LUDV Control Block in Mono Block/sandwich Plate Design M7-20
LUDV Control Block in Mono Block/sandwich Plate Design M7-20
M7-20
RE 64293
Edition: 06.2013
Replaces: –.–
▶▶ Size 20
▶▶ Series 3X
▶▶ Maximum operating pressure
–– On the pump side 380 bar
–– On the actuator side 420 bar
▶▶ Maximum flow
–– On the pump side 350 l/min
–– On the actuator side 250 l/min
HAD 6557
Features Contents
▶▶ Load pressure-independent flow distribution LUDV Functional description 2
▶▶ Closed center for variable displacement pump Technical data 3
▶▶ Integrated load holding valves Characteristic curve 4
▶▶ Integrated tank/cooler preloading possible Ordering code 4
▶▶ Unloading function for Symbols 11
–– Improved response behavior Dimensions 14
–– Reduction of switch-off peaks Project planning information 16
▶▶ Cracking pressure of the unloading valve depending on Δp Related documents 16
(standard: 23 bar)
Design
▶▶ Mono block with 5 actuator axes
▶▶ Can be extended by directional valves of different sizes
(max. 8)
▶▶ Pure sandwich plate design possible
▶▶ Type of actuation
–– Hydraulic
Fields of application
▶▶ Excavators
▶▶ Stripping shovels/caterpillar cranes
▶▶ Handling equipment
▶▶ Cranes
▶▶ Drilling machinery
Functional description
Control block M7-20 The LUDV pressure compensator consists of a main spool
Proportional directional valve according to the LUDV prin- and a compression spring defining a stable initial position.
ciple (load pressure independent flow distribution). The main spool (6) is proportionally moved to the right
against the spring force by the applied control pressure of
Load pressure compensation, LUDV the pilot control unit in the control cover a. The supply
The control block M7-20 works according to the LUDV prin- metering orifice (7) of the main spool opens the connection
ciple. The pressure compensator (4) of this load-sensing from the pump port P to the channel P’. The pressure in
version is mounted between the main spool (6) and the this chamber opens the pressure compensator (4) and is
actuator ports (A, B). applied to the load holding valves (3).
The highest load pressure of all actuators involved is noti- The actuator pressure pC of port A keeps the left load
fied to all pressure compensators and simultaneously to holding valve (3) closed via the passages in the main spool
the pump. (11). When the value of P’ exceeds that of pC, the check
As opposed to standard LS versions, there is no unwanted valve is opened. The connection from the pump to the
standstill of individual actuators with LUDV if the pump actuator is established and initiates the movement. The oil
flow is not sufficient for supplying all functions with the displaced in the actuator flows from B via the outlet orifice
desired rated volume. The speed of all working movements (9) back to the tank. The secondary pressure relief valves
will then be reduced in the same ratio. (2) remain closed as long as the pressure in the actuator
port remains below their pressure setting. The main poppet
Actuator control of the combined pressure relief/feed valve (2) in the supply
In the neutral position of the main spool (no control pressure (side A) opens in the event of cavitation in the actuator
at the ports a or b, the connection from the pump to the P’ port and enables feed-in from the tank channel. In this
channel is blocked by the main spool. The load holding valves connection, an optional tank pre-loading increases the
and the pressure compensator are closed. The actuator ports feed-in volume.
are blocked by the main spool overlap in the housing.
▼▼ Section M7-20
3 4
A B
LS
2
T T
PC T P’
1
a b
5 10 11 6 7 8 9
Technical data
general
Weight 5-fold mono block kg Approx. 90
Directional valve M7-20 kg Approx. 12
Inlet plate kg 15
End plate kg Approx. 3
Installation position Any
Type of actuator connection Flange connection according to DIN EN ISO 6262
Ambient temperature range θ °C –20 to +80
Priming Single-layer coating RAL 5010
hydraulic
Maximum operating pressure at port P p bar 380
A, B p bar 420
LS p bar 360
T p bar 30
L p bar Must be led to the tank in a depressurized form
Maximum pilot pressure at port a, b p bar 40
Pilot pressure range Hydraulic p bar 0 to 23 (27)
Maximum flow at port P qVmax l/min 350
A, B qVmax l/min 250 (at Dp block input P – LS = 19 bar)
Hydraulic fluid Mineral oil (HL, HLP) according to DIN 51524, other hy-
draulic fluids, such as HEES (synthetic esters) according
to VDMA 24568, as well as hydraulic fluids as specified
in data sheet 90221, upon request
Hydraulic fluid temperature range θ °C –20 to +80
Viscosity range ν mm²/s 10 to 380
Maximum admissible degree of contamination of the hydraulic fluid, Class 20/18/15, for this, it is recommended to use a fil-
cleanliness class according to ISO 4406 (c) ter with a minimum retention rate of β10 ≥ 75
Recommended hydraulic pilot control units Type 4 TH6…; characteristic curve 70, see data sheet 64555
2 TH6 R…; characteristic curve 70, see data sheet 64552
Notice
▶▶ For applications outside these parameters, please
consult us!
▶▶ The technical data were determined at a viscosity of
ν = 32 mm²/s (HLP46: 50 °C).
Characteristic curve
100
90
80
70
of max. setting
60
Flow [%]
50
40
30
20
10
0
9 12 16 20 23 (27)
Pilot pressure [bar]
Ordering code
Explanations
The ordering code documents the default functional fea- The first part of the ordering code (set-up of the overall
tures of the valve series which is set-up as a modular sys- control block) specifies the block configuration without
tem. This series conists of a 5-fold mono block with definition of the individual spool axes.
LUDV function at which up to two LUDV directional valves The second part of the ordering code (features of the
with a respective end plate can be installed on one front overall control block) defines the available detail features
side. On the opposite front side, LS directional valves and and settings of the block.
additional type SX14 directional valves with end plates can Finally, the corresponding features for every spool axis of
be flanged. The number of spool axes in the mono block the block must be selected.
and the number of individual LUDV and LS directional valve In order to ensure fast and clear processing of your order,
plates together define the total number of spool axes in the please specify all features. In case of questions, please
control block. contact the relevant application specialist in sales-related
It is also possible to set up the block in pure sandwich product management.
plate design consisting of type M7-20/LS and type
SX14 directional valves.
Combination possibilities
End plate 2
A01 B01
A2 B2
A3 B3
A4 B4
A5 B5
End plate 1
End plate 2
A05 B05
A04 B04
A02 B02
Inlet plate
with P and T connections
01 02 03 04 05 06 07 08 09
M7 – .... – 3X / M7 – 20 / – H / V 11 *
Series
01 LUDV control block M7 M7
Series
03 30 to 39 (unchanged installation and connection dimensions) 3X
Design
05 5-fold mono block 5
Sandwich plate design S
Type of actuation
06 Hydraulic H
Seal material
07 FKM seals V
Actuator ports
08 Flange connection according to DIN EN ISO 6162 11
01 02 03 04 05 06 07 08 09 10
M7-20 / K K S
Design
02 5-fold mono block 5
Sandwich plate design S
03 M7-20 LUDV K
04 Number of directional valves 0 to 2
End plate 1
05 LUDV without function L
LUDV with P port C
Without end plate in sandwich plate design Z
End plate 2
10 Without function Z
With P port C
01 02 03 04 05 06 07 08 09 10
M7-20 / – –
LS pressure limitation 04 05 06
04 Without Q 000 000
Pressure relief valve, direct operated (MHDBD 04, see data sheet 64642) S … 000
Pressure relief valve, direct operated with pressure sequencing stage (MHDBZ) A … …
05 Specified pressure of the pressure relief valve (in bar, 3-digit) …
06 Specified pressure of the pressure sequencing stage (in bar, 3-digit) …
Tank preloading 3)
Cooler preloading 3)
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19
M7-20-3X / 1
1. Spool axis
3
3. Spool axis
4
4. Spool axis
Directional valves
M7/20-3X / *
Xth Spool axis
Spool type 4)
Flow
03 Actuator port A (in l/min, 3-digit) …
04 Actuator port B (in l/min, 3-digit) …
Load holding
05 With (both sides) L
Without Z
Pressure compensator 6)
06 Direct operated D
Pilot operated V
A side B side
Type of actuation 07 08 09 10 11 12
07, 10 Hydraulic 7)
H H
08 Shuttle Without shuttle 00 00
11 With shuttle 0.3 mm 03 03
With shuttle 0.5 mm 05 05
With shuttle 0.6 mm 06 06
With shuttle 0.8 mm 08 08
09 Pilot oil port position Axial A A
12 Radial R R
A side B side
Secondary valves 14 15 16 17 18 19
14 Without Z 000 000 Z 000 000
17 Feed valve (MHSV 22, see data sheet 64642) E 000 000 E 000 000
Pressure/feed valve (MHDBN 22, see data sheet 64602) H … 000 H … 000
Pressure/feed valve with pressure sequencing stage
B … … N … …
(MHDBB 22, see data sheet 64642)
15, 18 Specified pressure of the pressure/feed valve (in bar, 3-digit) … …
16, 19 Specified pressure of the pressure sequencing function (in bar, 3-digit) … …
Symbols
Main spool
Ordering code Main use Symbol
P‘PcPcT
▶▶ Hydraulic cylinder as actuator
E
▶▶ Spool with blocked ports A/B in neutral position
P A B
P‘PcPcT
▶▶ Hydraulic motors as actuator
J
▶▶ Actuator ports A/B → T open in neutral position
P A B
P‘PcPcT
▶▶ E spool with regeneration function
R
▶▶ Main spool P/B → A
P A B
Notice
Further main spools on demand.
Pressure compensator
Ordering code Main use Symbol
LS
b a
P A B
Pilot operated
V ▶▶ Use in case of superimposed motion if the actu-
ator with the highest load changes frequently T
LS
b a
P A B
Control block
Example: 5-fold mono block with one M7 20/LS and one
SX14 directional valve
b02
a02 B02
◀◀ Adjustment cylinder (SX14)
A02
a02/b02
b01
a01 B01 ◀◀ Rotating mechanism (M7-20/LS DTS)
LSDR A01
b1
a1 B1 ◀◀ Arm
A1
b2
a2 B2
◀◀ Bucket
A2
MLS
LS
LS2
K T
MP
P b3
a3 B3
◀◀ Boom
A3
b4
a4 B4
A4 ◀◀ Drive
b5
a5 B5
◀◀ Support
A5
P3
Directional valves
1-fold SX14
Short description
▶▶ LUDV directional valve plate
b
▶▶ Hydraulically controlled (optional electro-hydraulically) a
▶▶ Stroke stops available for exact flow setting
B
▶▶ Pressure/feed valves A
▶▶ Load holding valves
▶▶ Maximum flow 160 l/min
P LS T
Dimensions
Line connections
Port Dimension Similar standard
P1 DN 25 (SAE 1" 6000 PSI) DIN ISO 6162-2
P2, P3 DN 19 (SAE 3/4" 6000 PSI) DIN ISO 6162-2
T
DN 25 (SAE 1" 3000 PSI) DIN ISO 6162-1
K
A1 – B5 DN 19 (SAE 3/4" 6000 PSI) DIN ISO 6162-2
DN 19 (SAE 3/4" 6000 PSI) DIN ISO 6162-2
A0.. – B0..
SX14: DN 19 (G 3/4) DIN EN ISO 1179-1
LS, LSDR
L
DN 10 (G 1/4) DIN EN ISO 1179-1
Y
MLS, MP
G 1/4 (version Z) DIN EN ISO 1179
11
a, b
11.5
11/16-16UN2A
Ports
P Pump
T Tank
K Cooler
A, B Actuator
LS Load sensing
L Leakage oil connection (depressurized to the tank)
Y Load pressure LS valve plate
M Measuring port
a, b Pilot oil port
▼▼ Example 9M7-20
195
65 20 20 4 20 96 20
3
48 44
b04 A04 B04
Y1
14
b01
a01 X1
45.5
87.5 2
a1
b1
767
62
60
1 a2
b2 T K
P
MP 5
135
134
MLS
LS2
255
LS
a3
b3 X
60
62
280
267
a4
b4
60
62
a5
b5 S
110
78
7 133 83 24
165 40 4 6
110
160 66 176
408
The LUDV control block M7-20 is the core component of ▶▶ Machine type
the hydraulic control system of a mobile working ▶▶ Pump flow at rated speed
machine. It is therefore recommended to only specify it in ▶▶ Type of pump control
connection with an overall hydraulic circuit diagram. ▶▶ Description of the actuator on the sections
For the design of a hydraulic LUDV control block of type (e.g. boom, winch)
M7-20, the following boundary conditions are relevant for ▶▶ Cylinder ratios/displacement of the motor
project planning and should be enclosed to the enquiry: ▶▶ Information on whether a system element is installed
downstream of the valve (e.g. hose burst check valve,
lowering brake valve)
▶▶ Information on the loads (pressures) to be throttled per
axis if there is no braking valve or similar.
Related documents
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