QTY PART NUMBER NOTES:

. 0. ALL DRAWINGS ARE IN METRIC MEASUREMENTS

1 MUNCASTER1-01-BASE PLATE 1. ALL ENGINEERING PRACTICES SHALL BE APPLIED WITH REGARDS TO HOLE AND SHAFT TOLERANCES.
1 MUNCASTER1-02-COLUMN 2. WHERE SCREWS OR BOLTS ARE USED THE CLEARANCE HOLES SHALL BE APPROXIMATELY 5% TO 8% LARGER THAN THE MATCHING TAPPED HOLE.
2 MUNCASTER1-03-IN-OUTLET NIPPLE 3. PREFERABLY ALL TAPPED HOLES AND MATCHING SCREWS AND/OR BOLTS TO BE METRIC FINE (MF)
1 MUNCASTER1-04-CYLINDER 4. MATERIALS SPECIFIED ON THE DRAWINGS ARE INDICATIVE ONLY. THE BUILDER CAN MAKE HIS/HER OWN MATERIAL CHOICE.
1 MUNCASTER1-05-CYLINDER COVER 5. ALL CONNECTIONS/JOINTS WHICH HAVE STEAM PRESSURE APPLIED TO IT SHALL BE SILVER/HARD SOLDERED.
1 MUNCASTER1-06-PISTON +ROD 6. COMPRESSION SPRINGS ARE DRAWN IN COMPRESSED STATE (CP), UNCOMPRESSED STATE IS APPROX 40% TO 60% LONGER THEN COMPRESSED STATE.
1 MUNCASTER1-07-CRANK + SHAFT 7. WHERE PREFERRED SCREW OR RIVETED CONNECTIONS CAN BE OMITTED AND PARTS CAN BE BONDED TOGETHER BY USING EITHER HIGH STRENGTH GLUE, EPOXY RESIN, OR SOLDER.
1 MUNCASTER1-08-FLYWHEEL 8. PARTS WHICH ARE DIRECTLY EXPOSED TO STEAM AND/OR WATER SHOULD BE CONSTRUCTED USING NON-FERROUS OR NON CORROSIVE MATERIAL SUCH AS BRASS, BRONZE, GUNMETAL,
1 MUNCASTER1-09-PRESSURE SPRING STAINLESS STEEL, COPPER OR MONEL.
1 MUNCASTER1-10-NAME PLATE
1 MUNCASTER1-11-WOOD BASE 9. THE ORDER IN WHICH THE PARTS/COMPONENTS ARE MANUFACTURED AND THE MODEL IS ASSEMBLED IS ENTIRELY LEFT TO THE BUILDER/MODEL MAKER.
3 MUNCASTER1-M3x8 PAN HEAD SCREW 10. A COLOUR SCHEME FOR THIS PROJECT IS ENTIRELY LEFT UP TO THE MODEL MAKER.
2 MUNCASTER1-M3x12-ROUND HEAD WOOD SCREW 11. THE MANNER IN WHICH THE PARTS/COMPONENTS ARE MANUFACTURED IS ENTIRELY LEFT UP TO THE BUILDER.
2 MUNCASTER1-M4 NUT 12. USE LOCTITE, ON SCREW OR PRESS FIT CONNECTIONS OR SURFACES, WERE DEEMED NECESSARY TO PREVENT PARTS FROM LOOSENING.
1 MUNCASTER1-M4 WASHER 13. WASHER SHALL BE USED WHERE DEEMED NECESSARY.
2 MUNCASTER1-M4x10 PAN HEAD SCREW XX. ERRORS AND/OR OMISSIONS MAY OCCUR IN THE DRAWINGS, DO NOT HESITATE TO CONTACT ME SO THAT THE ERRORS/OMISSIONS CAN BE RECTIFIED.
4 MUNCASTER1-M5x20-ROUND HEAD WOOD SCREW MATERIAL ABBREVIATIONS: 80
OTHER ABBREVIATIONS ALU = ALUMINIUM 12 3 7 4 MS
7 BRS 70
DP = DEEP BRS = BRASS 5
3

7
DAA= DRILL AFTER ASSEMBLY BRZ = BRONZE OR GUNMETAL (BRZ/GM) 25

M3
D&TAA= DRILL AND TAP AFTER ASSEMBLY MS = MILD STEEL/BRIGHT MILD STEEL BRS 07/3 12 10
E

2.5
4CF
CF = CLOSE FIT (SIZE FOR SIZE) S/S = SILVER STEEL OR STAINLESS STEEL 07/1 MS
PF = PRESS FIT SPS = SPRING STEEL MS 07/2
PFAA= PRESS FIT AFTER ASSEMBLY nnn/nnn MEANS THAT EITHER MATERIAL 2.5 2.5

18
PCD = PITCH CIRCLE DIAMETER CAN BE USED
07/1 2.5

M3
RM = REAM 26PCD 2.5

40PCD
2.5

55PCD
HEX = HEXACON, 6SIDED 4

R3.
5CF

10
5
CP = COMPRESSED M3-3THESOP

5
SCALE 1:1.5 07/3

5CF
KNL = KNURLED 07/2 3.5
CSK = COUNTERSINK 4.5
PL = PLACES 4CF 12 4 PFAA 3.5

M4
10.5 10.5
37.5

32
DWL= DOWEL

180 7.1
(T)HESOP=(TAPPED)HOLES EQUALLY SPACED ON PCD SCALE 1:1.5
(T)HESOC=(TAPPED)HOLES EQUALLY SPACED ON CIRCUMFERENCE C C
SA-xxx = SUB ASSEMBLY-xxx 1 3 0.5mm DEEP 3 E 08 SECTION E-E
4.3 0.7 SPS BRS SCALE 1 : 2
16RM ALU/MS

5 5
09
8 2.5 4.5 7 7 5 5 52 5

7
18 12.7 1mm THICK SCALE 1:1.5 10

R1
21 45°

8 3
10 COILS

4
5RM 30°

9PF
BRS 5 17.5 65 17.5 PILOT HOLES 5

12.5
M3

6
48
R3

25
7.3

3.5

4
02 52 24 65 27.5

15
WOOD 11
100 3.9 120 4.7 120

7
53

3
5-4PL 14 05
78
18
0

SECTION C-C
R1

SCALE 1 : 1.5
10

12 04
R3
09 02
32.5

BRS

5 6
12
4

M4 M4 16 04 SA-103
45 54
8-2PL

08
30

A MS
27.5 30 1 03
SA-102
7

32
32.5

03
3.5

31

2mm CHAMFER 01

M6

M6
4 4
20

16.4 07
10

10 65 10 6 15 15 6 A
01 8 8 SECTION A-A
6mm THICK SCALE 1:2 SCALE 1:1.5 06
3-3HESOP 11 SCALE 1 : 1.5
M4 SA-101
06/1
BRS 06/1 SA-103
=7=

SA-102
7
26PCD
4RM

16CF
32
10

59

MS/ALU 4RM M3
5 24 06/2
06/2 SA-101

1.5
5

05
= =

S/S
13
3.5

11
M6

M6

R1
1 4 6

13.5
6

BRS M4 M3 06/3
03 16 7 4CF O-RING
BRS SCALE 1:1.5 SCALE 1:1.5
06/3 SEAL BRZ 10 SA-105 SA-104
NOTES: THE ORIGINAL DRAWINGS WERE PUBLISHED IN THE "MODEL ENGINEER" MAGAZINE OF FEBTUARY 1957 UNDER THE HEADING OF "THE MUNCASTER STEAM-ENGINE MODELS.
TITLE DRAWING CONTENTS PROJECT No 11-01-00 MODEL SCALE: 1:1
JDWDS
PROJECTION

A SIMPLE OSCILLATING STEAM ENGINE BY G.A., B.O.M., NOTES, ISOMETRIC VIEW, JDW DRAUGHTING SERVICES DATE
MARCH-2016
DWG SCALE: 1:1 @A3 OR AS SHOWN
J.A.M. DE WAAL PAPAKURA NZ
H.MUNCASTER. PARTS AND ASSEMBLIES
Copyright ©
J.A.M. DE WAAL. 12 BRIGHTWELL STREET PAPAKURA 2110.
NEW ZEALAND. PHONE: OO64 09 2988815. MOB: 0211791000
E-MAIL: dewaal@xtra.co.nz. SHEET: 01 OF 02 A3 No: MUNCASTER-1