GRS Corrugated

Global Roofing Solutions

Corrugated

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GRS Corrugated
GRS Corrugated 07/17
Typical Specification
Materials
The roofing / side cladding shall be Corrugated 10.5 profile, in one of the materials in the
table below. Corrugated 10.5 is obtained from Global Roofing Solutions.

Material Steel Colour One Side Colour Two Side

Galvanised Z275 ISQ 550 for 0.5mm
ISQ 300 for 0.58mm
Chromadek ® Z200 ISQ 230 for 0.8mm Special
®
Zincalume AZ150
G550
Clean COLORBOND™ AZ150 Special

ZincAL® AZ150
G550
COLORPLUS ® AZ150 Special

The Profile

Shall be roll-formed with 10,5 corrugations at Two items must be clearly indicated
76mm centres giving a nett cover of 762mm. on a Corrugated 10.5 bullnose:
The rib height shall be 17.5mm. 1. The position of the “lip up” or “lip
down” on the sheet.
Embossing 2. The colour requirements.

Corrugated 10.5 sheeting can be embossed Curving

for thicknesses not less than 0,5mm.
Embossing provides a quality, textured finish Corrugated can be cranked curved to any
to the sheet and reduces glare, minimises radius greater than 800mm subject to
potentially unsightly “oil canning” and transportation limits.
enhances the appearance of a metal clad
building. High yield materials (ISQ 550 and
G550) are available lightly embossed.
Flashings

Stop endings must be formed at the apex to

Sheet Length
form a dam. The roof sheeting shall be
closed as necessary with purpose-made
Corrugated is available in sheet lengths flashings and poly closers where necessary.
limited only by transport restrictions, with
normal loads being 12.5m. With special
transport arrangements lengths, up to Versatile
18.6m can be delivered.
Corrugated 10.5 is available in stainless
Roof Pitch steel, aluminium and polycarbonate sheets.
A full range of accessories includes flashings,
fascias, gutters and downpipes.
Corrugated may be used at a minimum roof
pitch of 7.5° for rafter lengths up to 15m. A
minimum of 10° is required for rafter lengths Site Handling
greater than 15m. Where possible, the Quality Assurance
maximum distance between top and bottom Corrugated sheets should be suitably
rows of fasteners should not exceed 24m for supported clear of the ground under well The manufacturer shall be assessed and
crest fixing and 15m for valley / pan fixing ventilated cover, away from risk of certified as complying with ISO 9001:2008
after which an expansion joint (step lap) is damage by building operations, contact Quality Management System.
recommended. with cement, dust, lime and abrasive dust,
For all conditions,end laps must be sealed until required to be installed.
with an approved sealing strip.
Cleaning Up
Bullnosing and Curving
The complete roof must be kept clean and
Care must be taken when ordering bullnoses free of any swarf and debris.
and curves as there are no broad or narrow
flutes on a Corrugated 10.5 sheeting to
differentiate between a normal or reverse
bullnose.
Profile: Corrugated 10.5

Effective Cover 762mm

17,5mm

Corrugated Maximum Allowable Support Spacings (mm)

GALVANISED / CHROMADEK ® ZINCALUME ® / COLORBOND™ ZINCAL® / COLORPLUS ®

Type of Span
0.5mm 0.58mm 0.8mm 0.47mm 0.53mm 0.5mm 0.55mm
ISQ550 ISQ300 ISQ230 G550 G550 G550 G550
(3T)
Roofs
Single Span 0.600m 0.600m 0.900m 0.600m 0.700m 0.600m 0.700m
End Span 0.900m 0.900m 1.200m 0.900m 1.300m 0.900m 1.300m
Internal Span 1.100m 1.100m 1.350m 1.200m 1.700m 1.200m 1.700m
Cantilever 0.200m 0.200m 0.250m 0.180m 0.250m 0.200m 0.250m

Walls
Single Span 0.900m 0.900m 1.300m 1.100m 1.500m 1.100m 1.500m
End Span 1.100m 1.100m 1.400m 1.600m 1.800m 1.500m 1.800m
Internal Span 1.500m 1.500m 1.800m 2.200m 2.400m 1.700m 2.400m
Cantilever 0.200m 0.200m 0.280m 0.150m 0.200m 0.150m 0.200m

Normal Mass kg/m² 5.03 5.86 7.92 4.61 5.22 5.3 5.8

Loading
Purlin support centres are based on the following design criteria and obtained through testing:
Roofs – Ultimate super-imposed distributed load of 1,50 kN/m² and ultimate uplift load of 1,60 kN/m²
Walls – Ultimate super-imposed distributed load of 0,75 kN/m²

Assembly Fasteners Note

The sheeting shall be laid with side-laps on the For a range of fasteners to be used with Fasteners must be selected to
leeward side of the prevailing wind direction Corrugated 10.5, please refer to the GRS match the life expectancy of the
and placed in position to give 1,5 corrugations installation manual. roofing and cladding material.
side-lap. An approved side-lap sealant shall be The coating class for fasteners,
incorporated on roofing with a pitch less than Fastener Holes complying with SANS 1273,
15°. Side-lap stitching shall be effected mid- should be used in conjunction
span between purlins. For roofs, allow a Do not use punches to form fastener holes. with all roofing and cladding
minimum end lap of 230mm between 10˚ and Use correct size drill to suit fastener, or material. For a full range of
15˚ pitch and 150mm above 15˚. For walls self-drilling screws where applicable. compatible fasteners, please refer
allow a minimum end lap of 100mm. to the GRS Installation Manual.

Direction of sheet laying Direction of prevailing weather Crest Fastener Location - Roof

3 Fasteners per sheet - Internal supports

5 Fasteners per sheet - End supports and end laps

Crest fixing to Steel Valley fixing to Steel Crest fixing to Timber
Valley Fastener Location - Side

3 Fasteners per sheet - Internal supports

5 Fasteners per sheet - End supports and end laps

*DO NOT place fastener in this valley. NOTE: Do not over-tighten screws.
Leakage through underlap will result if Drive screw until slight deformation is
pierced. just visible at crest of rib.
 Popular Flashings
® ®
Available in 0.58mm / 0.8mm thick galvanised Z275 steel, 0.53mm thick Zincalume AZ150 or 0.55mm thick ZincAL AZ150.
Or with a colour option Chromadek (Galvanised Z200), Clean COLORBOND™ (Zincalume ® AZ150) or COLORPLUS ® (ZincAL®
AZ150) finish to one / two sides.

Sidewall Flashing Headwall Flashing

Counter Flash Counter Flash

Sidewall Flash Headwall Flash

25 x 35mm x 1m lg Poly-strip

Poly-closer

Ridge Flashing Gutter Detail

Bracket
Roll Top Ridge Rivets
Poly-closer

Verandah Bolts

Gutter

Valley Flashing Gable Flashing

Sealed type rivets / stitching 25 x 35mm x 1m lg Poly-strip

screws and seal inbetween
purlins @ 500mm crs.
Main Fasteners
Main Fasteners at every purlin

Main Fasteners

Please visit our website or contact GRS for standard flashing details.

Isando Tel: +27 (0) 11 898 2900 Nelspruit Tel: +27 (0) 13 492 0746 Upington Tel: +27 (0) 54 332 1656 Mozambique Tel: +258 (002) 82 305 0506
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East London Tel: +27 (0) 43 731 1895 Rustenburg Tel: +27 (0) 14 596 6121 Lesotho Tel: +266 (002) 22 312 244

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