Solid-State Pressure Sensors: User Manual
Solid-State Pressure Sensors: User Manual
Solid-State Pressure Sensors: User Manual
Pressure Sensors
USER MANUAL
836E
Important User Information
Solid-state equipment has operational characteristics differing from those of electromechanical equipment. Safety
Guidelines for the Application, Installation and Maintenance of Solid-State Controls (Publication SGI-1.1 available
from your local Rockwell Automation sales office or on-line at http://www.ab.com/manuals/gi) describes some
important differences between solid-state equipment and hard-wired electromechanical devices. Because of this
difference, and also because of the wide variety of uses for solid-state equipment, all persons responsible for applying
this equipment must satisfy themselves that each intended application of this equipment is acceptable.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting
from the use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables
and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility
or liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment,
or software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell
Automation, Inc. is prohibited.
Throughout this manual, when necessary we use notes to make you aware of safety considerations.
SHOCK HAZARD Labels may be located on or inside the equipment (e.g., drive or motor) to alert
people that dangerous voltage may be present.
BURN HAZARD Labels may be located on or inside the equipment (e.g., drive or motor) to alert
people that surfaces may be dangerous temperatures.
Table of Contents
Table of Contents
1 Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1 Designated Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Installation, Commissioning, and Operation . . . . . . . . . . . . . . . . . . . . . . . . 4
1.3 Operational Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.4 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 Product Identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.1 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.2 Process Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.3 Installation Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.4 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.5 Mating Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4 Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4.1 On-Site Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4.2 Programming with Personal Computer and ReadWin 2000 . . . . . . . . . . . . 19
5 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5.1 Process Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5.2 Welding Bosses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.3 Configuration Kit with ReadWin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
6 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
6.1 Error and Warning Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
6.2 Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
6.3 Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
6.4 Change Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
7 Technical Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
7.1 Display Version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
7.2 Nondisplay Version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
7.3 Pressure Conversion Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3
Safety Instructions
1 Safety Instructions
1. 1 Designated Use
The Bulletin 836E is a pressure switch for measuring and monitoring absolute and gauge
pressures. The device has been safely built with state-of-the-art technology and meets the
applicable requirements and EC Directives. It can, however, be a source of danger if used
incorrectly or for anything other than the designated use.
1. 3 Operational Safety
• Functional safety
The Bulletin 836E pressure switches were developed according to the standards IEC 61508
and IEC 61511-1 (FDIS).
• Hazardous areas
The Bulletin 836E is not approved for use in intrinsic safety (hazardous area) applications.
1. 4 Return
Before returning a device to Rockwell Automation, be sure to remove all fluid residue. This is
particularly important if the fluid is a health hazard, e.g. flammable, toxic, caustic, carcinogenic,
etc.
4
Product Identification
2 Product Identification
PNP / 4…20mA
836E-DC1CC1D4
5
Installation
3 Installation
3. 1 Dimensions
3.1.1 Display Version
38.7 ø 42.3
24 ø 38.5
105
M12x1.0
52
11
Fig. 2: Dimensions
15 (0.59)
69
(2.72) 27.5
(1.08)
25 20
(0.98) (0.79)
25
(0.98)
3.5 (0.14) Dia.
1/4 in. NPT hole
1/2 in. 1/4 in.
12 (0.47) deep
1/2 in. 4 (0.16) Dia. NPT NPT
NPT hole
14 17 12
(0.55) (0.67) (0.47)
20
(0.79)
G 1/2 3 (0.12)
5
26 (0.2)
(1.02) Dia. 6 3 (0.12)
G 1/4 (0.24)
Flush Mount DIN 3852 G 1/2
6
Installation
3. 2 Process Connection
The following table outlines the characteristics of the Bulletin 836E, its process, and sanitary
connections.
Application Measurement and monitor- Measurement and moni- Measurement and moni-
ing of absolute and gauge toring of absolute and toring of absolute and
pressures gauge pressures in sani- gauge pressures
tary applications
Measuring -14.5…+14.5 psi 0…1 bar/15 psi 0…15 psi (0…1 bar)
range➁ (-1…1 bar) to 0…50 psi (0…3 bar)
0…58psi (0…4 bar) 0…40 bar/600 psi 0…150 psi (0…10 bar)
0…145 psi (0…10 bar) 0…500 psi (0…34 bar)
0…580 psi (0…40 bar) 0…1500 psi (0…103 bar)
0…1450 psi (0…100 bar) 0…6000 psi (0…413 bar)
0…6000 psi (0…400 bar)
Notes:
➀ Male adapters cannot be used with the 0…1450 psi or the 0…6000 psi display models
➁ For conversion of psi to other units (bar, kPa, etc.), refer to inside back cover of this document
7
Installation
3. 3 Installation Instructions
➁ ➀ ➀
➁ ➁
Gas
Steam ➂ ➂
Liquid
Fig. 3: Typical applications of the Bulletin 836E to measure pressure in gases, steam and liquids.
8
Installation
3. 4 Wiring
3.4.1 Display Version
The 836E is a DC voltage switch with two PNP outputs or a single PNP output with a
4…20 mA analog output. Both options feature an M12 (micro) connector.
+ +
2 1 12…30V dc 2 1 12-30V dc
Load 1 Load 2 Load 2
3 4 3 4
4... 20 mA
– –
Fig. 4: Bulletin 836E with two PNP switch outputs or one PNP output with 4…20 mA analog output.
12 … 30V
DC
-
4...20 mA
9
Installation
3. 5 Mating Cables
2m (6.5ft) PVC Cable with 4-pin micro
(M12x1) connector and ratcheted
epoxy-coated zinc coupling nut.
Catalog number: 889D-F4AC-2
2m (6.5ft) PVC Cable with 4-pin micro
(M12x1) right-angle connector and ratcheted
889D-F4AC-2
epoxy-coated zinc coupling nut.
Catalog number: 889D-R4AC-2
Note: Other cable lengths are available and
shielded cables may be required for some
analog output applications – refer to the
On-Machine Connectivity catalog (publication
#M115-CA001A-EN-P) for additional
information.
889D-R4AC-2
10
Operation
4 Operation
4. 1 On-Site Programming
The Bulletin 836E is programmed via three push buttons. The digital display and the light
emitting diodes (LEDs) assist in the navigation through the operating menu.
Operating key
E
Digital display
LED for status
Green = ok
Red = error 22.07 bar
Communications jack
for personal computer
11
Operation
12
Operation
13
Operation
DESINA Connection in
accordance with
DESINA guidelines
14
Operation
• Window mode
The window mode enables process pressure range monitoring.
• Analog output mode
The analog output mode returns a 4…20 mA signal proportional to the measured value.
The upper and lower range values can be set by the user.
• Factory default settings
Set point SP 1: 45%; Reset point RSP 1: 44.5%
Set point SP 2: 55%; Reset point RSP 2: 54.5%
Analog output: Lower Range Value (LRV) 0%; Upper Range Value (URV) 100%
• Each set point can be selected as Normally Open (N.O.) or Normally Closed (N.C.)
1 2
p p
SP
SP
RSP RSP
t
t
1
0 3 1
1 4 3 0
0
4 1
0
•P01-PTx3xxxx-05-xx-xx-xx-001
Fig. 7: ➀ Hysteresis mode, ➁ Window mode, ➂ Switch status of NO contact, ➃ Switch status of NC
contact
Note: SP = set point; RSP = reset point
15
Operation
OUT/OUT2 Output/Output 2
16
Operation
4 - 20 Analog output
Range of adjustment: LRL = Lower Range Limit; URL = Upper Range Limit;
LRV = Lower Range Value; URV = Upper Range Value
17
Operation
18
Operation
1 2
USB
19
Operation
Device status
Series number
Hardware version
Software version
20
Accessories
5 Accessories
5. 1 Process Connection
• 836E
The process connection is an adapter and the sensor module has an adapter thread. As a result,
the process connection can be easily changed at a later stage.
2 3
M24x1.5
21
Accessories
3
3
22
Accessories
17
836E-NP73 836E-NP76
8.5
Ø43.5
34
34
Ø50.5
15.5
12
836E-NH7C
G1/4 Ø3 (2-in. clamp)
Ø23 G1/4A
SW32
836E-NP72 836E-NP75
17
10
Ø56.5
34
34
Ø64
15.5
15.5
M12x1.5 7/16-20UNF
Ø23 Ø23
836E-NP71 836E-NP74
34
47
15.5
25.15
Ø11.4
1/4NPT
Ø23 Ø11.4
Ø17.3
1/4"NPT
23
Accessories
5. 2 Welding Bosses
5.2.1 Welding Boss with Sealing Taper
Welding boss for flush mounting process connection with metallic sealing taper.
Material: AISI 316L
27.5
50
% .73
'
)3/
n
24
Accessories
25
Troubleshooting
6 Troubleshooting
6. 1 Error and Warning Codes
If an error occurs in the electronics, the color of the status LED changes from green to red and
the display shows an error or warning code, as outlined below:
• E-code for errors
In the event of an error message, the measured value is unreliable.
• W-code for warnings
In the event of a warning, the measured value is still reliable.
Error Codes
Code Explanation
26
Troubleshooting
Warning Codes
Code Explanation
6. 2 Spare Parts
O-ring for adapter change
• O-ring 15.54 x 2.62 mm (0.61 x 0.10 in.), EPDM 70 Shore FDA,
Catalog no. 836E-NV1
• O-ring 15.54 x 2.62 mm (0.61 x 0.10 in.), FKM 70 Shore FDA,
Catalog no. 836E-NV2
6. 3 Repair
Bulletin 836E pressure switches are not repairable.
6. 4 Change Status
The release number on the nameplate and in the Operating Instructions indicates the change
status of the device: XX.YY.ZZ (example 01.02.01).
27
Technical Data
7 Technical Data
7. 1 Display Version
7.1.1 Power Supply
Supply voltage
• DC voltage version
12...30V DC
Current consumption
• Without load < 60 mA, with reverse polarity protection
Power supply failure
• Behavior in case of over voltage
The device works continuously without any damage up to 34V DC.
If the supply voltage is exceeded, the properties specified are no longer guaranteed.
• Behavior in case of under voltage
If the supply voltage drops below the minimum value, the device switches off (status as if
not supplied with power = switch open).
7.1.2 Output
Switching capacity
• Switch status ON: Ia ≤ 250 mA
• Switch status OFF: Ia ≤ 1 mA
• Switching cycles: > 10 000 000
• Voltage drop PNP: ≤ 2V
• Overload protection
Automatic load check of switching current; output is switched off in case of over current,
the switching current is tested again every 0.4 sec.; max. capacitance load: 14 μF at max.
supply voltage (without resistive load) max. period length: 0.5 sec.; min. ton: 40 μs
Load (analog output)
• Max. (Vsupply − 6.5V)/0.022 A
Input PLC
• Input resistance Ri ≤ 2 kΩ
Input current Ii ≥ 10 mA
Signal on alarm
• Analog output
≤ 3.6 mA / last current value / ≥ 21.0 mA adjustable
(if setting ≥ 21.0 mA the output is ≥ 21.5 mA)
• Signal outputs
In safe state (switch normally open)
28
Technical Data
7. 2 Nondisplay Version
7.2.1 Power Supply
Supply voltage
• DC voltage version
12...30V DC
Current consumption
• 20 mA
7.2.2 Output
Output signal
• 4…20 mA
Maximum load
• Max. (Vsupply − 12V)/0.02 A
7.2.3 Operating Conditions
Ambient temperature range
• –25…+70 °C (–13…+158 °F)
Medium temperature range
• –25…+70 °C (–13…+158 °F)
Storage temperature range
• –40…+85 °C (–40…+185 °F)
29
Technical Data
30
Back Cover
Part No. 75054-003 Ver 04