PLANNING AND PREPARATION (STEP 1)

Company Name Acme Automotive

Manufacturing Location Plant 6 , Saginaw, Michigan
Customer Name Jackson Industry
Model Year(s)/Program(s) 2020PX123
STRUCTURE ANALYSIS (STEP 2)
1. Process Item System, 2. 2. Process Step Name of Focus 3. Process Work 1. Function of the Process
Subsytem, Part Element or Process Element Element 4M Type System, Subsystem, Part El
Name of Process Step
Station
No.

Electric Motor Assy Line 30 Sintered Bearing Press-in Man Supplier Plant
Process

Electric Motor Assy Line 30 Sintered Bearing Press-in Machine Ship-to Plant
Process

Electric Motor Assy Line 30 Sintered Bearing Press-in End User

Process
e Subject PX123 Manual Column Assembly
higan PFMEA Start Date 19-Mar-2018
PFMEA Revision Date 25-Sep-2018
Cross Functional Team See Team List
FUNCTION ANALYSIS (STEP 3)
Function of the Process Item Function of 2. Function of the Process Step 3. Function of the Process 1. Failure Effects (FE) to th
tem, Subsystem, Part Element or Process and Product Characteristic Work Element and Process Element and/or En
(Quantitative value is option) Characteristic

Assembly of shaft into pole Press in sintered bearing to Machine presses sintered Supplier Plant
housing assembly acieve axial position in pole bearing into the pole houising
housing to max gap per print seat until the defined axial
position
Assemby of motor to vehicle Ship-to Plant
door

Window raises and lowers End User

anual Column Assembly
19-Mar-2018 PFMEA ID Number 65432
25-Sep-2018 Process Responsibly B Blac
See Team List ConfidentIally Level Confiden
FAILURE ANALYSIS (STEP 4)

Severity (S) of FE
1. Failure Effects (FE) to the Next Higher 2. Failure Mode (FM) of the 3. Failure Cause (FC) of the
Element and/or End User Focus Element Work Element

Clearnace too small to 8 Axial position of sintered machine stops before reaching
assemble shaft without bearing is not reached final position
potential damage

Assembly of motor to door

requires additional insertion
force with potential damage

comfort closing time too long

 654321
B Black
Confidential
RISK ANALYSIS (STEP 5)

Special
FC/FM

Characteristics
PFMEA AP
FC

Filter Code
Current Prevention Control Current Detection Controls

Detection (D) of
Occurrence (O) of
(PC) of FC (DC) of FC or FM

Force adjusted aacording to 5 100% Check of moor 4 M

data sheet performance curve acc. Acc.
Spec. MRKJ5039
 OPTIMIZATION (STEP 6)
PFMEA PFMEA Responsible Target Status Action Completion
Preventive Detection Peson's Name Completion Taken with Date
Action Action Date Pointer to
Evidence

Open
 (STEP 6)

8
8
Severity (S) of FE

Occurrence (O) of

3
3
FC
Detection (D) of

2
2
FC/FM
Special
Characteristics

L
L
PFMEA AP
Remarks
 DROPDOWN/LOOKUP LISTS

Business Use Supplier Plant 10 Man A 10

Proprietary Ship-to Plant 9 Material FK Open 10

Confidential End User 8 Machine KCC Decision Pending 10

7 Environment Implementation Pend 10
6 Method Completed 10
5 Measurement Not Implemented 10
4 10
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OWN/LOOKUP LISTS

10 10 101010 H

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9 1 491 M
8 10 4810 H
8 9 489 H
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8 7 487 H
8 6 486 H
8 5 485 H
8 4 484 M
8 3 483 M
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8 1 481 M
7 10 4710 M
7 9 479 M
7 8 478 M
7 7 477 M
7 6 476 M
7 5 475 M
7 4 474 M
7 3 473 M
7 2 472 M
7 1 471 L
6 10 4610 M
6 9 469 M
6 8 468 M
6 7 467 M
6 6 466 M
6 5 465 M
6 4 464 M
6 3 463 M
6 2 462 M
6 1 461 L
5 10 4510 M
5 9 459 M
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5 7 457 M
5 6 456 L
5 5 455 L
 5 4 454 L
5 3 453 L
5 2 452 L
5 1 451 L
4 10 4410 M
4 9 449 M
4 8 448 M
4 7 447 M
4 6 446 L
4 5 445 L
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4 3 443 L
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4 1 441 L
3 10 4310 L
3 9 439 L
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3 6 436 L
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3 3 433 L
3 2 432 L
3 1 431 L
2 10 4210 L
2 9 429 L
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2 7 427 L
2 6 426 L
2 5 425 L
2 4 424 L
2 3 423 L
2 2 422 L
2 1 421 L
1 10 4110 L
1 9 419 L
1 8 418 L
1 7 417 L
1 6 416 L
1 5 415 L
1 4 414 L
1 3 413 L
1 2 412 L
1 1 411 L
10 10 31010 M
10 9 3109 M
10 8 3108 M
10 7 3107 M
10 6 3106 M
10 5 3105 M
10 4 3104 L
10 3 3103 L
10 2 3102 L
10 1 3101 L
9 10 3910 M
9 9 399 M
9 8 398 M
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9 6 396 M
9 5 395 M
9 4 394 L
9 3 393 L
9 2 392 L
9 1 391 L
8 10 3810 M
8 9 389 M
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8 7 387 M
8 6 386 M
8 5 385 M
8 4 384 L
8 3 383 L
8 2 382 L
8 1 381 L
7 10 3710 M
7 9 379 M
7 8 378 M
7 7 377 M
7 6 376 M
7 5 375 M
7 4 374 L
7 3 373 L
7 2 372 L
7 1 371 L
6 10 3610 L
6 9 369 L
6 8 368 L
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6 6 366 L
6 5 365 L
6 4 364 L
6 3 363 L
6 2 362 L
6 1 361 L
5 10 3510 L
5 9 359 L
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5 6 356 L
5 5 355 L
5 4 354 L
5 3 353 L
5 2 352 L
5 1 351 L
4 10 3410 L
4 9 349 L
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4 6 346 L
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4 3 343 L
4 2 342 L
4 1 341 L
3 10 3310 L
3 9 339 L
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3 2 332 L
3 1 331 L
2 10 3210 L
2 9 329 L
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2 6 326 L
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2 4 324 L
2 3 323 L
2 2 322 L
2 1 321 L
1 10 3110 L
 1 9 319 L
1 8 318 L
1 7 317 L
1 6 316 L
1 5 315 L
1 4 314 L
1 3 313 L
1 2 312 L
1 1 311 L
10 10 21010 M
10 9 2109 M
10 8 2108 M
10 7 2107 M
10 6 2106 M
10 5 2105 M
10 4 2104 L
10 3 2103 L
10 2 2102 L
10 1 2101 L
9 10 2910 M
9 9 299 M
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9 6 296 M
9 5 295 M
9 4 294 L
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9 1 291 L
8 10 2810 M
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8 4 284 L
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8 1 281 L
7 10 2710 M
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7 6 276 M
7 5 275 M
7 4 274 L
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6 10 2610 L
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5 10 2510 L
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3 10 2310 L
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3 1 231 L
2 10 2210 L
 2 9 229 L
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2 6 226 L
2 5 225 L
2 4 224 L
2 3 223 L
2 2 222 L
2 1 221 L
1 10 2110 L
1 9 219 L
1 8 218 L
1 7 217 L
1 6 216 L
1 5 215 L
1 4 214 L
1 3 213 L
1 2 212 L
1 1 211 L
10 10 11010 L
10 9 1109 L
10 8 1108 L
10 7 1107 L
10 6 1106 L
10 5 1105 L
10 4 1104 L
10 3 1103 L
10 2 1102 L
10 1 1101 L
9 10 1910 L
9 9 199 L
9 8 198 L
9 7 197 L
9 6 196 L
9 5 195 L
9 4 194 L
9 3 193 L
9 2 192 L
9 1 191 L
8 10 1810 L
8 9 189 L
8 8 188 L
8 7 187 L
8 6 186 L
8 5 185 L
8 4 184 L
8 3 183 L
8 2 182 L
8 1 181 L
7 10 1710 L
7 9 179 L
7 8 178 L
7 7 177 L
7 6 176 L
7 5 175 L
7 4 174 L
7 3 173 L
7 2 172 L
7 1 171 L
6 10 1610 L
6 9 169 L
6 8 168 L
6 7 167 L
6 6 166 L
6 5 165 L
6 4 164 L
6 3 163 L
6 2 162 L
6 1 161 L
5 10 1510 L
5 9 159 L
5 8 158 L
5 7 157 L
5 6 156 L
5 5 155 L
5 4 154 L
5 3 153 L
5 2 152 L
5 1 151 L
4 10 1410 L
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4 2 142 L
4 1 141 L
3 10 1310 L
3 9 139 L
3 8 138 L
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3 3 133 L
3 2 132 L
3 1 131 L
2 10 1210 L
2 9 129 L
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2 6 126 L
2 5 125 L
2 4 124 L
2 3 123 L
2 2 122 L
2 1 121 L
1 10 1110 L
1 9 119 L
1 8 118 L
1 7 117 L
1 6 116 L
1 5 115 L
1 4 114 L
1 3 113 L
1 2 112 L
1 1 111 L
PLANNING AND PREPARATION (STEP 1)
Company Name Acme Automotive
Manufacturing Location Plant 6 , Saginaw, Michigan
Customer Name Jackson Industry
Model Year(s)/Program(s) 2020PX123
1. Process Item System, 1. Function of the Process Item Function 1. Failure Effects (FE) to the Next Higher
Subsytem, Part Element or of System, Subsystem, Part Element or Element and/or End User
Name of Process Process

Electric Motor Assy Line Supplier Plant Assembly of shaft into Supplier Plant
pole housing assembly

Electric Motor Assy Line Ship-to Plant Assemby of motor to Ship-to Plant
vehicle door

Electric Motor Assy Line End User Window raises and End User
lowers

0 0 0 0

0 0 0 0

0 0 0 0

0 0 0 0

0 0 0 0

0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
Acme Automotive Subject PX123 Manual Column Assembly
t 6 , Saginaw, Michigan PFMEA Star 19-Mar-2018 PFMEA ID
Jackson Industry PFMEA Rev 25-Sep-2018 Process Re
2020PX123 Cross Func See Team List ConfidentIa
ailure Effects (FE) to the Next Higher
Element and/or End User

Clearnace too small to

assemble shaft without
potential damage

Assembly of motor to door

requires additional
insertion force with
potential damage
comfort closing time too
long

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
 654321
B Black
Confidential
PLANNING AND PREPARATION (STEP 1)
Company Name Acme Automotive
Manufacturing Location Plant 6 , Saginaw, Michigan
Customer Name Jackson Industry
Model Year(s)/Program(s) 2020PX123
2. Process 2. Process Step Name of Focus 2. Function of the Process 2. Failure Mode (FM)
Step Station Element Step and Product of the Focus Element
No. Characteristic
(Quantitative value is
option)

30 Sintered Bearing Press-in Press in sintered bearing Axial position of

Process to acieve axial position in sintered bearing is not
pole housing to max gap reached
30 Sintered Bearing Press-in per print
Process
30 Sintered Bearing Press-in
0 Process
0 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
Subject PX123 Manual Column Assembly
PFMEA Star 19-Mar-2018 PFMEA ID 654321
PFMEA Rev 25-Sep-2018 Process Re B Black
Cross Func See Team List ConfidentIa Confidential
4321
Black
dential
PLANNING AND PREPARATION (STEP 1)
Company Name Acme Automotive
Manufacturing Location Plant 6 , Saginaw, Michigan
Customer Name Jackson Industry
Model Year(s)/Program(s) 2020PX123
3. Process Work 3. Function of the Process 3. Failure Cause (FC) of the
Element 4M Type Work Element and Process Work Element
Characteristic

Man Machine presses sintered machine stops before reaching

Machine bearing into the pole houising final position
seat until the defined axial
0 position
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
0 0 0
 Subject PX123 Manual Column Assembly
gan PFMEA Star 19-Mar-2018 PFMEA ID 654321
PFMEA Rev 25-Sep-2018 Process Re B Black
Cross Func See Team List ConfidentIa Confidential
4321
Black
dential