Aspen Exchanger Design and Rating Shell & Tube V11 Page 1

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Warnings & Messages

Description
The value specified for Application under Program Definition | Application Options for stream 1
indicates that the stream is a single phase. If properties have been generated using Aspen Properties
Input Warning 1066
or BJAC, they are obtained for that single phase even if the package would have otherwise returned
properties for other phases.

The consolidated process conditions for Stream 1, prior to the main calculations, give a heat load of
Note 1860 -7709067 BTU/h, for a flow of 79365 lb/h, with outlet temperature 112.97 F and quality (vapor mass
fraction) 0.

The consolidated process conditions for Stream 2, prior to the main calculations, give a heat load of
Note 1860 7709067 BTU/h, for a flow of 396825 lb/h, with outlet temperature 96.64 F and quality (vapor mass
fraction) 0.
Advisory 1446 The Advanced calculation has converged after 29 iterations
Results Warning 1702 Design calculation completed, but only near-miss designs found.
 Aspen Exchanger Design and Rating Shell & Tube V11 Page 2
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Optimization Path

Current selected case 1

Shell Tube Length Pressure Drop Baffle Tube Units Total

Area Tube
Item Size Actual Reqd. Shell Dp Ratio Tube Dp Ratio Pitch No. No. P S Price
ratio Pass

in ft ft psi psi in Dollar(US)

1 27.0079 12 15.2288 0.79 1.05 0.79 5.82 0.86 5.5118 22 4 300 1 1 34426

1 27.0079 12 15.2288 0.79 1.05 0.79 5.82 0.86 5.5118 22 4 300 1 1 34426

Operational Issues

Unsupported Design
Vibration Rho-V-Sq
tube length Status

No No No Failed

No No No Failed
 Aspen Exchanger Design and Rating Shell & Tube V11 Page 3
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Recap of Design

Current selected case A

A

Shell ID in 27.0079

Tube length - actual ft 12

Tube length - required ft 15.2288

Pressure drop, SS psi 1.05

Pressure drop, TS psi 5.82

Baffle spacing in 5.5118

Number of baffles 22

Tube passes 4

Tube number 300

Number of units in series 1

Number of units in parallel 1

Total price Dollar(US) 34426

Program mode Design (Sizing)

Advanced
Calculation method
method
Area Ratio (dirty) 0.79

Film coef overall, SS BTU/(h*ft2*F) 131.31

Film coef overall, TS BTU/(h*ft2*F) 1127.88

Heat load BTU/h 7709068

Recap case fully recoverable Yes

 Aspen Exchanger Design and Rating Shell & Tube V11 Page 4
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TEMA Sheet

Heat Exchanger Specification Sheet

1 Company:
2 Location:
3 Service of Unit: Our Reference:
4 Item No.: Your Reference:
5 Date: Rev No.: Job No.:
6 Size27.0079
: - 144 in Type: BEM Horizontal Connected in: 1 parallel 1 series
7 Surf/unit(eff.) 919 ft² Shells/unit 1 Surf/shell(eff.) 919 ft²
8 PERFORMANCE OF ONE UNIT
9 Fluid allocation Shell Side Tube Side
10 Fluid name H-IN C-IN
11 Fluid quantity, Total lb/h 79365 396825
12 Vapor (In/Out) lb/h 0 0 0 0
13 Liquid lb/h 79365 79365 396825 396825
14 Noncondensable lb/h 0 0 0 0
15
16 Temperature (In/Out) °F 239 112.97 77 96.65
17 Bubble / Dew point °F / / / /
18 Density Vapor/Liquid lb/ft³ / 44.558 / 49.14 / 62.051 / 61.39
19 Viscosity cp / 0.41 / 1.5854 / 0.9125 / 0.7266
20 Molecular wt, Vap
21 Molecular wt, NC
22 Specific heat BTU/(lb-F) / 0.8311 / 0.7109 / 0.984 / 0.9942
23 Thermal conductivity BTU/(ft-h-F) / 0.076 / 0.086 / 0.35 / 0.359
24 Latent heat BTU/lb
25 Pressure (abs) psi 13.86 12.81 13.86 8.04
26 Velocity (Mean/Max) ft/s 0.91 / 1.1 6.29 / 6.57
27 Pressure drop, allow./calc. psi 1.33 1.05 6.79 5.82
28 Fouling resistance (min) ft²-h-F/BTU 0.001 0.001 0.0012 Ao based
29 Heat exchanged 7709068 BTU/h MTD (corrected) 72.73 °F
30 Transfer rate, Service 115.34 Dirty 90.89 Clean 114.22 BTU/(h-ft²-F)
31 CONSTRUCTION OF ONE SHELL Sketch
32 Shell Side Tube Side
33 Design/Vacuum/test pressure psi 43.51 / / 43.51 / /
34 Design temperature / MDMT °F 302 / 302 / T2 S1

35 Number passes per shell 1 4

36 Corrosion allowance in 0.125 0.125 T1 S2

37 Connections In in 1 6 / - 1 6 / -
38 Size/Rating Out 1 6 / - 1 8 / -
39 Nominal Intermediate / - / -
40 Tube #: 300 OD: 1 Tks. Average 0.083 in Length: 12 ft Pitch: 1.25 in Tube pattern:90
41 Tube type: Plain Insert:None Fin#: #/in Material:Carbon Steel
42 Shell Carbon Steel ID 27.0079 OD 27.7953 in Shell cover -
43 Channel or bonnet Carbon Steel Channel cover -
44 Tubesheet-stationary Carbon Steel - Tubesheet-floating -
45 Floating head cover - Impingement protection None
46 Baffle-cross Carbon Steel Type Single segmental Cut(%d) 15.75 Horizontal
Spacing: c/c 0.14 m
47 Baffle-long - Seal Type Inlet 12.3337 in
48 Supports-tube U-bend 0 Type
49 Bypass seal Tube-tubesheet joint Expanded only (2 grooves)(App.A 'i')
50 Expansion joint - Type None
51 RhoV2-Inlet nozzle 271 Bundle entrance 94 Bundle exit 85 lb/(ft-s²)
52 Gaskets - Shell side - Tube side Flat Metal Jacket Fibe
53 Floating head -
54 Code requirements ASME Code Sec VIII Div 1 TEMA class R - refinery service
55 Weight/Shell 6330.4 Filled with water 9528 Bundle 3867 lb
56 Remarks
57
58
 Aspen Exchanger Design and Rating Shell & Tube V11 Page 5
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Overall Summary

1 Size 27.0079 X 144 in Type BEM Hor Connected in 1 parallel 1 series

2 Surf/Unit (gross/eff/finned) 942.5 / 919 / ft² Shells/unit 1
3 Surf/Shell (gross/eff/finned) 942.5 / 919 / ft²
4 Design (Sizing) PERFORMANCE OF ONE UNIT
5 Shell Side Tube Side Heat Transfer Parameters
6 Process Data In Out In Out Total heat load BTU/h 7709068
7 Total flow lb/h 79365 396825 Eff. MTD/ 1 pass MTD °F 72.73 / 78.93
8 Vapor lb/h 0 0 0 0 Actual/Reqd area ratio - fouled/clean 0.79 / 0.99
9 Liquid lb/h 79365 79365 396825 396825
10 Noncondensable lb/h 0 0 Coef./Resist. BTU/(h-ft²-F) ft²-h-F/BTU %
11 Cond./Evap. lb/h 0 0 Overall fouled 90.89 0.011
12 Temperature °F 239 112.97 77 96.65 Overall clean 114.22 0.0088
13 Bubble Point °F Tube side film 1127.88 0.0009 8.06
14 Dew Point °F Tube side fouling 815.98 0.0012 11.14
15 Vapor mass fraction 0 0 0 0 Tube wall 3959.04 0.0003 2.3
16 Pressure (abs) psi 13.86 12.81 13.86 8.04 Outside fouling 978.39 0.001 9.29
17 DeltaP allow/cal psi 1.33 1.05 6.79 5.82 Outside film 131.31 0.0076 69.22
18 Velocity ft/s 0.82 0.74 6.5 6.57
19 Liquid Properties Shell Side Pressure Drop psi %
20 Density lb/ft³ 44.558 49.14 62.051 61.39 Inlet nozzle 0.05 4.38
21 Viscosity cp 0.41 1.5854 0.9125 0.7266 InletspaceXflow 0.04 3.93
22 Specific heat BTU/(lb-F) 0.8311 0.7109 0.984 0.9942 Baffle Xflow 0.72 68.72
23 Therm. cond. BTU/(ft-h-F) 0.076 0.086 0.35 0.359 Baffle window 0.17 16.35
24 Surface tension lbf/ft OutletspaceXflow 0.04 3.84
25 Molecular weight 74.12 74.12 18.02 18.02 Outlet nozzle 0.03 2.78
26 Vapor Properties Intermediate nozzles
27 Density lb/ft³ Tube Side Pressure Drop psi %
28 Viscosity cp Inlet nozzle 0.5 8.67
29 Specific heat BTU/(lb-F) Entering tubes 0.53 9.17
30 Therm. cond. BTU/(ft-h-F) Inside tubes 3.85 66.19
31 Molecular weight Exiting tubes 0.83 14.25
32 Two-Phase Properties Outlet nozzle 0.1 1.72
33 Latent heat BTU/lb Intermediate nozzles
34 Heat Transfer Parameters Velocity / Rho*V2 ft/s lb/(ft-s²)
35 Reynolds No. vapor Shell nozzle inlet 2.47 271
36 Reynolds No. liquid 10986.63 2840.96 45740.48 57446.9 Shell bundle Xflow 0.82 0.74
37 Prandtl No. vapor Shell baffle window 0.58 0.53
38 Prandtl No. liquid 10.82 31.6 6.2 4.87 Shell nozzle outlet 2.24 246
39 Heat Load BTU/h BTU/h Shell nozzle interm
40 Vapor only 0 0 ft/s lb/(ft-s²)
41 2-Phase vapor 0 0 Tube nozzle inlet 8.85 4865
42 Latent heat 0 0 Tubes 6.5 6.57
43 2-Phase liquid 0 0 Tube nozzle outlet 5.17 1640
44 Liquid only -7709068 7709068 Tube nozzle interm
45 Tubes Baffles Nozzles: (No./OD)
46 Type Plain Type Single segmental Shell Side Tube Side
47 ID/OD in 0.834 / 1 Number 22 Inlet in 1 / 6.625 1 / 6.625
48 Length act/eff ft 12 / 11.7013 Cut(%d) 15.75 Outlet 1 / 6.625 1 / 8.625
49 Tube passes 4 Cut orientation H Intermediate / /
50 Tube No. 300 Spacing: c/c m 0.14 Impingement protection None
51 Tube pattern 90 Spacing at inlet in 12.3337
52 Tube pitch in 1.25 Spacing at outlet in 12.3337
53 Insert None
54 Vibration problem (HTFS / TEMA) No / RhoV2 violation No