SICKLE BAR MOWER - JS Woodhouse

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gGASPARDO Seminatrici S.p.A.

FBR
OPERATOR’S MANUAL - PARTS BOOK

SICKLE BAR MOWER


Cod. G19502181 09 / 2006
2 g cod. G19502181
TABLE OF CONTENTS
Description Operating - Quick Coupler
Description of the sickle bar mower ................5 Quick Coupler ............................................... 29
Assembly drawing ..............................................6 Removing sickle bar mower with
Quick Coupler ............................................... 29
Technical specification
Technical specification .......................................7 Operating
Handling .............................................................. 7 How to choose between sickle bars ........... 30

Safety lables Service Machine Safely


Safety-Alert lables ............................................. 8 Practice safe maintenance........................... 31
Identification machine ........................................ 8 Wear appropriate clothing ........................... 31
Machine safety labels ........................................ 8 Stay clear of rotating drivelines ................... 31
Maintenance .................................................. 31
Machine safety lables and position Hazard bar ..................................................... 32
Machine safety lables and position ................ 9
Service
Preparing the tractor Lubrification ....................................................33
Preparing the tractor ..................................... 10 Routine maintenance .................................... 33
Parking instruction ........................................ 10 Every 2 work hours ....................................... 33
Stay clear of rotating drivelines ....................10 Every 8 work hours ....................................... 33
Every 50 work hours ..................................... 33
Installing Periodically (6 months) ................................ 33
Installing sickle bar mower on tractor .......... 10 After each mowing ........................................ 33
PTO shaft adaptation ....................................12 Cleaning and oiling the sickle bar ...............34
Stability of sickle bar and tractor during Each start of season .................................... 34
transport ........................................................ 13 Storage .......................................................... 35
Parking instruction ........................................ 14 Extra maintenance ........................................ 36
Stay clear of rotating drivelines ....................14 Replacement of section-holding bar ........... 36
Replacement of sections ............................. 36
Removing Replacement of tooth-holding bar (riveted). 36
Removing sickle bar mower ........................ 15 Replacement of tooth (riveted) .................... 36
Replacement of bar holding removable tooth . 37
Operating Replacement of removable tooth ................ 37
Operate safetly ............................................. 16 Replacement of belts ................................... 37
Wear appropriate clothing ............................17 Replacement of pulleys ................................ 37
Stay clear of rotating drivelines ....................17
Transport on road
Operating - Mechanical Lifting System Transport on road .......................................... 38
Use of Mechanical lifting system ................ 18
Adapting the sickle bar mower .................... 18 Demolition and disposal
Adjustment ..................................................... 18 Demolition and disposal .............................. 39
Mowing ........................................................... 20
Assembly
Operating - Hydraulic Lifting System Assembly ....................................................... 40
Use of Hydraulic lifting system .................... 22
Adapting the sickle bar mower .................... 24 Spare parts
Adjustment ..................................................... 25 Spare parts .................................................... 49
Using the lifting device ................................. 26
Operation of lifting device ............................ 26 Warranty
Mowing on flat ground .................................. 27 Warranty ......................................................... 62
Mowing on slopes ......................................... 28 Warranty for replacement parts ................... 63
cod. G19502181 g 3
TO THE DEALER:
Assembly and proper installation of this product is the responsibility of the GASPARDO dealer. Read manual
instruction and safety rules. Make sure all items on the Dealer’s Pre-Delivery Check List in the Operator’s
Manual are completed before releasing equipment to the owner.

The dealer must complete the Warranty Registration, located on the GASPARDO website. Warranty claims
will be denied if the Warranty Registration has not been completed.

TO THE OWNER:
Read this manual before operating your frontier equipment. The information presented will prepare you to do a
better and a safer job. Keep this manual handy for ready reference. Require all operators to read this manual
carefully and become acquainted with all the adjustment and operating procedures before attempting to ope-
rate. Replacement manuals can be obtained from your selling dealer.

The equipment you have purchased has been carefully enginereed and manufactured to provide dependable
and satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as
specified. Observe all safety information in this manual and safety decals on the equipment.

For service, your authorized GASPARDO dealer has trained mechanics, genuine GASPARDO service parts,
and the necessary tools and equipment to handle all your needs.

Use only genuine GASPARDO service parts. Substitute parts will void the warranty and may not meet standards
required for safe and satisfactory operation. Record the model number and serial number of your equipment in
the spaces provided:

Model: _________________________________ Date of Purchase _____________________________

Serial Number: (see Safety Decal section for location) _______________________________________

Provide this information to your dealer to obtain correct repair parts.

Throghout this manual, the term IMPORTANT is used to indicate that failure to observe can cause damage to
equipment. The terms CAUTION, WARNING and DANGER are used in conjunction with the Safety-Alert
Symbol, (a triangle with an esclamation mark), to indicate the degree of hazard for items of personal safety.

This Safety-Alert Simbol indicates a hazard and means


ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Indicates an imminently hazardous situation that, if not avoided,


DANGER. will result in death or serious injury.

WARNING Indicates a potentially hazardous situation that, if not avoided,


could result in death or serious injury, and includes hazards
that are exposed when guards are removed.

CAUTION Indicates a potentially hazardous situation that, if not avoided,


may result in minor or moderate injury.

IMPORTANT Indicates that a failure to observe can cause damage to


equipment.

NOTE Indicates helpful information.

4 g cod. G19502181
DESCRIPTION
Description of the sickle bar mower

This agricultural implement can only operate by means of a


cardan shaft applied to the pto of an agricultural tractor
equipped with lift and universal three-point hitch. Since it is
movable, the mowing machine can be easily mounted on
tractors with different gauges or on tracked vehicles (Fig.
1). The two-motion tooth-blade system used in mowing
machines, makes possible a scissors cut which leads to a
higt speed operation on a any crop. The original tooth-blade
Fig. 1
motion guarantees a sharp and clean cut on any type of
grass, be it damp or flattened. It is thanks to the total
absence of soil which this mowing system does not raise,
sharp because the stems are not frayed. The sickle bar may
also be used with the cutting arm tilted for working on canals,
ditches and embankments (Fig. 2 and 3).

ATTENTION
The sickle bar is suitable only for the uses
indicated. Any other use different from that
described in these instructions could cause
damage to the machine and represent a serious
Fig. 2
hazard for the user.

It is therefore advisable to strictly comply with the following


instructions in order to prevent faults which could jeopardize
the correct and long-lasting operation of the implement.
Compliance with the instructions in this handbook is also
important since the Manufacturer declines all and every
responsibility for damage to persons or property
caused by negligence and failure to comply with these
instructions.
The Manufacturer shall, however, remain at the customers’
disposal for immediate and thorough assistance together
Fig. 3
with anything else that may be required in order to ensure
the correct operation and maximum efficiency of the
implement.
The Manufacturer reserves the right to make any
modifications and improvements to the implement as may
be considered opportune, without being obliged to
immediately inform the user.

cod. G19502181 g 5
DESCRIPTION

Assembly drawing

1 External shoe;
2 Mowing guide; 2
3 Cutting arm;
4 Upper 3rd point hitches;
5 Gauge varying articulation;
4 3
6 Chassis;
7 Tirant;
8 Lower 3rd point hitches; 7
9 Hazard bar;
5
10 Support;
11 Identification label;
12 Cover;
13 Protective casing for connecting-rod systems;
14 Support;
15 Hinge (pivot point);
16 Blade guard;
17 PTO;
18 Lift link adjuster chain;
19 Bar height adjuster chain;
20 Hoisting arm.
10 12

17 6

11
8
9
19

13

20

18 14
15

16
1
Fig. 4

6 g cod. G19502181
TECHNICAL SPECIFICATIONS

Model Work/width Tractor Weight Tooth Sections Side Work PTO Hitch Acoustic power level Continuous equivalent acoustic
inches HP lbs. number number Drive speed Input uttered bay machine radiation pressure level (Weighed
L min. - max. miles/h speed (Weighed A) LWA A) in the "worker's position" LpA
Belts Cat. “I”
FBR 1.30 51.2 25 - 50 423 9 18 6.2 7,5 540 110.7 dB 91.7 dB
B-93 Cat. “II”
Belts Cat. “I”
FBR 1.45 57.1 25 - 50 429 10 20 6.2 7,5 540 Cat. “II”
110.7 dB 91.7 dB
B-93
Belts Cat. “I”
FBR 1.75 68.9 25 - 50 456 12 24 6.2 7.5 540 110.7 dB 91.7 dB
B-93 Cat. “II”
Belts Cat. “I”
FBR 2.05 80.7 25 - 50 470 14 28 6.2 7.5 540 Cat. “II”
110.7 dB 91.7 dB
B-93

Handling
During handling operations, use suitable personal
protection devices:

If the machine is handled, it must be lifted by hooking (Fig.


5) onto the appropriate holes with a suitable winch or crane
of sufficient capacity. Because of the danger involved, this
operation should be carried out by trained and responsible
personnel. The mass of the machine is on the identification
label (11 Fig. 4).
Stretch the rope to keep the machine level.
The lifting points can be detected by finding the symbol (8
page 9).
During handling operations make sure the implement has
the required safety devices and guards.

Fig. 5

cod. G19502181 g 7
SAFETY LABLES
Safety-alert lables
Read and recognize safety information.
Be alert to the potential for personal injury when you see this safety-alert lables.

On your machine safety labels, the words DANGER, WARNING, and CAUTION are used with a safety
symbols. DANGER identifies the most serious hazards. In this manual, the word CAUTION and this
symbol call attention to safety messages.

Identification machine
Identification label

Machine safety labels


1) CAUTION: AVOID INJURY
• Read Operator’s Manual
• Ballast power unit per operator’s manual
• Know location and function of controls
• Keep all shields in place
• Stay clear of power driven parts
• Never carry riders
• Keep people and pets a safe distance away from machine
BEFORE DISMOUNTING OR SERVICING
• Shut off engine and remove key
• Lock brake for park
• Lower or block up machine

2) CAUTION
1 Keep all shields in place.
2 Disengage and shut off all engine and/or motor power before servicing or unclogging machine.
3 Keep hands, feet and clothing away from power-driven parts.

3) DANGER: CRUSHING AND PINCH POINTS


MOVING MACHINERY PARTS CAN:
1° PINCH OR CRUSH OR FALL
2° WHICH MAY CAUSE INJURY OR DEATH.

4) DANGER
Entanglement in rotating driveline can cause serious injury or death.
Keep all shields in place.
Avoid contact with rotating parts.

5) DANGER: KEEP AWAY - SHARP BLADES


• Do not put hands or feet near the cutterbar. Blade contact can result in serious injury.
• Stay away until all motion has stopped and the mower is securely blocked up.
• Keep fingers clear of cutterbar when folding cutterbar for transport.

6) CAUTION
Operate only with 540 rpm PTO

8 g cod. G19502181
MACHINE SAFETY LABELS AND POSITION

1 2 3
1. Keep all shields in place.
2. Disengage and shut off all engine
and/or motor power before
servicing or unclogging machine.
CRUSHING AND PINCH POINTS
3. Keep hands, feet and clothing MOVING MACHINERY PARTS CAN
away from power-driven parts. PINCH OR CRUSH OR FALL -
WHICH MAY CAUSE INJURY OR DEATH.

4
Entanglement in rotating
driveline can cause serious
injury or death.
Keep all shields in place.
Avoid contact with rotating parts.
5
8
5
KEEP AWAY
SHARP BLADES
- Do not put hands or feet near the cutterbar.
Blade contact can result in serious injury.
- Stay away until all motion has stopped and
the mower is securely blocked up.
- Keep fingers clear of cutterbar when folding
cutterbar for transport.

Operate only with


1 540 rpm PTO
2
3
4

6
9
3
4
7

9
7) High noise level. Use adequate acoustic protection.
8) Coupling point for lifting.
9) Greasing point.

cod. G19502181 g 9
PREPARING THE TRACTOR
Preparing the tractor

CAUTION: Avoid injury. Proper ballastings is required for safe operation of your sickle bar mower

IMPORTANT: Refer to the tractor operator manual for proper ballasting information and tire inflation

• A 540 rpm PTO


• Refer to the tractor operator manual for correct ballasting and tire pressure, depending on installed equipment.

Parking instruction
• Stop vehicle on a lever surface, not on a slope.
• Disengage PTO.
• Engage the park brake.
• STOP the engine.
• Remove the key.
• Before you leave the operator’s seat, wait for engine and all moving parts to STOP.

Stay clear of rotating drivelines


Entanglement in rotating driveline can cause serious injury
or death:
• Wear close fitting clothing.
• STOP the engine and be sure PTO driveline is stopped
before getting near it.

Installing sickle bar on tactor


The sickle bar can be hitched to I, II or quick coupler category
tractor equipped with a universal three-point coupling.
DANGER
Application of any implement to a tractor is a A
Fig. 6
very dangerous operation and must only be
carried out with the utmost care in compliance
with the instructions.
The correct tractor/sickle bar position is established by setting
B
the implement at such a distance from the tractor that the
universal coupling remains 2-4 inches from its maximum closing
position. Now proceed in the following way: C

1.Back tractor into position and align draft links (A, Fig. 6) with
draft link brackets on sickle bar. F
CAUTION: Before you work around hitch:
• STOP engine.
• LOCK park brake.
• FIRMLY block mower on horizontal surface. I
E
2. Connect the upper third-point and correctly regulate by
means of the adjuster (B, Fig. 7). Place plate (C, Fig. 7) at
the left side of the hicht integral with the same pin. Lock Fig. 7

in place with the snap-in split pins (D, Fig. 8).


10 g cod. G19502181
INSTALLING
3. Hook the oscillating arms of the tractor to pins (E and F, D
Fig. 7). The hoisting arm (H, Fig. 8) must be fixed
underneath the tractor arm. Lock in place with the snap-in
split pins (G Fig. 8)

4. Lock the lift links using the relative chains (I, Fig. 7) and
couplings parallel to the tractor. This operation must be
carried out to prevent the machine from moving in a G
horizzontal direction.

H
Fig. 8

5. Install PTO shaft to tractor (Fig. 9).

IMPORTANT: Sickle bar mower MUST BE level front to rear.


L
Make sure PTO shaft is locked on the tractor PTO prior to M
engagement (L). Check that the guard (M) is free to turn
and fix it with the relative latch (M1).
M1

Fig. 9

6. Remove the guard over the cutters (16, Fig. 4) and


remove the tirant (7, Fig.4). O

7. Lift-up sickle bar.


N
8. Remove spring locking pin (N, Fig. 10) from parking stand.

9. Remove support (O and P, Fig. 10) and remount them,


upside-down in their seat .
P
10. Fasten with spring locking pin (N, Fig. 10).

Fig. 10

cod. G19502181 g 11
INSTALLING
PTO shaft adaptation
The PTO shaft, supplied with the machine, is of standard
length. Therefore it might be necessary to adapt the PTO
shaft. In that case, before doing anything, consult the Q
Manufacturer for the eventual adaptation.
min. 6 inches
CAUTION Max
• When the PTO shaft is fully extended, the two tubes
must overlap by at least 6 inches (Q Fig. 11). When
fully inserted, the minimum play must be 137/64
inches (R Fig.11). R
• If the implement is used on another tractor, always
min. 137/64 inches
check the above and that the guards copletely
cover the rotating parts of the PTO shaft. Min

ATTENTION Fig. 11

Comply with the manufacturer's instructions when


transporting the mowing machine.
• The equipment installed can only be controlled by means
of the PTO shaft complete with the necessary overload
safety (i.e. clutch) devices and guards fastened with the
appropriate chain.
• Only the PTO shaft supplied by the Manufacturer must be
used.
• The engine must not be running when installing and
removing the PTO shaft.
Fig. 12
• Care must be taken regarding the safety and correct
assembly of the PTO shaft.
• Use the chain provided to stop the PTO shaft from rotating.
• Always check carefully that the PTO shaft guard is always
in position, both during transportation and operation.
• Frequently and set intervals check the PTO shaft guard, it
must always be in excellent condition.
• Before engaging the PTO, check that the set rpm
corresponds to that indicated by the sticker on the
equipment. S
• Before inserting the PTO, make sure that there are no
people or animals nearby and that the rpm selected
corresponds to that permitted. Never exceed the maximum
admissible speed.
• Watch out for the rotating universal joint.
• Do not insert the PTO with the engine off or synchronized
with the wheels. Fig. 13

• Always disconnect the PTO when the cardan shaft is at too wide an angle (never more than 10°,Fig.
12) and when it is not being used.
• Only clean and grease the PTO shaft when the power take-off is disconnected, the engine is off, the
hand brake pulled and the key removed.
• When not in use, place the PTO shaft on the support provided for it.
• After having dismantled the PTO, place the protective cover on the PTO shaft (S, Fig. 13).
12 g cod. G19502181
INSTALLING
Stability of sickle bar mower and tractor during transport

When a sickle bar is coupled to a tractor, so becoming an integral part of it for the purposes of road
travel, the stability of the sickle bar-tractor complex may change and cause driving or operating difficulties
(rearing up or side-slipping of the tractor). The condition of equilibrium can be restored by placing a
sufficient number of ballasts on the front of the tractor so that the weights on the two tractor axles are
distributed sufficiently evenly. To work in safety the instructions given in the highway code should be
followed; these prescribe that at least 20% of the weight of the tractor alone should be borne by the front
axle and that the weight on the arms of the hoist should not be more than 30% of the weight of the tractor
itself. These factors are summarized in the following formulas:

Z > (M x s)-(0.2 x T x i)
(d+i)
The amount of ballast that should be applied according to the formula is the minimum required for circulation
on the road. If for reasons of tractor performance or to improve the set-up of the sickle bar during operation
it is thought necessary to raise these values, please refer to the registration document of the tractor to
check its limits. When the formula for calculating the ballast gives a negative result it will not be necessary
to add any weight. In any case, as long as the limits of the
tractor are respected, a suitable quantity of weights may be
applied in order to ensure greater stability during travel. The
symbols have the following meanings:

Mass weighing on arms off hoist with full load 169/64


M Kg
(Technical data table) inches
T Kg Mass of tractor

Z Kg Total mass of ballast

Tractor wheelbase, that is, the horizontal


i m
distance between the tractor axles
Horizontal distance between the centre of gravity
d m
of the ballast and the front axle of the tractor
Horizontal distance between the centre of gravity of
s m
the operating machine and the back axle of the tractor Fig. 14

(please see Fig. 14 for reference):

cod. G19502181 g 13
INSTALLING
Parking instructions
• Stop vehicle on a level surface, not on a slope.
• Disengage PTO.
• Engage the park brake.
• STOP the engine.
• Remove the key.
• Before you leave the operator’s seat, wait for engine and all moving parts to STOP.

Stay clear of rotating drivelines


Entanglement in rotating driveline can cause serious injury or death:
• Wear close fitting clothing.
• STOP the engine and be sure PTO driveline is stopped before getting near it.

14 g cod. G19502181
REMOVING
Removing sickle bar mower

The sickle bar must be set-up on flat and compact ground,


supported by the relative supports (A and B, Fig. 15).

1. Raise sickle bar.


2. Put parking stand (A and B, Fig. 15) in the DOWN
position: install spring locking pin in order to secure
parking stand (C, Fig. 15).
3. Lower sickle bar to the ground. A
C

CAUTION: Before you work around hitch: B


• STOP engine.
• LOCK park brake. Fig. 15
• FIRMLY block mower on horizontal surface.

4. Unhook the PTO schaft (, Fig. 16) from the tractor and
put in on the special hook.
5. Remove quik-lock pin (D, Fig. 17) and pin (E, Fig. 17)
from center link (F, Fig. 17).

NOTE: Put quik-lock pins and pins back into brackets


on sickle bar for storage.

6. Remove draft links (J, Fig. 17) from draft link brackets (G,
Fig. 17) by removing quiklock pins (H, Fig. 17) and pins
(I, Fig. 17).

NOTE: Put quik-lock pins and pins back into brackets Fig. 16
on sickle bar for storage.

7. Drive tractor forward slowly. D


E

H
G
I
J
Fig. 17

cod. G19502181 g 15
OPERATING
Operate safetly
Carefully read all the instructions before using the machine; if in doubt, contact the
technicians of the Manufacturer’s dealer. The manufacturer declines all responsibility for the
non-observance of the safety and accident prevention regulations described below.

General norms
1) Pay close attention to the danger signs in this manual and on the sickle bar.
2) The labels with the instructions attached to the machine give abbreviated advice for avoiding accidents.
3) Carefully observe, with the help of the instructions, the safety and accident prevention regulations.
4) Avoid touching moving parts in any way whatsoever.
5) Any work on and adjustment to the machine must always be done with the engine switched off and
the tractor blocked.
6) People or animals must not, under any circumstances, be transported on the equipment.
7) It is strictly prohibited to drive the tractor, or allow it to be driven or with the equipment attached by
persons not in possession of a driver’s license, an expert or in poor conditions of health.
8) Before starting the tractor and the equipment, check that all safety devices for transport and use are
in perfect working order.
9) Before starting up the equipment, check the area surrounding the machine to ensure that there are
no people, especially children or pets, nearby, and ensure that you have excellent visibility.
10) Use suitable clothing. Avoid loose clothing or garments with parts that could in any way get caught in
the rotating or moving parts of the machine.
11) Before starting work, familiarize yourself with the control devices and their functions.
12) Only start working with the equipment if all the protective devices are in perfect condition, installed
and in the safe position.
13) It is absolutely prohibited to stand within the machine’s radius of action where there are moving
parts.
14) It is absolutely forbidden to use the equipment without the guards.
15) Before leaving the tractor, lower the implement coupled to the lift unit, stop the engine, engage the
hand brake, remove the ignition key from the control panel, cover the cutters and outer skid with the
relative guards. Raise the mowing bar (transport protection) according with the instructions given in
this handbook.
16) The driver’s seat must never be left when the tractor engine is running.
17) Before operating the mowing machine, check that the support struts (A and B, Fig. 15 page 15) have
been removed from underneath the implement. Make sure that the sickle bar has been correctly
mounted and adjusted. Check that the machine is in perfect order and that all components subject to
wear and deterioration are efficient.
18) Before releasing the equipment from the third point attachment, put the hoist command lever into the
locked position and lower the support feet.
19) Only operate during daylight or with proper artificial light.
20) All operations must be carried out by expert personnel, equipped with protective gloves, in a clean
and dust-free environment.
21) Do not climb onto the machine while it is running, even if it is stationary.
22) Before approaching the mowing bar, disengage the pto, switch off the tractor, engage the parking
brake and check that the cutters are at a complete standstill.
23) The coupled implement may only be controlled through the PTO shaft complete with the necessary
safety devices for overloads and with the guards fixed with the relative latch.
24) During maintenance and work operations, make sure that no other person goes near the tractor and
the implement and accidentally works the controls with the risk of causing injury to persons and
damage to property.
25) As a precaution, always set adeguate supports under the implement during assembly, servicing,
cleaning or assembly work with the mowing bar raised.
16 g cod. G19502181
OPERATING
26) DO NOT wear radio or music headphones while operating the machine. Safe operation requires
your full attention.
27) DO NOT operate the tractor and sickle bar when you are tired or ill.

Tractor hitch
1) Hook the equipment to a suitable, sufficiently-powered tractor by means of the appropriate device
(lifter), in conformity with applicable standards.
2) The class of the equipment attachment pins must be the
same as that of the lifter attachment. 1234567890123
3) Take care when working within the range of the lifting 1234567890123
1234567890123
1234567890123
1234567890123
arms as this is a very dangerous area. 1234567890123
1234567890123
1234567890123
4) Be very careful when hooking and unhooking the 1234567890123
1234567890123
equipment. 1234567890123
1234567
1234567890123
1234567
1234567
1234567
1234567
5) It is absolutely forbidden to stand between 1234567
1234567
the tractor and linkage for acting the lifting 1234567
1234567
1234567
controls from the outside (Fig. 18). 1234567
1234567
1234567
1234567
1234567
1234567
6) It is absolutely forbidden to stand in the space between 1234567
1234567
the tractor and the equipment (Fig. 18) with the engine 1234567
1234567
1234567
running. 1234567
1234567
7) The attaching of additional equipment onto the tractor Fig. 18

brings about a different distribution of weight on the axles.


Check the compatibility of the tractor performance with the weight that the mower transfers onto the
three-point linkage. If in doubt consult the tractor Manufacturer.
8) Comply with the maximum admissible weight for the axle, the total mobile weight, transport regulations
and the highway code.

Wear appropriate clothing


• Wear close fitting clothing and safely equipment appropriate for the job.
• Loud noise can cause impairment or loss of hearing, wear a suitable
protective device such as earplugs.

Stay clear of rotating drivelines


Entanglement in rotating driveline can cause serious injury or death:
• Wear close fitting clothing
• Stop the engine and be sure PTO shaft is stopped before getting near it.

CAUTION: Before you work around hitch:


• STOP engine.
• LOCK park brake.
• FIRMLY block mower on horizontal surface.

cod. G19502181 g 17
OPERATING - MECHANICAL LIFTING SYSTEM
Use of MECHANICAL lifting system (Fig. 19)
Adapting the sickle bar mower
To ensure optium use, the sickle bar must completely
project from the tractor (Fig. 20); three situations are
shown in the Figure 21:
1) hitching to a tractor normally used for mowing jobs;
2) hitching to a large tractor;
3) hitching to a small tractor or to certain types of tracked
vehicle.
Fig. 19

Fig. 20 Fig. 21

(1) (2) (3)

Adjustment
• Remove safety hook (D, Fig. 22), required only for
transportation, and fit it back in the slot positioned above D
the chassis. Reduce to the minimum length in order to hook
it in (E, Fig. 22) with the sickle bar to lower.
• Fit the sickle bar by adjusting the tractor tie-rods so that,
when the sickle bar attachment is fitted to the three points
on the tractor, the external tip of the cutting arm is
approximately 2 inches. foward with respect to the arm
base (Fig. 23). E
• Using chain (F, Fig. 24) , adjust the height of the sickle
bar attachment with respect to the tractor. Attach the Fig. 22
appropriate link to the special plate hole (G, Fig. 24).
Fig. 24

Fig. 23

18 g cod. G19502181
OPERATING - MECHANICAL LIFTING SYSTEM
Mark the link used so that the same postion may be used Fig. 25
each time the sickle bar is fitted to the tractor.
• Adjusting the hoisting chain (H, Fig. 25) so that during
I
mowing the hoisting arm (I, Fig. 25) is free to move up and
down; in this way, the cutting arm can follow any unevenness
of the ground. 7°/8°
H
So that the mower will work well, we advise you to 1°
L
fix the chain (H Fig. 25) to the lifting arm (I Fig. 25) at
the level of the 7th or 8th link of the chain.

• Adjust the heigt of the cutting arm from the ground with
chain (J, Fig. 26). Lower the mower; when the external tip
of the arm touches the ground, the inner shoe must remain
approximately 10 cm. above ground level (Fig. 26). Adjust
by moving the chain links.

So that the mower will work well, we advise you to fix the
chain (J, Fig. 25-26) to the equalizer (L, Fig. 25-26), leaving
the last links of the chain free.
J

Fig. 26

Fig. 27
• Adjust inclination of the cutting arm teeth using tie rod (M, M
Fig. 27).

• Adjust the cutting height (Fig. 28) by moving the mowing


bar on the holes of the inner mowing bar support (N), and,
turning the nut of the outer mowing bar support (M), bring
it level with the ground.
N O

Min. 1,2 inches


Max. 2,7 inches

Fig. 28

cod. G19502181 g 19
OPERATING - MECHANICAL LIFTING SYSTEM
Mowing
Q
• Remove the supports (P and Q, Fig. 29) and remount them,
upside-down in their seat . Install spring locking pin in order
to secure parking stand (R). R

Fig. 29

• Remove tie rod (S, Fig. 30) from the cutting arm and secure Fig. 30
it in its seat.
• The sickle bar is fitted with a safety device for protection
against obstacles. If this device is tripped by impact with an
obstacle, stop the tractor without raising the cutting arm. S
Check that the cardan shaft has not become seperated, if
so, reassemble it. Position the safety tie rod parallel to
the ground, and reverse the tractor until the safety tie
rod hooks up again. If the tie rod releases easly, adjust
spring (T, Fig. 31) using nut (U, Fig. 31) which should be
tightened half turn at a time.

For successful mowing and to avoid jamming, we advise you


to:
• Set and maintain the power take-off at a constant rate
of 540 rpm to ensure correct blade frequency;
• compatibly with the soil conditions and the type of grass,
maintain a steady work speed: no slower than 5 mph to favor
the discharging of the mown grass and no faster than 6.2
mph to avoid breaking or damaging the machine's structure.
• if the grass is tangled or flattened, keep the cutting bar grazing
the ground.

T
U

Fig. 31

20 g cod. G19502181
OPERATING - MECHANICAL LIFTING SYSTEM

ATTENTION
If the blades becomes jammed, it is advisable to operate carefully wearing suitable personal protection.
All the maintenance, adjustments and work preparation operations, must be carried out with the tractor strictly
switched off and properly stationary, with the ignition key turned off and the sickle bar on the ground.

CAUTION
• Always raise the implement in order to reverse or change direction.
• The cutting arm should not be raised abruptly in order to avoid damaging the cutting blades.
• Power take-off must not exceed 540 r.p.m.
• Never run the engine at maximum power while mowing.
• In order to prevent breakages or damage, the speed of the tractor must never exceed 6.2 mph when the
implement is working.

DANGER
The mowing machine has sharp cutting blades. Always make sure that there are no persons, domestic
animals, electrical cables, pipes and so forth, within the field of action of the implement.

cod. G19502181 g 21
OPERATING - HYDRAULIC LIFTING SYSTEM
Use of HYDRAULIC lifting system (Fig. 32) Fig. 32

To install the hydraulic lifting kit of the mower, on versions Fig. 33


with mechanical lifting, it is necessary to remove some parts
of the equipment.
B

Figure 33 shows the parts that are to be removed from the


equipment:
A - arm chain;
B - hinge chain;
C - lifting arm;
D - equalizer. C
A D

Take off the hinge chain (B) and the lifting arm (C).

Fig. 34
Take off the equalizer (D) and the arm chain (A Fig. 34),
removing and then putting back the safety hook linkage (E).
D
E

22 g cod. G19502181
OPERATING - HYDRAULIC LIFTING SYSTEM

cod. G19502181 g 23
OPERATING - HYDRAULIC LIFTING SYSTEM
Adapting the sickle bar mower Fig. 35

To ensure optium use, the sickle bar must completely project


from the tractor (Fig. 35); three situations are shown in the
Figure 36:

1) hitching to a tractor normally used for mowing jobs;


2) hitching to a large tractor;
3) hitching to a small tractor or to certain types of tracked
vehicle.

Fig. 36

(1) (2) (3)

When the frame joint is moved (A, Fig. 37), the position of Fig. 37
the stop bushing (C, Fig. 37) of the cylinder linkage must A
B
consequently be changed, according to the cases shown in
figures 37 and 38.

Connections between frame joint and Fig. 38


stop bushing for the movement of the A1 A2 A3
B
mowing bar.

C3
C2
C1

24 g cod. G19502181
OPERATING - HYDRAULIC LIFTING SYSTEM

E
Fig. 39 Fig. 40

Adjustment Fig. 41

• Remove safety hook (D, Fig. 39), required only for


G
transportation, and fit it back in the slot positioned above
the chassis. Reduce to the minimum length in order to
hook it in (E, Fig. 39) with the sickle bar to lower. F
• Fit the sickle bar by adjusting the tractor tie-rods so that,
when the sickle bar attachment is fitted to the three points
on the tractor, the external tip of the cutting arm is
approximately 2 inches. foward with respect to the arm
base (Fig. 40).
• Using chain (F, Fig. 41) , adjust the height of the sickle
bar attachment with respect to the tractor. Attach the Fig. 42
appropriate link to the special plate hole (G, Fig. 41). H
Mark the link used so that the same postion may be used
each time the sickle bar is fitted to the tractor.
• Adjust inclination of the cutting arm teeth using tie rod (H,
Fig. 42).

• Adjust the cutting height (Fig. 43) by moving the mowing


bar on the holes of the inner mowing bar support (I), and,
turning the nut of the outer mowing bar support (J), bring
it level with the ground.
I J

Min. 1,2 inches


Max. 2,7 inches

Fig. 43

cod. G19502181 g 25
OPERATING - HYDRAULIC LIFTING SYSTEM
Using the lifting device
T
S
Once you have positioned the equipment, prepare it for
mowing:
• release the blade tie rod;
• remove the support prop;
• remove the blade protection.
U

Fig. 44

Operation of lifting device


S
To operate the device, put the spring (S, Fig. 45) in position
(S1, Fig.46) (under the cylinder rod), so that the cylinder
bracket (T, Fig. 45) is released forwards towards position
(T1, Fig. 46). T

Climb into the tractor and operate the hydraulic distributor


to lower the blade (U, Fig. 44) into the mowing position.

Fig. 45

Fig. 46

T1

S1

Fig. 47
CAUTION: While working regularly check
that the bracket (T) is still resting along the
cylinder rod (Fig. 47).

26 g cod. G19502181
OPERATING - HYDRAULIC LIFTING SYSTEM
Mowing on flat ground Z
(or ground with small depressions) W
X
For mowing on flat ground, couple the lever (V) with tie rod
(W) and the rod (Z) in position (X) of Figure 48. Lastly insert
the lifting device as described in the previous paragraph.

V
Fig. 48

With the rapid lifting device engaged, the bar (U, Fig. 49)
has a negative inclination of -10° and a positive one of +16°
(Fig. 50) with respect to the horizontal plane during mowing.
This system has been devised for mowing quickly and safely
on flat ground or ground with small depressions.

°
-10
Fig. 49

+1

Fig. 50

The operation of the lifting device up to the stop of


the bracket on the cylinder (T, Fig. 51) allows the T
equipment to be raised by approx. 12 inches from
the ground and, at the same time, an inclination of
the blade (U, Fig. 51) of + 30°, so that the end of U
field maneuvers can be carried out.
+30°
30 cm

Fig. 51

cod. G19502181 g 27
OPERATING - HYDRAULIC LIFTING SYSTEM

Fig. 52 Fig. 53

Mowing on slopes Fig. 54

Figures 52 and 53 show various types of mowing on sloping


ground (banks, canals, etc.).

CAUTION: For mowing on surfaces that are


not parallel to the tractor plane, we
recommend removing the moving guide
from the outer mowing bar support.
To mount pulling of Fig. 54 in order to improve
the excursion and use of the sickle bar.

X V
For mowing on sloping ground, disable the lifting (V) device Z
as shown in Figure 55 and couple the lever (W) with tie rod
(Z) and the rod (X) in position (Y) as shown in Figure 55. Y

W
Fig. 55

In this way the bar can be adjusted with the hydraulic cylinder
to mow at different angles: from -75° to +90° with respect to
+90
the horizontal plane formed by the tractor (Fig. 56).

IMPORTANT:
The sickle bar can operates in each position between
-75° to +90°.
-75

Fig. 56

28 g cod. G19502181
OPERATING - QUICK COUPLER
Quick Coupler

The Quick Coupler must be used only with hydraulic


lifting system. D B D

1) Install hitch Quick Coupler (A, Fig. 57) on the tractor (see
tractor operator manual). A

2) Parking the sickle bar on a flat and compact ground


supported by the relative supports. Then slowly move
the tractor back until the Quick Coupler (A) is in range
C
with the point hitches (B and C, Fig. 57).
C
Fig. 57

3) Raise the Quick Coupler (A, Fig. 57) and make sure E
that sickle bar hitch is in the right position (E, Fig. 58).

CAUTION: Before you work around hitch:


• STOP engine.
• LOCK park brake.
• FIRMLY block mower on horizontal surface.

Fig. 58

Removing sickle bar mower with Quick


Coupler
1. Raise sickle bar.
2. Put parking stand (F and G, Fig. 59) in the DOWN position:
install spring locking pin in order to secure parking stand
(H , Fig. 59).
3. Lower sickle bar to the ground.
4. Raise the two Quick Coupler levers (D, Fig. 57) to unloch
sickle bar. H F
5. Lower Quick Coupler till further free the sickle bar.

G
Fig. 59

cod. G19502181 g 29
OPERATING
How to choose between sickle bars

TYPE OF THE FORAGE


TYPE OF THE
GROUND Big and high
Dry and lignificated Humid, packed and Humid and packed
(forage of the
(gramineae) low (cat coat) (Lucerne-Clover)
sorghum, corn)

Normal DSS - SD/SN DSS - SD DSS - SN DSS - SN


Level

Stny field DSS - SD/SN DSS - SD DSS - SN DSS - SN

Normal DSS - SD/SN DSS - SD DSS - SN DSS - SN


Hill

Stny field DSS - SD/SN DSS - SD DSS - SN DSS - SN

Normal DSS - SD/SN DSS - SD DSS - SN DSS - SN


Mountain

Stny field DSS - SD/SN DSS - SD DSS - SN DSS - SN

Normal Section Self sharping double section


(SN) (SD)

Replaceable Normal tooth


(DSS)

30 g cod. G19502181
SERVICE MACHINE SAFETLY
Practice safe maintenance
• Understand service procedure before doing work. Keep area clean and dry. To avoid ...

• Never lubricate, service, or adjust machine while it is moving. Keep safety devices in
place and in working condition. Keep hardware tight.
• To prevent from getting caught, keep hands, feet, clothing, jewelry, and long hair away from
any moving parts.
• Before servicing machine, lower it to the ground. Disengage all power and stop the vehicle
engine. Lock vehicle park brake and remove the key.
• Securely support any machine elements that must be raised for maintenance.
• Keep all parts in good condition and properly installed. Fix damage immediately. Replace
worn or broken parts. Remove any buildup of grease, oil, or debris.
• Unauthorized modifications to the machine may impair its function and safety.

Wear appropriate clothing


• Wear close fitting clothing and safety equipment appropriate for the job.
• Loud noise can cause impairment or loss of hearing, wear a suitable protective device
such as earplugs.
• Do not wear radio or music headphones while servicing the machine. Safe servicing
requires your full attention.

Stay clear of rotating PTO shaft


Entanglement in rotating driveline can cause serious injury or death:
• Stop the engine and be sure PTO shaft is stopped before getting near it.

Maintenance
Various servicing operations are listed in the following paragraphs. Lower running costs and longer machine life
depend on constant and methodical compliance with these operations.
During work and maintenance operations, use suitable personal protective gear:
CAUTION
• The given frequencies are indicative and refer to normal conditions of use. They may therefore
be subject to variations in relation to the type of service, a more or less dusty environment,
seasonal factors, etc.
• In the case of heavy-duty conditions, the maintenance operations should obviously be more
frequent.
• Before injecting grease into the lubricators, the greasing points must be thoroughly cleaned
to prevent mud, dust or foreign bodies from mixing with the lubricant, thus reducing lubricating
effect.
ATTENTION
It is absolutely essential to disengage the tractor pto, lower the mowing machine, switch off the
tractor, ensure that this is at a complete standstill and remove the key before servicing, adjusting
the implement for work. All assembly operations must be carried out on a work bench.
• Always keep oils and greases well away from children’s reach.
• Always thoroughly read the warnings and precautions indicated on the containers.
• Avoid contact with the skin.
• Always thoroughly and fully wash after use.
• The utilized oils should be treated in compliance with the current laws in force.

cod. G19502181 g 31
SERVICE MACHINE SAFETLY
• Do not proceed with maintenance and cleaning if the power take-off has not been disconnected first,
the engine power off, the hand brake pulled and the tractor blocked with a wooden block or stone of the
right size under the wheels.
• Periodically check that the bolts and nuts are tight, and if necessary tighten them again. For this it
would be advisable to use a torque wrench, respecting the values of 52 Nm for M10 bolts, resistance
class 8.8, and 143 Nm for M14 bolts resistance class 8.8 (Table 1: Bolts tightening torques).
• During assembling, maintenance, cleaning, fitting, etc., with the mowing machine raised, place adequate
supports under the equipment as a precaution.
• The spare parts must correspond to the manufacturer’s specifications. Use only original spares.

Bolts tightening torques - settings given in Nm (lb-ft) (Table 1)


Fine pitch screws CLASS
(metric) 6.6 8.8 10.9 12.9
M8 x 1 15 (11) 26 (19) 36 (26.5) 44 (32.5)
M10 x 1.25 30 (22) 52 (38) 74 (54) 88 (65)
M12 x 1.25 51 (37.5) 91 (67) 127 (94) 153 (113)
M14 x 1.5 81 (60) 143 (105) 201 (148) 241 (178)
M16 x 1.5 120 (88) 214 (158) 301 (222) 361 (266)
M18 x 1.5 173 (127) 308 (227) 433 (319) 520 (384)
M20 x 1.5 242 (178) 431 (318) 606 (447) 727 (536)
M22 x 1.5 321 (237) 571 (421) 803 (592) 964 (711)
M24 x 2 411 (303) 731 (539) 1028 (758) 1234 (910)
M27 x 2 601 (443) 1070 (790) 1504 (1110) 1806 (1333)
M30 x 2 832 (614) 1480 (1090) 2081 (1535) 2498 (1843)

Hazard bar

The hazard bar has been included with the equipment of the
machine for safety reasons, to indicate the space occupied
by the mower at work. For working, position the hazard bar A1
A2
in position (A1, Fig. 60) and lock it in place with the screw
(B). For transport put it in position (A2).

Fig. 60

32 g cod. G19502181
SERVICE
Lubrification

WARNING: • Firmly block sickle bar on horizontal surface.


• Always keep oils and greases well away from children’s reach.
• Always thoroughly read the warnings and precautions indicated on the
containers. Avoid contact with the skin.
• Always thoroughly and fully wash after use. The utilized oils should be
treated in compliance with the current anti-pollution laws.

Routine maintenance
• During the first working hours, check that the screws are B
tight (Fig. 71).

Every 8 work hours


• Grease points (A and B, Fig. 61).
• Grease the cardan shaft and its telescoping parts.
• Adjust belt tension periodically by adjusting nut (A, Fig. A
62). Check tension via the viewing panel on the belt guard.
Belt slack must not exceed 1 inch. It is essential to close
Fig. 61
the inspection hatch with the relative lid after the belts have
been examined.

Every 50 work hours


• Check the tightness of the connecting rod bolts regularly
(Fig. 63).
A
Periodically (6 months)
• Grease point (A and B, Fig. 61).

After each mowing


• Clean and oil the mowing bar blades according to
Fig. 62
the instructions in the chapter entitled: "Cleaning
and oiling the cutters".

Lubricants
• It is advisable to use SAE 85W/140 OIL or equivalent
for the reduction unit (or gear box) and side
transmission.
• It is advisable to use GR MU EP 2 GREASE or
equivalent for all greasing points.
Fig. 63

cod. G19502181 g 33
SERVICE
Cleaning and oiling the sickle bar

DANGER
Cleaning and oiling are very dangerous operations.
Always comply with the following instructions:
• Lift the implement by means of the lift links in a flat place
where it cannot slip;
• Operate the mowing bar, checking that there are no
persons or animals in the vicinity; C
• Brake the tractor and make sure it is unable to move;
• Wash the sickle bar with a jet of pressurized water,
standing at least one and a half meters away from
the implement;
• Switch off the tractor, remove the starter key and disengage Fig. 60
the pto;
• Check the condition of the cutters;
Fig. 61
• When the mowing bar is dry, oil the cutters with very
viscous oil;
• Operate the sickle bar for a few seconds, checking that
there are no persons or animals in the vicinity;
• Switch off the tractor, remove the starter key and disengage
the pto;
• Fit the guards over the cutters and outer skid (C Fig. 60)

Each start of season E

At the start of each season it is important to check that


the connection between the tooth-holding bar (D Fig. D
61) and the blade guide (E) is correct.
After many hours of work, wear of the blade guide material
may be seen, and this will cause an increase in the coupling Fig. 62
tolerance with the tooth blade.
It is therefore advisable to restore the correct tolerance:
• unscrew the blade guide (Fig. 61);
• remove one or more shims (Fig. 62);
• put the blade guide back in the same position.

IMPORTANT: When replacing the teeth or the tooth-


holding bar, carry out the check described above.
When required, put back the shims to avoid striping
or damage.

34 g cod. G19502181
SERVICE
Storage
It is advisable to proceed in the following way at the end of
the season or if the machine is to remain inactive for a long
period of time:
• Treat the implement in compliance with the instructions
given in the chapter entitled: "Cleaning and oiling the
cutters".
• Carefully check for any damaged or worn parts and replace
these as necessary.
• Fully torque all screws and bolts.
F
• Apply a little lubricant to the unpainted parts.
• Protect the entire implement with a cover.
• Lastly, store the implement in a dry place where it cannot G
be tampered with by unauthorized persons; the mowing Fig. 67
machine must be set-up on flat and compact ground,
supported by the relative supports (F and G, Fig. 67).

Careful compliance with these instructions will be all


to the advantage of the user who will be sure to use
an implement in perfect conditions when work begins
again.

cod. G19502181 g 35
SERVICE
Extra maintenance Fig. 68

ATTENTION
It is absolutely essential to disengage the tractor
pto, lower the mowing machine, switch off the
tractor, ensure that this is at a complete standstill
and remove the key before servicing, adjusting
the implement for work. All assembly operations
must be carried out on a work bench.

Replacement of section-holding bar (L fig. 70)


• With the implement resting on the ground, open the mowing
bar.
• Remove the expansion pin (H, Fig. 68) and pull out the
section-holding bar (Fig. 69) with the hooking tie rod (I Fig. H
69).
• Insert the new section-holding bar and lock it in place with
the expansion pin. Lubricate the cutters with very viscous
oil during the assembly phase.

Replacement of sections (J fig. 70)


• With the implement resting on the ground, open the mowing
bar.
• Remove the expansion pin (H, Fig. 68) and slide out the
I
section-holding bar (Fig. 69).
• Remove the damaged section using a pin punch (7 Fig. 4
on page 6).
• Rivet a new section with the rivets provided (J Fig. 70).
• Insert the section-holding bar and lock it in place with the
expansion pin.

Replacement of tooth-holding bar (riveted) (N Fig. 70)


• With the implement resting on the ground, open the mowing
bar.
Fig. 69
• Remove the expansion pin (H, Fig. 68) and slide out the
tooth-holding bar (Fig. 69).
• Insert the new tooth-holding bar and lock it in place with the
expansion pin.
J
Replacement of tooth (riveted) (M Fig. 70)
• With the implement resting on the ground, open the mowing M
L
bar.
• Remove the expansion pin (H, Fig. 68) and slide out the
tooth-holding bar (Fig. 69).
• Remove the damaged tooth using a pin punch.
• Rivet a new tooth with the rivets provided (M Fig. 70). N
• Insert the tooth-holding bar and lock it in place with the Fig. 70

expansion pin.
36 g cod. G19502181
SERVICE
ATTENTION
It is absolutely essential to disengage the tractor
pto, lower the mowing machine, switch off the
tractor, ensure that this is at a complete standstill
and remove the key before servicing, adjusting
the implement for work. All assembly operations
must be carried out on a work bench.

Replacement of bar holding removable tooth


• With the implement resting on the ground, raise the mowing Fig. 71

bar and secure it with the hooking tie rod.


• Unscrew all the tooth fastening screws (Fig. 71).
• Remove all the teeth (Fig. 72).
• Remove the expansion pin and slide out the bar.
• Insert the new tooth-holding bar and lock it in place with
the expansion pin.
• Reposition the teeth and fasten them with the screws.

Replacement of removable tooth


• With the implement resting on the ground, raise the mowing
bar and secure it with the hooking tie rod.
Fig. 72
• Unscrew the screws of the tooth to be replaced (Fig. 71).
• Slide out the tooth (Fig. 72), put in the new one and lock it
in place with the screws. For this it would be advisable to
use a torque wrench, respecting the values of 30 Nm.

Replacement of belts
• Unscrew the screws (O, Fig. 73) and remove the protective
casing.
• Loosen the belt tensioner completely (P, Fig. 73). P
• Replace the worn belts with new ones.
• Put these at the optimum tension using the belt tensioner.
Belt play should not exceed 1 inch. O Fig. 73
• Put the protective casing back in position and fix it in place
with the screws (O, Fig. 73).
Q
Replacement of pulleys
Notes for replacement of pulleys, if necessary.
• Unscrew the screws (O, Fig. 73) and remove the protective
casing.
• Loosen the belt tensioner completely (P, Fig. 73).
• Remove the belts.
To replace the driving pulley (Q, Fig. 74), turn it
counterclockwise; viceversa, turn the driven pulley (R, Fig. R
74) clockwise. Fig. 74

cod. G19502181 g 37
TRANSPORT ON THE ROAD
Transport on road

Fig. 75

For transport, adjust and fix the chains of the side lifting arms
of the tractor; lift the mowing bar (Fig. 75); secure it with the
hooking tie rod (A, Fig. 76); slide in the safety hook (B, Fig.
76); cover the cutting blades and the outer mowing bar
support with the guards provided (Fig. 77); lift the implement;
put the hydraulic lifting command lever in the locked position.

Transport on Road
• When driving on public roads, be sure to follow the
highway code of the country involved.
• Any transport accessories must be provided with suitable A
signs and guards. B
• It is very important to remember that road holding
capacity as well as direction and braking capacity can Fig. 76
be influenced, sometimes con-siderably, by equipment
being either carried or towed.
• When negotiating curves, be aware of the variation in
centrifugal force exerted in a position other than that of
the center of gravity, with and without the equipment in
tow. Also pay greater attention on sloping roads or ground.
• For displacements beyond the work area, the equipment
must be placed in the transportation position.
• When the dimensions of carried or partially-carried
equipment conceal the tractor’s signalling and lighting
devices, these must also be installed on the equipment
itself, in conformity with regulations of the highway code
of the country involved. When in operation make sure that
the lighting system is in perfect working order.

Fig. 77

38 g cod. G19502181
DEMOLITION AND DISPOSAL
Demolition and disposal

This operation is to be carried out by the customer.


Before demolishing the machine, you are advised to carefully check its physical condition and ascertain
whether there are any parts of the structure that may be susceptible to structural collapse or breakage
during demolition.

The customer should operate in compliance with the environment protection laws in force in his/her
country.

CAUTION
The machine demolition operations should be carried out by skilled personnel only,
equipped with suitable protective clothing (safety footwear and gloves) and auxiliary
tools and equipment. All the disassembly operations for demolition should be carried
out with the machine stopped and detached from the tractor.

Before demolishing the machine, you are advised to render harmless all the parts that may be a source
of danger and therefore:

• scrap the structure using specialized firms,


• remove any electrical apparatus according to the laws in force,
• collect oils and greases separately, to be disposed of through specialized firms, in accordance with
the regulations of the country in which the machine was used.

When the machine is demolished the identification label must be destroyed together with this manual.

cod. G19502181 g 39
ASSEMBLY
Foreword
This chapter describes the phases involved in assembling a crated mower. When handling and
assembling the unit, and subsequently during use and maintenance, always use suitable personal
protection devices (A): always wear suitable clothing and the indicated protections. See the operating
manual supplied with the unit for indication of the symbols used in this manual. When handling the unit, lift
it by hooking up the special attachments and using a suitable hoist or crane rated for the weight of the
unit. This operation is quite dangerous and must only be performed by prepared, responsible personnel.
The machine weight is indicated on the ID label. The hook-up points are identified by the "hook" symbol
(B). When moving the unit, make certain that all protections and safety devices are in place.

A B

Dimensions and weight B

TYPE A B C
TYPE (mm - inch) (mm - inch) (mm - inch) (kg - lb)
FBR 1.30 (X2) 2340 - 92 700 - 27.5 740 - 29 460 - 1012
FBR 1.45 (X2) 2340 - 92 700 - 27.5 740 - 29 480 - 1056
FBR 1.75 (X2) 2340 - 92 700 - 27.5 740 - 29 520 - 1144
FBR 2.05 (X2) 2340 - 92 700 - 27.5 740 - 29 560 - 1232
FBR 1.30 (X5) 2340 - 92 1400 - 55.1 1000 - 39.4 950 - 2090
FBR 1.45 (X5) 2340 - 92 1400 - 55.1 1000 - 39.4 1000 - 2200
FBR 1.75 (X5) 2340 - 92 1400 - 55.1 1000 - 39.4 1100 - 2420
FBR 2.05 (X5) 2340 - 92 1400 - 55.1 1000 - 39.4 1200 - 2640
40 g cod. G19502181
ASSEMBLY
Sickle bar components

1 3 4

1) THIRD POINT LINKAGE FRAME.


2) SUPPORT.
3) POWER PTO PLATE.
4) FRONT PLATE.
5) TRIP TIE-ROD.
6) REAR FRAME.
7) BLADE HOLDER.
8) MECHANICAL LIFTING SYSTEM
8) HYDRAULIC LIFTING SYSTEM

cod. G19502181 g 41
ASSEMBLY

Install the support on the third point linkage Install the plate on the power take-off
frame

Nr. 13

1.0 2.0

Install the support on the third point linkage Install the trip tie-rod on the third point
frame linkage frame

3.0 4.0
42 g cod. G19502181
ASSEMBLY

Secure the third point linkage frame to the rear frame

Two skilled people are required to perform this operation. (weight more than 55 lb - 25 kg)

Nr. 19

5.0

Connect the trip tie-rod to the rear frame

6.0
cod. G19502181 g 43
ASSEMBLY

Sickle bar
Remove the protection and the supplementary blade. Withdraw the blades from the blade holder

KEEP AWAY
SHARP BLADES
- Do not put hands or feet near the cutterbar.
Blade contact can result in serious injury.
- Stay away until all motion has stopped and
the mower is securely blocked up.
- Keep fingers clear of cutterbar when folding
cutterbar for transport.

CRUSHING AND PINCH POINTS


MOVING MACHINERY PARTS CAN
PINCH OR CRUSH OR FALL -
WHICH MAY CAUSE INJURY OR DEATH.

7.a

Remove the protection from the connecting Remove the blade holder expansion pins
rod system and securing screws

Nr. 10-13-17

7.b 7.c
44 g cod. G19502181
ASSEMBLY

Remove the blade holder nuts and washers Insert the blade holder vertically into the hinge guide
Two skilled people are required to perform
this operation. (weight more than 55 lb - 25 Kg)

7.d 7.e

Insert the internal slide on the blade holder and secure it with the
supplied screws, nuts and washers

7.f
cod. G19502181 g 45
ASSEMBLY

Reinstall the blade-tooth and blade-coupling section on the blade holder

KEEP AWAY
SHARP BLADES
- Do not put hands or feet near the cutterbar.
Blade contact can result in serious injury.
- Stay away until all motion has stopped and
the mower is securely blocked up.
- Keep fingers clear of cutterbar when folding
cutterbar for transport.

CRUSHING AND PINCH POINTS


MOVING MACHINERY PARTS CAN
PINCH OR CRUSH OR FALL -
WHICH MAY CAUSE INJURY OR DEATH.

7.g

Center the blade head with the hinge forks and insert the well lubricated expansion pins

Nr. 13-
NO!

OK! 7.h
46 g cod. G19502181
ASSEMBLY

Reinstall the protection on the Install the grass guard bar


7.i connecting rod 7.l

Nr. 10-13-17

Nr. 17

Install the moving guide and hazard bar Secure the stay on the moving guide
Do not tighten securing nut (A) on the moving guide
completely: allow for proper movement of the guide.

Nr. 17 Nr. 13

7.m Nr. 7 7.n


cod. G19502181 g 47
48 g cod. G19502181
SPARE PARTS
Spare parts

Orders must be transmitted through our area dealers and should always include the following indications:

• Type, model and serial number of the machine. These data are punched on the data plate with
which every implement is equipped.

• Code number of the required spare part. This will be found in the spare parts catalogue.

• Description of the part and required quantity.

• Means of dispatch. If this item is not indicated, the Manufacturer, while dedicating particular care to
this service, shall not be held responsible for delays in delivery caused by cases of force majeure.
Transport expenses shall always be at the consignee’s charge. The goods travel at the purchaser’s
risk and peril even when sold ex destination.

NOTE: The terms Right or Left indicated in the descriptions refer to the implement when viewed from the
rear side.

Table index

Frame Tav. 951/12 pag. 50


Transmission Tav. 951/21 pag. 52
Hinge Tav. 951/31 pag. 54
Cutting blade (tooth riveted) Tav. 951/43 pag. 56
Cutting blade (replaceable tooth)Tav. 951/53 pag. 58
Hydraulic lifting system Tav. 951/63 pag. 60

cod. G19502181 g 49
50
TAV. 951/12

45 27
45
28
43
44 1 44 26
39 42
40

55 10
64 2 57
65 37
66 38 56
58
46 45 29
23
16 45
24 17 12
72
25 47 8
62 38 8 31
63
60
68 37 3
66
69 67 65
64 44
19 37 7
38 8 55 40
6 54
53 73 11 41
13

g
52
60
SPARE PARTS

32
70 38 15
71
59 49 33
37
60 51
50 46
18 30 47
36 48
36 45
61 34 14
49
21
35
20 63
60 NARROW ROADWAY NORMAL ROADWAY

22 62 75 5
35 4
67 68 69 74

76
9
70 60

cod. G19502181
FRAME TAV. 951/12
Pos. Cod. Description Pos. Cod. Description
1 G12217591 FBR FRAME 39 F20100047 PIN
2 G12217821 JOINT 40 G21010042 BUSHING 1.-2. POINT

cod. G19502181
3 G12217600 LONG ARM 41 F20100115 GASPARDO PIN 22X144 ZN
4 G12217610 SHORT ARM 42 F20100035 PIN
5 G12217620 ARM SPACER 43 G12217660 THIRD POINT BUSH
6 G21120006 LIFTER ROCKER 44 F02200507 SNAP PIN D 9 B/83
7 G21120007 ARM SIDE CHAIN L.600 45 G13812311 CHAIN WITH SPRING CATCH
8 F02250667 CLEVIS- 3/8- GALVANISED- ART. 46 F02200562 SPLIT PIN
9 F01020323 SCREW 20X200 5737 8.G ZN 47 F02200272 SPLIT PIN 10 X60 1336 GALVAN.
10 F01220288 NUT- TRISTOP M20 48 F02200259 SPLIT PIN 8X45 1336
11 F01020566 BOLT M16X2X40 49 F02200195 SPLIT PIN 4 X25 1336 GALVAN.
12 F01220266 NUT- TRISTOP M16 50 F02200260 SPLIT PIN 8 X60 1336 GALVAN.
13 G12217810 PROP TUBE 51 F01020176 BOLT M 12X130
14 G12217650 FRONT PROP 52 G21120301 CONE DISCONNECT FB940
15 G12217800 HINGE BEARING ARM 53 F02400013 SPRING G 38X75 SPECIAL SPRINGS
16 G21030010 ARM ARTICULATION 54 G22310047 REAR ARM BUSHING DP
17 G21120212 JOINT ELEMENT FB/S 55 F01230058 SELF LOCKING NUT M12X1,25
18 G21120319 HINGE ARM SPRING FB940 56 F01020476 BOLT M 10X30
19 G12236470 DRIVEN AXLE PULLY PROTECTION 57 F01220233 NUT TRISTOP M10
20 G21120215 INNERPROTECTION CASE FB/S 58 F01020512 BOLT M 12X35

g
21 G21120216 OUTERPROTECTION CASE FB/S 59 F01020072 BOLT M 8X50
SPARE PARTS

22 G21120217 INSPECTION OPENING COVER-GUARD 60 G20970140 WASHER 20X2X8,5


23 G12216400 TIE ROD 61 F01230034 SELF LOCKING NUT M8X1,25
24 F01200306 NUT M14X2 62 F01430059 WASHER D8 DIN 6798 D.INT.ZN
25 F06220011 6-LOBE HANDWHEEL M14 63 F01200244 NUT M8
26 F20120400 SHAFT HOOK 64 F01020510 BOLT M 12X30
27 G21030007 TRACTOR COUPLING PLATE 65 F01430071 WASHER D12 DIN 6798 D.INT.ZN
28 G21030035 CHAIN L.900 66 G20970035 WASHER 32X4X13
29 G21030034 FRAME COUPLING 67 F01020403 BOLT M 6X16
30 G21120308 SAFETY HOOK COUPLING FB940 68 F01410037 PLANE WASHER D.6
31 G12217710 SAFETY CHAIN HOOK 69 F02250680 THREADED INSERT M6X13 ZN
32 G12217680 SLIDING ROD 70 F01020092 BOLT 8 X110 5737 8.G GALVANIZ.
33 G12217761 SNAP TIE ROD GUIDE 71 G12217691 TRIP TIE-ROD
34 G12217950 FORK FOR TRIP TIE-ROD 72 G21120211 CUTTER BAR TIE ROD FB/S
35 G66248064 HINGE ARM BUSHING FB. 73 F01410124 PLANE WASHER D. 20
36 F20100504 U BOLT PIN D.16X45 74 G12217970 NARROW ROADWAY ARM
37 G21030027 RUBBER BLOCKS 75 G12217980 ARM SPACER
38 G20970067 WASHER 54X5X32 76 F01020317 BOLT M20X2,5X150

51
52
TAV. 951/21
1

4
27

26 5
3

20
24 9 19
23 18 9
22 10
21 19
25
19 9
17
16 6
7

g
8
SPARE PARTS

28
11
12
11

15
13

14

29

cod. G19502181
TRANSMISSION TAV. 951/21
Pos. Cod. Description Pos. Cod. Description
1 G21120117 3 GROOVE DRIVING PULLEY
2 G20970129 WASHER 48X3X30-5

cod. G19502181
3 G21030015 PTO SUPPORT
4 F01200306 NUT M14X2
5 G21120318 BELT REGISTER ASSY. FB940
6 G21120013 INTERM. TRANSM. SUPP. PIN
7 F02200227 SPLIT PIN 5 X30 1336 GALVAN.
8 F05150403 POWER TAKE-OFF PROTECTION HOUS
9 F01430059 WASHER D8 DIN 6798 D.INT.ZN
10 F01020432 BOLT M 8X16
11 F04010174 BEARING 6206 2RS
12 G21030020 SPACER
13 G21120152 POWER TAKE-OFF FB
14 F02050637 STOP RING 62 UNI 7437-75
15 F08011755 UNIVERSAL JOINT B3 1000 AM
16 F01200244 NUT M8
17 F01060043 BOLT 8 X35 5732 4.6 GALVANIZED
18 F01020440 BOLT M 8X25
19 G20970140 WASHER 20X2X8,5

g
20 G21120226 BELT TIGHTENER ROLLERS SUPPORT
SPARE PARTS

21 F02050607 STOP RING 17 UNI 7435-75


22 F04010161 BEARING 6203
23 G21120119 3 GROOVE P.TIGHTEN. PIN
24 G66248107 BELT TIGHTENER L.70 FB
25 G21120121 TIGHTENER ROLLER 3G. CP
26 F06010240 BELTS- B 93
27 F01410088 PLANE WASHER D.14
28 G66248227 POWER TAKE-OFF PROTECTION HOUS
29 F08011124 SAFETY GUARD AM

53
54
TAV. 951/31

10 18
4
16 3 53
5
11 6 13
50

19 53
12 3
17
49
32 2
20
48
21
8
22
23
7 24 25
9
31
29

g
15 30
SPARE PARTS

34
14
16 42 26 35
51 27
32 28 36
32
40 39
45 37
46 32 38
44 43
47 41 13 29
46 16
14 33

45

52 44
43

cod. G19502181
HINGE TAV. 951/31
Pos. Cod. Description Pos. Cod. Description
1 F02250667 CLEVIS- 3/8- GALVANISED- ART. 37 F02050617 STOP RING 30 UNI 7435-75
2 F01430047 WASHER D6 DIN 6798 D.INT.GALV. 38 G21120028 PROTECTION PLUG

cod. G19502181
3 F01420036 FLAT WASHER 6-6X 18X2 6593 ZN 39 G21120154 KIT- EXT. CONN. ROD BEARING FB
4 G21120007 ARM SIDE CHAIN L.600 40 G21120224 HINGE BLADE SHAFT - ASSY.
5 F01020514 BOLT M12X1,75X40 41 G21120067 BRONZE BUSHING
6 G20970007 WASHER 35X8X13 42 G21120225 BLADES SPACER FB/S
7 G20970035 WASHER 32X4X13 43 G21120071 PIN FASTENING BOLT
8 F01430071 WASHER D12 DIN 6798 D.INT.ZN 44 G21120069 EXPANSION PIN FB
9 F01200293 NUT M12 45 G21120068 CONICAL NUT
10 G21120118 3-GROOVE DRIVEN PULLEY 46 G20970519 BOTTOMED WASHER 39X20-25X5X1
11 F02050637 STOP RING 62 UNI 7437-75 47 G21120137 INTERNAL RING FB
12 F04010171 BEARING 6206 Z 48 G21120018 ANTERIOR WASHER
13 F01420060 WASHER 10,5X30 49 G20970023 WASHER 102X2X75-2
14 F01020479 BOLT M 10X35 50 F02050642 STOP RING 75 UNI 7435-75
15 G20970099 WASHER 38X4X11 51 G21120070 BLADE W/ BUSHINGS
16 F01430023 WASHER D10 DIN 6798 D.INT.ZN 52 G21120156 KIT- BLADE FASTENING PIN FB
17 G12236490 CONNECTING-ROD SYSTEM GUARD 53 F01020403 BOLT M 6X16
18 F01020472 BOLT 10X25 5739 8.G GALVANIZED
19 G21120221 BLADE SHAFT SUPPORT FB/S

g
20 G12236500 HINGE
SPARE PARTS

21 F04010363 BEARING DHK 5025


22 F03011069 SEALING RING DH 50X58X4
23 F04010409 SHOULDER RING WR 45
24 F04100131 INTERNAL IR. RING 45X50X35
25 G21120223 HINGE SPINDLE FB/S
26 G21120126 CONIC PIN FB
27 G21120136 PIN SPACER FB
28 G21120127 PIN GRUB-SCREW FB
29 F02050641 STOP RING 72 UNI 7437-75
30 G66248111 DUST COVER HINGE FB
31 G21120153 KIT- INT. CONN. ROD BEARING FB
32 F01100011 SPHERE NIPPLE M6X1/A
33 F04010362 BEARING DHK 2538
34 G21120128 PIN HINGE CONNECTING ROD FB
35 G21170020 HINGE ECCENTRIC
36 G21170021 OUTER CONNECTING ROD

55
56
TAV. 951/43

15
16
2
17 3
21 59
13 1
4
8
24 12 5
7
2
30 3
44 45 43 6
63 - L. 130 26
64 - L. 145 18
65 - L. 175 11
38 = 30+60+39 22 9
66 - L. 205 19 10

57
51 79 - L. 130
38 23 50 80 - L. 145
35 20 48 81 - L. 175
82 - L. 205
46 49
47 37 71 - L. 130 50
60 14 72 - L. 145 56
67 - L. 130 73 - L. 175
39 27 68 - L. 145 74 - L. 205 49
42 41 40 69 - L. 175
29 70 - L. 205 51
28 75 - L. 130
76 - L. 145

g
77 - L. 175
36 78 - L. 205
SPARE PARTS

46 37 83 - L. 130
31 84 - L. 145
33 85 - L. 175
86 - L. 205

12
34
32
87 - L. 130
62 88 - L. 145
89 - L. 175
90 - L. 205

52
52
53 61
52
58
55
54

cod. G19502181
CUTTING BLADE (TOOTH RIVETED) TAV. 951/43
Pos. Cod. Description Pos. Cod. Description
1 G21120321 INNER SLIDE SPACER FB940 46 F01020011 SCREW 4X35 5737 8.G ZN
2 F01200270 NUT M10 47 G13011660 INDICATIN BAR

cod. G19502181
3 F01430023 WASHER D10 DIN 6798 D.INT.ZN 48 G13011550 INTERNAL SECTION BLADEHEAD
4 F01410064 WASHER 10,5X21 49 G21120048 BUSHING- BLADE HEAD 28X20X24
5 F01020472 BOLT 10X25 5739 8.G GALVANIZED 50 F01100011 SPHERE NIPPLE M6X1/A
6 F01060077 BOLT 10X45 5732 4.8 GALVANIZED 51 F02250520 PACK BLAD.MOUNT.TSC 6 X19-8 KG
7 G21120322 HINGE PROTECTION FB940 52 F02250519 PACK BLAD.MOUNT.TSC 6 X13-8
8 F01020470 BOLT M 10X20 53 G21120243 CUT SECTION FB/S
9 G21120323 INTERNAL RUNNER FB940 54 G13013550 LOWER DOUBLE POINT SECTION
10 G21120324 RUNNER WIDE INT. SLIDE FB940 55 G13013540 UPPER DOUBLE POINT SECTION
11 F01020154 BOLT 12X45 5737 8.G GALVANIZED 56 G13011590 EXT.COMPLETE TOOTH BLADEHEAD
12 F01430071 WASHER D12 DIN 6798 D.INT.ZN 57 G21120134 SWATHBOARD - ASSY. FB
13 F01200293 NUT M12 58 G13013810 SPECIAL TOOTH
14 F01220233 NUT TRISTOP M10 59 G13013120 COMPLETE SPACER
15 F01020112 BOLT 10X45 5737 8.G GALVANIZED 60 G21120133 SWATHBOARD BOLT ASSY. FB
16 G21120312 UPPER INNER BLADE GUIDE FB940 61 G65337002 TRACTION SPRING GUARD FS
17 G21120231 SHIMS MM.10 FB/S 62 F01030501 SCREW TSQST 10X45 8.8
18 G21120044 SHIMS- LOWER INT. GUIDE 63 G21120313 BAR MT. 1.30 FB940
19 G21120045 INNER LOWER BLADE GUIDE 64 G21120314 BAR MT. 1.45 FB940
20 G21120042 LOWER BLADE GUIDE 65 G21120315 REINFORCED BAR MT. 1.75 FB940
21 G19202331 UPPER INTERNAL BLADE GUIDE 66 G21120316 REINFORCED BAR MT. 2.05 FB940
22 G19202341 UPPER BLADE GUIDE 67 G21120238 CUTTING BLADE MT.1-30 FB/S
23 G13015581 UPPER EST.BLADE GUIDE 1,30 68 G21120239 CUTTING BLADE MT.1-45 FB/S
24 G21120320 SHIMS- UPPER BLADE GUIDE 69 G21120240 CUTTING BLADE MT.1-75 FB/S

g
25 G13010651 EXTERNAL UPPER BLADE GUIDE 70 G21120241 CUTTING BLADE MT.2-05 FB/S
SPARE PARTS

26 F01020480 SCREW 10X35 5739 8.G 71 G21120244 ROD SECTIONS MT. 1.30 FB/S
27 F01410064 WASHER 10,5X21 72 G21120245 ROD SECTIONS MT. 1.45 FB/S
28 G21120040 SHIMS MM.1 UPPER EXT. GUIDE 73 G21120246 ROD SECTIONS MT. 1.75 FB/S
29 G21120039 UPPER OUT. BLADE GUIDE 74 G21120247 ROD SECTIONS MT. 2.05 FB/S
30 G20800061 SWATHBOARD ROD ASSY. 75 G13013600 DOUBLE-TIP SECTION BLADE 1.30
31 G19200903 OUTER BAR SUPPORT FBR 76 G13013610 DOUBLE-TIP SECTION BLADE 1.45
32 G21120038 EXT. RUNNER SLIDE 77 G13013620 DOUBLE-TIP SECTION BLADE 1.75
33 F01030508 BOLT T.Q. 11X30 78 G13013630 DOUBLE EDGED BLADE GUIDE SECT
34 F01200281 NUT 11 UNI 5588 6.8 79 G21120249 BLADE ROD- MT. 1.30 FB/S
35 G13011640 INDICATION BAR 80 G21120250 BLADE ROD- MT. 1.45 FB/S
36 G13011650 INDICATION BAR SUPPORT 81 G21120251 BLADE ROD- MT. 1.75 FB/S
37 F01230016 NORM.SELF-LOCKING NUT 4 GALVAN 82 G21120252 BLADE ROD- MT. 2.05 FB/S
38 G21120134 SWATHBOARD - ASSY. FB 83 G13013840 COMPL. REMV.-TOOTHED BLADE FBR
39 F01060105 BOLT 12X80 5732 4.6 GALVANIZED 84 G13013850 COMPL. REMV.-TOOTHED BLADE FBR
40 G65338001 ZN SWATHBOARD COMP. SPRING . F 85 G13013860 COMPL. REMV.-TOOTHED BLADE FBR
41 F01410076 PLANE WASHER D.12 86 G13013870 COMPL. REMV.-TOOTHED BLADE FBR
42 F01230058 SELF LOCKING NUT M12X1,25 87 G21120107 PROTECTION SHIELD 1.30M
43 F01060045 BOLT 8X40 5732 4.6 GALVANIZED 88 G21120063 PROTECTION SHIELD 1.45M
44 F01230034 SELF LOCKING NUT M8X1,25 89 G21120054 GUARD - PROTECTION MT.1-75
45 G20800061 SWATHBOARD ROD ASSY. 90 G21120112 COMPLETE PROTECTION MT 2,05

57
58
TAV. 951/53

15
16
2
18 3
17
63
21 13 1
12 4
8 5
24 7
2
66 3
26
44 45 43
27 6
11
38 = 64+66+38 22 9 10

65 67 - L. 130 18
26 68 - L. 145 19 51 87 - L. 130
38 69 - L. 175 88 - L. 145
35 50
27 70 - L. 205 89 - L. 175
46 48 90 - L. 205
23 83 - L. 130
47 37 49 84 - L. 145
20 50
14 25 75 - L. 130 85 - L. 175
64 76 - L. 145 56 86 - L. 205
39 27 71 - L. 130 77 - L. 175
42 41 40 72 - L. 145 49
29 78 - L. 205
73 - L. 175 57
28 74 - L. 205
79 - L. 130
36 80 - L. 145

g
46 37 81 - L. 175 91 - L. 130
82 - L. 205
SPARE PARTS

92 - L. 145
33 30 93 - L. 175
94 - L. 205
31

12
34
32
62

95 - L. 130
96 - L. 145
97 - L. 175
98 - L. 205
52

53
52 61

55 58
54
60
59

cod. G19502181
CUTTING BLADE (REPLACEABLE TOOTH) TAV. 951/53
Pos. Cod. Description Pos. Cod. Description
1 G21120321 INNER SLIDE SPACER FB940 50 F01100011 SPHERE NIPPLE M6X1/A
2 F01200270 NUT M10 51 F02250520 PACK BLAD.MOUNT.TSC 6 X19-8 KG

cod. G19502181
3 F01430023 WASHER D10 DIN 6798 D.INT.ZN 52 F02250519 PACK BLAD.MOUNT.TSC 6 X13-8
4 F01410064 WASHER 10,5X21 53 G21120243 CUT SECTION FB/S
5 F01020472 BOLT 10X25 5739 8.G GALVANIZED 54 G13013550 LOWER DOUBLE POINT SECTION
6 F01060077 BOLT 10X45 5732 4.8 GALVANIZED 55 G13013540 UPPER DOUBLE POINT SECTION
7 G21120322 HINGE PROTECTION FB940 56 G13013230 COMPL. BLADE HEAD w/ REMV. TEE
8 F01020470 BOLT M 10X20 57 F02250520 PACK BLAD.MOUNT.TSC 6 X19-8 KG
9 G21120323 INTERNAL RUNNER FB940 58 G13013830 SPECIAL REMOVABLE TEETH
10 G21120324 RUNNER WIDE INT. SLIDE FB940 59 F01010222 SCREW 8X1X12 5740 10.9
11 F01020154 BOLT 12X45 5737 8.G GALVANIZED 60 F01460138 CONTACT ELAST. WASHER D8
12 F01430071 WASHER D12 DIN 6798 D.INT.ZN 61 G65337002 TRACTION SPRING GUARD FS
13 F01200293 NUT M12 62 F01030501 SCREW TSQST 10X45 8.8
14 F01220233 NUT TRISTOP M10 63 G13013120 COMPLETE SPACER
15 F01020114 BOLT 10X50 5737 8.G GALVANIZED 64 G21120133 SWATHBOARD BOLT ASSY. FB
16 G21120312 UPPER INNER BLADE GUIDE FB940 65 G21120134 SWATHBOARD - ASSY. FB
17 G13011600 INT. BLADE GUIDE SUPPORT 66 G20800061 SWATHBOARD ROD ASSY.
18 G21120044 SHIMS- LOWER INT. GUIDE 67 G13013390 REMV. TOOTH-HOLDING BAR 1.30
19 G21120045 INNER LOWER BLADE GUIDE 68 G13013410 REMV. TOOTH-HOLDING BAR 1.45
20 G13013151 LOWER DOUBLE BLADE GUIDE 69 G13013431 REMV. TOOTH-HOLDING BAR 1.75
21 G19203311 UPPER BLADE INT. GUIDE REMOVAB 70 G13013471 REMV. TOOTH-HOLDING BAR 2.05
22 G19203301 UPPER BLADE GUIDE REMOVABLE TI 71 G13013560 COMPL. SECTION-HOLDING BAR 1.3
23 G13011501 UPPER BLADE GUIDE EXT. REMOVAB 72 G13013570 COMPL. SECTION-HOLDING BAR 1.4
24 G13011510 SHIM FOR UPPER BLADE GUIDE 73 G13013580 COMPL. SECTION-HOLDING BAR 1.7
25 G13011520 UPPER EXT. BLADE GUIDE SHIM 74 G13013590 COMPL. SECTION-HOLDING BAR 2.0
26 F01020480 SCREW 10X35 5739 8.G 75 G21120244 ROD SECTIONS MT. 1.30 FB/S

g
27 F01410064 WASHER 10,5X21 76 G21120245 ROD SECTIONS MT. 1.45 FB/S
SPARE PARTS

28 G21120040 SHIMS MM.1 UPPER EXT. GUIDE 77 G21120246 ROD SECTIONS MT. 1.75 FB/S
29 G21120039 UPPER OUT. BLADE GUIDE 78 G21120247 ROD SECTIONS MT. 2.05 FB/S
30 G13013511 LOWER SINGLE BLADE GUIDE 79 G13013650 DOUBLE-TIP SECTION BLADE R.T 1
31 G19200903 OUTER BAR SUPPORT FBR 80 G13013660 DOUBLE-TIP SECTION BLADE R.T 1
32 G21120038 EXT. RUNNER SLIDE 81 G13013670 DOUBLE-TIP SECTION BLADE R.T 1
33 F01030508 BOLT T.Q. 11X30 82 G13013680 DOUBLE SECTION BLADE GUIDE P.D
34 F01200281 NUT 11 UNI 5588 6.8 83 G13013751 COMPL. REMV.-TOOTHED BLADE FBR
35 G13011640 INDICATION BAR 84 G13013761 COMPL. REMV.-TOOTHED BLADE FBR
36 G13011650 INDICATION BAR SUPPORT 85 G13013770 COMPL. REMV.-TOOTHED BLADE FBR
37 F01230016 NORM.SELF-LOCKING NUT 4 GALVAN 86 G13013780 COMPL. REMV.-TOOTHED BLADE FBR
38 G21120134 SWATHBOARD - ASSY. FB 87 G13013280 REMV. TOOTH-HOLDING BAR 1.30
39 F01060105 BOLT 12X80 5732 4.6 GALVANIZED 88 G13013290 REMV. TOOTH-HOLDING BAR 1.45
40 G65338001 ZN SWATHBOARD COMP. SPRING . F 89 G13013300 REMV. TOOTH-HOLDING BAR 1.75
41 F01410076 PLANE WASHER D.12 90 G13013310 REMV. TOOTH-HOLDING BAR 2.05
42 F01230058 SELF LOCKING NUT M12X1,25 91 G13013751 COMPL. REMV.-TOOTHED BLADE FBR
43 F01060045 BOLT 8X40 5732 4.6 GALVANIZED 92 G13013761 COMPL. REMV.-TOOTHED BLADE FBR
44 F01230034 SELF LOCKING NUT M8X1,25 93 G13013771 COMPL. REMV.-TOOTHED BLADE FBR
45 G20800061 SWATHBOARD ROD ASSY. 94 G13013781 COMPL. REMV.-TOOTHED BLADE FBR
46 F01020011 SCREW 4X35 5737 8.G ZN 95 G21120107 PROTECTION SHIELD 1.30M
47 G13011660 INDICATIN BAR 96 G21120063 PROTECTION SHIELD 1.45M
48 G13013190 COMPL. BLADE HEAD SECTIONS 97 G21120054 GUARD - PROTECTION MT.1-75
49 G21120048 BUSHING- BLADE HEAD 28X20X24 98 G21120112 COMPLETE PROTECTION MT 2,05

59
60
23 TAV. 951/63
22

2
19 21
18
20
43 45

10

11
12 46
13
44

23
6

g
34
SPARE PARTS

14 35 31
15 8
16 33 30
29 29
17 32
24
7
27 41
5
28

39
9 29
38

36
4 23
22
37 1
25 40 3
26 42

cod. G19502181
HYDRAULIC LIFTING SYSTEM TAV. 951/63
Pos. Cod. Description Pos. Cod. Description
1 G12217880 LIFTING ROD 37 F01020207 BOLT M 14X70
2 G12218070 CYLINDER LINKAGE DEVICE 38 F01410088 PLANE WASHER D.14

cod. G19502181
3 G12217860 LIFTING PLATE 39 F01230072 SELF LOCKING NUT M14X1,5
4 G12217910 LIFTING ARTICULATION BAR 40 G20970070 WASHER 40X2X26
5 G12217900 FORK LEVER CONNECTION 41 F02200228 SPLIT PIN 5 X35 1336 GALVAN.
6 G12216820 CYLINDER COUPLING 42 F01020152 BOLT M 12X40
7 G12217920 LIFTING BAR EDGE 43 F01020260 BOLT M16X2X70
8 G18903780 UPPER HOOK TORSION SPRING 44 G12218030 TIE-ROD BUSH
9 G12217930 CHAIN D.5 L.194 45 G21120007 ARM SIDE CHAIN L.600
10 G21210002 CYLINDER D.40-D.20-380 46 F02250667 CLEVIS- 3/8- GALVANISED- ART.
11 F03151238 1/4 COPPER WASHER
12 G16011690 UPRIGHT 1/4'' NIPPLE WITH GRUB
13 G23440517 PIPE 1/4R2 C-F 1/4 L2000 HL/ID
14 F03150211 NIPLE 1/4-1/2
15 F03151237 1/2 COPPER WASHER
16 F05150325 COVER 1/2
17 F03150935 QUICK CONNECT MALE CONE 1/2 CO
18 G20970111 WASHER 29,8X2X16,5
19 F01230084 SELF LOCKING NUT M16X1,5

g
20 F01020166 BOLT 12X80 5737 8.G GALVANIZED
SPARE PARTS

21 G18802150 BOSHING 12,3X25X42


22 G20970085 WASHER 40X4X13
23 F01230058 SELF LOCKING NUT M12X1,25
24 G12217450 BLADE TIE ROD ZN
25 F01200306 NUT M14X2
26 F06220011 6-LOBE HANDWHEEL M14
27 F01060040 BOLT 8 X20 5732 4.6 GALVANIZED
28 G20970104 WASHER 21X4X8-5
29 F01220222 NUT- TRISTOP M 8
30 F01020441 SCREW 8 X25 5739 8.G
31 F01200244 NUT M8
32 F01420048 PLANE WASHER D.8
33 F01020162 BOLT M 12X65
34 F02100141 PIN EL. 8 X36 DIN 1481
35 F02100089 PIN EL. 5 X36 DIN 1481
36 F01060041 BOLT 8 X25 5732 4.6 GALVANIZED

61
WARRANTY

G WARRANTY

GASPARDO warrants this product to be free from defect in material and workmanship. Except as otherwise set forth below, the
duration of this Warranty shall be for TWELVE (12) MONTHS COMMENCING ON THE DATE OF DELIVERY OF THE PRODUCT
TO THE ORIGINAL PURCHASER.

Under no circumstances wilI this Warranty apply in the event that the product, in the good faith opinion of GASPARDO, has
been
subjected to improper operation, improper maintenance, misuse, or an accident. This Warranty does not apply in the event that
the product has been materially modified or repaired by someone other than GASPARDO, a GASPARDO authorized dealer or
distributor, and/or a GASPARDO authorized service center. This Warranty does not cover normal wear or tear, or normal
maintenance items. This Warranty also does not cover repairs made with parts other than those obtainable through GASPARDO.

This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwise
transfer this product to a third party, this Warranty does not transfer to the third party purchaser in any way. There are no third
party beneficiaries of this Warranty.

GASPARDO makes no warranty, express or implied, with respect to engines, batteries, tires or other parts or accessories not
manufactured by FRONTIER. Warranties for these items, if any, are provided separately by their respective manufacturers.

GASPARDO’ obligation under this Warranty is limited to, at GASPARDO’ option, the repair or replacement, free of charge, of the
product if GASPARDO, in its sole discretion, deems it to be defective or in noncompliance with this Warranty. The product must
be returned to GASPARDO S.p.A. with proof of purchase within thirty (30) days after such defect or noncompliance is
discovered or should have been discovered, routed through the dealer and distributor from whom the purchase was made,
transportation charges prepaid. GASPARDO shall complete such repair or replacement within a reasonable time after GASPARDO
receives the product.
THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF REPAIR OR REPLACEMENT IS THE
SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY.

THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY.
GASPARDO MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND GASPARDO SPECIFICALLY DISCLAIMS ANY
IMPLIED WARRANTY OF MERCHANTABILITY AND/OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR
PURPOSE.

GASPARDO shall not be liable for any incidental or consequential losses, damages or expenses, arising directly or indirectly
from the product, whether such claim is based upon breach of contract, breach of warranty, negligence, strict liability in tort
or any other legal theory. Without limiting the generality of the foregoing, GASPARDO specifically disclaims any damages
relating to (i) lost profits, business, revenues or goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any
expense or loss incurred for labor, supplies, substitute machinery or rental; or (v) any other type of damage to property or
economic loss.

This Warranty is subject to any existing conditions of supply which may directly affect GASPARDO’ ability to obtain materials
or manufacture replacement parts.

No agent, representative, dealer, distributor, serviceperson, salesperson, or employee of any company, including without
limitation, GASPARDO, its authorized dealers, distributors, and service centers, is authorized to alter, modity, or enlarge this
Warranty.

This Warranty is effective only if the warranty registration is returned within ten (10) days.

For warranty services contact your selling dealer.

62 g cod. G19502181
WARRANTY

G WARRANTY FOR REPLACEMENT PARTS

GASPARDO warrants this product to be free from defect in material and workmanship for a period of ninety (90) days from the
date of delivery of the product to the original purchaser.

Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of GASPARDO, has
been subjected to improper operation, improper maintenance, misuse, or an accident. This Warranty does not cover normal wear
or tear, or normal maintenance items.

This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwise
transfer this product to a third party, this Warranty does not transfer to the third party purchaser in any way. There are no third
party beneficiaries of this Warranty.

GASPARDO’ obligation under this Warranty is limited to, at GASPARDO’ option, the repair or replacement, free of charge, of the
product if GASPARDO, in its sole discretion, deems it to be defective or in noncompliance with this Warranty. The product must
be returned to GASPARDO with proof of purchase within thirty (30) days after such defect or noncompliance is discovered or
should have been discovered, routed through the dealer and distributor from whom the purchase was made, transportation
charges prepaid. GASPARDO shall complete such repair or replacement within a reasonable time after GASPARDO receives the
product. THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY THE REMEDY OF REPAIR OR REPLACEMENT IS
THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY.

THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY.
GASPARDO MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND GASPARDO SPECIFICALLY DISCLAIMS ANY
IMPLIED WARRANTY OF MERCHANTABILITY AND/OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR
PURPOSE.

GASPARDO shall not be liable for any incidental or consequential losses, damages or expenses, arising directly or indirectly
from the product, whether such claim is based upon breach of contract, breach of warranty, negligence, strict liability in tort
or any other legal theory. Without limiting the generality of the foregoing, GASPARDO specifically disclaims any damages
relating to (i) lost profits, business, revenues or goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any
expense or loss
incurred for labor, supplies, substitute machinery or rental; or (v) any other type of damage to property or economic loss.

This Warranty is subject to any existing conditions of supply which may directly affect GASPARDO’ ability to obtain materials
or manufacture replacement parts.

No agent, representative, dealer, distributor, service person, salesperson, or employee of any company, including without
limitation, GASPARDO, its authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge this
Warranty.

For warranty services contact your selling dealer.

cod. G19502181 g 63
NOTES

64 g cod. G19502181
NOTES

cod. G19502181 g 65
ALWAYS USE ORIGINAL SPARE PARTS

DEALER:

g
GASPARDOSeminatriciSpA
Via Mussons, 7 - I - 33075
Morsano al Tagliamento (PN) Italy
Tel. +39 0434 695410
Fax +39 0434 695425
e-mail: gaspardo@gaspardo.it
G19502181
http://www.gaspardo.it *G19502181*

MASCHIODEUTSCHLANDGMBH MASCHIO FRANCE Sarl MASCHIO IBERICA S.L. MASCHIOUSA MASCHIOMIDDLEEASTS.L


Äußere Nürmberger Straße 5 1, Rue de Mérignan ZA Calle Cabernet, 10 432 2ND Street MASCHIO-GASPARDOROMANIAS.R.L.
D - 91177 Thalmässing F - 45240 La Ferte St. Aubin Poligono Industrial Clot de Moja Rock Island, IL 612Ø1 USA GASPARDO-MASCHIOTURCHIA
Deutschland France Olerdola - 08734 Barcelona Ph. +1 309 794-2310 MASCHIO-GASPARDOCANADAInc
Tel. +49 (0) 9173 79000 Tel. +33 (0) 2.38.64.12.12 Tel. +34 93.81.99.058 Fax +1 309 788-1610
Fax +49 (0) 9173 790079 Fax +33 (0) 2.38.64.66.79 Fax +34 93.81.99.059

Ufficio Tecnico GASPARDO Seminatrici S.p.A.

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