Operation Manual: Multi Channel Pressure Sensor Controller
Operation Manual: Multi Channel Pressure Sensor Controller
Operation Manual: Multi Channel Pressure Sensor Controller
Sensor Controller
Operation Manual
PSE200 Series
Installation 8
Setting 13
Special setting 21
Other Functions 26
2 3
SAFETY (continue) Model Indication Method
NOTE PSE20 –
Follow the instructions given below when handling your controller.
Otherwise, the controller may be damaged or may fail, thereby
resulting in malfunction. Option 2
• Do not drop it, bring it into collision with other objects or apply No Symbol : None
excessive shock (980m/s2 or more). 4C : Connector for Sensor Lead Wire
• Do not pull the lead wire with force or lift the controller by holding (4pcs)
the lead wire. Pulling strength is as follows.
Power and output lead wire : less than 50N
Lead wire with connector for sensor : less than 25N Option 1
• Do not use in place which oil or chemical splashes. No Symbol : None
• Perform wiring and cable correctly. A : Panel Mount Adapter
• Do not perform wire or cable while power is on. B : Panel Mount Adapter
• Do not use wire or cable with power cable or high-voltage cable + Front Face Protective Cover
in the same route.
• Connect Terminal FG to the ground when using a switching Unit Specification
regulator obtained on the commercial market. No Symbol : Unit selection function provided
• Insert a noise filter (line noise filter, ferrite element or other (NOTE 1)
element) between the switching regulator and controller when M : SI units fixed (NOTE 2)
analog output is used.
• Do not insert and pull pressure sensor (connector) with the power
turned on.
Input / Output Specification
• Do not press the buttons with a sharply pointed tool. 0 : NPN open collector 5 outputs + Auto shift Input
• Start measurement three seconds after turning the power on. 1 : PNP open collector 5 outputs + Auto shift Input
Measurement output will be OFF for the first three seconds after
turning the power on.
• Warm-up for 20 to 30 minutes when detecting fine pressure.
Initial drift of about ±1%F.S. occurs immediately after turning the NOTE 1 : The new Measurement Law prohibits use in Japan of
power on. controller with a unit selection function.
NOTE 2 : Fixed unit for compound, vacuum, low pressure is : kPa
for positive pressure is : MPa
4 5
Name and Functions of Individual Parts
Main Unit Accessories
Switch Output Lamp : Lit when OUT1(CH1 to CH4) and/or OUT2 Power and Output Lead Wire with Connector (2m) : ZS-26-A
(Red) (CH1 only) is ON.
LCD Display : Displays the current status of pressure, setting mode, Options
(Orange) selected indication unit and error code. Connector for Sensor Lead Wire (1pc) : ZS-28-C
Button : Selects a mode and increases a set ON/OFF value.
Button : Selects a mode and decreases a set ON/OFF value. Connector for Sensor Lead Wire
Button : Changes the mode and sets a set value.
Unit Display : Lit ON the indicator of selected unit. For the controller
(Orange) without unit selection function, the unit is fixed to SI
(MPa or kPa). Power and Output Lead Wire
Unit label : Attach the unit label (kgf/cm2, bar, PSI, inHg, mmHg) with Connector
with a unit selection function.
Channel Indicator : Indicate the channel (1 to 4) that is selected at Panel Mount Adapter with set screws M3 × 8L (2pcs) : ZS-26-B
(Red) that time. Panel Mount Adapter with set screws M3 × 8L (2pcs)
+ Front Face Protective Cover : ZS-26-C
Front Face Protective Cover with waterproof seal : ZS-26-01
48 Conversion Adapter : ZS-26-D
Unit label
Unit Display (Orange) ( It is an adapter for attaching PSE200 series
in the panel cut size of PSE100 series. )
LCD Display (Orange) MPa Waterproof seal (Accessory)
kPa
Switch Output Lamp (Red) OUT1
OUT2 Front Face Protective Cover
Channel Indicator (Red) 1 2 3
4 CH
SMC
PRESS
Button URE
SET
Button
Button
Panel Mount Adapter
48 Conversion Adapter
6 7
Installation
Mounting by Panel mount adapter Connection
•Fix the panel mount adapter to the controller with the set screws •Make connection after turning the power off.
M3 × 8L (2pcs) as attached. •Install the lead wire separately from the route for power cable or
high-voltage cable.
48 Conversion Adapter (ZS-26-D) Panel
Otherwise, malfunction may potentially result due to noise.
Waterproof seal (Accessory) •Be sure to ground Terminal FG when using a switching regulator
M3 × 8L obtained on the commercial market.
Front Face Protective Cover
(ZS-26-01) If analog output is performed connecting to a switching regulator
obtained on the market, switching noise will be superimposed and
product specification can no longer be met. That can be prevented
by inserting a noise filter, such as a line noise filter and a ferrite
element, between the switching regulator and the controller, or
by using a series power supply instead of a switching regulator.
Panel Mount Adapter (ZS-26-B)
* It can be rotated 90 degrees to be attached.
Notice when removing the controller
* Front panel of this controller meets IP65 (if 48 conversion •The controller with panel mount adapter can be removed
adapter is used, it meets IP40). However, if the panel mount
adapter is hold enough with screw and the instrument is not from facility after removing two screws as shown in a
seated correctly, water might enter. Screw shall be tightened 1/4 figure, by making insert the suitable thin card for the hook
to 1/2 turns more after touched correctly. of both the sides, pull a panel mount adapter to the front,
and remove it.
If panel mount adapter is drawn forward with nail caught,
Panel Cut Dimensions the adapter and controller may be damaged.
Panel thickness : 0.5 to 8mm +0.1
55 or more
37.5 -0.2
Hook
55 or more
Card
8 9
Installation (continue) Example of Internal Circuit and Wiring
Attaching the connector to the lead wire Connector
•Sensor wire is stripped as shown in the Connector Connecting / Disconnecting
right figure. (Refer to the appended 20mm or more
table on page 30.) •When connecting the connector, insert it straight onto the pin and
lock the connector into the square groove in the housing until
•The core of the corresponding color
connector clicks.
shown in the following table is put into
the pin of the number stamped on the connector for •When disconnecting the connector, push down the lever by thumb
sensor connection to the back. to disengage the lever claw from the square groove. Then pull
out the connector straight.
Pin No. Wire Color A Connector for Sensor Lead Wire
1 Brown (DC+) Lever
2 NC
3 Blue (DC-) Power and Output Lead
4 Black (IN : 1 to 5VDC) Wire with Connector
Initialize
Load
3
NC 2 Auto shift input +
1 Yellow 12 to Pressure range, output mode, response time
24VDC
Load
4 CH1_OUT1 - and auto / manual setting.
Sensor
3 Black
Main Circuit
Load
NC 2 CH1_OUT2
1 White
4 CH2_OUT1 Pressure Setting
Load
Sensor
Load
1 Red
4 CH4_OUT1
Sensor
3 Special Setting
Green
NC 2
DC(-) Select or Set Fine adjustment of displayed value,
1
Blue Copy setting, Auto shift, Auto identification.
Brown + Other functions such as zero clear can also be set if necessary.
3 Auto shift input 12 to
NC 2
1 Yellow 24VDC Auto identification function resetting
CH1_OUT1 -
4 · Press the button and button at the same time longer
Sensor
Black
Load
NC 2 CH1_OUT2
1 White · Press the button three times. ([FSt] displays in order of
Load
3 Gray
Load
4 CH4_OUT1
* Setting for the Auto identification function is ON
Sensor
3 Green
NC 2 Load when units are shipped from the factory.
DC(-)
1
Blue (Auto identification ON) Aon ⇔ AoF (Auto identification OFF)
12 13
Setting (continue)
16 17
Pressure setting mode (continue)
3.Selection of OUT2 [P_3, P_4] setting mode (CH1 only) Auto Preset Setting
• Set button or button to change and set the set In case auto preset is selected in Initialize, this function stores in the
value as in 1,2. memory a pressure setting value, which is calculated from a
Value increases by one digit, per a push on button. measurement pressure as a reference value. The set value of
It continues to decrease with keeping push. controller is automatically set to an optimum value by repeating
Value decreases by one digit, per a push on button. absorption and non-absorption several times with a sample, which is
It continues to increase with keeping push. to be set up.
•Check the corrected value, then press the button.
1.Selection of OUT1 auto preset mode
4.Auto shift compensation value setting • Press the button during the Measurement mode to
•[C_5]/[C_3] (for CH2 to CH4) and Auto shift corrected select channel, and then, press the button to display [AP1].
value will flicker alternately. Whithout Auto shift input
2.Preparation of unit for OUT1
setting, correction value displays Zero.
• Prepare a unit for which pressure for OUT1 is to be set.
•Check the corrected value, then press the button.
•The pressure setting mode will be completed and return to the 3.Selection of auto preset value of OUT1 setting
Measurement mode. • Press the button to display [A1L].
• Operate system so that pressure may change.
• Detection will be made and a set value will be stored in the memory
automatically.
(In case OUT1 setting is not necessary, press button and
button at the same time longer than one second to skip into [AP2].)
4.Selection of OUT2 auto preset mode (CH1 only)
• Press the button to display [AP2].
5.Preparation of unit and setting for OUT2
• Prepare a unit for which pressure for OUT2 is to be set.
• Press the button to display [A2L] is displayed and detection
will be made and a set value will be stored in the memory
automatically.
(In case OUT2 setting is not necessary, press button and
button at the same time longer than one second to skip into
Measurement mode.)
18 19
Pressure setting mode (continue) Special Setting
6.Set up of OUT2 auto preset value Fine adjustment function of displayed value
• Press the button to finish the auto preset mode. The mode will This makes no dispersion on CH1 to CH4 each output value, and
return to the Measurement mode. make same displayed value. It is possible to do fine adjustment
within ±5%F.S. (For compound only : ±2.5%F.S.) range of the
reading data on the displayed value of pressure sensor.
A pressure setting value in auto preset is as follows.
• Press button and button at the same time
ON=A-(A-B)/4 A= maximum pressure value longer than two seconds to display [FS t]. If fine
OFF=B+ (A-B)/4 B = minimum pressure value adjustment is unnecessary, press button while [FSt] is
displayed. Move to copy function.
• Select channel by button or button.
• Press the button, and [FSt] and the current value will flicker
alternately.
• Increase or reduce value by button or button.
(It is possible to increase/reduce within ±5%R.D.)
• Check the value, then press the button. [FSC] and the adjusted
value(%) will flicker alternately.
• Press the button to return display of [FSt]. Perform display of
[FSt] setting of other channels like the above by button or
button.
• After setting of other channels in [FSt] display is finished, press the
button there. Move to copy function.
Note) When Fine adjustment mode is conducted, pressure setting
value is sometimes changed by ±1digit.
20 21
Special Setting (continue)
22 23
Special Setting (continue)
About Auto shift function Conditions and explanations for Auto shift function
This function corrects the setting value of each switch output according • Keep constant pressure for 10ms or more from the close signal of
to change of pressure source. Even if pressure source is changed, Auto shift input.
this can do correct decision on switch output. • At Auto shift input, display indicates [ooo] for approx. 1 sec. And the
pressure at that time is memorized to [C_5] or [C_3] as corrected
With Auto shift value. The switch set as Auto shift mode at the time of initial setting
Normal pressure Lower pressure Increase pressure operates with the value which applied corrected value [C_5]/[C_3]
Source Source Source to setting value.
Hysteresis C_5
C_5(C_3)
Pressure
24 25
Other Functions
Peak and Bottom Hold Display Function Zero Clear Function
Maximum and minimum values are always detected and updated For measured pressure in ambient pressure and within the range of
during measurement. Displayed values can be held. ±5%F.S. (For compound pressure only, ±2.5%F.S.), displayed value
• Press the button longer than 2 seconds. can be adjusted as zero.
• Select Peak/Bottom mode by button or button, • Press continuously the and buttons simultaneously more
and press the button. than one second to reset to “0” on the display. Please press
-
· [n _P] (Peak mode) : Flickers the maximum pressure value. button before button. In case of pressing button first,
- channel select function may operate.
· [n _b] (Bottom mode) : Flickers the minimum pressure value.
- • The mode will return to the Measurement mode automatically.
· [n _n] (w/o Peak/Bottom mode) : Return to the Measurement mode.
- - -
n_P ⇔ n_b ⇔ n_n Channel selects Function
(Peak mode) (Bottom mode) (w/o Peak/Bottom mode) • Per one push button, channel selection can be done, like [1
2 3 4 1···]. Display shows pressure value, which is measured
· To reset holding, press the , or button.
at the channel selected.
26 27
Other Functions (continue) Unit Label
Error Display Function How to use the labels printed the units.
This function displays error location and nature when a problem or In order to display the selected unit, the unit label according to the
an error occurs.
pressure range or the display unit is attached.
Error name Error display Contents Disposition
Over current
Unit Label
of un-connecting / miswiring, back an applied For compound/vacuum kPa kgf/cm2 bar psi inHg mmHg
error
or pressure over min. limit pressure into within For low pressure kPa kgf/cm2 bar psi
of set pressure range is set pressure range.
applied. For positive MPa kgf/cm2 bar psi
Sensor input
1. 2 to 1.6 Blue ZS-28-C-4
Number of input 4 inputs
Input protection With over voltage protection (Max. 26.4V)
Auto identification Provided *3
Hysteresis Mode : Variable
Hysteresis
Window Comparator Mode : fixed (3digits)
Output type NPN or PNP open collector output
5 outputs (2 points for sensor input CH1, and
Switch output
Number of output
1 point for each CH2 to CH4)
Max. load current 80mA
Max.applied voltage 30VDC (@ NPN output)
Residual voltage 1V or less (@ 80mA load current)
Output protection Short circuit protection is provided
Response time 5ms or less
Chattering-proof
20, 160, 640ms selected
function
Repeatability ±0.1%F.S. or less
30 31
Specification (continue) Outline with Dimensions (in mm)
PSE 20 Dimensions of Main Unit
Indicator accuracy 40.1 (7.5)
±0.5% F.S. ±1digit
(Ambient Temp. 25˚C) □ 40 6 2.5
□ 36.8
LCD display Display for channel : 1 digit 7-segment (Red) OUT1
OUT2
PSE200
CH
Sampling rate : 4 times/1sec. 1 2
SMC PRESSURE
3 4
SMC MADE IN JAPAN ZZ
SET
42.4
Operating humidity range Operation/Storage : 35 to 85% RH (No condensation)
Withstand voltage 1000VAC, 1 min. (between live parts and case)
46.4
Insulation resistance 50MΩ or more (500VDC M) (between live parts and case)
10 to 500Hz smaller one 1.5mm or 98m/s2 double
Vibration proof
amplitude, each in directions of X, Y and Z for 2 hours
Panel Mount Adapter
Impact proof 980m/s2,3 times each in directions of X, Y and Z respectively Front Face Protective Cover
Panel
Temp. Characteristic ±0.5% F.S. or less (25˚C) Waterproof seal
34 35