key.
Take test weight off the mattress tray.
Place the test weight subsequently on all

4 measuring points of the mattress tray.
25 Measuring
cm points
31/34
The display should indicate the measured
value of 1000 g ±3 g in each case. F
4.11 Service interval
Activate DS mode, press the "Menu" and

"Horn off" keys simultaneously to do so.
Select "Information" and confirm with the

control knob.
Select "Service interval" and confirm with

the control knob.
Enter interval time according to data or

operating hours.
Enter configured alarm limits of Caleo (air

temperature, skin temperature, and O2)
as written down earlier.
5. Place fully functional Caleo to the

user’s/owner’s disposal.
6. Confirmation of test
Name:
Date:
Signature:
* These steps are regarded as repair work

and are therefore not included in the
inspection service price.
32/34
7. Report:
__________________________________________________________________________________________
__________________________________________________________________________________________
__________________________________________________________________________________________
__________________________________________________________________________________________
__________________________________________________________________________________________
__________________________________________________________________________________________
__________________________________________________________________________________________
__________________________________________________________________________________________
__________________________________________________________________________________________
__________________________________________________________________________________________
__________________________________________________________________________________________
__________________________________________________________________________________________
__________________________________________________________________________________________
__________________________________________________________________________________________
__________________________________________________________________________________________
__________________________________________________________________________________________
__________________________________________________________________________________________
__________________________________________________________________________________________
__________________________________________________________________________________________
__________________________________________________________________________________________
33/34
8. Annex
8.1 Test equipment list
VDE tester, complete 79 00 234
Secu-Test or 79 10 594
Country-specific tester for 110/127 V mains

voltage range
Thermometer 2M 11 111
Skin-temperature shorting plug 79 10 484
Test weight 1 kg 79 11 115
Oxydig, complete, or 83 04 411
Country-specific oxygen analyzer
O2 flowmeter 2M 85 502
Connecting port M 06 258
Torx wrench bit 79 10 583
Handle for Torx wrench bit 79 10 520
34/34

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D

Defect/error/fault F = Check function

For internal use only. All rights reserved. Other:

If the Caleo has been in operation

Switch on the Caleo at the power switch.

1.1 Software version

Record software version.

1.2 Operating hours

Record operating hours.

1.3.1 Permanently set trolley

The height of the trolley is permanently set

The trolley is undamaged. Z

1.3.1.1 Locking castors

Roll Caleo to and fro. The four locking

Lock one locking castor. Caleo cannot be

Check each of the other three locking

Trolley and pedals are undamaged. Z

Caleo has a power-on time monitoring for height

i adjustment. If the motor of the height adjustment

Keep right-hand pedal depressed until

Caleo has moved into highest limit

Check the bellows: Bellows are not porous

Keep left pedal depressed until height

Caleo has moved into lowest limit position. F

Check pedal on the opposite side.

Caleo moves up and down. F

Move Caleo into the central position.

1.3.2.1 Locking castors

Roll Caleo to and fro. The four locking

Lock one locking castor. Caleo cannot be

Check each of the other three locking

Check labels listed below for condition

”Battery” label 2M 50 709

”Skin-temperature sensor” label 2M 50 725

”Hand” label 2M 50 734

”max. 5 kg” label 2M50732

i Make sure you use the correct language-specific label

Label set Caleo de, fr, it, nl 2M 50 590

Label set Caleo da, sv, no, f 2M 50 591

Label set Caleo pl, cs, huru 2M 50 593

Label set Caleo en, ja 2M 50 594

Label set Caleo en, us, fr 2M 50 595

”Battery” label (1) on rear of display

”Skin-temperature sensor” label (2) on

”Hand” label (3) and ”Use max. 6 min.

”Never leave baby unattended when

”Tilt canopy” label (7) on right-hand side of

”No spray disinfection, wipe disinfection

Labels are present, legible and

The housing trolley is undamaged. Z

1.5.1 Rear panel of housing

Rear panel of housing is undamaged. Z

Take out water tank (option).

Rear panel of device is undamaged in this

Guide pin is present and firmly screwed

Insert water tank. Ensure that the guide

1.5.2 Grip strip with edge protector (2x)

The grip strip is firmly screwed on with 2

1.5.3 Small rail (e.g. for secretion suction

There is a small rail on each side of the