Chapter - 02 - EN - RC35 RC40 RC45-1 - Edizione 07-2008

Instructions Operation and maintenance manual
II
Instructions
Chapter II – ed. 07-2008 page /10

Operation and maintenance manual Instructions
This machine complies with Directives 98/37/CE, 89/336/CE, 2005/88/

CE.
The weighted average quadratic value, in frequency, of acceleration that
the operator’s upper limbs are exposed to is below 2.5 m/s2.
The weighted average quadratic value, in frequency, of acceleration that
the operator’s body (feet or seated part) is exposed to is below 0.5 m/s2.
This crane is designed as a lifting device with hook in materials according
to class S0 – HC1 in conformity with EN 13000 standards, for moving
mainly in worksites, on hard ground and gradients up to 18%.
For greater distances (over 10 km) the crane must be carried on a trailer
or flatbed truck.
Driving on public roads is permitted in compliance with current laws and
regulations.
This crane can be used at temperature not lower than -20°C and not higher
than +45°C, according to its configuration.
The machine does not comply with the provisions of directive 94/9/
CE (ATEX), it is thus not suitable for use in potentially explosive
environment.
It is recommended not to use it in the presence of strong magnetic fields.
This crane is designed to operate in winds of up to 30 kph. Use of the

crane in dusty conditions is subject to taking all the necessary precautions
for safeguarding the operator, and suitable increase in the frequency of
maintenance and lubrication intervals.
Max. sound pressure LpA, measured inside the cab at the height of the
operator’s ears, with door closed, crane stopped and with the engine at
3/4 max. rpm is 78 dB (A).
Installation of accessories
Whenever, after the FIRST start-up and subject to the permission of

TEREX, supplementary lifting equipment (extensions or winches) is
installed on the mobile crane, the user must:
1. have the necessary adjustments and calibrations carried out.
2. have correct operation of the accessories and relative safety
devices checked.
page /10 Chapter II – ed. 07-2008

The crane model and manufacturer’s reference number are located near
the front axle on the outside of the main frame beam on the right, above
the tool-box.
The crane data plate is located on the outside of the operator’s cab.
XXX
The data on the dataplate are guideline and do not correspond to real
conditions
The plate giving details of DGM type-approval for road use (where
applicable) is located inside the cab. It gives the type-approval data and
vehicle weight in running order for road travel.

The owner of the machine or the person hiring it must ensure that the
operator has:
• received all the necessary instructions for correct and safe machine
operation;
• fully understood and memorized all the instructions in this manual.
Attention
For safe crane operation, use the load capacity tables given
in this manual or located in the operator’s cab.
WARNING
Before starting the engine:

● Become familiar with the safety messages in this manual.
● Read all safety signs on the machine and make sure no one is standing
near the machine.
● Practice using the controls before operating the machine.
● It is the user’s responsibility to ensure that the manufacturer’s
instructions on machine operation, and compliance with the applicable
laws and regulations.
AttenTion
The warranty will be invalidated in case of negligence, lack of
maintenance, improper use of the material by the purchaser or
his personnel, non-compliance with the technical instructions
relevant to the warranty.
N.B.: If the manuals and load tables are damaged or lost, request copies from your dealer or
directly from the manufacturer.

WARNING
All the lubrication and maintenance operations must be carried out to
ensure the safety and reliability of every type of vehicle. Some of these
operations, described in the Maintenance Manual, require special
equipment and technical knowledge. Non-compliance with the lubrication
and maintenance instructions can result in serious accidents.
CAREFULLY READ ALL THE SAFETY INSTRUCTIONS BEFORE

LUBRICATING AND SERVICING THE MACHINE.
Preventive measures against possible hazards in maintenance operations

are outlined in the section on “Safety”. Warnings against some hazards
that can cause serious accidents are also affixed to the machine.
TEREX Italia is not in a position to know how maintenance operations are

performed, or all the risks relevant to particular methods, and therefore
is unable to advise maintenance personnel. Therefore, anyone using
an unsuitable method or a tool not recommended in the Manual must
previously make sure there are no risks for the operator or others, that the
machine will not be damaged and safety is not compromised.
Attention
In the event of an accident, no claims against TEREX Italia
will be accepted unless a person authorized by TEREX Italia
has written a report on the actual circumstances, before the
machine is removed from the scene.
Attention
When the machine is disposed of, contact local reclamation
entities to ensure correct disposal of the various
components.
Pay utmost attention to the counterweights that could contain

lead.

List of stickers
AttenTion
Do not remove the stickers affixed to the crane.
Worn or deteriorated stickers must be replaced.
The following are safety stickers and must be strictly respected.
NO STANDING: no standing in the machine’s operating range during

manoeuvres.
NO ENTRY: unauthorized personnel not allowed
WARNING: do not use naked flames

WARNING: moving parts
WARNING: moving parts with danger of crushing
WARNING: general danger
WARNING: flammable
WARNING: danger of falling

1 2 3 4
36985
WARNING: pressurized components (1), high temperature (2), danger of

fire (3), moving parts (4).
WARNING: pressurized hydraulic accumulator; before performing any

maintenance consult the instruction manual for the relative procedures.
COMPULSORY: read the Operator’s Manual located in the operator’s

cab
WARNING: emergency exit
Outrigger beam telescoping

Position of decals on the machine
11 3 7 4
7 8 9 2 5 1 10
1 6 2 1

1 7
2 8
3 9
4 10
5 11
6
Hydraulic Oil
Shell Tellus ST46 45617
page 10/10 Chapter II – ed. 07-2008

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Instructions Operation and maintenance manual

Chapter II – ed. 07-2008 page /10

This machine complies with Directives 98/37/CE, 89/336/CE, 2005/88/

This crane is designed to operate in winds of up to 30 kph. Use of the

Whenever, after the FIRST start-up and subject to the permission of

page /10 Chapter II – ed. 07-2008

Chapter II – ed. 07-2008 page /10

Before starting the engine:

page /10 Chapter II – ed. 07-2008

CAREFULLY READ ALL THE SAFETY INSTRUCTIONS BEFORE

Preventive measures against possible hazards in maintenance operations

TEREX Italia is not in a position to know how maintenance operations are

Pay utmost attention to the counterweights that could contain

Chapter II – ed. 07-2008 page /10

Worn or deteriorated stickers must be replaced.

The following are safety stickers and must be strictly respected.

NO STANDING: no standing in the machine’s operating range during

NO ENTRY: unauthorized personnel not allowed

WARNING: do not use naked flames

page /10 Chapter II – ed. 07-2008

WARNING: moving parts

WARNING: moving parts with danger of crushing

WARNING: general danger

WARNING: danger of falling

Chapter II – ed. 07-2008 page /10

WARNING: pressurized components (1), high temperature (2), danger of

WARNING: pressurized hydraulic accumulator; before performing any

COMPULSORY: read the Operator’s Manual located in the operator’s

WARNING: emergency exit

Outrigger beam telescoping

page /10 Chapter II – ed. 07-2008

Position of decals on the machine

Chapter II – ed. 07-2008 page /10

page 10/10 Chapter II – ed. 07-2008

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